A nail-free interior sound insulation wall and a method for installing the same
By combining pre-assembled components, a frame, a support frame, and sound insulation components, along with magnetic adsorption and interlocking groove connections, the problems of complex installation and low adjustability of nail-free internal sound insulation walls are solved, resulting in a stable nail-free internal sound insulation wall with good sound insulation performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA CONSTR EIGHT ENG DIV CORP LTD
- Filing Date
- 2024-06-27
- Publication Date
- 2026-04-28
AI Technical Summary
Existing nail-free internal sound insulation wall installation structures are complex, have low adjustability, and can only be adapted to walls with the same structure.
It adopts a combination structure of pre-assembled parts, top keel frame, bottom support frame, middle wall support frame and sound insulation components. It uses technologies such as magnetic adsorption, bolt connection and snap-fit slots to achieve a stable connection and seal. The hollow structure and porous design improve the sound insulation effect.
It enables stable installation of nail-free internal soundproof walls, improves sound absorption and insulation, enhances the overall structural stability and adjustability, and simplifies the installation process.
Smart Images

Figure CN118686321B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of internal soundproof wall technology, specifically, it relates to a nail-free internal soundproof wall and its installation method. Background Technology
[0002] Nail-free interior soundproofing walls are an innovative indoor sound insulation solution designed to avoid the damage and marks caused by using nails or screws on traditional walls. Nail-free interior soundproofing walls typically use lightweight materials such as specialty rock wool boards, glass wool boards, or other synthetic fiber materials. These materials not only provide excellent sound insulation but are also lightweight, easy to install, and easy to adjust. The wall's frame structure design needs to maximize sound insulation performance, typically using metal or synthetic materials to construct a robust frame to support the sound insulation material and optimize sound insulation effects. The core of nail-free interior soundproofing walls lies in eliminating the need for traditional nails or screws to fix the wall materials. Instead, these walls typically use adhesive, glue, or embedded structures for fixation, methods that minimize damage to the main structure (such as walls, floors, or ceilings). Many nail-free interior soundproofing walls feature a modular design, making installation and adjustment more flexible and convenient, and simplifying the maintenance and replacement of sound insulation materials. Soundproof walls utilize high-efficiency sound insulation materials, such as special rock wool boards or other high-density fiber materials. These materials effectively absorb and isolate sound waves, thereby improving the quality of the indoor acoustic environment. Sealing between the walls and the floor, ceiling, and surrounding structures is a crucial step in ensuring sound insulation; effective sealing techniques prevent sound from propagating through gaps around the walls.
[0003] Existing nail-free internal sound insulation walls have complex installation structures, low adjustability, and can only be adapted to walls with the same structure. Summary of the Invention
[0004] In view of this, the present invention provides a nail-free internal sound insulation wall and its installation method, which can solve the problems of the complex installation structure, low adjustability, and the fact that the existing nail-free internal sound insulation walls can only be adapted to walls with the same structure.
[0005] This invention is implemented as follows:
[0006] A first aspect of the present invention provides a nail-free internal soundproof wall, comprising a pre-assembled component, a top frame, a bottom support frame, a middle wall support frame, and a sound insulation component. The pre-assembled component is pre-installed at the top of the space where the internal soundproof wall is located, with its major axis direction being the same as the installation direction of the internal soundproof wall. The top frame is fixedly connected to the pre-assembled component, and the bottom support frame is provided at the bottom position corresponding to the top frame. The middle wall support frame is fixed between the top frame and the bottom support frame, and the middle wall support frame, the top frame, and the bottom support frame together form the frame structure of the internal soundproof wall. The sound insulation component is a vertical multi-unit structure, fixed on the middle wall support frame to form the internal soundproof wall.
[0007] The sound insulation components include multiple components, the sum of their lateral lengths installed on the central wall support frame being the same as the width of the space where the inner sound insulation wall is located, and their length being the distance between the top keel frame and the bottom support frame; the sound insulation components are fixed on both sides of the central wall support frame to improve the stability and sound absorption effect of the inner sound insulation wall; the sound insulation components include sound-absorbing panels and sealing elements, the sealing elements covering the edges of the sound-absorbing panels, the sound-absorbing panels including a support layer, an inner sound-absorbing panel, a moisture-absorbing panel, and an outer sound-absorbing panel, the inner sound-absorbing panel, the moisture-absorbing panel, and the outer sound-absorbing panel being staggered and fixedly connected to reduce the reduction in sound absorption effect caused by gaps.
[0008] The technical effects of the nail-free internal soundproof wall provided by this invention are as follows: Skeleton structure: The top keel frame, the bottom support frame and the middle wall support frame together form the skeleton structure of the internal soundproof wall, providing stable support.
