Clay sand recovery method for sand casting jack stand
By designing a clay sand recovery device including a vibrating motor, water pump and leaking pipe, the problem of incomplete recovery of clay sand after sand casting and scalding of technicians is solved, and efficient recycling of clay sand and safe cooling of castings is achieved.
Patent Information
- Application Number
- CN202411014735.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-07-26
AI Technical Summary
In the prior art, clay sand cannot be effectively recovered after sand casting, resulting in powder still present on the surface of the casting, and sand falling treatment can easily cause scalding to technicians.
A clay sand recovery device is designed, including a shell, a vibrating motor, a water pump and a leaking pipe. The clay sand is discharged through the vibration of the vibrating motor, the water pump spraying water flow and the leaking pipe, so as to achieve the recycling of clay sand and the cooling of castings.
The clay sand on the surface of the casting is effectively recovered, which avoids residual powder on the surface of the casting, reduces the risk of scalding by technicians, and cools down through the impact of the water flow, avoiding overheating of the vibrating motor.
Smart Images

Figure CN118720107B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of clay sand recovery, in particular to a method and a device for recovering clay sand of a sand casting jack bracket. Background Art
[0002] Clay sand refers to clay molding sand, which is mainly composed of raw sand, clay, additives and water. During the molding process, the molding sand is formed under the action of external force and reaches a certain degree of compactness to become a sand mold (core), which is widely used in casting.
[0003] A sand dropping treatment process after sand casting is disclosed in the patent with publication number CN111230080A, which uses a sand dropping treatment device. The sand dropping treatment device includes a sand dropping trough and a fixed frame. A movable platform is fixedly connected to one side of the sand dropping trough, and a movable trough is provided in the movable platform.
[0004] However, the above-mentioned processing device still has certain defects when in use. The above-mentioned processing device does not recycle the old sand after the sand is removed. In the prior art, after the casting is subjected to the sand removal treatment, there is often still clay sand powder on the casting, resulting in incomplete sand removal of the casting. Secondly, since the casting is at an initial stage after casting, the temperature of the casting is relatively high. At this time, the sand removal treatment is performed, and it is easy for the technician to be scalded due to contact with the casting. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a method and device for recovering clay sand of a sand casting jack bracket.
[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a clay sand recovery method for sand casting jack bracket, which realizes the recovery of clay sand through a clay sand recovery device, and specifically comprises the following steps:
[0007] Step 1: Place the jack stand after the initial sand removal at one end of the shell, and then turn on the vibration motor to use the vibration of the vibration motor to shake off the clay sand adhered to the jack stand after the casting is completed;
[0008] Step 2: By turning on the first water pump and the second water pump, the first water pump performs dust reduction treatment on the top of the shell through the atomizing nozzle, and the second water pump performs temperature reduction treatment on the bottom of the shell through the pressurized nozzle, and at the same time uses the impact of water flow to further vibrate the shell;
[0009] Step 3: The sand shaken off from the jack stand after casting will fall on the funnel and finally be discharged through the leakage pipe. The clay sand is recovered at the end of the leakage pipe.
[0010] Preferably, a clay sand recovery device comprises a shell, a fence is fixedly connected to the top of the shell, a water tank is arranged at the bottom of the shell, a filter tank is fixedly connected to one end of the water tank, a filter screen is arranged between the filter tank and the water tank, a collecting box is arranged at the end of the filter tank away from the water tank, a second inclined plate is arranged in the collecting box, the second inclined plate is used to discharge the residual clay sand on the casting, triangular plates are fixedly connected to the side wall panels on the top of the water tank, a plurality of atomizing nozzles are arranged on the top inclined surface of the triangular plates, and the atomizing nozzles are facing the direction directly above the center of the top of the shell.
[0011] Preferably, the inner bottom of the water tank is fixedly connected to the output end of the first water pump and is connected to a horizontal pipe, and the two ends of the horizontal pipe are respectively fixedly connected to the inner walls on both sides of the water tank, and built-in pipes are opened inside the wall panels on both sides of the water tank, and the two ends of the horizontal pipe are respectively connected to the two built-in pipes, and a built-in groove is opened inside the triangular plate, and the built-in groove is connected to the horizontal pipe, and the end of the built-in groove away from the horizontal pipe is connected to multiple atomizing nozzles, and the height of the triangular plate is higher than the height of the shell.
[0012] Preferably, extension plates are fixedly connected to the side wall panels at both ends of the shell, a damping spring is fixedly connected to the bottom of the extension plate, an end of the damping spring away from the extension plate is fixedly connected to a leg, an end of the leg away from the damping spring is fixedly connected to the inner bottom wall panel of the water tank, a vibration motor is fixedly connected at the center of the side wall panels of the shell, and inclined surfaces for discharging clay sand are provided on both sides of the bottom of the shell.
