A PVC decorative film production device

By using extrusion and detection mechanisms in the PVC decorative film production device to ensure the smoothness of the film, and using the water capsule sleeve and coolant to uniformly cool down, the stickiness problem caused by insufficient cooling during the winding process is solved, and the film is improved Quality and productivity.

CN118721656BActive Publication Date: 2024-12-10JIANGSU RUIYIYANG MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411154237.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2024-12-10
Estimated Expiration
2044-08-22

AI Technical Summary

Technical Problem

During the winding process, the PVC film is not cooled completely, which leads to some uneven concave and bumps, resulting in the problem of sticking together after collection.

Method used

A PVC decorative film production device is designed, including a smelting box, extruder, extrusion mechanism, detection mechanism and cooling mechanism. The film is flattened through extrusion and detection, and the water bag sleeve and coolant are used to cool evenly to avoid Sticky phenomenon.

Benefits of technology

The uniform cooling and smoothing of PVC film is achieved, avoiding the problem of stickiness after collection, and improving the quality and production efficiency of the film.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a PVC decorative film production device, which relates to the field of PVC film production and comprises a base, wherein a production mechanism for melting PVC material into plastic film is fixedly installed on the upper end of the base, an extrusion mechanism for uniformly extruding and molding the PVC film is fixedly installed on the upper end of the base close to the production mechanism, a collecting mechanism for cutting and storing the cooled PVC film is arranged on the upper end of the base away from the extrusion mechanism, and a cooling mechanism for cooling and molding the molded PVC film is arranged between the extrusion mechanism and the collecting mechanism, so that under the action of tension, the closer the distance between the water bag sleeve and the PVC film is, the larger the contact area between the water bag sleeve and the PVC film is, so that the cooling effect is better, and liquid is stored in the water bag sleeve so that the water bag sleeve can be completely attached to the surface of the PVC film, so that the cooling of the PVC film is more uniform; at the same time, the problem of incomplete cooling of the PVC causing stickiness after collection is avoided.
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Description

Technical Field

[0001] The invention relates to the field of PVC film production, in particular to a PVC decorative film production device. Background Art

[0002] The main component of PVC is polyvinyl chloride, which is slightly yellow and translucent and shiny. Its transparency is better than that of polyethylene and polypropylene, but worse than that of polystyrene. Depending on the amount of additives used, it is divided into soft and hard polyvinyl chloride. Soft products are soft and tough, and feel sticky. The hardness of hard products is higher than that of low-density polyethylene, but lower than that of polypropylene, and whitening will occur at the bends. Common products: plates, pipes, soles, toys, doors and windows, wire sheaths, stationery, etc.

[0003] After massive searches, it was found that the prior art publication number is CN115091738B, which discloses a transparent PVC decorative film processing device and production method, including a base, a feeding roller is arranged at one end of the base, and a printing roller and a water-cooling roller are arranged at the rear end of the feeding roller in sequence, and the outer sides of the printing roller and the water-cooling roller are provided with tensioning rollers and guide rollers for adjusting the tension and guiding the PVC film, and a pressing roller is additionally arranged below the printing roller for auxiliary printing, and a winding roller is arranged at the tail end of the base for winding the film, and the water-cooling roller is a nested interlayer roller, and the cooling liquid is introduced into the middle section of the water-cooling roller through the inner channel and then introduced and guided into the interlayer, and the water in the water-cooling roller is guided to the middle section of the water-cooling roller through the inner channel and flows out, and then moves circumferentially around the water-cooling roller and is discharged from the middle section, thereby avoiding the temperature difference on both sides caused by one end in and one end out, improving the balance of the surface performance of the film, improving the quality, and having good development prospects.

[0004] In the above-mentioned prior art, after the hot-melt extrusion molding process of the PVC material, the PVC material is rolled into a suitable thickness to form a PVC film. Because cooling the PVC film with coolant or other liquids can easily cause bubbles in the PVC film, most machines cool the PVC film by air cooling, so that the PVC film is shaped and rolled up for collection. However, during the winding process of the PVC film, there are some uneven positions that are not completely cooled, resulting in the problem that the PVC film sticks together after collection. Therefore, based on the above search and in combination with the existing problems, a PVC decorative film production device is provided. Summary of the invention

[0005] The object of the present invention is to provide a PVC decorative film production device to solve the problem in the above background technology that the PVC film has some uneven parts during the winding process and the cooling is not complete enough, resulting in the PVC film sticking together after collection.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A PVC decorative film production device comprises a base, wherein a production mechanism for melting PVC material into a plastic film is fixedly installed on the upper end of the base, an extrusion mechanism for uniformly extruding and molding the PVC film is fixedly installed on the upper end of the base close to the production mechanism, a collection mechanism for cutting and storing the cooled PVC film is arranged on the upper end of the base away from the extrusion mechanism, and a cooling mechanism for cooling and molding the molded PVC film is arranged between the extrusion mechanism and the collection mechanism. By laminating and cooling the PVC film, the PVC film is cooled more evenly while avoiding the stickiness of the PVC film after collection due to incomplete cooling.

