A coal conveyor belt coal accumulation and spill detection system

By designing a coal-based coal-spreading detection system for coal-transportation belts, using mobile and detection mechanisms combined with wireless charging modules and information transmission modules, dynamic and static monitoring of coal-spreading conditions of coal-transportation belts is achieved, and the traditional manual detection efficiency is solved The problems of low and safety hazards have improved the detection effect and safety.

CN118701638BActive Publication Date: 2024-12-17广州发展燃料港口有限公司
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Patent Information

Application Number
CN202410999554.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2024-12-17
Estimated Expiration
2044-07-24

AI Technical Summary

Technical Problem

Traditional coal belt inspection mostly relies on manual regular inspections, which have problems such as missed inspection and low efficiency, and poses a threat to the safety of the inspectors.

Method used

A coal-based coal-spreading and coal-spreading detection system is designed, including mobile mechanisms, testing mechanisms and auxiliary mechanisms. Through wireless charging modules and information transmission modules, the coal-spreading and coal-spreading conditions on the coal-transporting belt are dynamically and statically monitored. Use camera modules and transmission gear sets to achieve dynamic and static monitoring to improve detection effect.

Benefits of technology

Real-time dynamic and static monitoring of the coal accumulation and coal sprinkler status of coal conveying belts is realized, the detection efficiency and accuracy are improved, the safety risks to the test personnel are reduced, and the charging and maintenance of the testing agency is facilitated.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a coal conveyor belt coal accumulation and scattering detection system, specifically relates to the field of coal conveyor detection technology, including a horizontal sliding frame, a moving mechanism is slidably provided in the horizontal sliding frame, a detection mechanism is provided at the bottom of the moving mechanism, a connecting mechanism is provided between the moving mechanism and the detection mechanism, and a plurality of auxiliary mechanisms are fixedly installed on the outer side of the horizontal sliding frame with uniform distribution; the moving mechanism includes a moving outer frame. The present invention, by setting the moving mechanism and cooperating with the detection mechanism, the entire moving mechanism can be stably moved in the horizontal sliding frame to drive the detection mechanism to be stably moved, thereby driving the camera module on the detection mechanism to dynamically translate and monitor the coal accumulation and scattering conditions on the coal conveyor belt. When coal accumulation and scattering occur on the coal conveyor belt, the detection mechanism can move synchronously with the transmission of the coal conveyor belt, follow and monitor the coal accumulation and scattering conditions on the coal conveyor belt, and improve the coal accumulation and scattering detection effect of the coal conveyor belt.
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Description

Technical Field

[0001] The invention relates to the technical field of coal conveying detection, and in particular to a coal conveying belt coal accumulation and scattering detection system. Background Art

[0002] Coal conveyor belt is a common coal transportation equipment used to transport coal from one place to another. Coal conveyor belt is usually composed of belt, support structure, transmission device, etc., which can continuously and efficiently transport large amounts of coal; the working principle of coal conveyor belt is to load coal on the belt, and then drive the belt to rotate continuously by transmission devices such as motors, so as to transport coal to the destination;

[0003] When using a coal conveyor belt to transport coal, it is necessary to regularly check and maintain the normal operation of the belt, and at the same time pay attention to preventing the problem of coal accumulation and coal scattering to ensure the safety and efficiency of coal transportation. Traditional coal conveyor belt inspections are mostly carried out manually on a regular basis. Manual regular inspections have the problems of missed inspections and low inspection efficiency, and are easy to cause safety impacts on inspection personnel. For this reason, we propose a coal conveyor belt coal accumulation and coal scattering detection system to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide a coal conveyor belt coal accumulation and coal scattering detection system to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a coal conveyor belt coal accumulation and coal spillage detection system, comprising a horizontal sliding frame, a moving mechanism is slidably provided in the horizontal sliding frame, a detection mechanism is provided at the bottom of the moving mechanism, a connecting mechanism is provided between the moving mechanism and the detection mechanism, and multiple groups of auxiliary mechanisms are evenly distributed and fixedly installed on the outer side of the horizontal sliding frame;

[0006] The moving mechanism includes a moving outer frame, both sides of the outer wall of the moving outer frame are fixedly installed with mounting longitudinal frames, both ends of the moving outer frame are rotatably installed with moving shafts, both ends of the moving shafts are fixedly installed with moving wheels, the moving wheels are movably connected to the horizontal sliding frame, a limiting ring is fixedly installed on the side of the moving shaft close to the moving wheel, the limiting ring is in contact with the inner wall of the horizontal sliding frame, a first wireless charging receiving module is fixedly provided in the middle of the top end of the moving outer frame, and a first wireless charging transmitting module is fixedly installed on one side of the inner wall of the horizontal sliding frame.

