A wine waste residue feed mixing and forming integrated device and method

Abstract

The present invention discloses an integrated device for mixing and molding wine waste residue feed, including a drying tank, a drying component is provided in the drying tank, and an extrusion molding component is provided at the bottom of the drying tank, a plurality of legs are fixedly connected to the bottom of the drying tank, and a mixing tank is connected to the top of the drying tank. A method for mixing and molding wine waste residue feed, comprising the following steps: S1. When in use, start a dual-axis motor, and through the transmission action between two sprockets and a chain, the crushing shaft drives each crushing knife to rotate synchronously, and then pours the raw materials for preparing wine waste residue feed into the crushing tube, and crushes them under the action of each crushing knife. The present invention can achieve the effect of integrated design through the coordination between the crushing tube, the mixing tank, the drying tank and the extrusion molding block, so that only one device is needed to realize a variety of manufacturing procedures of wine waste residue feed, which not only reduces the work intensity but also improves the work efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of feed mixing and molding, and in particular to an integrated device and method for mixing and molding wine waste residue feed. Background Art

[0002] Feed is a general term for food for animals raised by humans. In a narrower sense, feed mainly refers to food for animals raised in agriculture or animal husbandry. In order to facilitate storage and feeding, feed needs to be made into granules.

[0003] Wine dregs contain a large amount of antioxidants, such as flavonoids, flavonols, anthocyanins and soluble tannins, pigments, crude protein and crude fat, and also contain a high mineral content, so it is a very high-quality feed resource. Many farmers use it to feed sheep. However, if the lees are not processed and used as the main ingredient for sheep, it is easy to cause intestinal obstruction, rickets, weak legs, and even death. Wine dregs are used as raw materials, mixed with high-fiber roughage such as wheat bran and straw, and high-protein soybean paste and other oil residues after pressing, and finally obtained as columnar feed after mixing, drying, crushing, extrusion molding and other devices.

[0004] At present, the feed manufacturing equipment on the market all works independently. They cannot directly pelletize grains or straws, but operate the crushing, mixing, drying and extrusion pelletizing devices separately. This increases the workload of feed makers and reduces work efficiency. Summary of the invention

[0005] The purpose of the present invention is to solve the problems in the background technology and to propose an integrated device and method for mixing and molding wine waste residue feed.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A wine waste residue feed mixing and molding integrated device, comprising a drying tank, a drying assembly is arranged in the drying tank, and an extrusion molding assembly is arranged at the bottom of the drying tank, a plurality of legs are fixedly connected to the bottom of the drying tank, and a mixing tank is connected to the top of the drying tank, a mixing assembly is arranged in the mixing tank, and a crushing tube is connected to the top of the mixing tank, and a crushing assembly is arranged between the crushing tube and the mixing tank;

[0008] The pulverizing assembly comprises a double-shaft motor fixedly connected to the top of the mixing tank, the end of the upper output shaft of the double-shaft motor is movably sleeved with a fixed plate fixedly connected to the top of the pulverizing tube, the top of the fixed plate is movably penetrated with a pulverizing shaft extending into the pulverizing tube, the outer wall of the pulverizing shaft is fixedly connected with a plurality of pulverizing knives, and the upper end of the pulverizing shaft and the end of the upper output shaft of the double-shaft motor are both fixedly connected with sprockets, and a chain is sleeved between the two sprockets;

[0009] The mixing assembly includes a mixing shaft fixedly connected to the end of the lower output shaft of the dual-shaft motor and movably passing through the top of the mixing tank. The mixing shaft extends into the drying tank, and a plurality of mixing rods are fixedly connected to the outer wall of one end of the mixing shaft located in the mixing tank.

[0010] Preferably, the drying assembly comprises two frame-type heating tubes fixedly connected to the inner wall of the drying tank, and the outer wall of one end of the mixing shaft extending into the drying tank is fixedly connected to a plurality of stirring rods.