[0009] Sound insulation components: Vertically arranged multi-unit sound insulation components are fixed to the central wall support frame, which can improve the sound absorption effect of the soundproof wall. The sound insulation components include sound-absorbing panels and seals. The seals cover the edges of the sound-absorbing panels, which helps to reduce the impact of gaps on the sound absorption effect.
[0010] Sound absorption effect: The internal sound-absorbing panels, moisture-absorbing panels and external sound-absorbing panels are fixedly connected in an alternating manner, which improves the sound absorption effect and reduces the transmission of noise to the wall.
[0011] Based on the above technical solution, the nail-free internal sound insulation wall of the present invention can be further improved as follows:
[0012] The inner sound-absorbing panel and the moisture-absorbing panel, as well as the moisture-absorbing panel and the outer sound-absorbing panel, are all provided with hollow structures. The thickness of the hollow structure is twice the thickness of the moisture-absorbing panel. This is used to reduce sound energy reflection and structural resonance to improve sound insulation. The inner and outer sound-absorbing panels are made of polyurethane. The support layer is formed by fixing sound-insulating bricks. The inner sound-absorbing panel is fixed to the sound-insulating bricks with bolts to support the sound-absorbing panel and further reduce sound propagation. The moisture-absorbing panel has multiple moisture-absorbing blocks inside, and the moisture-absorbing blocks are filled with silica gel to absorb moisture inside the sound-absorbing panel, thereby reducing the sound absorption effect of moisture on the inner and outer sound-absorbing panels.
[0013] The inner sound-absorbing panel, the moisture-absorbing panel, and the outer sound-absorbing panel are fixedly connected by bolts;
[0014] The inner and outer sound-absorbing panels have a porous structure with holes evenly distributed on their surfaces, which further improves the sound insulation effect of the sound-absorbing panels.
[0015] The beneficial effects of adopting the above-mentioned improved scheme are: the hollow structure between the inner sound-absorbing panel, the moisture-absorbing panel, and the outer sound-absorbing panel:
[0016] Noise reduction effect: The hollow structure design can effectively reduce sound energy reflection and structural resonance, thereby improving the overall sound insulation effect.
[0017] Material selection: The inner and outer sound-absorbing panels are made of polyurethane, which has good sound absorption performance, and the sound insulation effect is further enhanced by the porous structure.
[0018] Moisture-absorbing board structure:
[0019] Moisture management: The moisture-absorbing board is filled with silicone moisture-absorbing blocks to absorb moisture, reduce the impact of moisture on the sound-absorbing board, and maintain a long-term stable sound insulation effect.
[0020] Furthermore, the sealing element includes a locking element and a locking groove. Both the locking element and the locking groove are fixed to both sides of the sound-absorbing panel, and adjacent sound-absorbing panels are fixed by the connection between the locking element and the locking groove. The width of the locking element is smaller than the width of the sound-absorbing panel, and a protrusion is provided on its outer wall. The outer wall width of the locking groove is smaller than the width of the sound-absorbing panel, and the width of its inner wall is the same as the width of the locking element. A protrusion is also provided on the inner wall of the locking groove. The protrusions on the locking element and the protrusions on the inner wall of the locking groove are staggered, which is used to connect the sound-absorbing panels by the locking element penetrating into the locking groove. Both the locking element and the locking groove are made of hard rubber.
[0021] The beneficial effects of adopting the above-mentioned improvement scheme are: fixing and supporting the structure:
[0022] Bolted connection: The inner sound-absorbing panel, moisture-absorbing panel and outer sound-absorbing panel are fixed together by bolts to ensure structural stability.
[0023] Pre-assembled structure: The door-shaped pre-assembled components provide support for the fixed top keel frame, and the design of the split structure and connectors allows for width adjustment and further support stability.
[0024] Sealing connection between the locking element and the locking groove:
[0025] Tight connection: The locking parts and locking grooves made of hard rubber are firmly connected through a raised design, ensuring the sealing and stability between the sound-absorbing panels.
[0026] Furthermore, the pre-assembled component is a door-shaped structure, connected to the top and side walls of the space where the inner partition wall is located, and is used to provide support for the fixation of the top keel frame; the pre-assembled component is a split structure, including a fixing component and a movable component, the fixing component is fixed to the top of the space where the inner partition wall is located, and the movable component is symmetrically arranged on both sides of the fixing component and fixedly connected to the fixing component, and is used to adjust the width of the pre-assembled component according to the width of the top keel frame;
[0027] The connecting member is provided between the fixed member and the movable member. The connecting member has an L-shaped structure, and its two right-angled sides are respectively fixed to the fixed member and the movable member by bolts. The two right-angled sides of the L-shape are provided with support rods, which are used to provide further support for the connection between the fixed member and the movable member.
