A copper bar surface anti-corrosion device and an anti-corrosion method thereof
The design of automatic flipping and coating components solves the problems of bubbles and flow marks when spraying zinc liquid on the copper busbar surface, improves the corrosion resistance and coating efficiency of the copper busbar, protects the health of operators and the environment, and achieves efficient and safe anti-corrosion effects.
Patent Information
- Application Number
- CN202410877141.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2044-07-02
AI Technical Summary
When zinc liquid is sprayed on the surface of existing copper busbars, bubbles and flow marks are easily generated, affecting the conductive stability and aesthetics. At the same time, the volatilization of zinc liquid during the spraying process causes environmental pollution and skin irritation.
Automatic flipping components and coating components are used, and the formation of bubbles and flow marks is prevented by rolling spraying with a rubber roller and intermittent flipping of the flipping components, and the spraying process is closed to avoid odor floating.
It improves the corrosion resistance and coating efficiency of the copper busbar, protects the health of operators and environmental quality, and avoids skin irritation and air pollution.
Smart Images

Figure CN118763475B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of copper busbars, in particular to a copper busbar surface anti-corrosion device and an anti-corrosion method thereof. Background Art
[0002] A copper busbar is a flat, conductive copper material commonly used in electrical and electronic equipment. Its cross-section is typically rectangular or square, while its length and width can be adjusted to meet specific application requirements. Copper busbars are widely used in various electrical connections and conductive applications due to their excellent electrical conductivity and heat dissipation properties.
[0003] In the prior art, when zinc liquid is sprayed onto the surface of the copper busbar using a copper drum nozzle, the zinc liquid easily comes into contact with the air flow during the spraying process, causing the zinc liquid to be sprayed onto the surface of the copper busbar along with the air flow. This easily causes bubbles to form on the surface of the copper busbar. If the bubbles burst, the surface of the copper busbar will be uneven due to the zinc liquid. The bursting of the bubbles easily causes the copper busbar to be partially exposed to the air, thereby affecting the conductive stability of the copper busbar. At the same time, the spray liquid adheres to the surface of the copper busbar due to its own gravity, resulting in flow marks, which further affects the aesthetics of the copper busbar.
[0004] Since zinc liquid generally has a pungent odor, it is easy for the volatilized zinc liquid to float into the air during the spraying process, causing environmental pollution. Since zinc liquid is corrosive to the skin, it can cause skin irritation, including redness, itching and burning. In addition, since the operator needs to manually turn the copper busbar continuously when spraying it, the zinc liquid can easily get on the skin during the turning process, causing skin discomfort.
[0005] Therefore, a copper busbar surface anti-corrosion device and an anti-corrosion method are proposed. Summary of the Invention
[0006] The object of the present invention is to provide a copper busbar surface anti-corrosion device and an anti-corrosion method thereof to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a copper busbar surface corrosion protection device, comprising a base, a transparent box and a copper busbar, wherein the transparent box is placed on the upper surface of the base, and the copper busbar is arranged inside the transparent box. A flipping assembly for automatically flipping the copper busbar is provided above the base, and a coating assembly for preventing the copper busbar from being uneven after coating and for uniform coating is provided inside the transparent box.
[0008] Preferably, the flip assembly includes a T-shaped slide plate symmetrically fixedly connected to the upper surface of the base, the upper surface of the base is symmetrically fixedly connected to the first fixed plate, the top of the first fixed plate is provided with a first slide groove, the interior of the first slide groove is slidably connected to the first slide plate, the bottom end of the first slide plate is fixedly connected to a triangular fixed block, the upper surface of the base is symmetrically fixedly connected to the second fixed plate, the interior of the T-shaped slide plate is vertically slidably connected to the electric slide plate, the outer wall of the second fixed plate is fixedly connected to the first fixing rod, and the electric slide plate is symmetrically fixedly connected to the side away from the first slide plate. There is a resistance rod, the interior of the electric skateboard is rotatably connected to a rotating rod, the rotating rod and the first fixed rod are rotatably connected to a first spring, the end of the rotating rod close to the first skateboard is fixedly connected to the first resistance plate, the end of the rotating rod away from the electric skateboard is arranged in a circular array and fixedly connected to a second sliding rod, the end of the second sliding rod away from the rotating rod is fixedly connected to a rubber resistance plate, the end of the second sliding rod close to the rubber resistance plate is sleeved with a second spring, and the two ends of the second spring are respectively fixedly connected to the rubber resistance plate and the rotating rod, and the copper bar is clamped between the two rubber resistance plates.