[0008] Furthermore, the production mechanism includes a processing table, and the processing table is fixedly installed on the upper end of the base, a smelting box is fixedly installed on the upper end of the processing table, an extruder is fixedly installed on the side end of the smelting box, an extrusion sleeve is fixedly installed on the output end of the extruder, a mounting frame is fixedly installed on the upper end of the base close to the extruder, and a plurality of shaping cylinders are rotatably installed on the upper end of the mounting frame. The PVC film extruded by the extrusion sleeve passes through the shaping cylinder in an "S" shape during the transmission process, so that the shaping cylinder performs initial processing plasticity on the PVC film.

[0009] Furthermore, the extrusion mechanism includes an extrusion plate, and the extrusion plate is fixedly mounted on the inner wall of the mounting frame, a fixed box is fixedly mounted on the upper end of the extrusion plate, a driving motor is fixedly mounted on the inner wall of the fixed box, and a fixed rod is fixedly mounted on the output end of the driving motor, and a fixed sleeve is sleeved on the outer wall of the fixed rod, so that when the driving motor drives the extrusion device to extrude the PVC film, the fixed sleeve can shrink.

[0010] Furthermore, a fixing frame is fixedly installed on the lower end of the fixing sleeve, an extrusion cylinder is rotatably installed on the lower end of the fixing frame, a detection frame is fixedly installed on the lower end of the fixing box away from the shaping sleeve, a plurality of ranging telescopic rods are installed in an array at the lower end of the detection frame, and a detection plate is rotatably installed on the lower end of each of the ranging telescopic rods, so that the flatness of the PVC film package surface can be detected by the ranging telescopic rods.

[0011] Furthermore, the collecting mechanism includes a collecting box, and the collecting box is fixedly installed on the upper end of the base away from the processing mechanism, the upper end of the collecting box is fixedly installed with a cutting frame, the upper end of the cutting frame is rotatably installed with a cutting cylinder, the upper end of the cutting frame is rotatably installed with a placing cylinder near the upper end of the cutting cylinder, and cutting rings are fixedly installed on the outer wall of the cutting cylinder near the two ends of the placing cylinder, the side end of the collecting box is fixedly installed with a winding frame, the side end of the winding frame close to the collecting box is fixedly installed with a hydraulic cutting knife, the upper end of the winding frame is fixedly installed with a winding motor, and the output end of the winding motor is fixedly installed with a winding cylinder, and the winding cylinder is rotatably installed on the upper end of the winding frame, which makes it more convenient to cut the PVC film to a suitable width and collect it to a suitable length.

[0012] Furthermore, the cooling mechanism includes a cooling rack, and the cooling rack is fixedly installed between the mounting rack and the collecting box, a water temperature plate is fixedly installed on the inner wall of the cooling rack, a cooling plate is fixedly installed on the upper end of the water temperature plate, and a cold water trough is provided inside the water temperature plate, a water inlet pipe is fixedly installed at the lower end of the water temperature plate close to the collecting box, a water inlet pump is fixedly installed at the lower end of the water inlet pipe, a drain pipe is fixedly installed at the lower end of the water temperature plate away from the water inlet pipe, a cooling box is fixedly installed at the lower end of the drain pipe, and the water inlet pump is fixedly installed at the lower end of the inner wall of the cooling box, and the cooling plate arranged on the water temperature plate reduces the temperature of the PVC film after the PVC film is placed on the cooling plate.

[0013] Furthermore, a temperature measuring cylinder is rotatably installed on the side end of the cooling rack close to the mounting rack, and a plurality of temperature detectors are installed in an array on the outer wall of the temperature measuring cylinder. A control line is fixedly installed on the output end of the temperature detector, and a rotating joint is fixedly installed on the end of the control line away from the temperature detector, and the rotating joint is fixedly installed on one end of the temperature measuring cylinder, and a connecting line is rotatably connected to the end of the rotating joint away from the temperature measuring cylinder, and the temperature of the PVC film is detected by the temperature detector arranged on the temperature measuring cylinder.