[0028] The length of both sides of the portal-shaped structure of the pre-assembled component is the same as the height of the space where the inner partition wall is located, extending to the position of the bottom support frame and being fixedly connected to the bottom support frame; the side walls of the pre-assembled component are all pre-embedded and connected to the side walls of the space where the inner partition wall is located, in order to enhance the support and stability of the inner partition wall.
[0029] Furthermore, the top of the bottom support frame is provided with a groove, the width of which is the same as the width of the sound insulation component; electrode plates are provided on both sides of the bottom support frame, the electrode plates being a positive electrode plate and a negative electrode plate respectively, and the positive electrode plate and the negative electrode plate are connected by a wire; magnets are provided on the side of the pre-assembled component at positions corresponding to the positive electrode plate and the negative electrode plate, the magnets being used to attract the electrode plates; the positive electrode plate and the negative electrode plate are connected to a power source, the power source being used to make the positive electrode plate and the negative electrode plate magnetic.
[0030] The beneficial effects of adopting the above-mentioned improved scheme are: auxiliary fixation of the electrode sheet and the magnet:
[0031] Magnetic adsorption: The electrode plates of the bottom support frame generate magnetism when activated by power, and attract each other to the magnets of the pre-installed parts, improving the fixing effect and simplifying the installation process.
[0032] Furthermore, the top of the top keel frame has an inwardly recessed structure that matches the bottom shape of the pre-assembled part, and is used to fix the pre-assembled part to the bottom of the top keel frame with bolts.
[0033] The width of the top keel frame is the same as the width of the pre-assembled component, and the width of the bottom support frame is greater than or equal to the width of the top keel frame.
[0034] The beneficial effects of adopting the above-mentioned improved design are as follows: Top and bottom support frame design:
[0035] Grooved and adaptable design: The top keel frame is fitted to the shape of the pre-assembled components and secured with bolts to ensure the stability of the top structure. The grooved design of the bottom support frame is the same width as the sound insulation components, further enhancing overall stability.
[0036] Furthermore, the two sides of the gate-shaped structure of the pre-assembled component are provided with multiple through holes, which are used to suspend heavy objects to fix the bracket composed of the top keel frame, the bottom support frame and the middle wall support frame through the further action of gravity.
[0037] The central wall support frame has a star-shaped structure and is fixed between the top keel frame and the bottom support frame. A connecting ear is provided at its center, and a steel core is inserted through the connecting ear. The other end of the steel core is fixed to both sides of the top keel frame and both sides of the bottom support frame, so as to securely fix the central wall support frame to the top keel frame and the bottom support frame through bidirectional tensile force. The side of the central wall support frame is fixed to the side of the pre-assembled part by bolts.
[0038] The beneficial effects of adopting the above-mentioned improved scheme are as follows: Central wall support frame:
[0039] The star-shaped structure provides additional central support, ensuring a tight connection between the central wall support frame and the top and bottom support frames through the bidirectional tensile force of the connecting lugs and the steel core.
[0040] Furthermore, the bottom of the bottom support frame is provided with a friction layer, and the friction layer is provided with a plurality of spherical protrusions. The spherical protrusions are used to increase the friction between the bottom support frame and the ground to stably support the inner partition wall.
[0041] The beneficial effects of adopting the above-mentioned improved scheme are as follows: Friction layer design:
[0042] Ground stability: The friction layer and spherical protrusions at the bottom of the support frame increase ground friction, further stabilizing the support effect of the entire soundproof wall.
[0043] A second aspect of the present invention provides a method for installing a nail-free internal sound insulation wall, comprising the following steps:
[0044] S10: Install the pre-assembled component at the top of the space where the inner partition wall is located, ensuring that its long axis direction is consistent with the installation direction of the inner partition wall;
[0045] S20: The top keel frame is fixedly connected to the pre-assembled part, and the bottom support frame is set at the bottom of the corresponding position of the top keel frame. The bottom support frame is magnetically connected to the two sides of the pre-assembled part.
[0046] S30: Fix the middle wall support frame between the top keel frame and the bottom support frame to ensure a stable connection between the top keel frame, the bottom support frame and the middle wall support frame;
[0047] S40: The top and bottom of the sound insulation component are respectively embedded into the grooves of the top keel frame and the bottom support frame, and hammered in one direction to apply force in one direction to connect the multiple sound insulation components. Through the elasticity of the sealing element, the transverse structure composed of the sound-absorbing panels is sealed and connected.
[0048] S50: Fill the surface of the sound insulation component and the connection points of the pre-assembled parts, the top keel frame and the bottom support frame with sealant;
[0049] S60: After the surface of the interior partition wall is smoothed, concrete is poured. After the concrete dries, the surface is polished and decorated.