[0009] Preferably, the first contact plate, the triangular fixing block and the middle of the top of the first skateboard are in the same vertical horizontal plane, the electric skateboard is driven and installed on the first built-in driving device, and the first built-in driving device is electrically connected to the equipment using a power supply.
[0010] Preferably, the coating assembly includes a slide cavity plate fixedly connected to the inner wall of the transparent box, the bottom of the inner cavity of the slide cavity plate is fixedly connected to a tooth plate, the interior of the slide cavity plate is slidably connected to a gear rod, the end of the gear rod away from the slide cavity plate is rotatably connected to the movable plate, the outer wall of the movable plate is fixedly connected to a coating nozzle, the movable plate is slidably connected to a third fixed plate on the side close to the slide cavity plate, the third fixed plate is symmetrically fixedly connected to the side close to the movable plate, and the end of the third spring away from the third fixed plate is fixedly connected to the movable plate, and the end of the third spring close to the coating nozzle is rotatably connected to the first rubber roller. The bottom of the movable plate is symmetrically fixedly connected with a spring telescopic rod, the bottom end of the spring telescopic rod is fixedly connected with a first sliding rod, and the first sliding rod is slidably connected to the bottom of the movable plate, the middle part of the first sliding rod is rotatably connected to the second rubber roller, the end of the first sliding rod close to the third spring is fixedly connected to a resistance block, the inner wall of the transparent box is symmetrically fixedly connected with an electrical controller, the inside of the electrical controller is fixedly connected with a fourth spring, the end of the fourth spring away from the connection with the electrical controller is fixedly connected with the third sliding rod, and the third sliding rod is slidably connected to the inside of the electrical controller, and the end of the third sliding rod close to the fourth spring is fixedly connected to the second button.
[0011] Preferably, the gear rod is driven and mounted on the second built-in driving device, and the second built-in driving device is electrically connected with the power source used by the equipment.
[0012] Preferably, the bottom end of the third fixed plate is provided with an inclined surface, the top of the abutting block is provided with an inclined surface, and the size of the inclined surface provided on the third fixed plate is matched with the size of the inclined surface provided on the abutting block.
[0013] Preferably, the electric controller is electrically connected with the second built-in driving device, and the electric controller electrically controls the bidirectional rotation of the gear rod.
[0014] Preferably, the coating spray head is driven and mounted on the third built-in driving device, and the third built-in driving device is electrically connected with the power source used by the equipment.
[0015] Preferably, the second button is electrically connected with the third built-in driving device.
[0016] A copper bar surface corrosion prevention method, comprising the following steps:
[0017] Step one: first, the operator uses a cleaning agent to clean the oil stains on the copper bar, and then the operator places the cleaned copper bar between the two rubber abutting plates for clamping and fixing;
[0018] Step two: then the operator pours zinc liquid into the inside of the coating spray head through the feeding port of the coating spray head, and when the pouring of the zinc liquid is completed, the operator controls the second built-in driving device to drive the gear rod to start rotating and reciprocating in the sliding groove cavity plate through the external control device;
[0019] Step three: then the operator controls the third driving device to drive the coating spray head to spray zinc liquid to the surface of the copper bar through the external control device, and at the same time, the zinc liquid sprayed on the surface of the copper bar is rolled to clean the oil stains on the surface of the copper bar through the second rubber roller and the first rubber roller;
[0020] Step four: when the copper bar corrosion prevention work is completed, the operator takes out the treated copper bar, washes the surface residues and zinc liquid with clean water, and then air dries or dries through other ways.
[0021] Compared with the prior art, the beneficial effects of the present application are:
[0022] 1. The second rubber roller and the first rubber roller roll and squeeze the zinc liquid sprayed on the copper bar. When the coating nozzle sprays the zinc liquid on the copper bar, the zinc liquid comes into contact with the airflow in the air, and the zinc liquid carried by the airflow adheres to the outer wall of the copper bar, which is prone to bubbles. If the bubbles burst, bubble grooves will appear. The first and second rubber rollers squeeze the bubbles and bubble grooves, which can prevent the zinc liquid from being applied to the outer wall of the copper bar. This avoids unevenness of the outer wall of the copper bar and further improves the corrosion resistance of the copper bar.