[0007] Preferably, a first sprocket is fixedly mounted on the outer side of the movable shaft, and a transmission chain is meshedly connected to the outer sides of the two first sprockets. An auxiliary shaft is rotatably mounted in the middle of the movable outer frame, and a second sprocket is fixedly mounted on the outer side of the auxiliary shaft. The second sprocket is meshedly connected to the transmission chain.

[0008] Preferably, a worm wheel is fixedly mounted on the outer side of the auxiliary shaft, a worm is meshingly connected to the outer side of the worm wheel, the worm is rotatably mounted on the inner wall of the movable outer frame, a drive motor is fixedly mounted on the side of the inner wall of the movable outer frame close to the worm, and the drive motor and one end of the worm are fixedly mounted.

[0009] Preferably, the detection mechanism includes a detection outer frame, a camera module is provided at the bottom end of the detection outer frame, a rotating shaft is fixedly installed in the middle of the top end of the camera module, the rotating shaft is rotatably installed in the middle of the bottom end of the detection outer frame, an auxiliary drive shaft is rotatably installed on one side of the inner wall of the detection outer frame, a pulley transmission group is provided between the top of the auxiliary drive shaft and the top of the rotating shaft, the pulley transmission group includes two pulleys and a transmission belt movably sleeved on the outsides of the two pulleys, the two pulleys are respectively fixedly installed on the top of the corresponding auxiliary drive shaft and the rotating shaft, a transmission gear is fixedly installed on the bottom of the auxiliary drive shaft, a second wireless charging receiving module is fixedly installed in the middle of the top end of the detection outer frame, and two magnetic suction cups are fixedly installed on the outer wall of the detection outer frame.

[0010] Preferably, the connecting mechanism includes two symmetrically distributed card sliding frames, the card sliding frames are fixedly mounted on the outer wall of the detection outer frame, and the opposite sides of the card sliding frames are slidably provided with fixed sliding frames, and the fixed sliding frame is fixedly mounted on the bottom of the mounting longitudinal frame, the fixed sliding frame is provided with an inner sliding cavity, and a card sliding plate is slidably provided in the inner sliding cavity, a positioning card protrusion is fixedly mounted on one side of the card sliding plate, and the positioning card protrusion extends out of the fixed sliding frame away from the side of the card sliding plate, and the inner wall of the card sliding frame is provided with a positioning card groove corresponding to the positioning card protrusion, the positioning card protrusion is movably connected to the corresponding positioning card groove, and a spring is provided on the side of the card sliding plate away from the positioning card protrusion, and both ends of the card sliding plate are fixedly mounted with driving blocks, the driving blocks are movably connected to the two ends of the fixed sliding frame, and one end of the driving block extends out of the outside of the fixed sliding frame.

[0011] Preferably, the auxiliary mechanism includes an auxiliary outer frame, which is fixedly installed on the outer side of the horizontal sliding frame, and two groups of symmetrically distributed fixing seats are fixedly installed on the inner bottom of the auxiliary outer frame, and fixed slide bars used in conjunction with the card sliding frame are fixedly installed on opposite sides of the fixing seats, and the fixed slide bars and the fixed slide bars correspond in position to each other, and the card sliding frame can be movably connected to the outer side of the fixed slide bars, and a second wireless charging transmitting module used in conjunction with a second wireless charging receiving module is fixedly installed on the upper surface of the inner wall of the auxiliary outer frame, and a telescopic cylinder is fixedly installed on the bottom of one side of the auxiliary outer frame away from the horizontal sliding frame, and an electromagnetic block is fixedly installed on the driving end of the telescopic cylinder, and the position of the electromagnetic block corresponds horizontally to the position of the magnetic suction cup, an auxiliary frame is fixedly installed on the bottom end of the fixed slide bar, and an auxiliary bar is fixedly installed on the bottom end of the auxiliary frame, and a transmission rack is integrally formed in the middle part of the auxiliary bar, and the transmission rack corresponds in position to the transmission gear, and the auxiliary bar can be movably connected to the bottom of the detection outer frame, and the transmission rack can be meshed with the transmission gear.

[0012] Preferably, a first mounting frame is fixedly mounted on the top of the horizontal sliding frame.

[0013] Preferably, a second mounting frame is fixedly mounted on the top end of the auxiliary outer frame.

[0014] Preferably, the coal conveyor belt coal accumulation and coal scattering detection system includes a detection module, a power module, a wireless charging module, an information transmission module and a control module. The detection module includes a dynamic monitoring module and a static monitoring module. The power module provides displacement power for the dynamic monitoring module. The wireless charging module provides charging operations for the detection module and the power module. The information transmission module specifically adopts a wireless information transmission operation mode. The control module includes an information processing module and an information feedback module.