[0050] Based on the above technical solution, the installation method of the nail-free internal sound insulation wall of the present invention can be further improved as follows:
[0051] Furthermore, reinforcing bars are provided between the sound-insulating bricks that make up the support layer, and the reinforcing bars are used to fix adjacent sound-insulating bricks.
[0052] Compared with existing technologies, the beneficial effects of the nail-free internal sound insulation wall and its installation method provided by this invention are:
[0053] Pre-assembled components: Located at the top, providing top support and ensuring overall stability.
[0054] The keel frame, support frame, and wall support frame constitute the wall frame, ensuring the stability and support of the wall.
[0055] Sound insulation components: including sound-absorbing panels and seals, to improve sound absorption and insulation, and reduce sound transmission.
[0056] Improvements: The hollow structure, special materials, and porous design enhance sound insulation.
[0057] Sealing components: ensure stable connection of sound-absorbing panels and enhance the overall integrity of the soundproof wall.
[0058] Improved pre-assembly components: Door-shaped and split structure provides stable support, and connection stability is enhanced by electrode plates and magnets.
[0059] Improved keel frame: Optimized structure, increased connection stability.
[0060] Friction layer on the bottom support frame: Increases friction and improves the stability of the bottom support frame relative to the ground.
[0061] This nail-free internal sound insulation wall has the advantages of easy processing. The two wall panels are staggered and spliced, nail-free, with high overall sound insulation, light weight, easy disassembly and replacement, and fireproof. It can be used as a movable panel in large conference rooms. Attached Figure Description
[0062] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0063] Figure 1 This is a structural diagram of a nail-free internal sound insulation wall;
[0064] Figure 2 This is a structural diagram of the central wall support frame;
[0065] Figure 3 This is a structural schematic diagram of the pre-assembled components;
[0066] Figure 4 This is a schematic diagram of the top keel frame structure;
[0067] Figure 5 This is a schematic diagram of the bottom support frame.
[0068] Figure 6 This is a structural schematic diagram of a sound insulation component;
[0069] Figure 7 This is a schematic diagram of the cross-sectional structure of the support layer;
[0070] Figure 8 A flowchart illustrating the installation method of a nail-free internal sound insulation wall;
[0071] The attached diagram lists the components represented by each number as follows:
[0072] 10. Pre-assembled parts; 11. Fasteners; 12. Movable parts; 13. Connectors; 20. Top keel frame; 30. Bottom support frame; 40. Middle wall support frame; 50. Sound insulation components; 51. Sound-absorbing panels; 511. Support layer; 512. Inner sound-absorbing panel; 513. Moisture-absorbing panel; 514. Outer sound-absorbing panel; 52. Sealing components. Detailed Implementation
[0073] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0074] like Figure 1-7 The image shows an embodiment of a nail-free internal soundproof wall provided by the first aspect of the present invention. In this embodiment, it includes a pre-installed component 10, a top frame 20, a bottom support frame 30, a middle wall support frame 40, and a sound insulation component 50. The pre-installed component 10 is pre-installed at the top of the space where the internal soundproof wall is located, and its long axis is in the same direction as the installation direction of the internal soundproof wall. The top frame 20 is fixedly connected to the pre-installed component 10, and a bottom support frame 30 is provided at the bottom position corresponding to the top frame 20. The middle wall support frame 40 is fixed between the top frame 20 and the bottom support frame 30. The middle wall support frame 40, the top frame 20, and the bottom support frame 30 together form the skeleton structure of the internal soundproof wall. The sound insulation component 50 is a vertical multi-unit structure, which is fixed on the middle wall support frame 40 to form the internal soundproof wall.
[0075] The sound insulation component 50 includes multiple components, the sum of which is the same as the width of the space where the inner sound insulation wall is located when they are installed on the middle wall support frame 40. The length of the components is the distance between the top keel frame 20 and the bottom support frame 30. The sound insulation component 50 is fixed on both sides of the middle wall support frame 40 to improve the stability and sound absorption effect of the inner sound insulation wall. The sound insulation component 50 includes a sound-absorbing panel 51 and a sealing element 52. The sealing element 52 covers the edge of the sound-absorbing panel 51. The sound-absorbing panel 51 includes a support layer 511, an inner sound-absorbing panel 512, a moisture-absorbing panel 513, and an outer sound-absorbing panel 514. The inner sound-absorbing panel 512, the moisture-absorbing panel 513, and the outer sound-absorbing panel 514 are staggered and fixedly connected to reduce the reduction in sound absorption effect caused by gaps.