[0023] 2. The copper busbar is intermittently flipped by the flipping component. Since zinc liquid is corrosive to the skin, it causes skin irritation, including redness, itching and burning. Therefore, it avoids the operator's skin damage caused by inadvertent contact of zinc liquid with the operator's skin when manually flipping the copper busbar. In addition, it also avoids the impact of manual flipping on the copper busbar's coating efficiency, thereby improving the working efficiency of the equipment. The copper busbar is sealed with a transparent box, further preventing the irritating odor generated by the coating nozzle spraying zinc liquid from floating into the air, thereby preventing air pollution, which not only protects the operator's skin health, but also ensures environmental quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 Schematic diagram of the positional relationship between the base and the T-shaped chute plate of the present invention;
[0026] Figure 3 Schematic diagram of the positional relationship between the first fixing plate and the triangular fixing block of the present invention;
[0027] Figure 4 Schematic diagram of the positional relationship between the first sliding groove and the rotating rod of the present invention;
[0028] Figure 5 Schematic diagram of the positional relationship between the rotating rod and the second spring of the present invention;
[0029] Figure 6 This is a schematic diagram of the positional relationship between the transparent box and the copper busbar of the present invention;
[0030] Figure 7 Schematic diagram of the positional relationship between the rubber contact plate and the coating nozzle of the present invention;
[0031] Figure 8 Schematic diagram of the positional relationship between the first sliding rod and the gear rod of the present invention;
[0032] Figure 9 Schematic diagram of the positional relationship between the movable plate and the interference block of the present invention;
[0033] Figure 10 This is a schematic diagram of the positional relationship between the first rubber roller and the spring telescopic rod of the present invention;
[0034] Figure 11 Schematic diagram of the positional relationship between the electrical controller and the third sliding bar of the present invention;
[0035] Figure 12 This is a flow chart of the steps of the anti-corrosion method of the present invention.
[0036] In the picture:
[0037] 1. Base; 2. Transparent box; 4. Copper busbar;
[0038] The flip assembly includes: 31, T-shaped slide plate; 32, first fixed plate; 33, first slide; 34, first slide plate; 35, triangular fixed block; 36, second fixed plate; 37, electric slide plate; 38, first fixed rod; 39, resistance rod; 310, rotating rod; 311, first spring; 312, first resistance plate; 313, second slide bar; 314, rubber resistance plate; 315, second spring;
[0039] The coating assembly includes: 51, slide cavity plate; 52, tooth plate; 53, gear rod; 54, movable plate; 55, coating nozzle; 56, third fixed plate; 57, third spring; 58, first rubber roller; 59, spring telescopic rod; 510, first slide bar; 511, resistance block; 512, second rubber roller; 513, electrical controller; 514, fourth spring; 515, third slide bar; 516, second button. DETAILED DESCRIPTION
[0040] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0041] Embodiment 1 of the present invention
[0042] See also Figures 1 to 11 As shown, a copper busbar surface corrosion protection device includes a base 1, a transparent box 2 and a copper busbar 4. The transparent box 2 is placed on the upper surface of the base 1, and the copper busbar 4 is arranged inside the transparent box 2. A turning assembly for automatically turning the copper busbar 4 is provided above the base 1, and a coating assembly for preventing unevenness on the copper busbar 4 after coating and ensuring uniform coating is provided inside the transparent box 2.