[0013] Preferably, a funnel is fixedly connected to the bottom of the shell, and the funnel is connected to the shell, and the end of the funnel away from the shell is connected to an inclined leakage pipe, and the end of the leakage pipe away from the shell passes through a side wall panel of the water tank, and a rubber sealing sleeve is fixedly connected to the outer wall of one end of the leakage pipe, the inner ring of the rubber sealing sleeve is fixedly sleeved on the leakage pipe, and the outer ring of the rubber sealing sleeve is fixedly connected to the wall panel of the water tank where the leakage pipe passes through.
[0014] Preferably, a first inclined plate is fixedly connected to the top of one end of the water tank, the highest point of the first inclined plate is fixedly connected to a side wall panel of the water tank, the lowest end of the first inclined plate is provided with a curved plate fixedly connected, the bottom wall panel of the curved plate at one end away from the first inclined plate is fixedly connected to a side wall panel of the filter tank away from the water tank, and a triangular column is fixedly connected to one end of the top of the shell close to the collecting box, and the triangular column is located above the highest end of the first inclined plate.
[0015] Preferably, a side wall panel of the collecting box close to the water tank is fixedly connected to the filter tank, a rectangular box body is fixedly connected to the inner bottom wall panel of the collecting box, a built-in slide is slidably connected to the inside of the rectangular box body, a sliding column is fixedly connected to the top of the built-in slide, the sliding column passes through the top wall panel of the rectangular box body, and the top of the sliding column is fixedly connected to the second inclined plate, the second inclined plate is used to receive the casting that slides off the first inclined plate, a return spring is fixedly connected to the bottom of the built-in slide, and one end of the return spring away from the built-in slide is fixedly connected to the inner bottom wall panel of the rectangular box body.
[0016] Preferably, the top of the highest end of the second inclined plate is fixedly connected to a longitudinal box body, and a water outlet is opened in the longitudinal box body in the direction toward the lowest end of the second inclined plate. The bottom of the longitudinal box body is connected to a connecting pipe, and the connecting pipe is embedded in the second inclined plate, the sliding column and the built-in slide. The end of the connecting pipe away from the longitudinal box body is connected to a chamber inside the rectangular box body below the built-in slide.
[0017] Preferably, the inner bottom of the rectangular box body is connected with a liquid inlet pipe, one end of the liquid inlet pipe away from the rectangular box body is connected with the water tank, a one-way liquid inlet valve is provided at the connection between the rectangular box body and the liquid inlet pipe, and a one-way liquid outlet valve is provided at the connection between the chamber located below the built-in slide in the rectangular box body and the connecting pipe.
[0018] Preferably, a hose reel is provided at the center of one end of the water tank away from the collecting box, a hose is wound around the hose reel, a second water pump is fixedly connected to the bottom wall panel at the end of the water tank away from the collecting box, the output end of the second water pump is connected to an electromagnetic three-way valve, the electromagnetic three-way valve is a one-inlet and two-outlet three-way valve, its inlet end is connected to the output end of the second water pump, and its two outlet ends are respectively connected to a hose and a vertical pipe, one end of the vertical pipe away from the electromagnetic three-way valve is connected to a rectangular pipe, the rectangular pipe is fixedly connected to the wall panel at one end of the water tank away from the collecting box, one side of the rectangular pipe is connected to a plurality of pressurized nozzles, and the pressurized nozzles face the outer wall of the bottom inclined surface of the shell.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The present invention is provided with a vibration motor. The vibration emitted by the vibration motor during the process can, on the one hand, vibrate the clay sand that falls on the bottom inclined surface of the shell into the funnel, which is conducive to promoting the discharge of the clay sand on the inclined surface. At the same time, the vibration can also vibrate the clay sand in the funnel through the leakage pipe, which promotes the discharge of the clay sand by the funnel and the leakage pipe. Secondly, the setting of the vibration motor and the shell can also effectively prevent the casting from contacting the technicians, and can effectively prevent the technicians from being scalded.