[0015] The dynamic monitoring module dynamically monitors the coal accumulation and scattering conditions on the coal conveyor belt to obtain dynamic monitoring information data. The static monitoring module is provided with multiple groups, and the multiple groups of static monitoring modules statically monitor the coal accumulation and scattering conditions on multiple sections of the coal conveyor belt to obtain static monitoring information data. The information transmission module wirelessly transmits the dynamic monitoring information data and the static monitoring information data to the information processing module in the control module for information processing, and performs information feedback through the information feedback module to promptly process the coal accumulation and scattering conditions on the coal conveyor belt.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. By setting up a moving mechanism and using it in conjunction with a detection mechanism, the entire moving mechanism can move stably in the horizontal sliding frame to drive the detection mechanism to move stably, thereby driving the camera module on the detection mechanism to perform dynamic translation monitoring of the coal accumulation and coal scattering conditions on the coal conveyor belt. When coal accumulation and coal scattering occur on the coal conveyor belt, the detection mechanism can move synchronously with the transmission of the coal conveyor belt, follow and monitor the coal accumulation and coal scattering conditions on the coal conveyor belt, and improve the detection effect of coal accumulation and coal scattering on the coal conveyor belt.

[0018] 2. Multiple groups of auxiliary mechanisms are set up in cooperation. A detection mechanism is provided in the auxiliary outer frame of one of the auxiliary mechanisms in each group of auxiliary mechanisms. The camera module on the detection mechanism is used to statically monitor the coal accumulation and scattering conditions on a section of the coal conveyor belt. In cooperation with dynamic monitoring, the detection effect of coal accumulation and scattering on the coal conveyor belt is improved.

[0019] 3. By setting up multiple groups of auxiliary mechanisms, the detection mechanism on the mobile mechanism can be pushed into one of the auxiliary mechanisms for charging and converted into static monitoring. At the same time, the detection mechanism in the auxiliary mechanism can be pushed onto the mobile mechanism for conversion into dynamic monitoring. It is also convenient to overhaul the detection mechanism on the mobile mechanism, thereby improving the use effect of the coal conveyor belt coal accumulation and coal scattering detection system.

[0020] 4. When the detection mechanism moves parallelly in the auxiliary outer frame, the transmission rack and the transmission gear are meshed, and the transmission rack controls the transmission gear to rotate, driving the auxiliary drive shaft to rotate, cooperating with the transmission of the pulley transmission group, driving the rotating shaft to rotate, driving the camera module to rotate, and changing the camera direction of the camera module in the static detection mechanism, further improving the use effect of the coal conveyor belt coal accumulation and coal scattering detection system. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a schematic diagram of the structure of the present invention.

[0023] Figure 2 It is a connection diagram of part of the structure of the present invention.

[0024] Figure 3 It is a schematic structural diagram of the horizontal sliding frame, the moving mechanism, the detecting mechanism and the connecting mechanism in the present invention.

[0025] Figure 4 It is a structural schematic diagram of the moving mechanism in the present invention.

[0026] Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle.

[0027] Figure 6 It is a schematic diagram of the structural connection between the detection mechanism and the connection mechanism in the present invention.

[0028] Figure 7 For the present invention Figure 6 Enlarged view of point B in the middle.

[0029] Figure 8 It is a structural schematic diagram of the auxiliary mechanism in the present invention.

[0030] Fig. 9 For the present invention Figure 8 Enlarged view of point C in the middle.

[0031] Fig.10 This is a schematic diagram of the connection modules of the coal conveyor belt coal accumulation and scattering detection system of the present invention.

[0032] In the figure: 1, horizontal sliding frame; 2, moving mechanism; 3, detection mechanism; 4, auxiliary mechanism; 5, first wireless charging receiving module; 51, first wireless charging transmitting module; 6, connecting mechanism; 11, first mounting frame; 12, second mounting frame; 21, moving outer frame; 22, mounting longitudinal frame; 23, moving shaft; 231, moving wheel; 232, limiting ring; 24, first sprocket; 241, transmission chain; 25, auxiliary shaft; 251, second sprocket; 26, worm wheel; 261, worm; 262, driving motor; 31, detection outer frame; 32, camera module ; 33. Rotating shaft; 34. Auxiliary drive shaft; 35. Pulley transmission group; 36. Transmission gear; 37. Second wireless charging receiving module; 38. Magnetic suction cup; 61. Card slide frame; 62. Fixed slide frame; 601. Inner slide cavity; 63. Card slide plate; 64. Positioning card convex; 641. Spring; 602. Positioning card slot; 65. Drive block; 41. Auxiliary outer frame; 42. Fixed seat; 43. Fixed slide bar; 44. Second wireless charging transmitting module; 45. Telescopic cylinder; 451. Electromagnetic block; 46. Auxiliary frame; 47. Auxiliary bar; 471. Transmission rack. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Example: Figure 1-10As shown, the present invention provides a coal conveyor belt coal accumulation and coal scattering detection system, comprising a horizontal sliding frame 1, a first mounting frame 11 is fixedly installed on the top of the horizontal sliding frame 1, when in use, the first mounting frame 11 is used to cooperate with fixing bolts to fix the entire coal conveyor belt coal accumulation and coal scattering detection system on the top wall above the coal conveyor belt; a moving mechanism 2 is slidably provided in the horizontal sliding frame 1, a detection mechanism 3 is provided at the bottom of the moving mechanism 2, a connecting mechanism 6 is provided between the moving mechanism 2 and the detection mechanism 3, and a plurality of evenly distributed groups of auxiliary mechanisms 4 are fixedly installed on the outer side of the horizontal sliding frame 1, each group of auxiliary mechanisms 4 includes two auxiliary mechanisms 4, which are respectively located on both sides of the outer wall of the horizontal sliding frame 1;