[0014] Furthermore, a detection rod is rotatably installed at one end of the water temperature plate close to the collection box, and a cooling telescopic rod is symmetrically installed on the upper end of the cooling frame. Mounting blocks are fixedly installed on the upper ends of the cooling telescopic rods, and a cooling tube is rotatably installed between the mounting blocks. Water bag covers are provided on the outer walls of both ends of the cooling tube. The water bag covers are made of elastic material so that the water bag covers can fit on the surface of the PVC film when placed on the surface of the PVC film.

[0015] Furthermore, a lifting controller is fixedly installed on the input end of the cooling telescopic rod, and the end of the connecting line away from the rotating joint is fixedly installed on the control end of the lifting controller, a connector is rotatably installed on one end of the cooling tube, a water inlet pipe is rotatably installed on the end of the connector away from the cooling tube, a water inlet pipe is fixedly installed on the end of the water inlet pipe away from the connector, and the water pump is fixedly installed on the lower end of the inner wall of the cooling box, and the end of the cooling tube away from the connector is rotatably connected to a water outlet pipe, and the water pump transfers the coolant to the water bag cover, so that the water bag cover is filled with coolant to cool the PVC film.

[0016] Furthermore, a plurality of temperature measuring coils are rotatably sleeved on the outer wall of the cooling tube, and the side ends of the temperature measuring coils are fixedly installed with temperature measuring tubes, and the end of the temperature measuring tube away from the temperature measuring coil is fixedly installed with a hydraulic telescopic rod, and the output end of the hydraulic telescopic rod is fixedly installed with a power-on coil, and a resistance rod is slidably installed on the inner wall of the power-on coil, and the resistance rod is fixedly installed on the lower end of the cooling frame, and a power-on wire is fixedly installed on the upper end of the resistance rod, and the end of the power-on wire away from the resistance rod is fixedly installed on the control end of the water pump, and the output power of the water pump is controlled by changing the resistance.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. Under the action of tension, the closer the water bag is to the PVC film, the larger the contact area between the water bag and the PVC film, which makes the cooling effect better. The liquid stored in the water bag enables the water bag to completely fit on the surface of the PVC film, making the cooling of the PVC film more uniform; at the same time, it avoids the problem of incomplete cooling of the PVC causing stickiness after collection.

[0019] 2. After extruding the PVC film, the shaping cylinder performs the initial plastic stretching on the PVC film. When the PVC film is transferred to the extrusion plate, the extrusion cylinder performs the secondary extrusion on the PVC film, and the detection plate performs the third extrusion detection on the PVC film, thereby making the PVC film smoother by multiple extrusion shaping and flattening. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the main structure of a PVC decorative film production device of the present invention;

[0021] Figure 2 It is a structural schematic diagram of a fixing box in a PVC decorative film production device of the present invention;

[0022] Figure 3 It is a structural schematic diagram of a fixing frame in a PVC decorative film production device of the present invention;

[0023] Figure 4 It is a structural schematic diagram of a detection plate in a PVC decorative film production device of the present invention;

[0024] Figure 5 It is a structural schematic diagram of a collecting box in a PVC decorative film production device of the present invention;

[0025] Figure 6 It is a structural schematic diagram of a cooling frame in a PVC decorative film production device of the present invention;

[0026] Figure 7 It is a structural schematic diagram of a water temperature plate in a PVC decorative film production device of the present invention;

[0027] Figure 8 It is a structural schematic diagram of a cooling tube in a PVC decorative film production device of the present invention;

[0028] Fig. 9 The present invention is a schematic structural diagram of a resistor rod in a PVC decorative film production device.

[0029] In the figure: 1. base;

[0030] 2. Production mechanism; 201. Processing table; 202. Melting box; 203. Extruder; 204. Extrusion sleeve; 205. Mounting frame; 206. Shaping cylinder;

[0031] 3. Extrusion mechanism; 301. Extrusion plate; 302. Fixed box; 303. Driving motor; 304. Fixed rod; 305. Fixed sleeve; 306. Telescopic spring;

[0032] 307, fixed frame; 308, extrusion cylinder; 309, detection frame; 310, distance measuring telescopic rod; 311, detection plate; 312, sliding groove; 313, sliding rod;

[0033] 4. Collection mechanism; 401. Collection box; 402. Cutting frame; 403. Cutting cylinder; 404. Placement cylinder; 405. Cutting circle; 406. Winding frame; 407. Hydraulic cutting knife; 408. Winding motor; 409. Winding cylinder;

