A precision saw for PE board processing capable of continuous cutting
The precision saw for PE boards achieves continuous cutting through coordinated use of conveyor belts, sliders, and adjustable limiting mechanisms, addressing inefficiencies and inaccuracies in fixed-direction saws.
Patent Information
- Application Number
- CN202411173464.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-08-26
AI Technical Summary
Existing precision saws for PE board processing are limited by fixed teeth direction, requiring return to original position after each cut, leading to inefficient and inaccurate cutting due to material displacement.
A precision saw with a base, conveyor belt devices, and a pressing and cutting mechanism that includes a slider, electric cutting saw, movable plates, gears, and limiting columns, allowing continuous cutting and automatic adjustment to board size and position.
Enables continuous, efficient cutting with stable board positioning and automatic release, enhancing cutting accuracy and efficiency.
Smart Images

Figure CN118682834B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of PE board processing, in particular to a precision saw for processing PE boards capable of continuous cutting. Background Art
[0002] PE is polyethylene plastic, the most basic type of plastic. Plastic bags, cling film, etc. are all PE. HDPE is a highly crystalline, non-polar thermoplastic resin. The appearance of the original HDPE is milky white, and it is translucent to a certain extent in thin cross-sections. PE has excellent resistance to most domestic and industrial chemicals. After the PE board is cooled, formed and coated, it needs to be cut according to the required size.
[0003] The teeth direction of the existing precision saws used for PE board processing is generally fixed, and they can generally only rotate and cut in a fixed direction. After each cutting operation is completed, the electric saw needs to return to its original position before the next cutting operation can be performed, resulting in the cutting operation being not continuous and efficient enough. In addition, if the material is displaced during the cutting process, it will affect the cutting accuracy. In view of the above problems, the existing equipment needs to be improved. Summary of the invention
[0004] The purpose of the present invention is to provide a precision saw for PE board processing that can cut continuously, so as to solve the problem that the teeth direction of the existing precision saw for PE board processing mentioned in the above background technology is generally fixed, and generally can only be rotated in a fixed direction for cutting. After each cutting operation is completed, the electric saw needs to return to its original position before the next cutting operation can be carried out, resulting in the cutting operation being not continuous and efficient enough, and if the material is displaced during the cutting process, it will affect the cutting accuracy.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a precision saw for PE board processing that can be cut continuously, comprising a base, a first conveyor belt device and a support table are fixed to one side of the upper end surface of the base, the support table passes through the first conveyor belt device, a second conveyor belt device is fixed to the other side of the upper end surface of the base, and a pressure cutting mechanism is fixed in the middle of the upper end surface of the base.
[0006] The pressing and cutting mechanism comprises a slide rail, a slider is slidably connected inside the slide rail, and an electric precision cutting saw is rotatably connected to the bottom of the slider.
[0007] Preferably, a forward and reverse motor is fixed to one side of the slide rail, and the output end of the forward and reverse motor is connected to a lead screw, the lead screw is rotatably connected in the slide rail, and a slider is threadedly connected to the outer side of the lead screw.
[0008] By adopting the above technical solution, the rotation of the screw rod can drive the slider to slide forward or backward.
[0009] Preferably, a motor is fixed in the slide block, and the bottom of the motor is connected to the electric precision cutting saw.
[0010] By adopting the above technical solution, the direction of the electric precision cutting saw needs to be turned every time a cutting operation is completed.
[0011] Preferably, a first compression spring is fixed to the inner top of the slide rail, and a movable plate is fixed to the bottom of the first compression spring.
[0012] By adopting the above technical solution, the first compression spring can assist the movable plate in resetting.
[0013] Preferably, tooth plates are symmetrically fixed on both sides of the upper end surface of the movable plate, and gears are symmetrically rotatably connected on both sides of the top of the slide rail, and the gears are meshed and connected to the inner side of the tooth plates.
[0014] By adopting the above technical solution, the up and down movement of the tooth plate will drive the gear to rotate.
[0015] Preferably, a gear sleeve is meshingly connected to the inner side of the gear, and limit plates are symmetrically fixed on both sides of the top of the slide rail, and the gear sleeve is slidably connected to the outer side of the limit plate.
[0016] By adopting the above technical solution, the rotation of the gear can drive the gear sleeve to move up and down.
[0017] Preferably, a bracket is fixed to the top of the gear sleeve, a fixing frame is fixed to the upper end surface of the base, and the bracket passes through the top of the fixing frame and is connected to the pressing and limiting mechanism.
[0018] By adopting the above technical solution, the up and down movement of the gear sleeve will drive the bracket and the pressure limiting mechanism to move up and down.