[0035] The moving mechanism 2 includes a moving outer frame 21, and both sides of the outer wall of the moving outer frame 21 are fixedly installed with mounting longitudinal frames 22, and both ends of the moving outer frame 21 are rotatably installed with moving shafts 23, and both ends of the moving shafts 23 are fixedly installed with moving wheels 231, and the moving wheels 231 are movably connected in the horizontal sliding frame 1, and a limiting ring 232 is fixedly installed on one side of the moving shaft 23 close to the moving wheel 231, and the limiting ring 232 contacts the inner wall of the horizontal sliding frame 1, and the limiting ring 232 moves the moving wheel 2 31 is limited to improve the stability of the moving wheel 231 in the horizontal sliding frame 1. The first wireless charging receiving module 5 is fixedly provided in the middle of the top of the moving outer frame 21, and the first wireless charging transmitting module 51 is fixedly installed on one side of the inner wall of the horizontal sliding frame 1. By setting the first wireless charging receiving module 5 and cooperating with the first wireless charging transmitting module 51, the mobile mechanism 2 is moved to the position of the first wireless charging transmitting module 51, and the first wireless charging receiving module 5 is cooperated to perform wireless charging on the mobile mechanism 2.

[0036] A first sprocket 24 is fixedly installed on the outer side of the moving shaft 23, and a transmission chain 241 is meshedly connected to the outer sides of the two first sprockets 24; an auxiliary shaft 25 is rotatably installed in the middle of the moving outer frame 21, and a second sprocket 251 is fixedly installed on the outer side of the auxiliary shaft 25, and the second sprocket 251 is meshedly connected to the transmission chain 241; a worm wheel 26 is fixedly installed on the outer side of the auxiliary shaft 25, and a worm 261 is meshedly connected to the outer side of the worm wheel 26, and the worm 261 is rotatably installed on the inner wall of the moving outer frame 21, and the moving outer frame 21 is fixedly installed on the outer side of the auxiliary shaft 25, and the second sprocket 251 is meshedly connected to the transmission chain 241; a worm wheel 26 is fixedly installed on the outer side of the auxiliary shaft 25, and a worm 261 is meshedly connected to the outer side of the worm wheel 26, and the worm 261 is rotatably installed on the inner wall of the moving outer frame 21. A driving motor 262 is fixedly installed on one side of the inner wall of the frame 21 close to the worm 261. The driving motor 262 and one end of the worm 261 are fixedly installed. When movement is required, the driving motor 262 is controlled to start to drive the worm 261 to drive the worm wheel 26 to rotate, thereby controlling the auxiliary shaft 25 and the second sprocket 251 to rotate, and then driving the transmission chain 241 to transmit, driving the first sprockets 24 and the moving shaft 23 on both sides to rotate, and then controlling the moving wheel 231 to rotate, driving the entire moving mechanism 2 to move stably in the horizontal sliding frame 1.

[0037] The detection mechanism 3 includes a detection outer frame 31, a camera module 32 is provided at the bottom end of the detection outer frame 31, a rotating shaft 33 is fixedly installed in the middle of the top of the camera module 32, and the rotating shaft 33 is rotatably installed in the middle of the bottom end of the detection outer frame 31. By controlling the rotation of the rotating shaft 33, the camera module 32 is driven to rotate, and the camera direction of the camera module 32 is changed. An auxiliary drive shaft 34 is rotatably installed on one side of the inner wall of the detection outer frame 31, and a pulley transmission group 35 is provided between the top of the auxiliary drive shaft 34 and the top of the rotating shaft 33. The pulley transmission group 35 includes two pulleys and a transmission belt movably sleeved on the outside of the two pulleys. The two pulleys are respectively fixedly installed on the tops of the corresponding auxiliary drive shaft 34 and the rotating shaft 33. A transmission gear 36 is fixedly installed at the bottom of the auxiliary drive shaft 34. By controlling the transmission gear 36 to rotate, the auxiliary drive shaft 34 is driven to rotate, and the transmission of the pulley transmission group 35 is cooperated to drive the rotating shaft 33 to rotate.

[0038] A second wireless charging receiving module 37 is fixedly installed at the middle of the top of the detection outer frame 31;

[0039] Two magnetic chucks 38 are fixedly mounted on the outer wall of the detection outer frame 31 .