[0076] In the aforementioned technical solution, hollow structures are provided between the inner sound-absorbing panel 512 and the moisture-absorbing panel 513, and between the moisture-absorbing panel 513 and the outer sound-absorbing panel 514. The thickness of the hollow structure is twice the thickness of the moisture-absorbing panel 513, which is used to reduce sound energy reflection and reduce structural resonance to improve sound insulation. The inner sound-absorbing panel 512 and the outer sound-absorbing panel 514 are made of polyurethane. The support layer 511 is fixed with sound-insulating bricks, and the inner sound-absorbing panel 512 is fixed to the sound-insulating bricks with bolts to support the sound-absorbing panel 51 and further reduce sound propagation. The moisture-absorbing panel 513 has multiple moisture-absorbing blocks inside, and the moisture-absorbing blocks are filled with silicone to absorb water vapor inside the sound-absorbing panel 51 to reduce the sound absorption effect of water vapor on the inner sound-absorbing panel 512 and the outer sound-absorbing panel 514.
[0077] The inner sound-absorbing panel 512, the moisture-absorbing panel 513, and the outer sound-absorbing panel 514 are fixedly connected by bolts.
[0078] The inner sound-absorbing panel 512 and the outer sound-absorbing panel 514 have a porous structure with holes evenly distributed on the surface of the inner sound-absorbing panel 512 and the outer sound-absorbing panel 514, which is used to further improve the sound insulation effect of the sound-absorbing panel 51.
[0079] Furthermore, in the above technical solution, the sealing element 52 includes a locking element and a locking groove. Both the locking element and the locking groove are fixed on both sides of the sound-absorbing panel 51, and adjacent sound-absorbing panels 51 are fixed by the connection between the locking element and the locking groove. The width of the locking element is smaller than the width of the sound-absorbing panel 51, and a protrusion is provided on its outer wall. The outer wall width of the locking groove is smaller than the width of the sound-absorbing panel 51, and the width of its inner wall is the same as the width of the locking element. A protrusion is also provided on the inner wall of the locking groove. The protrusions on the locking element and the protrusions on the inner wall of the locking groove are staggered, which is used to achieve the connection between the sound-absorbing panels 51 by the locking element penetrating into the locking groove. Both the locking element and the locking groove are made of hard rubber.
[0080] Furthermore, in the above technical solution, the pre-installed component 10 is a door-shaped structure, which is connected to the top and side walls of the space where the inner partition wall is located, and is used to provide support for the fixing of the top keel frame 20; the pre-installed component 10 is a split structure, including a fixing component 11 and a movable component 12. The fixing component 11 is fixed to the top of the space where the inner partition wall is located, and the movable component 12 is symmetrically arranged on both sides of the fixing component 11 and fixedly connected to the fixing component 11, and is used to adjust the width of the pre-installed component 10 according to the width of the top keel frame 20;
[0081] A connector 13 is provided between the fixed part 11 and the movable part 12. The connector 13 has an L-shaped structure, and its two right-angled sides are fixed to the fixed part 11 and the movable part 12 respectively by bolts. Support rods are provided inside the two right-angled sides of the L-shape, and the support rods are used to provide further support for the connection between the fixed part 11 and the movable part 12.
[0082] The length of both sides of the portal-shaped structure of the pre-installed component 10 is the same as the height of the space where the inner partition wall is located, extending to the position of the bottom support frame 30 and being fixedly connected to the bottom support frame 30; the side walls of the pre-installed component 10 are all pre-embedded and connected to the side walls of the space where the inner partition wall is located, in order to enhance the support and stability of the inner partition wall.
[0083] Furthermore, in the above technical solution, the top of the bottom support frame 30 is provided with a groove, the width of which is the same as the width of the sound insulation component 50; electrode plates are provided on both sides of the bottom support frame 30, namely a positive electrode plate and a negative electrode plate, which are connected by a wire; magnets are provided on the side of the pre-installed component 10 at positions corresponding to the positive and negative electrode plates, and the magnets are used to attract the electrode plates; the positive and negative electrode plates are connected to a power source, which is used to make the positive and negative electrode plates magnetic.
[0084] Furthermore, in the above technical solution, the top of the top keel frame 20 has an inwardly recessed structure, which is adapted to the bottom shape of the pre-installed part 10, and is used to fix the pre-installed part 10 to the bottom of the top keel frame 20 by bolts.
[0085] The width of the top keel frame 20 is the same as the width of the pre-assembled part 10, and the width of the bottom support frame 30 is greater than or equal to the width of the top keel frame 20.
[0086] Furthermore, in the above technical solution, the two sides of the gate-shaped structure of the pre-installed component 10 are provided with multiple through holes. The through holes are used to suspend heavy objects to fix the bracket composed of the top keel frame 20, the bottom support frame 30 and the middle wall support frame 40 through the further action of gravity.