[0019] Preferably, the pressure limiting mechanism includes a sleeve, and the sleeve is fixed to the outer side of the bottom of the bracket by a first fastener, a pressure plate is fixed to the bottom of the sleeve, and two slideways are provided on the pressure plate, each of the slideways is slidably connected with a movable plate, and the movable plate is fixed to the pressure plate by a second fastener.
[0020] By adopting the above technical solution, the distance between the two movable plates can be adjusted according to the size of the PE plate before using the device.
[0021] Preferably, the bottom of the movable plate is connected to the limiting column via a second compression spring, and the limiting column and the movable plate form a telescopic structure, and two groups of limiting columns are provided on each movable plate.
[0022] By adopting the above technical solution, during the process of cutting the PE board, part of the limiting columns are pressed against the top of the PE board, and the other part of the limiting columns limit the PE board.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. The precision saw for processing PE boards that can be continuously cut can achieve the purpose of pressing and limiting by using the first conveyor belt device, slider, electric precision cutting saw, movable plate, tooth plate, gear, tooth sleeve, bracket, sleeve, pressure plate, movable plate and limiting column in coordination with each other. Before using the device, the height of the sleeve and the pressure plate can be adjusted according to the thickness of the PE board, and the spacing between the two movable plates can be adjusted according to the size of the PE board. After the PE board is transported to a suitable position by the first conveyor belt device, the electric precision cutting saw moves forward with the slider while operating to automatically cut the PE board. The slider squeezes the movable plate to move upward, the tooth plate moves up to drive the gear to rotate, and the tooth sleeve, bracket and pressure plate move down to facilitate pressing and fixing the PE board. Some limiting columns abut against the edge of the PE board to facilitate limiting the PE board and prevent the PE board from being in a horizontal position, making the cutting operation more stable.
[0025] 2. The precision saw for PE board processing capable of continuous cutting can achieve the purpose of continuous and efficient cutting through the cooperation of the slider and the electric precision cutting saw. After the electric precision cutting saw moves forward to the bottom together with the slider, the electric precision cutting saw rotates 180 degrees to change the direction. When cutting next time, the electric precision cutting saw moves backward together with the slider while running. After the electric precision cutting saw moves backward to the bottom, it rotates 180 degrees again, and so on, so as to facilitate continuous and efficient cutting;
[0026] 3. The precision saw for processing PE boards that can be continuously cut can achieve the purpose of automatic loosening after cutting through the coordinated use of the slider, movable plate, tooth plate, gear, gear sleeve, bracket and pressure plate. After the slider slides forward or backward to the bottom, the squeeze on the movable plate will be released, the movable plate will automatically bounce down, the tooth plate will move down, and the rotation of the gear will drive the gear sleeve, bracket and pressure plate to move up, so as to facilitate the automatic loosening of the PE board. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0028] Figure 2 It is a front cross-sectional structural schematic diagram of the present invention;
[0029] Figure 3 It is a front view schematic diagram of the appearance structure of the present invention;
[0030] Figure 4 It is a schematic diagram of the three-dimensional structure of the pressing and cutting mechanism of the present invention;
[0031] Figure 5 It is a schematic diagram of the front cross-sectional structure of the pressing and cutting mechanism of the present invention;
[0032] Figure 6 It is a schematic diagram of the structure of the pressing and limiting mechanism of the present invention.
[0033] In the figure: 1. base; 2. first conveyor belt device; 3. support platform; 4. second conveyor belt device; 5. pressing and cutting mechanism; 501. slide rail; 502. forward and reverse motor; 503. lead screw; 504. slide block; 505. motor; 506. electric precision cutting saw; 507. first compression spring; 508. movable plate; 509. tooth plate; 510. gear; 511. gear sleeve; 512. limit plate; 513. bracket; 514. fixed frame; 515. pressing and limiting mechanism; 5151. sleeve; 5152. first fastener; 5153. pressing plate; 5154. slideway; 5155. movable plate; 5156. second fastener; 5157. second compression spring; 5158. limit column. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figures 1 to 6 The present invention provides a technical solution: a precision saw for PE board processing that can cut continuously, comprising a base 1, a first conveyor belt device 2 and a support platform 3 are fixed on one side of the upper end surface of the base 1, the support platform 3 passes through the first conveyor belt device 2, a second conveyor belt device 4 is fixed on the other side of the upper end surface of the base 1, and a pressing and cutting mechanism 5 is fixed in the middle of the upper end surface of the base 1.
[0036] The pressing and cutting mechanism 5 comprises a slide rail 501 , a slider 504 is slidably connected inside the slide rail 501 , and an electric precision cutting saw 506 is rotatably connected to the bottom of the slider 504 .