[0040] The connecting mechanism 6 includes two symmetrically distributed card slide frames 61, and the card slide frames 61 are fixedly installed on the outer wall of the detection outer frame 31 to fix the connecting mechanism 6 and the detection mechanism 3. The opposite sides of the card slide frames 61 are slidably carded with fixed slide frames 62, and the fixed slide frames 62 are fixedly installed on the bottom of the mounting longitudinal frame 22 to fix the connecting mechanism 6 and the moving mechanism 2, thereby fixing the moving mechanism 2 and the detection mechanism 3. The moving mechanism 2 is stably moved in the horizontal slide frame 1, which drives the detection mechanism 3 to move stably, thereby driving the camera module 32 on the detection mechanism 3 to dynamically translate and monitor the coal accumulation and scattering conditions on the coal conveyor belt. When coal accumulation and scattering occur on the coal conveyor belt, the detection mechanism 3 can move synchronously with the transmission of the coal conveyor belt. To follow and monitor the coal accumulation and scattering on the coal conveyor belt and improve the coal accumulation and scattering detection effect of the coal conveyor belt, the detection mechanism 3 is convenient for translation and sliding on the fixed slide frame 62, and an inner slide cavity 601 is provided in the fixed slide frame 62, and a card slide plate 63 is provided in the inner slide cavity 601 for sliding. A positioning card protrusion 64 is fixedly installed on one side of the card slide plate 63, and the positioning card protrusion 64 extends out of the fixed slide frame 62 away from the side of the card slide plate 63. A positioning card groove 602 corresponding to the positioning card protrusion 64 is provided on the inner wall of the card slide frame 61, and the positioning card protrusion 64 is movably connected in the corresponding positioning card groove 602. By movably connecting the positioning card protrusion 64 in the corresponding positioning card groove 602, the positioning card protrusion 64 positions the card slide frame 61, thereby fixing the card slide frame 61 on the fixed slide frame 62;

[0041] A spring 641 is provided on one side of the card slide 63 away from the positioning protrusion 64, and driving blocks 65 are fixedly installed at both ends of the card slide 63. The driving blocks 65 are movably connected to the two ends of the fixed slide frame 62, and one end of the driving block 65 extends out of the outside of the fixed slide frame 62. When in use, the driving block 65 is controlled to slide inward, driving the card slide 63 to slide, squeezing the spring 641, and the positioning protrusion 64 is disengaged from the corresponding positioning slot 602, and the card slide frame 61 loses its positioning, which facilitates the card slide frame 61 to slide horizontally on the fixed slide frame 62.

[0042] The auxiliary mechanism 4 includes an auxiliary outer frame 41, a second mounting frame 12 is fixedly installed on the top of the auxiliary outer frame 41, and the auxiliary outer frame 41 is fixedly installed on the outside of the horizontal sliding frame 1. The second mounting frame 12 is provided and the auxiliary mechanism 4 is fixed to the top wall above the coal conveyor belt with fixing bolts; two groups of symmetrically distributed fixing seats 42 are fixedly installed on the inner bottom of the auxiliary outer frame 41, and fixed slide bars 43 used in conjunction with the card slide frame 61 are fixedly installed on the opposite sides of the fixing seats 42, and the fixed slide bars 43 and the fixed slide frame 62 correspond in position, and the card slide frame 61 can be movably connected to the outside of the fixed slide bars 43;

[0043] Among them, a detection mechanism 3 is provided in the auxiliary outer frame 41 of one of the auxiliary mechanisms 4 in each group of auxiliary mechanisms 4, and the coal accumulation and scattering conditions on a section of the coal conveyor belt are statically monitored by the camera module 32 on the detection mechanism 3.

[0044] A second wireless charging transmitting module 44 used in conjunction with the second wireless charging receiving module 37 is fixedly mounted on the upper surface of the inner wall of the auxiliary outer frame 41. By setting the second wireless charging transmitting module 44, the entire detection mechanism 3 is moved into the auxiliary outer frame 41, the second wireless charging receiving module 37 is in contact with the second wireless charging transmitting module 44, and the second wireless charging transmitting module 44 performs wireless charging on the detection mechanism 3;

[0045] A telescopic cylinder 45 is fixedly installed at the bottom of one side of the auxiliary outer frame 41 away from the horizontal sliding frame 1, and an electromagnetic block 451 is fixedly installed at the driving end of the telescopic cylinder 45. The position of the electromagnetic block 451 corresponds horizontally to the position of the magnetic suction cup 38. When in use, the electromagnetic block 451 is turned on, the electromagnetic block 451 is magnetized, and the telescopic cylinder 45 is turned on to drive the electromagnetic block 451 to translate, so that the electromagnetic block 451 and the magnetic suction cup 38 on the corresponding position detection mechanism 3 are magnetically fixed, and then the telescopic cylinder 45 is controlled to drive the corresponding detection mechanism 3 to move parallel in the auxiliary outer frame 41;