[0087] The middle wall support frame 40 has a star-shaped structure and is fixed between the top keel frame 20 and the bottom support frame 30. A connecting ear is provided at its center, and a steel core is inserted through the connecting ear. The other end of the steel core is fixed to both sides of the top keel frame 20 and both sides of the bottom support frame 30. This is used to fix the middle wall support frame 40 to the top keel frame 20 and the bottom support frame 30 through bidirectional tensile force. The side of the middle wall support frame 40 is fixed to the side of the pre-assembled part 10 by bolts.
[0088] Furthermore, in the above technical solution, a friction layer is provided at the bottom of the bottom support frame 30, and a plurality of spherical protrusions are provided on the friction layer. The spherical protrusions are used to increase the friction between the bottom support frame 30 and the ground to stably support the inner partition wall.
[0089] Installation of pre-assembled components:
[0090] Install the pre-assembled component at the top of the space where the inner soundproof wall is located, so that its long axis is in the same direction as the installation direction of the inner soundproof wall.
[0091] The pre-assembled components are door-shaped structures that connect to the top and side walls to provide fixed support for the top keel frame.
[0092] Installation of the top keel frame and bottom support frame:
[0093] Secure the top keel frame to the pre-assembled parts.
[0094] A bottom support frame is installed at the bottom position corresponding to the top keel frame, and the middle wall support frame is fixed between the top keel frame and the bottom support frame to form the skeleton structure of the internal sound insulation wall.
[0095] Installation of sound insulation components:
[0096] The sound insulation components consist of multiple vertical structures, fixed to the central wall support frame.
[0097] Each sound insulation component includes a sound-absorbing panel and a seal. The sound-absorbing panel consists of a support layer, an inner sound-absorbing panel, a moisture-absorbing panel, and an outer sound-absorbing panel, and is fixed together by bolts.
[0098] The edges of the sound-absorbing panels are covered with seals, and adjacent sound-absorbing panels are connected by snap-fit parts and snap-fit grooves to improve stability and sound absorption effect.
[0099] Adjustment and fixation:
[0100] Adjust the width of the pre-assembled parts as needed to fit the width of the top keel frame.
[0101] The use of connectors (L-shaped structure) to connect the fixed and movable parts provides flexibility for adjusting the width of the pre-assembled parts.
[0102] Magnets and electrode plates are placed at the locations of the pre-assembled parts and the bottom support frame to further enhance the fixing effect.
[0103] Further support and clarification of details:
[0104] The bottom support frame has a groove at the top, which is the same width as the sound insulation component, to facilitate installation.
[0105] The central wall support frame has a star-shaped structure, which is tightly fixed between the top keel frame and the bottom support frame by connecting ears and steel core tension.
[0106] A friction layer is installed at the bottom of the bottom support frame to increase ground friction and stabilize the support.
[0107] like Figure 8The image shows an embodiment of an installation method for a nail-free internal soundproof wall provided by a second aspect of the present invention. This embodiment includes the following steps:
[0108] S10: Install the pre-installed component 10 at the top of the space where the inner partition wall is located, ensuring that its long axis direction is consistent with the installation direction of the inner partition wall;
[0109] S20: The top keel frame 20 is fixedly connected to the pre-assembled part 10, and a bottom support frame 30 is set at the bottom of the corresponding position of the top keel frame 20. The bottom support frame 30 is magnetically connected to the two sides of the pre-assembled part 10.
[0110] S30: Fix the middle wall support frame 40 between the top keel frame 20 and the bottom support frame 30 to ensure a stable connection between the top keel frame 20, the bottom support frame 30 and the middle wall support frame 40;
[0111] S40: The top and bottom of the sound insulation component 50 are respectively embedded into the grooves of the top keel frame 20 and the bottom support frame 30, and hammered in one direction to apply force in one direction to connect the multiple sound insulation components 50. Through the elastic force of the sealing member 52, the transverse structure composed of the sound-absorbing panels 51 is sealed and connected.
[0112] S50: Fill the surface of the sound insulation component 50 and the joints of the pre-installed component 10, the top keel frame 20 and the bottom support frame 30 with sealant.
[0113] S60: After the surface of the interior partition wall is smoothed, concrete is poured. After the concrete dries, the surface is polished and decorated.
[0114] Furthermore, in the above technical solution, the sound insulation bricks that make up the support layer 511 are provided with hoop steel bars, which are used to fix adjacent sound insulation bricks.