[0021] 2. The present invention can recover the clay sand on the surface of the casting through the setting of the leakage pipe. After the casting is separated from the fence, the casting will fall on the first inclined plate, and the clay sand fallen on the first inclined plate will be recovered through the filter tank. The powdered clay sand remaining on the casting can be shaken off by vibration. As the casting slides, the casting will have an upward movement under the guidance of the arc plate. After being separated from the arc plate, the casting will fall on the second inclined plate. When the casting falls on the second inclined plate, it will collide with the second inclined plate. Through the collision of the casting with the second inclined plate, the powdered clay sand attached to the surface of the casting will be shaken off again, and the clay sand will be further cleaned and the remaining clay sand will be recovered through the collection box. The setting of the fence, the filter tank and the collection box is conducive to making the clay sand adhering to the casting clean more thoroughly.
[0022] 3. The present invention arranges a rectangular tube, and the rectangular tube impacts the water flow on the outer wall of the bottom slope of the shell through a pressurized nozzle. On the one hand, the shell is cooled down, and on the other hand, the impact of the water flow can also promote the vibration of the shell. Secondly, when the water flow is sprayed by the pressurized nozzle, the evaporation efficiency of the water is improved by the flow of water, and then the evaporation of the water is used to cool down the temperature, so that the temperature of the water tank is lower than the ambient temperature. After the temperature is lowered, it can also promote the cooling of the vibration motor to a certain extent, which is beneficial to avoid overheating of the vibration motor due to excessively high shell temperature. The heat transferred to the shell by the hotter clay sand attached to the surface of the casting is dissipated by the pressurized nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the overall structure of the present invention from another perspective;
[0025] Figure 3 It is a schematic cross-sectional view of the structure of the housing of the present invention;
[0026] Figure 4 For the present invention Figure 3 An enlarged schematic diagram of the structure of section A is shown;
[0027] Figure 5 It is a schematic cross-sectional view of the structure of the built-in tube of the present invention;
[0028] Figure 6 For the present invention Figure 5 An enlarged schematic diagram of the structure of part B is shown;
[0029] Figure 7 It is a schematic cross-sectional view of the structure of the leakage pipe of the present invention;
[0030] Figure 8For the present invention Figure 7 An enlarged schematic diagram of the C-section structure is shown;
[0031] Fig. 9 It is a schematic cross-sectional view of the structure of a rectangular box body of the present invention;
[0032] Fig.10 It is a schematic diagram of the connection structure of the shell of the present invention.
[0033] In the figure: 1. Shell; 2. Water tank; 3. Hose reel; 4. Triangular plate; 5. Atomizing nozzle; 6. Fence; 7. Collecting box; 8. Leakage pipe; 9. Triangular column; 10. First inclined plate; 11. Second inclined plate; 12. Funnel; 13. Liquid inlet pipe; 14. Filter screen; 15. Filter tank; 16. First water pump; 17. Horizontal pipe; 18. Second water pump; 19. Rectangular tube; 20. Pressurized nozzle; 21. Solenoid three-way valve; 22. Built-in pipe; 23. Built-in tank; 24. Vibrating motor; 25. Rubber sealing sleeve; 26. Rectangular box body; 27. Connecting pipe; 28. Longitudinal box body; 29. Water outlet; 30. Sliding column; 31. Built-in slide plate; 32. Reset spring; 33. Leg; 34. Damping spring. DETAILED DESCRIPTION
[0034] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0035] like Figures 1 to 10 The clay sand recovery method of the sand casting jack stand shown in the figure realizes the recovery of clay sand through a clay sand recovery device, and specifically comprises the following steps:
[0036] Step 1: placing the jack stand after the initial sand removal at one end of the housing 1, and then turning on the vibration motor 24, and using the vibration of the vibration motor 24 to shake off the clay sand adhered to the jack stand after the casting is completed;
[0037] Step 2: By turning on the first water pump 16 and the second water pump 18, the first water pump 16 performs dust reduction treatment on the top of the shell 1 through the atomizing nozzle 5, and the second water pump 18 performs temperature reduction treatment on the bottom of the shell 1 through the pressurizing nozzle 20, and at the same time, the impact of the water flow is used to further vibrate the shell 1;
[0038] Step 3: The sand shaken off from the jack stand after casting will fall on the funnel 12 and finally be discharged through the leakage pipe 8. The clay sand is recovered at the end of the leakage pipe 8.
[0039] In specific implementation, the above method can effectively realize the recovery of clay sand.
[0040] As a further embodiment of the present invention, a clay sand recovery device is provided, which includes a shell 1, a fence 6 is fixedly connected to the top of the shell 1, a water tank 2 is arranged at the bottom of the shell 1, a filter tank 15 is fixedly connected to one end of the water tank 2, a filter screen 14 is arranged between the filter tank 15 and the water tank 2, a collecting box 7 is arranged at the end of the filter tank 15 away from the water tank 2, a second inclined plate 11 is arranged in the collecting box 7, and the second inclined plate 11 is used to discharge the residual clay sand on the casting, and triangular plates 4 are fixedly connected to the side wall panels on the top of the water tank 2, and a plurality of atomizing nozzles 5 are arranged on the top inclined surface of the triangular plate 4, and the atomizing nozzles 5 are facing the direction directly above the top center of the shell 1.