[0046] An auxiliary frame 46 is fixedly installed at the bottom end of the fixed slide bar 43, and an auxiliary bar 47 is fixedly installed at the bottom end of the auxiliary frame 46. A transmission rack 471 is integrally formed in the middle of the auxiliary bar 47. The transmission rack 471 and the transmission gear 36 correspond in position. The auxiliary bar 47 can be movably connected to the bottom of the detection outer frame 31, and the transmission rack 471 can be meshed and connected with the transmission gear 36. When the detection mechanism 3 moves parallel to the auxiliary outer frame 41, the transmission rack 471 and the transmission gear 36 are meshed, and the transmission rack 471 controls the transmission gear 36 to rotate.

[0047] The coal conveyor belt coal accumulation and coal scattering detection system includes a detection module, a power module, a wireless charging module, an information transmission module and a control module. The detection module includes a dynamic monitoring module and a static monitoring module. The power module provides displacement power for the dynamic monitoring module. The wireless charging module provides charging operations for the detection module and the power module. The information transmission module specifically adopts a wireless information transmission operation mode. The control module includes an information processing module and an information feedback module.

[0048] The dynamic monitoring module dynamically monitors the coal accumulation and scattering conditions on the coal conveyor belt to obtain dynamic monitoring information data. The static monitoring module is provided with multiple groups, and the multiple groups of static monitoring modules statically monitor the coal accumulation and scattering conditions on multiple sections of the coal conveyor belt to obtain static monitoring information data. The information transmission module wirelessly transmits the dynamic monitoring information data and the static monitoring information data to the information processing module in the control module for information processing, and performs information feedback through the information feedback module to promptly process the coal accumulation and scattering conditions on the coal conveyor belt.

[0049] Working principle: When in use, the entire coal conveyor belt coal accumulation and coal scattering detection system is fixed on the top wall above the coal conveyor belt by using the first mounting frame 11 and the fixing bolts, and the auxiliary mechanism 4 is fixed on the top wall above the coal conveyor belt by setting the second mounting frame 12 and the fixing bolts;

[0050] The driving motor 262 is controlled to start, driving the worm 261 to drive the worm wheel 26 to rotate, thereby controlling the auxiliary shaft 25 and the second sprocket 251 to rotate, and then driving the transmission chain 241 to transmit, driving the first sprockets 24 and the moving shaft 23 on both sides to rotate, and then controlling the moving wheel 231 to rotate, driving the entire moving mechanism 2 to move stably in the horizontal sliding frame 1;

[0051] The moving mechanism 2 is stably moved in the horizontal sliding frame 1, driving the detection mechanism 3 to stably move, thereby driving the camera module 32 on the detection mechanism 3 to dynamically translate and monitor the coal accumulation and scattering conditions on the coal conveyor belt. When coal accumulation and scattering occur on the coal conveyor belt, the detection mechanism 3 can move synchronously with the transmission of the coal conveyor belt, follow and monitor the coal accumulation and scattering conditions on the coal conveyor belt, and improve the coal accumulation and scattering detection effect of the coal conveyor belt;

[0052] Among them, a detection mechanism 3 is provided in the auxiliary outer frame 41 of one of the auxiliary mechanisms 4 in each group of auxiliary mechanisms 4, and the camera module 32 on the detection mechanism 3 is used to perform static monitoring of the coal accumulation and coal scattering conditions on a section of the coal conveyor belt, and cooperate with dynamic monitoring to improve the coal accumulation and coal scattering detection effect of the coal conveyor belt;

[0053] When the detection mechanism 3 on the mobile mechanism 2 needs to be charged or repaired, the detection mechanism 3 on the mobile mechanism 2 can be moved between one group of auxiliary mechanisms 4 so that the fixed slide bar 43 and the fixed slide frame 62 are positioned correspondingly;

[0054] Subsequently, the electromagnetic block 451 is turned on, the electromagnetic block 451 is magnetized, and the telescopic cylinder 45 is turned on to drive the electromagnetic block 451 to translate, so that the electromagnetic block 451 and the magnetic suction cup 38 on the corresponding position detection mechanism 3 are magnetically fixed, and then the telescopic cylinder 45 is controlled to drive the corresponding detection mechanism 3 to move parallel in the auxiliary outer frame 41, and the static detection mechanism 3 that has been charged in the auxiliary outer frame 41 is pushed out of the auxiliary outer frame 41, and the card slide frame 61 on the detection mechanism 3 is slid from the fixed slide bar 43 to the fixed slide frame 62;