[0034] 5. Cooling mechanism; 501. Cooling rack; 502. Water temperature plate; 503. Cooling plate; 504. Cold water tank; 505. Water inlet pipe; 506. Water inlet pump; 507. Drain pipe; 508. Cooling box;

[0035] 509, temperature measuring tube; 510, temperature detector; 511, control line; 512, rotating joint; 513, connecting line; 514, water outlet pipe; 515, water bag cover; 516, cooling telescopic rod; 517, lifting controller; 518, mounting block; 519, cooling pipe; 520, connector; 521, water inlet pipe; 522, water pump;

[0036] 523. Temperature measuring circle; 524. Temperature measuring tube; 525. Hydraulic telescopic rod; 526. Energizing circle; 527. Resistance rod; 528. Insulating ring; 529. Energizing wire. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figures 1 to 9 A PVC decorative film production device includes a base 1, a production mechanism 2 for melting PVC material into a plastic film is fixedly installed on the upper end of the base 1, the production mechanism 2 heats the PVC material to melt and extrude it into a PVC film, an extrusion mechanism 3 for uniformly extruding and molding the PVC film is fixedly installed on the upper end of the base 1 close to the production mechanism 2, the PVC film extruded by the production mechanism 2 is extruded to make the PVC film smoother, and a collecting mechanism 4 for cutting and storing the cooled PVC film is arranged on the upper end of the base 1 away from the extrusion mechanism 3, the collecting mechanism 4 cuts the extruded PVC film into a suitable width, and collects the excess part for secondary utilization, thereby playing a role in energy saving and environmental protection, and a cooling mechanism 5 for cooling and molding the molded PVC film is arranged between the extrusion mechanism 3 and the collection mechanism 4, by laminating and cooling the PVC film, the PVC film is cooled more evenly while avoiding the problem of incomplete cooling of the PVC film causing stickiness after collection.

[0039] See also Figure 1 The production mechanism 2 includes a processing table 201, and the processing table 201 is fixedly installed on the upper end of the base 1. A smelting box 202 is fixedly installed on the upper end of the processing table 201. An extruder 203 is fixedly installed on the side end of the smelting box 202. The extruder 203 is a prior art and will not be described in detail herein. The extruder 203 completely melts the heated PVC material in the smelting box 202. An extrusion sleeve 204 is fixedly installed on the output end of the extruder 203. The extrusion port provided by the extrusion sleeve 204 is in the shape of a long film strip, so that the extruded PVC material can initially form a PVC film. The extrusion sleeve 204 extrude the PVC material melted in the smelting box 202 into a film. A mounting frame 205 is fixedly installed on the upper end of the base 1 near the extruder 203. A plurality of shaping cylinders 206 are rotatably installed on the upper end of the mounting frame 205. The PVC film extruded by the extrusion sleeve 204 passes through the shaping cylinder 206 in an "S" shape during the transmission process, so that the shaping cylinder 206 performs initial processing plasticity on the PVC film.

[0040] See also Figures 1 to 4The extrusion mechanism 3 includes an extrusion plate 301, and the extrusion plate 301 is fixedly installed on the inner wall of the mounting frame 205, a fixed box 302 is fixedly installed on the upper end of the extrusion plate 301, a driving motor 303 is fixedly installed on the inner wall of the fixed box 302, and a fixed rod 304 is fixedly installed on the output end of the driving motor 303, a fixed sleeve 305 is sleeved on the outer wall of the fixed rod 304, and a groove and a protrusion are opened between the fixed rod 304 and the fixed sleeve 305, and the protrusion of the fixed sleeve 305 is slidably arranged in the groove of the fixed rod 304, so that the fixed sleeve 305 does not rotate, and a telescopic spring 306 is fixedly installed between the fixed sleeve 305 and the driving motor 303, and the telescopic spring 306 is arranged so that after replacing different extrusion sleeves 204, when PVC films of different thicknesses are flattened, the telescopic spring 306 contracts, which will not cause a large change in the thickness of the PVC film, thereby making it more convenient to process PVC films of different thicknesses.