[0041] In a specific implementation, sufficient amount of water is pre-added in the water tank 2 and the collection box 7 .
[0042] As a further implementation scheme of the present invention, the inner bottom of the water tank 2 is fixedly connected to the output end of the first water pump 16, which is connected to the transverse pipe 17. The two ends of the transverse pipe 17 are respectively fixedly connected to the inner walls on both sides of the water tank 2. Built-in pipes 22 are opened inside the wall panels on both sides of the water tank 2. The two ends of the transverse pipe 17 are respectively connected to the two built-in pipes 22. A built-in groove 23 is opened inside the triangular plate 4, and the built-in groove 23 is connected to the transverse pipe 17. The end of the built-in groove 23 away from the transverse pipe 17 is connected to multiple atomizing nozzles 5. The height of the triangular plate 4 is higher than the height of the shell 1.
[0043] In a specific implementation, the first water pump 16 and the second water pump 18 are both submersible pumps.
[0044] As a further implementation scheme of the present invention, the two side wall panels at both ends of the shell 1 are fixedly connected with extension plates, the bottom of the extension plate is fixedly connected with a damping spring 34, the end of the damping spring 34 away from the extension plate is fixedly connected with a support leg 33, the end of the support leg 33 away from the damping spring 34 is fixedly connected to the inner bottom wall panel of the water tank 2, the center of the two side wall panels of the shell 1 is fixedly connected with a vibration motor 24, and both sides of the bottom of the shell 1 are provided with inclined surfaces for discharging clay sand.
[0045] In a specific implementation, the bottom of the shell 1 has an inclined surface extending from two ends of the shell 1 toward the center of the shell 1 .
[0046] As a further implementation scheme of the present invention, a funnel 12 is fixedly connected to the bottom of the shell 1, and the funnel 12 is connected to the shell 1. The end of the funnel 12 away from the shell 1 is connected to an inclined leakage pipe 8. The end of the leakage pipe 8 away from the shell 1 passes through a side wall panel of the water tank 2. A rubber sealing sleeve 25 is fixedly connected to the outer wall of one end of the leakage pipe 8. The inner ring of the rubber sealing sleeve 25 is fixedly sleeved on the leakage pipe 8, and the outer ring of the rubber sealing sleeve 25 is fixedly connected to the wall panel of the water tank 2 where the leakage pipe 8 passes through.
[0047] In a specific implementation, the provision of the rubber sealing sleeve 25 can, on the one hand, buffer the vibration generated by the leakage pipe 8 , and on the other hand, can also seal the water in the water tank 2 .
[0048] As a further implementation scheme of the present invention, a first inclined plate 10 is fixedly connected to the top of one end of the water tank 2, the highest point of the first inclined plate 10 is fixedly connected to a side wall panel of the water tank 2, the lowest end of the first inclined plate 10 is provided with a fixedly connected arc plate, the bottom wall panel of the end of the arc plate away from the first inclined plate 10 is fixedly connected to the side wall panel of the filter tank 15 away from the water tank 2, and a triangular column 9 is fixedly connected to the end of the top of the shell 1 close to the collecting box 7, and the triangular column 9 is located above the highest end of the first inclined plate 10.
[0049] In a specific implementation, during the separation of the casting from the fence 6 , the casting will first come into contact with the triangular pillar 9 .
[0050] As a further embodiment of the present invention, a side wall panel of the collecting box 7 close to the water tank 2 is fixedly connected to the filter tank 15, and a rectangular box body 26 is fixedly connected to the inner bottom wall panel of the collecting box 7. A built-in slide plate 31 is slidably connected inside the rectangular box body 26, and a sliding column 30 is fixedly connected to the top of the built-in slide plate 31. The sliding column 30 passes through the top wall panel of the rectangular box body 26, and the top of the sliding column 30 is fixedly connected to the second inclined plate 11. The second inclined plate 11 is used to receive the casting that slides off the first inclined plate 10. A reset spring 32 is fixedly connected to the bottom of the built-in slide plate 31, and one end of the reset spring 32 away from the built-in slide plate 31 is fixedly connected to the inner bottom wall panel of the rectangular box body 26.