[0055] At this time, the card slide frame 61 on the detection mechanism 3 squeezes the driving block 65 on the moving mechanism 2, controls the driving block 65 to slide inward, drives the card slide plate 63 to slide, squeezes the spring 641, and the positioning card protrusion 64 disengages from the corresponding positioning card slot 602, and the card slide frame 61 of the detection mechanism 3 on the moving mechanism 2 loses its positioning, and continues to push the detection mechanism 3 in the original auxiliary mechanism 4, so that the detection mechanism 3 pushes the detection mechanism 3 on the moving mechanism 2, so that the card slide frame 61 of the detection mechanism 3 on the moving mechanism 2 slides to the fixed slide bar 43 in the auxiliary outer frame 41 on the other side, and the detection mechanism 3 in the original auxiliary mechanism 4 slides onto the moving mechanism 2, at this time, the positioning card protrusion 64 is again movably engaged in the corresponding positioning card slot 602, and the detection mechanism 3 is positioned on the moving mechanism 2;

[0056] At the same time, the second wireless charging receiving module 37 on the detection mechanism 3 in the auxiliary outer frame 41 on the other side contacts with the second wireless charging transmitting module 44, and the second wireless charging transmitting module 44 wirelessly charges the detection mechanism 3, and changes from the original dynamic monitoring to static monitoring of the coal accumulation and coal scattering conditions on the coal conveyor belt in the area, and at this time, the detection mechanism 3 on the mobile mechanism 2 is changed to dynamic monitoring, thereby improving the use effect of the coal conveyor belt coal accumulation and coal scattering detection system;

[0057] Among them, the electromagnetic block 451 on the auxiliary outer frame 41 on the other side is controlled to be turned on, and the telescopic cylinder 45 is turned on to drive the electromagnetic block 451 to move horizontally, so that the electromagnetic block 451 and the magnetic suction cup 38 on the corresponding position detection mechanism 3 are magnetically fixed, and then the telescopic cylinder 45 is controlled to drive the corresponding detection mechanism 3 to move parallel in the auxiliary outer frame 41. When the detection mechanism 3 moves parallel in the auxiliary outer frame 41, the transmission rack 471 and the transmission gear 36 are engaged, and the transmission rack 471 controls the transmission gear 36 to rotate, driving the auxiliary drive shaft 34 to rotate, cooperating with the transmission of the pulley transmission group 35, driving the rotating shaft 33 to rotate, driving the camera module 32 to rotate, changing the shooting direction of the camera module 32 in the static detection mechanism 3, and further improving the use effect of the coal conveyor belt coal accumulation and coal scattering detection system.