[0043] The flip assembly includes a T-shaped slide plate 31 symmetrically fixedly connected to the upper surface of the base 1, a first fixed plate 32 symmetrically fixedly connected to the upper surface of the base 1, a first slide 33 is provided on the top of the first fixed plate 32, a first slide 33 is provided inside the first slide 33 for sliding connection with a first slide plate 34, a triangular fixed block 35 is fixedly connected to the bottom end of the first slide plate 34, a second fixed plate 36 is symmetrically fixedly connected to the upper surface of the base 1, an electric slide plate 37 is vertically slidably connected to the inside of the T-shaped slide plate 31, the electric slide plate 37 is driven and installed on the first built-in drive device, and the first built-in drive device is electrically connected to the power supply of the equipment, a first fixed rod 38 is fixedly connected to the outer wall of the second fixed plate 36, and a resistance rod 39 is symmetrically fixedly connected to the side of the electric slide plate 37 away from the first slide plate 34. The interior is rotatably connected to the rotating rod 310, and the first spring 311 is rotatably connected between the rotating rod 310 and the first fixed rod 38. The end of the rotating rod 310 close to the first slide 34 is fixedly connected to the first contact plate 312. The first contact plate 312, the triangular fixed block 35 and the middle of the top of the first slide 34 are on the same vertical horizontal plane. The end of the rotating rod 310 away from the electric slide 37 is fixedly connected to the second sliding rod 313 in a circular array, and the end of the second sliding rod 313 away from the rotating rod 310 is fixedly connected to the rubber contact plate 314. The end of the second sliding rod 313 close to the rubber contact plate 314 is sleeved with a second spring 315, and the two ends of the second spring 315 are respectively fixedly connected to the rubber contact plate 314 and the rotating rod 310, and the copper bus 4 is clamped between the two rubber contact plates 314.
[0044] Reference Figures 2 to 6 As shown, in addition: the electric skateboard 37 reciprocates up and down, so that the electric skateboard 37 drives the triangular fixed block 35 to repeatedly collide with the first skateboard 34 through the rotating rod 310, so that the rotating rod 310 flips the copper bus 4 through the elastic force of the first spring 311 after stretching and contracting, thereby achieving the effect of automatic flipping.
[0045] The coating assembly includes a chute cavity plate 51 fixedly connected to the inner wall of the transparent box 2, a tooth plate 52 fixedly connected to the bottom of the inner cavity of the chute cavity plate 51, a gear rod 53 slidably connected to the inside of the chute cavity plate 51, the gear rod 53 is driven and installed on the second built-in drive device, and the second built-in drive device is electrically connected to the power supply of the device, the gear rod 53 is meshed with the tooth plate 52, and the end of the gear rod 53 away from the chute cavity plate 51 is rotatably connected to the movable plate 54, and a coating nozzle 55 is fixedly connected to the outer wall of the movable plate 54, and the coating nozzle 55 is driven The third built-in driving device is installed on the third built-in driving device, and the third built-in driving device is electrically connected to the power supply of the device. The moving plate 54 is slidably connected to the third fixed plate 56 on the side close to the chute cavity plate 51. The third fixed plate 56 is symmetrically fixedly connected to the side close to the moving plate 54 with a third spring 57, and the end of the third spring 57 away from the third fixed plate 56 is fixedly connected to the moving plate 54. The end of the third spring 57 close to the coating nozzle 55 is rotatably connected to the first rubber roller 58. The bottom of the moving plate 54 is symmetrically fixedly connected to the spring telescopic rod 59. The spring telescopic rod 59 is symmetrically fixedly connected to the bottom of the moving plate 54. 9 is fixedly connected to the bottom of the first slide bar 510, and the first slide bar 510 is slidably connected to the bottom of the movable plate 54, the middle of the first slide bar 510 is rotatably connected to the second rubber roller 512, the first slide bar 510 is fixedly connected to the end of the third spring 57, the third fixed plate 56 is provided with an inclined surface at the bottom end, the inclined surface of the inclined surface 511 is provided at the top, and the inclined surface size of the third fixed plate 56 is adapted to the inclined surface size of the inclined surface of the inclined surface 511, the inner wall of the transparent box 2 is symmetrically fixedly connected to the electrical controller 513, the electrical controller 5 There is an electrical connection between 13 and the gear rod 53, and the electrical controller 513 electrically controls the bidirectional rotation of the gear rod 53. The electrical controller 513 is fixedly connected to the fourth spring 514. The end of the fourth spring 514 away from the connection with the electrical controller 513 is fixedly connected to the third sliding rod 515, and the third sliding rod 515 is slidably connected to the inside of the electrical controller 513. The end of the third sliding rod 515 close to the fourth spring 514 is fixedly connected to the second button 516. There is an electrical connection between the second button 516 and the third built-in driving device.