[0051] In a specific implementation, the sliding column 30 is slidably connected in the rectangular box body 26. Rubber columns are arranged at the four corners of the top of the rectangular box body 26. The rubber columns are used to limit the built-in slide plate 31. Fig. 9 The position of the built-in slide plate 31 shown is the position after the top wall plate of the built-in slide plate 31 abuts against the rubber column.
[0052] As a further implementation scheme of the present invention, a longitudinal box body 28 is fixedly connected to the top of the highest end of the second inclined plate 11, and a water outlet 29 is opened in the longitudinal box body 28 in the direction toward the lowest end of the second inclined plate 11. The bottom of the longitudinal box body 28 is connected to a connecting pipe 27, and the connecting pipe 27 is embedded in the second inclined plate 11, the sliding column 30 and the built-in slide plate 31. The end of the connecting pipe 27 away from the longitudinal box body 28 is connected to the chamber inside the rectangular box body 26 below the built-in slide plate 31.
[0053] In a specific implementation, the second inclined plate 11 is made of high temperature resistant rubber and has a certain flexibility.
[0054] As a further implementation scheme of the present invention, the inner bottom of the rectangular box body 26 is connected to a liquid inlet pipe 13, one end of the liquid inlet pipe 13 away from the rectangular box body 26 is connected to the water tank 2, a one-way liquid inlet valve is provided at the connection between the rectangular box body 26 and the liquid inlet pipe 13, and a one-way liquid outlet valve is provided at the connection between the chamber located below the built-in slide plate 31 in the rectangular box body 26 and the connecting pipe 27.
[0055] In a specific implementation, the one-way liquid inlet valve can only allow the water in the water tank 2 to enter the rectangular box body 26 , and the one-way liquid outlet valve can only allow the water in the rectangular box body 26 to enter the connecting pipe 27 .
[0056] As a further implementation scheme of the present invention, a hose reel 3 is provided at the center of one end of the water tank 2 away from the collecting box 7, and a hose is wound on the hose reel 3. A second water pump 18 is fixedly connected to the bottom wall panel of the end of the water tank 2 away from the collecting box 7, and the output end of the second water pump 18 is connected to an electromagnetic three-way valve 21. The electromagnetic three-way valve 21 is a one-inlet and two-outlet three-way valve, and its inlet end is connected to the output end of the second water pump 18, and its two outlet ends are respectively connected to a hose and a vertical pipe. One end of the vertical pipe away from the electromagnetic three-way valve 21 is connected to a rectangular tube 19, and the rectangular tube 19 is fixedly connected to the wall panel of one end of the water tank 2 away from the collecting box 7. One side of the rectangular tube 19 is connected to a plurality of pressurized nozzles 20, and the pressurized nozzles 20 face the outer wall of the bottom inclined surface of the shell 1.
[0057] In a specific implementation, a high-pressure valve is provided at one end of the hose away from the electromagnetic three-way valve 21. The technician controls the switch of the high-pressure valve to flush the first inclined plate 10 with the hose. After the clay sand on the casting is recovered, the hose can also be used to effectively flush the slope of the fence 6 and the bottom of the shell 1.
[0058] Working principle of the present invention:
[0059] When the present invention is in use, firstly, the jack bracket after the initial sand falling is placed on the top of the shell 1 away from the end of the collection box 7, and then the vibration motor 24 is turned on. After being turned on, the vibration motor 24 will transmit the vibration to the shell 1, and then transmit the vibration to the casting through the fence 6, so as to vibrate off the clay sand adhering to the casting. It should be noted that the casting is a jack bracket. After the jack bracket is cast, the clay sand around the jack bracket will be removed first, but some clay sand that is not easy to clean will be attached to the surface of the jack bracket. Since the temperature of the casting has not been reduced after casting, it is not easy to clean. Manual cleaning is prone to burns. If the casting is cleaned after it is completely cooled, the clay sand will be tightly attached to the surface of the casting, increasing the difficulty of cleaning.
[0060] The clay sand attached to the surface of the casting is shaken off by the vibration of the vibration motor 24, so that the clay sand attached to the surface of the casting is recovered. The clay sand shaken off the casting will fall onto the bottom wall plate of the shell 1 through the gap in the fence 6, and then fall into the funnel 12 through the inclined surface at the bottom of the shell 1, and finally be discharged through the leakage pipe 8. During this process, the vibration emitted by the vibration motor 24 will, on the one hand, shake the clay sand that falls on the inclined surface at the bottom of the shell 1 into the funnel 12, which is conducive to promoting the discharge of the clay sand on the inclined surface. At the same time, the vibration can also vibrate the clay sand in the funnel 12 through the leakage pipe 8, which promotes the discharge of the clay sand by the funnel 12 and the leakage pipe 8. Secondly, the setting of the vibration motor 24 and the shell 1 can also effectively prevent the casting from contacting the technicians, and can effectively prevent the technicians from being scalded.