[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coal conveyor belt coal accumulation and coal spill detection system, comprising a horizontal sliding frame (1), Features: A moving mechanism (2) is slidably provided in the horizontal sliding frame (1), a detection mechanism (3) is provided at the bottom of the moving mechanism (2), a connecting mechanism (6) is provided between the moving mechanism (2) and the detection mechanism (3), and a plurality of evenly distributed auxiliary mechanisms (4) are fixedly installed on the outer side of the horizontal sliding frame (1); The moving mechanism (2) comprises a moving outer frame (21), both sides of the outer wall of the moving outer frame (21) are fixedly mounted with mounting longitudinal frames (22), both ends of the moving outer frame (21) are rotatably mounted with moving shafts (23), both ends of the moving shafts (23) are fixedly mounted with moving wheels (231), the moving wheels (231) are movably engaged in the horizontal sliding frame (1), a limiting ring (232) is fixedly mounted on one side of the moving shaft (23) close to the moving wheel (231), the limiting ring (232) is in contact with the inner wall of the horizontal sliding frame (1), a first wireless charging receiving module (5) is fixedly mounted in the middle of the top end of the moving outer frame (21), and a first wireless charging transmitting module (51) is fixedly mounted on one side of the inner wall of the horizontal sliding frame (1); A first sprocket (24) is fixedly mounted on the outer side of the movable shaft (23), and a transmission chain (241) is meshedly connected to the outer sides of the two first sprockets (24); an auxiliary shaft (25) is rotatably mounted on the middle of the movable outer frame (21), and a second sprocket (251) is fixedly mounted on the outer side of the auxiliary shaft (25), and the second sprocket (251) is meshedly connected to the transmission chain (241); A worm wheel (26) is fixedly mounted on the outer side of the auxiliary shaft (25); a worm (261) is meshingly connected to the outer side of the worm wheel (26); the worm (261) is rotatably mounted on the inner wall of the movable outer frame (21); a driving motor (262) is fixedly mounted on a side of the inner wall of the movable outer frame (21) close to the worm (261); the driving motor (262) and one end of the worm (261) are fixedly mounted; The detection mechanism (3) comprises a detection outer frame (31), a camera module (32) is provided at the bottom end of the detection outer frame (31), a rotating shaft (33) is fixedly installed at the middle of the top end of the camera module (32), the rotating shaft (33) is rotatably installed at the middle of the bottom end of the detection outer frame (31), an auxiliary drive shaft (34) is rotatably installed on one side of the inner wall of the detection outer frame (31), and a pulley transmission group (35) is provided between the top of the auxiliary drive shaft (34) and the top of the rotating shaft (33). ), the pulley transmission group (35) comprises two pulleys and a transmission belt movably sleeved on the outside of the two pulleys, the two pulleys are respectively fixedly mounted on the top of the corresponding auxiliary drive shaft (34) and the rotating shaft (33), a transmission gear (36) is fixedly mounted on the bottom of the auxiliary drive shaft (34), a second wireless charging receiving module (37) is fixedly mounted on the middle of the top of the detection outer frame (31), and two magnetic suction cups (38) are fixedly mounted on the outer wall of the detection outer frame (31); The connecting mechanism (6) comprises two symmetrically distributed card slide frames (61), the card slide frames (61) are fixedly mounted on the outer wall of the detection outer frame (31), the opposite sides of the card slide frames (61) are slidably mounted with fixed slide frames (62), the fixed slide frames (62) are fixedly mounted on the bottom of the mounting longitudinal frame (22), an inner sliding cavity (601) is opened in the fixed slide frame (62), a card slide plate (63) is slidably mounted in the inner sliding cavity (601), a positioning card protrusion (64) is fixedly mounted on one side of the card slide plate (63), and the positioning card protrusion (64) is away from the card slide plate (601). 3) extends out of the outer side of the fixed slide frame (62), the inner wall of the card slide frame (61) is provided with a positioning groove (602) corresponding to the positioning protrusion (64), the positioning protrusion (64) is movably engaged in the corresponding positioning groove (602), a spring (641) is provided on the side of the card slide plate (63) away from the positioning protrusion (64), both ends of the card slide plate (63) are fixedly installed with driving blocks (65), the driving blocks (65) are movably engaged at the two ends of the fixed slide frame (62), and one end of the driving block (65) extends out of the outer side of the fixed slide frame (62); The auxiliary mechanism (4) comprises an auxiliary outer frame (41), wherein the auxiliary outer frame (41) is fixedly mounted on the outer side of the horizontal sliding frame (1), and two groups of fixed seats (42) are fixedly mounted on the inner bottom of the auxiliary outer frame (41) and are symmetrically distributed. Fixed slide bars (43) used in conjunction with the card sliding frame (61) are fixedly mounted on opposite sides of the fixed seats (42), and the fixed slide bars (43) and the fixed sliding frame (62) are positioned correspondingly, and the card sliding frame (61) can be movably connected to the outer side of the fixed slide bars (43). A second wireless charging transmitting module (44) used in conjunction with a second wireless charging receiving module (37) is fixedly mounted on the upper surface of the inner wall of the auxiliary outer frame (41), and a telescopic cylinder (45) is fixedly mounted on the bottom of one side of the auxiliary outer frame (41) away from the horizontal sliding frame (1), and an electromagnetic block (451) is fixedly mounted on the driving end of the telescopic cylinder (45), and the position of the electromagnetic block (451) corresponds horizontally to the position of the magnetic suction cup (38); An auxiliary frame (46) is fixedly mounted on the bottom end of the fixed slide bar (43), an auxiliary bar (47) is fixedly mounted on the bottom end of the auxiliary frame (46), a transmission rack (471) is integrally formed in the middle of the auxiliary bar (47), the transmission rack (471) and the transmission gear (36) are positioned correspondingly, the auxiliary bar (47) can be movably snap-connected to the bottom of the detection outer frame (31), and the transmission rack (471) can be meshedly connected with the transmission gear (36); The coal conveyor belt coal accumulation and coal scattering detection system includes a detection module, a power module, a wireless charging module, an information transmission module and a control module. The detection module includes a dynamic monitoring module and a static monitoring module. The power module provides displacement power for the dynamic monitoring module. The wireless charging module provides charging operations for the detection module and the power module. The information transmission module specifically adopts a wireless information transmission operation mode. The control module includes an information processing module and an information feedback module. The dynamic monitoring module is used to dynamically monitor the coal accumulation and scattering conditions on the coal conveyor belt to obtain dynamic monitoring information data. The static monitoring module is provided with multiple groups, and the multiple groups of static monitoring modules are used to statically monitor the coal accumulation and scattering conditions on multiple sections of coal conveyor belts to obtain static monitoring information data. The information transmission module wirelessly transmits the dynamic monitoring information data and the static monitoring information data to the information processing module in the control module for information processing, and performs information feedback through the information feedback module to promptly handle the coal accumulation and scattering conditions on the coal conveyor belt.

2. A coal conveyor belt coal accumulation and coal spill detection system according to claim 1, Features: A first mounting frame (11) is fixedly mounted on the top end of the horizontal sliding frame (1).

3. A coal conveyor belt coal accumulation and coal spill detection system according to claim 1, Features: A second mounting frame (12) is fixedly mounted on the top end of the auxiliary outer frame (41).