[0046] Reference Figures 7 to 11 As shown, in addition: the coating nozzle 55 galvanizes the two adjacent sides of the copper bar 4 while rolling pressing the other two adjacent sides of the copper bar 4, which can avoid the problem of uneven spraying on both sides of the copper bar 4 after galvanizing.
[0047] Embodiment 2 of the present invention
[0048] The copper busbar surface anti-corrosion method comprises the following steps:
[0049] Step one: first, the operator cleans the copper bar 4 with a cleaning agent, and then the operator places the cleaned copper bar 4 between the two rubber contact plates 314 for clamping and fixing;
[0050] Step two: then the operator pours zinc liquid into the inside of the coating spray head 55 through the feed port provided by the coating spray head 55, and when the pouring of the zinc liquid is completed, the operator controls the second built-in driving device to drive the gear rod 53 to start rotating and reciprocating in the inside of the sliding groove cavity plate 51 through the external control device;
[0051] Step three: then the operator controls the third driving device to drive the coating spray head 55 to spray zinc liquid onto the surface of the copper bar 4 through the external control device, and at the same time, the second rubber roller 512 and the first rubber roller 58 are used to roll the zinc liquid sprayed on the surface of the copper bar 4 to clean the oil stains on the surface of the copper bar 4 sprayed with the zinc liquid;
[0052] Step four: when the anticorrosion work of the copper bar 4 is completed, the operator takes out the treated copper bar 4, washes the surface residues and zinc liquid with clean water, and then dries it or dries it through other ways.
[0053] The working process and principle of the above embodiment are as follows:
[0054] The initial state is as follows: the first spring 311 and the second spring 315 are not stretched, the operator fills the inside of the coating spray head 55 with zinc solution, the third spring 57 is stretched, the spring telescopic rod 59 is in an uncontracted state, the third slide rod 515 on the right side in the inside of the transparent box 2 is in contact with the coating spray head 55, the second button 516 is in contact with the bottom of the inside cavity of the electrical controller 513, and the fourth spring 514 on the same side is not stretched, the fourth spring 514 on the left side in the inside of the transparent box 2 is stretched, the inclined surface of the third fixed plate 56 is in contact with the inclined surface of the contact block 511.
[0055] The working steps are as follows: the operator controls the second built-in drive device and the equipment to be powered on through the external control device, so that the second drive device drives the gear rod 53 to start rotating. Since the coating nozzle 55 conflicts with the third slide bar 515 on the right side of the transparent box 2, the fourth spring 514 is compressed and the second button 516 conflicts with the bottom of the inner cavity of the electrical controller 513. Therefore, the gear rod 53 starts to rotate clockwise inside the chute cavity plate 51. Since the tooth plate 52 is engaged with the gear rod 53, the gear rod 53 moves on the upper surface of the tooth plate 52 toward the side close to the copper busbar 4, so that the gear rod 53 drives the moving plate 54 to the side close to the copper busbar 4. The coating nozzle 55 moves sideways, thereby causing the movable plate 54 to drive the coating nozzle 55 to move synchronously. When the movable plate 54 drives the coating nozzle 55 to move toward the side close to the copper busbar 4, the coating nozzle 55 cannot resist the third slide bar 515 provided on the right side of the transparent box 2, thereby causing the third slide bar 515 to slide toward the outside of the electrical controller 513 under the elastic extension of the electrical controller 513. At the same time, the third slide bar 515 drives the second button 516 to no longer contact the electrical controller 513. At this time, the second button 516 electrically controls the third built-in driving device and the device to be energized, so that the third built-in driving device drives the coating nozzle 55 to spray zinc liquid onto the outer wall of the copper busbar 4;