[0061] As the vibration motor 24 vibrates, the vibration motor 24 will move the casting from the fence 6 toward the collection box 7. When the casting is separated from the fence 6, the casting will fall on the first inclined plate 10. The vibration can be used to shake off the residual powdered clay sand on the casting. As the casting slides, the casting will have an upward movement under the guidance of the arc plate. After separating from the arc plate, the casting will fall on the second inclined plate 11. When the casting falls on the second inclined plate 11, it will collide with the second inclined plate 11. Through the collision of the casting with the second inclined plate 11, the powdered clay sand attached to the surface of the casting will be shaken off again, and the clay sand is further cleaned.
[0062] During the contact between the casting and the second inclined plate 11, the force applied by the casting on the second inclined plate 11 will cause the second inclined plate 11 to descend, and the descent of the second inclined plate 11 will in turn drive the sliding column 30 to descend. After the descent of the sliding column 30, it will drive the built-in slide plate 31 to descend, and then squeeze the water in the rectangular box body 26, so that the water in the rectangular box body 26 enters the longitudinal box body 28 through the connecting pipe 27, and is finally discharged through the water outlet 29, so that the water flow flushes on the second inclined plate 11. On the one hand, it is beneficial to flush the clay sand on the second inclined plate 11 into the collection box 7, so as to facilitate the recovery of the clay sand in the collection box 7. On the other hand, the water flow can reduce the temperature of the second inclined plate 11, and the contact between the water on the second inclined plate 11 and the casting can play an auxiliary cooling role on the casting.
[0063] After the casting slides down from the second inclined plate 11, the casting will fall into the collecting box 7, in which water is pre-placed. The water in the collecting box 7 can, on the one hand, act as a buffer for the casting during its falling process, which helps to avoid the casting that falls later and the casting that falls earlier in the collecting box 7 from falling too fast, causing a violent collision, thereby causing damage to the surface of the casting. On the other hand, the water in the collecting box 7 can be used to completely cool the casting, so that the temperature of the casting can be quickly reduced, which is convenient for technicians to take out the casting in time to observe whether it is qualified. If unqualified castings are encountered, the casting can be adjusted in time, which helps to reduce losses.
[0064] After the casting slides off the second inclined plate 11, the second inclined plate 11 will move upward under the action of the return spring 32, and the built-in slide plate 31 will also move upward. During this process, the chamber at the bottom of the built-in slide plate 31 increases, so that the chamber at the bottom of the built-in slide plate 31 can draw water from the water tank 2 through the liquid inlet pipe 13 for temporary storage. The water in the chamber below the return spring 32 and the built-in slide plate 31 can also play a shock-absorbing role for the casting when the casting falls on the second inclined plate 11. By setting the one-way liquid inlet valve and the one-way liquid outlet valve, the water flow can only enter the rectangular box body 26 from the water tank 2, and enter the connecting pipe 27 from the rectangular box body 26, which is conducive to avoiding the occurrence of water backflow.
[0065] In the process of shaking off the clay sand on the casting, the first water pump 16 and the second water pump 18 are turned on. After being turned on, the first water pump 16 will transport water to the horizontal pipe 17, and then the water will enter the built-in groove 23 through the built-in pipe 22, and finally sprayed on the top of the shell 1 through the atomizing nozzle 5, thereby performing dust reduction treatment on the top of the shell 1. In the process of falling of the water mist sprayed by the atomizing nozzle 5, the water mist will fall on the fence 6 and the casting on the fence 6. On the one hand, the casting on the fence 6 can be initially cooled down. On the other hand, through the spraying of water mist, due to the high temperature of the casting, the water mist will evaporate into water vapor in the process of contacting with the casting and dispersed to the top of the shell 1, which is beneficial to avoid the condensation of water mist into water droplets on the fence 6.