[0011] Preferably, the extrusion molding assembly includes a reciprocating screw fixedly connected to the lower end of the mixing shaft, the surface of the reciprocating screw is movably connected to a screw slider, the surface of the screw slider is fixedly connected to an extrusion molding block slidably sleeved on the outer wall of the reciprocating screw, the top of the extrusion molding block is slidably inserted with a right-angle limit rod fixedly connected to the inner wall of the drying tank, the bottom of the drying tank is provided with a plurality of molding holes, and the bottom of the drying tank is provided with a sealing assembly.

[0012] Preferably, an electric push rod is fixedly connected to the inner top wall of the drying tank, and a driving end of the electric push rod is vertically upward and fixedly connected to a blocking plate movably sleeved on the outer wall of the mixing shaft.

[0013] Preferably, the sealing assembly comprises a motor fixedly connected to the front wall of the bottom end of the drying tank, and the end of the output shaft of the motor is fixedly connected to a sealing plate rotatably mounted on the bottom of the drying tank.

[0014] Preferably, an arch block is fixedly connected to the top of the extruded block.

[0015] A method for mixing and molding wine waste residue feed, comprising the following steps:

[0016] S1. When in use, the dual-shaft motor is started, and the crushing shaft drives each crushing knife to rotate synchronously through the transmission effect between the two sprockets and the chain, and then the raw materials for preparing wine waste residue feed are poured into the crushing tube, and crushed under the action of each crushing knife;

[0017] S2. After the crushed raw materials fall into the mixing tank, the dual-shaft motor drives the mixing shaft to rotate, so that each mixing rod rotates synchronously to achieve stirring and mixing of the crushed raw materials;

[0018] S3. After the raw materials in the mixing tank are mixed, the electric push rod is controlled to push the blocking plate upward to open the passage between the mixing tank and the drying tank, so that the mixed raw materials fall into the drying tank and are heated under the action of each frame heating tube;

[0019] S4. During the heating process, the rotation of the mixing shaft can also drive each stirring rod to rotate synchronously, so that the raw materials being heated can be stirred, thereby achieving uniform heating of the mixed raw materials and improving the heating efficiency;

[0020] S5, after the drying is completed, the motor is started to drive the sealing plate to rotate clockwise until the bottom of the drying tank is fully opened;

[0021] S6. Finally, the mixing shaft drives the reciprocating screw to rotate, so that the extrusion forming block can move up and down to extrude the heated raw materials and extrude them through each forming hole to form wine residue feed.

[0022] Compared with the existing technology, the advantages of this wine waste residue feed mixing and forming integrated device are:

[0023] 1. Through the transmission between the double-shaft motor, two sprockets and chains, the crushing shaft drives each crushing knife to rotate synchronously, so as to realize the crushing of wine waste residue feed raw materials;

[0024] 2. The dual-shaft motor drives the mixing shaft to rotate, so that each mixing rod can rotate synchronously to achieve stirring and mixing of the crushed materials with the raw materials;

[0025] 3. Through the synchronous rotation of each stirring rod, the raw materials being heated can be stirred, so that the mixed raw materials can be evenly heated and the heating efficiency can be improved;

[0026] 4. Through the rotation of the reciprocating screw rod, the extrusion forming block can move up and down to extrude the heated raw materials and extrude them through each forming hole to form wine waste residue feed.

[0027] In summary, the present invention can achieve the effect of integrated design through the coordination between the crushing tube, mixing tank, drying tank and extrusion molding block, so that only one device is needed to realize various manufacturing procedures of wine waste residue feed, which not only reduces the work intensity but also improves the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the structure of an integrated device for mixing and forming wine waste residue feed proposed by the present invention;

[0029] Figure 2This is a cross-sectional view of a wine waste residue feed mixing and molding integrated device proposed by the present invention;

[0030] Figure 3 This is a schematic diagram of the structure when the sealing plate is opened in the integrated device for mixing and forming wine waste residue and feed proposed by the present invention;

[0031] Figure 4 This is a schematic diagram of the partial structure of a wine waste residue feed mixing and molding integrated device proposed by the present invention.