[0056] At this time, the third fixed plate 56 is elastically contracted by the third spring 57, so that the third fixed plate 56 drives the first rubber roller 58 to move synchronously toward the middle of the movable plate 54 until the first rubber roller 512 is in contact with the second rubber roller 512 and the second rubber roller 512 rotates on the outer wall of the first sliding rod 510 and squeezes the spring telescopic rod 59 through the first sliding rod 510, so that the spring telescopic rod 59 begins to contract downward. In the process of the first sliding rod 510 moving downward, the first sliding rod 510 drives the contact block 511 to move vertically downward synchronously, thereby causing the contact block 511 to no longer contact the inclined surface set on the third fixed plate 56. At this time, the third fixed plate 56 is elastically contracted by the third spring 57, so that the third fixed plate 56 drives the first rubber roller 58 to move synchronously toward the middle of the movable plate 54 until the first rubber roller 512 is in contact with the second rubber roller 512. After the adhesive roller 58 contacts the zinc liquid sprayed on the outer wall of the copper busbar 4, it stops moving. When the gear rod 53 drives the movable plate 54 and the coating nozzle 55 to move until the coating nozzle 55 contacts the third slide bar 515 provided on the left side of the transparent box 2 and continues to move, the coating nozzle 55 contacts the third slide bar 515 and slides toward the inside of the electrical controller 513, so that the third slide bar 515 compresses the fourth spring 514 toward the inside of the electrical controller 513 and drives the second button 516 to contact the bottom of the inner cavity of the electrical controller 513. When the coating nozzle 55 moves in the reverse direction until the coating nozzle 55 no longer conflicts with the third slide bar 515, the second button 516 electrically controls the third built-in driving device and the equipment to turn on the power supply, so that the third driving device cannot drive the coating nozzle 55 to continue spraying the zinc liquid. At the same time, the electrical controller 513 electrically controls the gear rod 53 to start reverse movement. When the coating nozzle 55 moves in the reverse direction until the coating nozzle 55 no longer conflicts with the third slide bar 515, the second button 516 electrically controls the third built-in driving device and the equipment to turn on the power supply again, so that the third driving device drives the coating nozzle 55 to continue working.
[0057] The second rubber roller 512 and the first rubber roller 58 are used to squeeze the zinc liquid sprayed on the surface of the copper bar 4 while rolling. When the coating nozzle 55 sprays the zinc liquid on the surface of the copper bar 4, the zinc liquid comes into contact with the airflow in the air, and the zinc liquid carried by the airflow adheres to the outer wall of the copper bar 4, which is prone to form bubbles. If the bubbles burst, bubble grooves will appear. The first rubber roller 58 and the second rubber roller 512 squeeze the bubbles and the bubble grooves, and at the same time, flow marks are prevented after the zinc liquid is coated on the outer wall of the copper bar 4. Therefore, the zinc liquid coating on the outer wall of the copper bar 4 is prevented from being uneven, further improving the corrosion resistance of the copper bar 4.
[0058] When the movable plate 54 drives the coating nozzle 55 to contact the third slide bar 515 provided on the left side of the transparent box 2, the coating nozzle 55 contacts the third slide bar 515, and at the same time drives the second button 516 to move toward the inside of the electrical controller 513, and squeezes the fourth spring 514. When the second button 516 provided on the left side of the transparent box 2 contacts the inner wall of the electrical controller 513, the second button 516 electrically controls the third built-in drive device and the equipment to cut off the power supply, thereby causing the third built-in drive device to electrically control the coating nozzle 55 to stop working for the first time. At the same time, the operator controls the first built-in drive device and the equipment to energize the power supply through the external control device, so that the first built-in drive device drives the electric skateboard 3 After the T-shaped chute plate 31 undergoes a vertical reciprocating motion, the electric slide plate 37 drives the rotating rod 310 to move vertically upward synchronously when the electric slide plate 37 moves vertically upward inside the T-shaped chute plate 31. Since the rotating rod 310 contacts the contact rod 39 provided on the side away from the T-shaped chute plate 31, the first fixed rod 38 is stretched during the upward motion of the rotating rod 310. At the same time, when the rotating rod 310 moves vertically upward, the rotating rod 310 drives the first contact plate 312 to move vertically upward synchronously. During the vertical upward motion of the first contact plate 312, the top end of the first contact plate 312 contacts the bottom end of the first slide plate 34, so that the top end of the first contact plate 312 is located on the first slide plate 34. When the first stop plate 312 is in the unlocking state, the first stop plate 312 is unlocked, and the first stop plate 312 is