[0037] In this embodiment, Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, a forward and reverse motor 502 is fixed to one side of the slide rail 501, and the output end of the forward and reverse motor 502 is connected to the screw rod 503, the screw rod 503 is rotatably connected in the slide rail 501, and the outer side of the screw rod 503 is threadedly connected to a slider 504, the screw rod 503 can rotate under the action of the forward and reverse motor 502, and the slider 504 can slide forward or backward under the limiting action of the slide rail 501 and the screw rod 503.
[0038] In this embodiment, Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a motor 505 is fixed inside the slider 504, and the bottom of the motor 505 is connected to the electric precision cutting saw 506. The electric precision cutting saw 506 can rotate 180 degrees under the action of the motor 505, so as to facilitate the direction of the electric precision cutting saw 506. The electric precision cutting saw 506 needs to rotate 180 degrees each time it moves forward or backward to the bottom.
[0039] In this embodiment, Figure 2 and Figure 5 As shown, a first compression spring 507 is fixed to the inner top of the slide rail 501, and a movable plate 508 is fixed to the bottom of the first compression spring 507. The first compression spring 507 supports the movable plate 508. When the slider 504 slides forward or backward, it squeezes the movable plate 508, and the movable plate 508 moves upward. After the slider 504 slides forward or backward to the bottom, the squeezing of the movable plate 508 is released, and the movable plate 508 automatically bounces downward under the action of the first compression spring 507.
[0040] In this embodiment, Figure 1 , Figure 4 and Figure 5 As shown, tooth plates 509 are symmetrically fixed on both sides of the upper end surface of the movable plate 508, and gears 510 are symmetrically rotatably connected on both sides of the top of the slide rail 501, and the gears 510 are meshed and connected to the inner side of the tooth plates 509. When the tooth plates 509 move up and down, they will drive the gears 510 to rotate.
[0041] In this embodiment, Figure 1 , Figure 4 and Figure 5 As shown, the inner side of the gear 510 is meshed with a gear sleeve 511, and limiting plates 512 are symmetrically fixed on both sides of the top of the slide rail 501. The gear sleeve 511 is slidably connected to the outer side of the limiting plate 512. The rotation of the gear 510 will drive the gear sleeve 511 to move upward or downward, and the limiting plate 512 serves to limit the gear sleeve 511.
[0042] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a bracket 513 is fixed to the top of the gear sleeve 511, and a fixing frame 514 is fixed to the upper end surface of the base 1. The bracket 513 passes through the top of the fixing frame 514 and is connected to the pressing and limiting mechanism 515. When the gear sleeve 511 moves up and down, it will drive the bracket 513 and the pressing and limiting mechanism 515 to move up and down, and the fixing frame 514 plays a role in limiting the bracket 513.
[0043] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 As shown, the pressing and limiting mechanism 515 includes a sleeve 5151, and the sleeve 5151 is fixed to the outer side of the bottom of the bracket 513 by a first fastener 5152, a pressing plate 5153 is fixed to the bottom of the sleeve 5151, and two slideways 5154 are provided on the pressing plate 5153, each slideway 5154 is slidably connected with a movable plate 5155, and the movable plate 5155 is fixed to the pressing plate 5153 by a second fastener 5156, before using the device, the heights of the sleeve 5151 and the pressing plate 5153 can be adjusted as a whole, and then the first fastener 5152 can be used to press and fix the sleeve 5151, and the movable plate 5155 can slide in the slideway 5154, which is convenient for positioning according to the size of the PE board, and after adjusting the position of the movable plate 5155, the second fastener 5156 can be used to press and fix the movable plate 5155.
[0044] In this embodiment, Figure 2 , Figure 3 , Figure 4 and Figure 6 As shown, the bottom of the movable plate 5155 is connected to the limiting column 5158 through the second compression spring 5157, and the limiting column 5158 and the movable plate 5155 form a telescopic structure, and two groups of limiting columns 5158 are arranged on each movable plate 5155. Before using the device, it is necessary to adjust the height of the pressure plate 5153. After the PE plate moves to the right to a suitable position, the pressure plate 5153 moves downward and presses to fix the PE plate. The limiting column 5158 in contact with the top of the PE plate will press against the PE plate, and the limiting column 5158 against the edge of the PE plate will limit the PE plate to prevent the PE plate from horizontal displacement.