[0041] See also Figures 1 to 7 The lower end of the fixed sleeve 305 is fixedly installed with a fixed frame 307, and the lower end of the fixed frame 307 is rotatably installed with an extrusion cylinder 308. When the driving motor 303 is started, the fixed frame 307 drives the extrusion cylinder 308 to start moving to flatten the PVC film. The lower end of the fixed box 302 away from the shaping sleeve is fixedly installed with a detection frame 309, and the lower end of the detection frame 309 is arrayed with a plurality of distance measuring telescopic rods 310. The above-mentioned distance measuring telescopic rods 310 are Panasonic (Panasonic) in the prior art. The HG-S series standard rangefinder is not described in detail here. The ranging telescopic rod 310 transmits the detected data to the machine, making it more convenient for the staff to record the flatness of the PVC film. The lower end of the ranging telescopic rod 310 is rotatably installed with a detection plate 311. The side ends of the detection plates 311 close to each other are provided with sliding grooves 312, and the side ends of the detection plates 311 close to the sliding grooves 312 are fixedly installed with sliding rods 313, and the sliding rods 313 are slidably installed in the sliding grooves 312. The lower end and both ends of the detection plate 311 set at the lower end of the ranging telescopic rod 310 are set in an arc shape, so that the detection plate 311 can scrape the PVC film several times. In the process of detecting the flatness change of the PVC film by several detection plates 311, when the flatness of the PVC film changes, several detection plates 311 will fluctuate with the change of the PVC film, thereby avoiding damage to the ranging telescopic rod 310 when the detection plates 311 are close to each other.

[0042] See also Figure 1 , Figure 5The collecting mechanism 4 includes a collecting box 401, and the collecting box 401 is fixedly installed at the upper end of the base 1 away from the processing mechanism. The upper end of the collecting box 401 is fixedly installed with a cutting frame 402 by bolts, and the upper end of the cutting frame 402 is rotatably installed with a cutting cylinder 403. The inside of the cutting frame 402 is rotatably connected with a placing cylinder 404 by the rotating shaft, and the placing cylinder 404 is located directly below the cutting cylinder 403. The outer wall of the cutting cylinder 403 near the two ends of the placing cylinder 404 is fixedly installed with a cutting ring 405. When the PVC film passes through the placing cylinder 404 and the cutting cylinder 4 03, the cutting rings 405 arranged at both ends of the cutting drum 403 cut off the excess part of the PVC film, and the excess PVC film will fall into the collecting box 401, and a winding rack 406 is fixedly installed on the side end of the collecting box 401, and a hydraulic cutting knife 407 is fixedly installed on the side end of the winding rack 406 close to the collecting box 401, and a winding motor 408 is fixedly installed on the upper end of the winding rack 406, and a winding drum 409 is fixedly installed on the output end of the winding motor 408 through a nut, and the winding drum 409 is rotatably installed on the upper end of the winding rack 406 through a rotating shaft.

[0043] See also Figure 6 , Figure 7 The cooling mechanism 5 includes a cooling frame 501, and the cooling frame 501 is welded and fixedly installed between the mounting frame 205 and the collecting box 401. A water temperature plate 502 is welded and fixedly installed on the inner wall of the cooling frame 501. A cooling plate 503 is fixedly installed on the upper end of the water temperature plate 502. The cooling plate 503 is a thermal conductive material, and a cold water tank 504 is provided inside the water temperature plate 502. A large amount of coolant is provided in the cold water tank 504. After the PVC material moves onto the cooling plate 503, the PVC film is squeezed so that the PVC film is attached to the surface of the cooling plate 503 to cool down. The water temperature plate A water inlet pipe 505 is threadedly fixedly installed at the lower end of 502 near the collecting box 401, and a water inlet pump 506 is threadedly fixedly installed at the lower end of the water inlet pipe 505. A drain pipe 507 is welded and fixedly installed at the lower end of the water temperature plate 502 away from the water inlet pipe 505. A cooling box 508 is fixedly installed at the lower end of the drain pipe 507 with a nut, and the water inlet pump 506 is nut fixedly installed at the lower end of the inner wall of the cooling box 508. When the water temperature plate 502 needs to be cooled, the water inlet pump 506 is started, so that the coolant in the cooling box 508 can be transferred to the cold water tank 504 through the water inlet pipe 505 more conveniently.