unlocked, and the first stop plate 312 is unlocked. When the cam 314 is in the unlock state, the first stop 312 is unlocked and the first stop 312 is unlocked, so that the cam 314 is unlocked and the first stop 312 is unlocked.Then, the rubber contact plate 314 drives the copper busbar 4 to rotate 180 degrees. When the electric slide 37 moves to the top of the T-shaped chute plate 31, the first driving device drives the electric slide 37 to start moving vertically downward, so that the electric slide 37 drives the rotating rod 310 and the first contact plate 312 to move vertically downward synchronously, so that the bottom of the first contact plate 312 contacts the triangular fixing block 35, driving the first slide 34 to move to the side away from the T-shaped chute plate 31 to its initial position;
[0059] The copper busbar 4 is intermittently flipped by the flipping assembly. Since zinc liquid is corrosive to the skin, it causes skin irritation, including redness, itching and burning sensation. Therefore, it is avoided that the zinc liquid accidentally contacts the operator's skin when the operator manually flips the copper busbar 4, causing skin damage. In addition, it also avoids affecting the coating efficiency of the copper busbar 4 when the copper busbar 4 is manually flipped, thereby improving the working efficiency of the equipment. The copper busbar 4 is sealed by the transparent box 2, further preventing the irritating odor generated by the coating nozzle 55 when spraying zinc liquid from floating into the air, thereby preventing air pollution, thereby ensuring not only the operator's skin health but also the environmental quality.
[0060] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
[0061] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A copper busbar surface corrosion protection device, comprising a base (1), a transparent box (2) and a copper busbar (4), wherein the transparent box (2) is placed on the upper surface of the base (1), and the copper busbar (4) is arranged inside the transparent box (2), characterized in that: A turning assembly for automatically turning over the copper busbar (4) is provided above the base (1), and a coating assembly for preventing the copper busbar (4) from being uneven after coating and for coating the copper busbar (4) uniformly is provided inside the transparent box (2); The flip assembly includes a T-shaped chute plate (31) symmetrically fixedly connected to the upper surface of the base (1), the upper surface of the base (1) is symmetrically fixedly connected to a first fixed plate (32), the top of each of the first fixed plates (32) is provided with a first chute (33), the interior of each of the first chute (33) is slidably connected to a first slide plate (34), the bottom end of each of the first slide plates (34) is fixedly connected to a triangular fixed block (35), the upper surface of the base (1) is symmetrically fixedly connected to a second fixed plate (36), the interior of each of the T-shaped chute plate (31) is vertically slidably connected to an electric slide plate (37), the outer wall of each of the second fixed plates (36) is fixedly connected to a first fixed rod (38), the side of the electric slide plate (37) away from the first slide plate (34) is symmetrically fixedly connected to a resisting rod (39), the inner side of the electric slide plate (37) is fixedly connected to a first fixed rod (38), and the inner side of the electric slide plate (37) is fixedly connected to a first fixed rod (39). The first and second fixed rods (38) are rotatably connected to a rotating rod (310), a first spring (311) is rotatably connected between the rotating rod (310) and the first fixed rod (38), an end of the rotating rod (310) close to the first slide plate (34) is fixedly connected to a first contact plate (312), an end of the rotating rod (310) away from the electric slide plate (37) is fixedly connected to second sliding rods (313) arranged in a circular array, an end of the second sliding rod (313) away from the rotating rod (310) is fixedly connected to a rubber contact plate (314), an end of the second sliding rod (313) close to the rubber contact plate (314) is sleeved with a second spring (315), and both ends of the second spring (315) are fixedly connected to the rubber contact plate (314) and the rotating rod (310), respectively, and the copper busbar (4) is clamped between the two rubber contact plates (314).
2. The copper busbar surface anti-corrosion device according to claim 1, characterized in that: The first contact plate (312), the triangular fixing block (35) and the middle of the top of the first slide plate (34) are located on the same vertical horizontal plane, the electric slide plate (37) is driven and mounted on a first built-in drive device, and the first built-in drive device is electrically connected to the device using a power supply.