[0115] Specifically, the principle of this invention is as follows: The pre-installed component 10 is installed at the top of the space containing the inner partition wall, ensuring that its long axis is aligned with the installation direction of the inner partition wall; the top frame 20 is fixedly connected to the pre-installed component 10; a bottom support frame 30 is installed at the bottom of the corresponding position of the top frame 20, and the bottom support frame 30 is magnetically connected to the two sides of the pre-installed component 10; a middle wall support frame 40 is fixed between the top frame 20 and the bottom support frame 30, ensuring a stable connection between the top frame 20, the bottom support frame 30, and the middle wall support frame 40. Next, the top and bottom of the sound insulation component 50 are respectively embedded into the grooves of the top keel frame 20 and the bottom support frame 30, and hammered in one direction to apply force in one direction, connecting multiple sound insulation components 50. Through the elastic force of the sealing member 52, the transverse structure composed of the sound-absorbing panels 51 is sealed and connected. Sealant is filled on the surface of the sound insulation component 50 and at the connection points of the pre-installed part 10, the top keel frame 20 and the bottom support frame 30. After the surface of the inner partition wall is smoothed, concrete is poured. After the concrete dries, the surface is polished and decorated.
Claims
1. A nail-free internal sound insulation wall, characterized in that, The system includes a pre-installed component (10), a top keel frame (20), a bottom support frame (30), a middle wall support frame (40), and a sound insulation component (50). The pre-installed component (10) is pre-installed at the top of the space where the inner sound insulation wall is located, and its long axis is in the same direction as the installation direction of the inner sound insulation wall. The top keel frame (20) is fixedly connected to the pre-installed component (10). The bottom support frame (30) is provided at the bottom position corresponding to the top keel frame (20). The middle wall support frame (40) is fixed between the top keel frame (20) and the bottom support frame (30). The middle wall support frame (40), the top keel frame (20), and the bottom support frame (30) together form the skeleton structure of the inner sound insulation wall. The sound insulation component (50) is a vertical multi-unit structure, which is fixed on the middle wall support frame (40) to form the inner sound insulation wall. The sound insulation component (50) includes multiple components, the sum of their transverse lengths installed on the middle wall support frame (40) is the same as the width of the space where the inner sound insulation wall is located, and their length is the distance between the top keel frame (20) and the bottom support frame (30); the sound insulation component (50) is fixed on both sides of the middle wall support frame (40) to improve the stability and sound absorption effect of the inner sound insulation wall; the sound insulation component (50) includes a sound-absorbing panel (51) and a sealing element (52), the sealing element (52) covers the edge of the sound-absorbing panel (51), the sound-absorbing panel (51) includes a support layer (511), an inner sound-absorbing panel (512), a moisture-absorbing panel (513) and an outer sound-absorbing panel (514), the inner sound-absorbing panel (512), the moisture-absorbing panel (513) and the outer sound-absorbing panel (514) are staggered and fixedly connected to reduce the reduction of sound absorption effect caused by gaps; Hollow structures are provided between the inner sound-absorbing panel (512) and the moisture-absorbing panel (513), and between the moisture-absorbing panel (513) and the outer sound-absorbing panel (514). The thickness of the hollow structure is twice the thickness of the moisture-absorbing panel (513), which is used to reduce sound energy reflection and reduce structural resonance to improve the sound insulation effect. The inner sound-absorbing panel (512) and the outer sound-absorbing panel (514) are made of polyurethane. The support layer (511) is formed by fixing sound insulation bricks. The inner sound-absorbing panel (512) is fixed to the sound insulation bricks by bolts to support the sound-absorbing panel (51) and further reduce the propagation of sound. Multiple moisture-absorbing blocks are provided inside the moisture-absorbing panel (513). The moisture-absorbing blocks are filled with silicone to absorb water vapor inside the sound-absorbing panel (51) to reduce the sound absorption effect of water vapor on the inner sound-absorbing panel (512) and the outer sound-absorbing panel (514). The inner sound-absorbing panel (512), the moisture-absorbing panel (513), and the outer sound-absorbing panel (514) are fixedly connected by bolts; The inner sound-absorbing plate (512) and the outer sound-absorbing plate (514) have a porous structure with holes evenly distributed on the surface of the inner sound-absorbing plate (512) and the outer sound-absorbing plate (514) to further improve the sound insulation effect of the sound-absorbing plate (51).
2. The nail-free internal sound insulation wall according to claim 1, characterized in that, The sealing element (52) includes a locking element and a locking groove. The locking element and the locking groove are fixed on both sides of the sound-absorbing sound plate (51). Adjacent sound-absorbing sound plates (51) are fixed by the connection between the locking element and the locking groove. The width of the locking element is smaller than the width of the sound-absorbing sound plate (51), and a protrusion is provided on its outer wall. The width of the outer wall of the locking groove is smaller than the width of the sound-absorbing sound plate (51), and the width of its inner wall is the same as the width of the locking element. A protrusion is also provided on the inner wall of the locking groove. The protrusions on the locking element and the protrusions on the inner wall of the locking groove are staggered to achieve the connection between the sound-absorbing sound plates (51) by the locking element penetrating into the locking groove. Both the locking element and the locking groove are made of hard rubber.