[0044] See also Figures 6 to 9The cooling rack 501 is rotatably mounted with a temperature measuring cylinder 509 at the side end near the mounting rack 205. A plurality of temperature detectors 510 are mounted in an array on the outer wall of the temperature measuring cylinder 509. The temperature detector 510 is an OMRON temperature sensor E52 series 0°C to +650°C in the prior art, which will not be described in detail herein. A control line 511 is welded and fixedly mounted on the output end of the temperature detector 510. A rotating joint 512 is welded and fixedly mounted on the end of the control line 511 away from the temperature detector 510. The rotating joint 512 is a prior art and will not be described in detail herein. The rotating joint 512 is welded and fixedly mounted on one end of the temperature measuring cylinder 509. The end of the rotating joint 512 away from the temperature measuring cylinder 509 is rotatably connected with a connecting line 513, so that when the detection cylinder rotates, the rotating joint 512 can transmit the data detected by the temperature detector 510 to the connecting line 513 through the rotating joint 512, thereby cooling the temperature. The upper end of the frame 501 is symmetrically installed with a cooling telescopic rod 516. The cooling telescopic rod 516 is an existing Jiali Chuang light-load piston rod electric cylinder BDG-JC50 electric telescopic rod, which will not be described in detail here. The cooling telescopic rod 516 has a self-locking function. When the temperature detector 510 detects that the temperature of the PVC film increases, the cooling telescopic rod 516 begins to shrink. When the temperature detector 510 detects that the temperature of the PVC film begins to decrease, the cooling telescopic rod 516 begins to extend. The upper ends of the cooling telescopic rods 516 are fixedly installed with mounting blocks 518. A cooling tube 519 is rotatably installed between the mounting blocks 518. The cooling tube 519 is set to be hollow, and the cooling tube 519 is set to be hollow. A plurality of water holes are provided on the outer wall of 19, and a retaining ring is fixedly installed on the inner wall of the cooling tube 519 near the water holes, so that the cooling liquid can be poured into the water bag sleeve 515 more quickly. The outer walls of both ends of the cooling tube 519 are provided with water bag sleeves 515, and the water bag sleeves 515 are provided with soft materials, so that the water bag sleeves 515 are filled with water and fit the PVC surface. Under the action of tension, the closer the distance between the cooling tube 519 and the PVC film is, the larger the contact area between the water bag sleeve 515 and the PVC film is. A lifting controller 517 is fixedly installed on the input end of the cooling telescopic rod 516. The lifting controller 517 is a prior art and will not be described in detail here. The connecting line 513 is away from the rotating One end of the joint 512 is fixedly installed on the control end of the lifting controller 517. After the lifting controller 517 analyzes the data detected by the temperature detector 510, it controls the cooling telescopic rod 516 to start rising or falling faster. A connector 520 is rotatably installed on one end of the cooling tube 519. The connector 520 is a precision high-speed rotary joint GNHRL-D8-02 in the prior art, which will not be described in detail here. A water inlet pipe 521 is rotatably installed on the end of the connector 520 away from the cooling tube 519. A water pump 522 is fixedly installed on the end of the water inlet pipe 521 away from the connector 520, and the water pump 522 is fixedly installed on the lower end of the inner wall of the cooling box 508.The end of the cooling pipe 519 away from the connector 520 is rotatably connected to the water outlet pipe 514.

[0045] See also Figures 6 to 9 A plurality of temperature measuring circles 523 are rotatably sleeved on the outer wall of the cooling tube 519. The temperature measuring circles 523 are made of thermally conductive materials, and a liquid that is easy to expand and contract with heat and cold is arranged in the temperature measuring circles 523. When the cooling temperature in the water bag sleeve 515 begins to change, the liquid in the temperature measuring circles 523 begins to change. The side ends of the temperature measuring circles 523 are fixedly installed with temperature measuring tubes 524, and the temperature measuring tubes 524 pass through the end of the water inlet pipe 521 close to the cooling tube 519. The end of the temperature measuring tube 524 away from the temperature measuring circle 523 is fixedly installed with a hydraulic telescopic rod 525, and the output end of the hydraulic telescopic rod 525 is fixedly installed with an electric ring 526, and a sliding arrangement is arranged on the inner wall of the electric ring 526. A resistance rod 527 is installed, and the resistance rod 527 is fixedly installed at the lower end of the cooling frame 501, and the resistance rod 527 is close to the outer wall of the cooling box 508 and the fixed sleeve 305 is provided with an insulating ring 528. When the insulating ring 528 is set, when the water temperature in the water bag sleeve 515 is in a normal state, the water pump 522 is in a power-off and non-working state, and a power-on wire 529 is fixedly installed on the upper end of the resistance rod 527, and the end of the power-on wire 529 away from the resistance rod 527 is fixedly installed on the control end of the water pump 522. When the resistance starts to change and the resistance decreases, the water pump 522 starts to increase the output power, thereby replacing the water in the water bag circle more quickly.