[0066] After the second water pump 18 is turned on, it is first connected to the hose wound around the hose reel 3 through the electromagnetic three-way valve 21, and then the clay sand on the first inclined plate 10 is flushed through the hose, and the clay sand is flushed into the filter tank 15. The water in the filter tank 15 flows back to the water tank 2 under the filtration of the filter screen 14. In the process of flushing the first inclined plate 10, the first inclined plate 10 is flushed in the gap between the casting and the first inclined plate 10, so that water is also adhered to the first inclined plate 10, and the casting is cooled secondary by using the water adhered to the first inclined plate 10. During this process, the technicians manually operate the device and stand on one side of the device. On the one hand, the technicians can avoid direct contact with the castings, and on the other hand, the device can be observed in real time. When there are too many castings in the collection box 7, the device is stopped in time, and then the cooled castings in the collection box 7 are taken out and transported, which is conducive to avoiding the accumulation of castings in the collection box 7 above the water surface, which causes the castings above the water surface to collide without water buffering, thereby causing damage to the casting surface. When collecting castings from the collection box 7, through the setting of the hose, when there is clay sand in the dead corner of the casting cleaning, the high-pressure valve at the end of the hose can also be used to flush the clay sand in the dead corner of the casting cleaning.
[0067] When the bottom slope of the shell 1 is overheated, the second water pump 18 is connected to the rectangular tube 19 through the electromagnetic three-way valve 21, so that the rectangular tube 19 impacts the water flow on the outer wall of the bottom slope of the shell 1 through the pressurized nozzle 20. On the one hand, the shell 1 is cooled down, and on the other hand, the impact of the water flow can also promote the vibration of the shell 1. Secondly, when the water flow is sprayed by the pressurized nozzle 20, the flow of water is used to improve the evaporation efficiency of water, and then the evaporation of water is used to cool down the temperature, so that the temperature of the water tank 2 is lower than the ambient temperature. After the temperature is lowered, it can also promote the cooling of the vibration motor 24 to a certain extent, which is conducive to avoiding the overheating of the vibration motor 24 caused by the excessively high temperature of the shell 1. The heat transferred to the shell 1 by the hotter clay sand attached to the surface of the casting is dissipated through the pressurized nozzle 20.
[0068] During the vibration of the shell 1, the damping spring 34 can effectively reduce the vibration transmission of the shell 1 to the support leg 33, and further reduce the vibration transmission to the ground. Through the setting of the water tank 2, the water in the water tank 2 can absorb the excess vibration of the shell 1, so that the energy generated by the vibration is converted into the internal energy of the water, further reducing the vibration transmission to the ground. In the prior art, by placing the device on the cement floor inside the workshop or the floor paved with a base plate, the vibration may cause damage to the cement floor or the paved floor. The setting of the damping spring 34 and the water tank 2 can help avoid this situation and reduce the damage of the device to the ground.
[0069] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. A method for recovering clay sand from a sand casting jack stand, characterized in that: The clay sand recovery device is used to recover the clay sand, which specifically includes the following steps: Step 1: placing the jack stand after the initial sand removal at one end of the housing (1), and then turning on the vibration motor (24), so as to utilize the vibration of the vibration motor (24) to shake off the clay sand adhered to the jack stand after the casting is completed; Step 2: by turning on the first water pump (16) and the second water pump (18), the first water pump (16) performs dust reduction treatment on the top of the shell (1) through the atomizing nozzle (5), and the second water pump (18) performs temperature reduction treatment on the bottom of the shell (1) through the pressurizing nozzle (20), and at the same time uses the impact of the water flow to make the shell (1) further vibrate; Step 3: The sand shaken off from the jack stand after casting is completed will fall on the funnel (12) and finally be discharged through the leakage pipe (8), and the clay sand is recovered at the end of the leakage pipe (8); The clay sand recovery device comprises a shell (1), a fence (6) is fixedly connected to the top of the shell (1), a water tank (2) is arranged at the bottom of the shell (1), a filter tank (15) is fixedly connected to one end of the water tank (2), a filter screen (14) is arranged between the filter tank (15) and the water tank (2), a collection box (7) is arranged at the end of the filter tank (15) away from the water tank (2), a second inclined plate (11) is arranged in the collection box (7), and the second inclined plate (11) is used to discharge the clay sand remaining on the casting, and triangular plates (4) are fixedly connected to the side wall plates on the top of the water tank (2), and a plurality of atomizing nozzles (5) are arranged on the top inclined surface of the triangular plate (4), and the atomizing nozzles (5) face the direction directly above the center of the top of the shell (1); The inner bottom of the water tank (2) is fixedly connected to the output end of the first water pump (16) and is connected to a transverse pipe (17). The two ends of the transverse pipe (17) are respectively fixedly connected