3. The nail-free internal sound insulation wall according to claim 2, characterized in that, The pre-assembled component (10) is a door-shaped structure, connected to the top and side walls of the space where the inner soundproof wall is located, and is used to provide support for the fixation of the top keel frame (20); the pre-assembled component (10) is a split structure, including a fixing component (11) and a movable component (12). The fixing component (11) is fixed to the top of the space where the inner soundproof wall is located, and the movable component (12) is symmetrically arranged on both sides of the fixing component (11) and fixedly connected to the fixing component (11), and is used to adjust the width of the pre-assembled component (10) according to the width of the top keel frame (20); A connector (13) is provided between the fixing member (11) and the movable member (12). The connector (13) has an L-shaped structure, and its two right-angled sides are fixed to the fixing member (11) and the movable member (12) respectively by bolts. A support rod is provided inside the two right-angled sides of the L-shape. The support rod is used to provide further support for the connection between the fixing member (11) and the movable member (12). The length of the two sides of the gate-shaped structure of the pre-installed component (10) is the same as the height of the space where the inner sound insulation wall is located, and extends to the position of the bottom support frame (30) and is fixedly connected to the bottom support frame (30); the side walls of the pre-installed component (10) are all pre-embedded and connected to the side walls of the space where the inner sound insulation wall is located, in order to enhance the support and stability of the inner sound insulation wall.
4. The nail-free internal sound insulation wall according to claim 3, characterized in that, The top of the top keel frame (20) has an inwardly recessed structure, which is adapted to the bottom shape of the pre-assembled part (10) and is used to fix the pre-assembled part (10) and the bottom of the top keel frame (20) by bolts. The width of the top keel frame (20) is the same as the width of the pre-assembled part (10), and the width of the bottom support frame (30) is greater than or equal to the width of the top keel frame (20).
5. A nail-free internal sound insulation wall according to claim 4, characterized in that, The pre-assembled component (10) has multiple through holes on its two sides of the gate-shaped structure. These through holes are used to suspend heavy objects to fix the bracket consisting of the top keel frame (20), the bottom support frame (30), and the middle wall support frame (40) through the further action of gravity. The middle wall support frame (40) has a star-shaped structure and is fixed between the top keel frame (20) and the bottom support frame (30). A connecting ear is provided at its center, and a steel core is inserted through the connecting ear. The other end of the steel core is fixed to both sides of the top keel frame (20) and both sides of the bottom support frame (30) to secure the middle wall support frame (40) to the top keel frame (20) and the bottom support frame (30) through bidirectional tensile force. The side of the middle wall support frame (40) is fixed to the side of the pre-assembled part (10) by bolts.
6. The nail-free internal sound insulation wall according to claim 5, characterized in that, The bottom of the bottom support frame (30) is provided with a friction layer, and a plurality of spherical protrusions are provided on the friction layer. The spherical protrusions are used to increase the friction between the bottom support frame (30) and the ground to stably support the inner sound insulation wall.
7. A method for installing a nail-free internal soundproof wall according to any one of 1-6, characterized in that, Includes the following steps: S10: Install the pre-installed component (10) at the top of the space where the inner soundproof wall is located, ensuring that its long axis direction is consistent with the installation direction of the inner soundproof wall; S20: The top keel frame (20) is fixedly connected to the pre-assembled part (10), and the bottom support frame (30) is set at the bottom of the corresponding position of the top keel frame (20). The bottom support frame (30) is magnetically connected to the two sides of the pre-assembled part (10). S30: Fix the middle wall support frame (40) between the top keel frame (20) and the bottom support frame (30) to ensure a stable connection between the top keel frame (20), the bottom support frame (30) and the middle wall support frame (40); S40: The top and bottom of the sound insulation component (50) are respectively embedded into the grooves of the top keel frame (20) and the bottom support frame (30), and hammered in one direction to apply force in one direction to connect the multiple sound insulation components (50). Through the elasticity of the sealing member (52), the transverse structure composed of the sound-absorbing panels (51) is sealed and connected. S50: Fill the surface of the sound insulation component (50) and the connection points of the pre-assembled part (10), the top keel frame (20) and the bottom support frame (30) with sealant; S60: After smoothing the surface of the inner soundproof wall, pour concrete. After the concrete dries, grind the surface and decorate it.
8. The installation method of a nail-free internal sound insulation wall according to claim 7, characterized in that, A retaining rod is provided between the sound-insulating bricks that make up the support layer (511), and the retaining rod is used to fix the adjacent sound-insulating bricks.
Citation Information
Patent Citations
Noise reduction and sound insulation wall and mounting process thereof
CN113123485A
Structure and method for improving air sound insulation performance of light wall for fabricated building
CN116411645A