[0046] The working principle of the present invention is as follows: when it is necessary to produce a PVC decorative film, the required PVC material is placed in a melting box 202 for heating, and the heated and melted PVC material is transferred to an extruder 203, and the extruder 203 transfers the PVC material to one end of an extrusion sleeve 204, and the extruded PVC film passes through between the shaping cylinders 206, so that the shaping cylinders 206 shape and extrude the just-extruded PVC film, and play a certain role in cooling the temperature, thereby avoiding damage to the PVC film caused by extrusion when the PVC film is extruded into a suitable thickness;

[0047] After the PVC film moves to the top of the extrusion plate 301, the driving motor 303 is started, the fixing rod 304 drives the fixing sleeve 305 to start rotating, and the fixing frame 307 starts rotating, so that the multiple extrusion cylinders 308 squeeze the PVC film, and when the PVC film is expanded to a suitable width, the surface of the PVC film is made smoother;

[0048] After the PVC film is squeezed, the PVC film contacts the temperature detector 510 provided on the surface of the temperature measuring tube 509. The temperature detector 510 transmits the detected data to the lifting controller 517, so that the lifting controller 517 controls the cooling telescopic rod 516 to start to shrink. The water bag sleeve 515 is filled with water and adheres to the PVC surface. Under the action of tension, the closer the distance between the cooling tube 519 and the PVC film is, the larger the contact area between the water bag sleeve 515 and the PVC is, thereby increasing the cooling phase distance and making the cooling of the PVC film more complete.

[0049] When the water pump 522 is started, the water pump 522 transfers the water in the cooling box 508 to the cooling pipe 519 through the water inlet pipe 521, and then enters the water bag cover 515 through the water hole provided in the cooling pipe 519, so that the water bag cover 515 is filled with coolant to cool the PVC film;

[0050] At the same time, when the PVC film continues to move, after the PVC film reaches the upper end of the cooling plate 503, the PVC film passes between the cooling plate 503 and the water bag sleeve 515. Under the action of gravity, the coolant in the water bag circle adheres to the surface of the PVC film, so that the PVC film is cooled more evenly.

[0051] When the water temperature in the water bag sleeve 515 begins to rise to a suitable temperature, the liquid in the temperature measuring circle 523 is transferred to the hydraulic telescopic rod 525 through the temperature measuring tube 524, so that the hydraulic telescopic rod 525 pushes the power-carrying circle 526 to start moving, and the resistance of the resistance rod 527 begins to change;

[0052] After the PVC film is cut into a suitable size, the winding motor 408 is started to make the winding drum 409 start to rotate. The winding drum 409 winds the cut PVC film and collects it on the outer wall of the winding drum 409. When it is collected to a suitable length, the hydraulic cutter 407 is started to cut off the excess PVC film.