3. The copper busbar surface anti-corrosion device according to claim 1, characterized in that: The coating assembly includes a chute cavity plate (51) fixedly connected to the inner wall of the transparent box (2), a tooth plate (52) fixedly connected to the bottom of the inner cavity of the chute cavity plate (51), a gear rod (53) slidably connected to the inside of the chute cavity plate (51), an end of the gear rod (53) away from the chute cavity plate (51) is rotatably connected to a movable plate (54), a coating nozzle (55) is fixedly connected to the outer wall of the movable plate (54), a third fixed plate (56) is slidably connected to the side of the movable plate (54) close to the chute cavity plate (51), a third fixed plate (56) is symmetrically fixedly connected to the side of the third fixed plate (56) close to the movable plate (54), and the end of the third spring (57) away from the third fixed plate (56) is fixedly connected to the movable plate (54), and the end of the third spring (57) close to the coating nozzle (55) is rotatably connected to the first rubber roller (58), and the bottom of the movable plate (54) is fixedly connected to the inner wall of the chute cavity plate (51). The bottom of the transparent box (2) is symmetrically fixedly connected to a spring telescopic rod (59), the bottom end of the spring telescopic rod (59) is fixedly connected to a first slide rod (510), and the first slide rod (510) is slidably connected to the bottom of the movable plate (54), the middle part of the first slide rod (510) is rotatably connected to a second rubber roller (512), the end of the first slide rod (510) close to the third spring (57) is fixedly connected to a resistance block (511), the inner wall of the transparent box (2) is symmetrically fixedly connected to an electrical controller (513), the interior of the electrical controller (513) is fixedly connected to a fourth spring (514), the end of the fourth spring (514) away from the electrical controller (513) is fixedly connected to a third slide rod (515), and the third slide rod (515) is slidably connected to the interior of the electrical controller (513), and the end of the third slide rod (515) close to the fourth spring (514) is fixedly connected to a second button (516).
4. The copper busbar surface anti-corrosion device according to claim 3, characterized in that: The gear rod (53) is driven and mounted on a second built-in drive device, and the second built-in drive device is electrically connected to the device using a power supply, and the gear rod (53) is meshed with the tooth plate (52).
5. The copper busbar surface anti-corrosion device according to claim 3, characterized in that: The bottom end of the third fixing plate (56) is provided with an inclined surface, the top end of the abutting block (511) is provided with an inclined surface, and the size of the inclined surface provided on the third fixing plate (56) is adapted to the size of the inclined surface provided on the abutting block (511).
6. The copper busbar surface anti-corrosion device according to claim 3, characterized in that: There is an electrical connection between the electrical controller (513) and the second built-in drive device, and the electrical controller (513) electrically controls the gear rod (53) to rotate in both directions.
7. The copper busbar surface anti-corrosion device according to claim 3, characterized in that: The coating nozzle (55) is driven and mounted on a third built-in driving device, and the third built-in driving device is electrically connected to the device using a power supply.
8. The copper busbar surface anti-corrosion device according to claim 3, characterized in that: There is an electrical connection between the second button (516) and the third built-in drive device.
9. A method for anti-corrosion of a copper busbar surface, according to a device for anti-corrosion of a copper busbar surface according to any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1: First, the operator uses a cleaning agent to clean the oil stains on the copper busbar (4), and then the operator places the cleaned copper busbar (4) between two rubber contact plates (314) to clamp and fix it; Step 2: The operator then feeds the zinc liquid into the coating nozzle (55) through the feed port provided on the coating nozzle (55). When the zinc liquid is fed, the operator controls the second built-in drive device through the external control device to drive the gear rod (53) to start rotating and reciprocating inside the chute cavity plate (51); Step 3: The operator then controls the third driving device through the external control device to drive the coating nozzle (55) to spray the zinc liquid onto the surface of the copper busbar (4), and at the same time, the second rubber roller (512) and the first rubber roller (58) roll the zinc liquid sprayed on the surface of the copper busbar (4) to clean the oil stains on the surface of the copper busbar (4) sprayed with the zinc liquid; Step 4: After the anti-corrosion work of the copper busbar (4) is completed, the operator takes out the treated copper busbar (4), thoroughly cleans the surface residue and zinc liquid with clean water, and then air-dries it or dries it by other means.
Citation Information
Patent Citations
Adjustable all-dimensional anti-corrosion spraying equipment in refined steel profile cavity
CN215744326U
Box-type coating turnover type hot galvanizing device
CN217948264U