to the inner walls of the water tank (2). The wall panels on both sides of the water tank (2) are provided with built-in pipes (22). The two ends of the transverse pipe (17) are respectively connected to the two built-in pipes (22). The triangle plate (4) is provided with a built-in groove (23). The built-in groove (23) is connected to the transverse pipe (17). The end of the built-in groove (23) away from the transverse pipe (17) is connected to a plurality of atomizing nozzles (5). The height of the triangle plate (4) is higher than the height of the housing (1). The side wall panels at both ends of the shell (1) are fixedly connected to extension plates, the bottom of the extension plate is fixedly connected to a damping spring (34), the end of the damping spring (34) away from the extension plate is fixedly connected to a support leg (33), the end of the support leg (33) away from the damping spring (34) is fixedly connected to the inner bottom wall panel of the water tank (2), the center of the side wall panels of the shell (1) is fixedly connected to a vibration motor (24), and both sides of the bottom of the shell (1) are provided with inclined surfaces for discharging clay sand; The bottom of the shell (1) is also fixedly connected to a funnel (12), and the funnel (12) is in communication with the shell (1); one end of the funnel (12) away from the shell (1) is in communication with an inclined material leakage pipe (8); one end of the material leakage pipe (8) away from the shell (1) penetrates through a side wall of the water tank (2); a rubber sealing sleeve (25) is fixedly connected to the outer wall of one end of the material leakage pipe (8); the inner ring of the rubber sealing sleeve (25) is fixedly sleeved on the material leakage pipe (8); and the outer ring of the rubber sealing sleeve (25) is fixedly connected to the wall of the water tank (2) where the material leakage pipe (8) penetrates; A first inclined plate (10) is fixedly connected to the top of one end of the water tank (2); the highest point of the first inclined plate (10) is fixedly connected to a side wall plate of the water tank (2); a curved plate is fixedly connected to the lowest end of the first inclined plate (10); the bottom wall plate of the curved plate at one end away from the first inclined plate (10) is fixedly connected to a side wall plate of the filter tank (15) away from the water tank (2); a triangular column (9) is fixedly connected to one end of the top of the housing (1) close to the collection box (7); the triangular column (9) is located above the highest end of the first inclined plate (10); A side wall plate of the collecting box (7) close to the water tank (2) is fixedly connected to the filter tank (15); a rectangular box body (26) is fixedly connected to the inner bottom wall plate of the collecting box (7); a built-in slide plate (31) is slidably connected to the inside of the rectangular box body (26); a sliding column (30) is fixedly connected to the top of the built-in slide plate (31); the sliding column (30) passes through the top wall plate of the rectangular box body (26); the top of the sliding column (30) is fixedly connected to the second inclined plate (11); the second inclined plate (11) is used to receive the casting that slides off the first inclined plate (10); a return spring (32) is fixedly connected to the bottom of the built-in slide plate (31); the end of the return spring (32) away from the built-in slide plate (31) is fixedly connected to the inner bottom wall plate of the rectangular box body (26); The top of the highest end of the second inclined plate (11) is fixedly connected to a longitudinal box body (28), a water outlet (29) is provided in the longitudinal box body (28) in the direction toward the lowest end of the second inclined plate (11), the bottom of the longitudinal box body (28) is connected to a connecting pipe (27), the connecting pipe (27) is embedded in the second inclined plate (11), the sliding column (30) and the built-in slide plate (31), and one end of the connecting pipe (27) away from the longitudinal box body (28) is connected to a chamber located below the built-in slide plate (31) in the rectangular box body (26); The inner bottom of the rectangular box body (26) is connected to a liquid inlet pipe (13), one end of the liquid inlet pipe (13) away from the rectangular box body (26) is connected to the water tank (2), a one-way liquid inlet valve is provided at the connection point between the rectangular box body (26) and the liquid inlet pipe (13), and a one-way liquid outlet valve is provided at the connection point between the chamber located below the built-in slide plate (31) in the rectangular box body (26) and the connecting pipe (27); A hose reel (3) is provided at the center of one end of the water tank (2) away from the collection box (7), and a hose is wound around the hose reel (3). A second water pump (18) is fixedly connected to the bottom wall plate of the end of the water tank (2) away from the collection box (7), and the output end of the second water pump (18) is connected to an electromagnetic three-way valve (21). The electromagnetic three-way valve (21) is a one-inlet and two-outlet three-way valve, and its inlet end is connected to the output end of the second water pump (18), and its two outlet ends are respectively connected to a hose and a vertical pipe. One end of the vertical pipe away from the electromagnetic three-way valve (21) is connected to a rectangular pipe (19), and the rectangular pipe (19) is fixedly connected to the wall plate of one end of the water tank (2) away from the collection box (7). One side of the rectangular pipe (19) is connected to a plurality of pressurizing nozzles (20), and the pressurizing nozzles (20) face the outer wall of the bottom inclined surface of the housing (1).
Citation Information
Patent Citations
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