[0053] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed in the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A PVC decorative film production device, comprising a base (1), characterized in that: A production mechanism (2) for melting PVC material into a plastic film is fixedly mounted on the upper end of the base (1); an extrusion mechanism (3) for uniformly extruding and molding the PVC film is fixedly mounted on the upper end of the base (1) close to the production mechanism (2); a collection mechanism (4) for cutting and storing the cooled PVC film is arranged on the upper end of the base (1) away from the extrusion mechanism (3); and a cooling mechanism (5) for cooling and molding the molded PVC film is arranged between the extrusion mechanism (3) and the collection mechanism (4); The collecting mechanism (4) comprises a collecting box (401), and the collecting box (401) is fixedly mounted on the upper end of the base (1) away from the processing mechanism, a cutting frame (402) is fixedly mounted on the upper end of the collecting box (401), a cutting cylinder (403) is rotatably mounted on the upper end of the cutting frame (402), a placing cylinder (404) is rotatably mounted on the upper end of the cutting frame (402) close to the cutting cylinder (403), and the outer walls of the cutting cylinder (403) close to both ends of the placing cylinder (404) A cutting ring (405) is fixedly mounted on the upper portion, a winding frame (406) is fixedly mounted on the side end of the collection box (401), a hydraulic cutting knife (407) is fixedly mounted on the side end of the winding frame (406) close to the collection box (401), a winding motor (408) is fixedly mounted on the upper end of the winding frame (406), a winding drum (409) is fixedly mounted on the output end of the winding motor (408), and the winding drum (409) is rotatably mounted on the upper end of the winding frame (406); The cooling mechanism (5) comprises a cooling frame (501), and the cooling frame (501) is fixedly installed between the mounting frame (205) and the collecting box (401), a water temperature plate (502) is fixedly installed on the inner wall of the cooling frame (501), a cooling plate (503) is fixedly installed on the upper end of the water temperature plate (502), and a cold water tank (504) is provided inside the water temperature plate (502), a water inlet pipe (505) is fixedly installed at the lower end of the water temperature plate (502) close to the collecting box (401), a water inlet pump (506) is fixedly installed at the lower end of the water inlet pipe (505), a drain pipe (507) is fixedly installed at the lower end of the water temperature plate (502) away from the water inlet pipe (505), a cooling box (508) is fixedly installed at the lower end of the drain pipe (507), and the water inlet pump (506) is fixedly installed at the lower end of the inner wall of the cooling box (508); A temperature measuring cylinder (509) is rotatably mounted on the side end of the cooling rack (501) close to the mounting rack (205); a plurality of temperature detectors (510) are mounted in an array on the outer wall of the temperature measuring cylinder (509); a control line (511) is fixedly mounted on the output end of the temperature detector (510); a rotating joint (512) is fixedly mounted on one end of the control line (511) away from the temperature detector (510); the rotating joint (512) is fixedly mounted on one end of the temperature measuring cylinder (509); and a connecting line (513) is rotatably connected to the end of the rotating joint (512) away from the temperature measuring cylinder (509); A cooling telescopic rod (516) is symmetrically mounted on the upper end of the cooling frame (501), a mounting block (518) is fixedly mounted on the upper end of each of the cooling telescopic rods (516), a cooling tube (519) is rotatably mounted between the mounting blocks (518), and water bag sleeves (515) are sleeved on the outer walls of both ends of the cooling tube (519); A lifting controller (517) is fixedly mounted on the input end of the cooling telescopic rod (516), and one end of the connecting line (513) away from the rotating joint (512) is fixedly mounted on the control end of the lifting controller (517); a connector (520) is rotatably mounted on one end of the cooling tube (519); a water inlet pipe (521) is rotatably mounted on one end of the connector (520) away from the cooling tube (519); a water pump (522) is fixedly mounted on one end of the water inlet pipe (521) away from the connector (520); and the water pump (522) is fixedly mounted on the lower end of the inner wall of the cooling box (508); and one end of the cooling tube (519) away from the connector (520) is rotatably connected to a water outlet pipe (514); A plurality of temperature measuring rings (523) are rotatably sleeved on the outer wall of the cooling tube (519), and a temperature measuring tube (524) is fixedly mounted on the side ends of the temperature measuring rings (523). A hydraulic telescopic rod (525) is fixedly mounted on one end of the temperature measuring tube (524) away from the temperature measuring ring (523), and an electric ring (526) is fixedly mounted on the output end of the hydraulic telescopic rod (525). A resistance rod (527) is slidably mounted on the inner wall of the electric ring (526), ​​and the resistance rod (527) is fixedly mounted on the lower end of the cooling rack (501). A power-on wire (529) is fixedly mounted on the upper end of the resistance rod (527), and one end of the power-on wire (529) away from the resistance rod (527) is fixedly mounted on the control end of the water pump (522).

2. A PVC decorative film production device according to claim 1, characterized in that: The production mechanism (2) comprises a processing table (201), and the processing table (201) is fixedly mounted on the upper end of the base (1); a smelting box (202) is fixedly mounted on the upper end of the processing table (201); an extruder (203) is fixedly mounted on the side end of the smelting box (202); an extrusion sleeve (204) is fixedly mounted on the output end of the extruder (203); a mounting frame (205) is fixedly mounted on the upper end of the base (1) near the extruder (203); and a plurality of shaping cylinders (206) are rotatably mounted on the upper end of the mounting frame (205).

3. A PVC decorative film production device according to claim 2, characterized in that: The extrusion mechanism (3) comprises an extrusion plate (301), and the extrusion plate (301) is fixedly mounted on the inner wall of the mounting frame (205); a fixing box (302) is fixedly mounted on the upper end of the extrusion plate (301); a driving motor (303) is fixedly mounted on the inner wall of the fixing box (302); a fixing rod (304) is fixedly mounted on the output end of the driving motor (303); and a fixing sleeve (305) is sleeved on the outer wall of the fixing rod (304).

4. A PVC decorative film production device according to claim 3, characterized in that: A fixing frame (307) is fixedly mounted on the lower end of the fixing sleeve (305), an extrusion cylinder (308) is rotatably mounted on the lower end of the fixing frame (307), a detection frame (309) is fixedly mounted on the lower end of the fixing box (302) away from the shaping sleeve, a plurality of ranging telescopic rods (310) are arrayed on the lower end of the detection frame (309), and a detection plate (311) is rotatably mounted on the lower end of each of the ranging telescopic rods (310).