[0045] The use method and advantages of the present invention: The working process of the precision saw for processing PE boards capable of continuous cutting is as follows:
[0046] like Figures 1 to 6As shown: first, according to the thickness of the PE board, the height of the sleeve 5151 and the pressure plate 5153 are adjusted as a whole, and the first fastener 5152 is tightened to fix the sleeve 5151, and then the spacing between the two movable plates 5155 is adjusted according to the size of the PE board. After adjusting the position of the movable plate 5155, the second fastener 5156 is tightened to fix the movable plate 5155. After the PE board is placed on the first conveyor belt device 2, the first conveyor belt device 2 is operated to transport the PE board to the right. After the position to be cut of the PE board is aligned with the electric precision cutting saw 506, the screw rod 503 rotates forward, the slider 504 slides forward, and the electric precision cutting saw 506 moves forward while operating, thereby automatically cutting the PE board. During the process of the slider 504 moving forward, it squeezes the movable plate 508 to move upward, and the tooth plate 509 moves upward, thereby driving the gear 510 to rotate, and the gear sleeve 511 moves downward, thereby driving the bracket 51 3 and the pressure plate 5153 move downward, a part of the limiting column 5158 is pressed against the top of the PE plate, and the other part of the limiting column 5158 limits the PE plate to prevent the PE plate from horizontal displacement. After the slider 504 moves forward to the bottom, the squeezing of the movable plate 508 will be released, and the movable plate 508 will automatically pop down, the tooth plate 509 moves down, and the gear 510 rotates to drive the gear sleeve 511, the bracket 513 and the pressure plate 5153 to move up, thereby automatically loosening the PE plate. Before the next cutting, the electric precision cutting saw 506 rotates 180 degrees to change the direction of the electric precision cutting saw 506, and then the screw rod 503 reverses, and the electric precision cutting saw 506 operates while moving backward with the slider 504. After the electric precision cutting saw 506 moves backward to the bottom, it rotates 180 degrees again, and so on, so as to achieve the effect of continuous cutting. The operation of the second conveyor belt device 4 can transport the cut PE plate to the right.
[0047] In summary, the precision saw for PE board processing that can continuously cut achieves the purposes of pressure limiting, continuous and efficient cutting, and automatic release after cutting, thus meeting people's usage needs.
[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
[0049] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.
[0050] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A precision saw for processing PE boards capable of continuous cutting, comprising a base (1), characterized in that: A first conveyor belt device (2) and a support platform (3) are fixed to one side of the upper end surface of the base (1), the support platform (3) passes through the first conveyor belt device (2), a second conveyor belt device (4) is fixed to the other side of the upper end surface of the base (1), and a pressing and cutting mechanism (5) is fixed in the middle of the upper end surface of the base (1); The pressing and cutting mechanism (5) comprises a slide rail (501), a slider (504) is slidably connected inside the slide rail (501), an electric precision cutting saw (506) is rotatably connected to the bottom of the slider (504), a forward and reverse motor (502) is fixed to one side of the slide rail (501), and the output end of the forward and reverse motor (502) is connected to a screw rod (503), the screw rod (503) is rotatably connected inside the slide rail (501), and the outer side of the screw rod (503) is threadedly connected to the slider (504), a motor (505) is fixed inside the slider (504), and the motor (505) is connected to the slider (504). The bottom of the slide rail (501) is connected to an electric precision cutting saw (506), a first compression spring (507) is fixed to the inner top of the slide rail (501), and a movable plate (508) is fixed to the bottom of the first compression spring (507), and tooth plates (509) are symmetrically fixed on both sides of the upper end surface of the movable plate (508), and gears (510) are symmetrically rotatably connected on both sides of the top of the slide rail (501), and the gears (510) are meshedly connected to the inner side of the tooth plates (509), and the inner side of the gears (510) is meshedly connected to a gear sleeve (511), and the top of the slide rail (501) is symmetrically fixed on both sides. The limit plate (512) is fixed, the gear sleeve (511) is slidably connected to the outside of the limit plate (512), a bracket (513) is fixed on the top of the gear sleeve (511), a fixing frame (514) is fixed on the upper end surface of the base (1), the bracket (513) passes through the top of the fixing frame (514) and is connected to a pressing and limiting mechanism (515), the pressing and limiting mechanism (515) comprises a sleeve (5151), and the sleeve (5151) is fixed to the outside of the bottom of the bracket (513) by a first fastener (5152), and the bottom of the sleeve (5151) is fixed A pressure plate (5153) is provided, and two slideways (5154) are provided on the pressure plate (5153), a movable plate (5155) is slidably connected in each of the slideways (5154), and the movable plate (5155) is fixed to the pressure plate (5153) via a second fastener (5156), the bottom of the movable plate (5155) is connected to a limiting column (5158) via a second compression spring (5157), and the limiting column (5158) and the movable plate (5155) form a telescopic structure, and two groups of limiting columns (5158) are provided on each movable plate (5155).
Citation Information
Patent Citations
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CN112317973A
Cutting device for PCBA board processing and capable of achieving fixed-distance cutting conveniently
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CN218782107U