[0032] In the figure: 1 drying tank, 2 legs, 3 mixing tank, 4 double-axis motor, 5 crushing tube, 6 fixing plate, 7 crushing shaft, 8 crushing knife, 9 sprocket, 10 chain, 11 mixing shaft, 12 mixing rod, 13 electric push rod, 14 blocking plate, 15 frame heating tube, 16 stirring rod, 17 motor, 18 sealing plate, 19 forming hole, 20 reciprocating screw, 21 extrusion forming block, 22 right-angle limit rod, 23 arch block. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0034] Reference Figure 1-Figure 4 A wine waste residue feed mixing and forming integrated device comprises a drying tank 1, a plurality of legs 2 are fixedly connected to the bottom of the drying tank 1, a mixing tank 3 is connected to the top of the drying tank 1, an electric push rod 13 is fixedly connected to the inner top wall of the drying tank 1, a driving end of the electric push rod 13 is vertically upward and fixedly connected to a blocking plate 14 movably sleeved on the outer wall of a mixing shaft 11, after the raw materials in the mixing tank 3 are mixed, the electric push rod 13 is controlled to push the blocking plate 14 upward, the channel between the mixing tank 3 and the drying tank 1 is opened, and the mixed raw materials can fall into the drying tank 1.

[0035] A crushing tube 5 is connected to the top of the mixing tank 3, and a crushing assembly is provided between the crushing tube 5 and the mixing tank 3. The crushing assembly includes a double-axis motor 4 fixedly connected to the top of the mixing tank 3, and the end of the upper output shaft of the double-axis motor 4 is movably sleeved with a fixed plate 6 fixedly connected to the top of the crushing tube 5. A crushing shaft 7 extending into the crushing tube 5 is movably penetrated through the top of the fixed plate 6, and a plurality of crushing knives 8 are fixedly connected to the outer wall of the crushing shaft 7, and a sprocket 9 is fixedly connected to the upper end of the crushing shaft 7 and the end of the upper output shaft of the double-axis motor 4, and a chain 10 is jointly sleeved between the two sprockets 9. When in use, the double-axis motor 4 is started, and the transmission action between the two sprockets 9 and the chain 10 makes the crushing shaft 7 drive each crushing knife 8 to rotate synchronously, and then the raw materials for preparing wine waste residue feed are poured into the crushing tube 5, and crushed under the action of each crushing knife 8.

[0036] A mixing assembly is provided in the mixing tank 3, and the mixing assembly includes a mixing shaft 11 fixedly connected to the end of the lower output shaft of the dual-axis motor 4 and movably passing through the top of the mixing tank 3. The mixing shaft 11 extends into the drying tank 1, and a plurality of mixing rods 12 are fixedly connected to the outer wall of one end of the mixing shaft 11 located in the mixing tank 3. After the crushed raw materials fall into the mixing tank 3, the dual-axis motor 4 drives the mixing shaft 11 to rotate, so that each mixing rod 12 rotates synchronously to achieve stirring and mixing of the crushed raw materials.

[0037] A drying assembly is provided in the drying tank 1, and the drying assembly includes two frame-type heating tubes 15 fixedly connected to the inner wall of the drying tank 1. A mixing shaft 11 extends to the outer wall of one end of the drying tank 1 and is fixedly connected to a plurality of stirring rods 16. When the mixing shaft 11 rotates, each stirring rod 16 can also be driven to rotate synchronously, so that the raw materials being heated can be stirred, thereby achieving uniform heating of the mixed raw materials and improving the heating efficiency.

[0038] An extrusion molding assembly is provided at the bottom of the drying tank 1, and the extrusion molding assembly includes a reciprocating screw 20 fixedly connected to the lower end of the mixing shaft 11, and a screw slider is movably connected to the surface of the reciprocating screw 20, and an extrusion molding block 21 slidably sleeved on the outer wall of the reciprocating screw 20 is fixedly connected to the surface of the screw slider, and an arch block 23 is fixedly connected to the top of the extrusion molding block 21, which can effectively prevent the raw material from being retained at the top of the extrusion molding block 21.

[0039] A sealing assembly is provided at the bottom of the drying tank 1, which includes a motor 17 fixedly connected to the front wall of the bottom end of the drying tank 1. The end of the output shaft of the motor 17 is fixedly connected to a sealing plate 18 rotatably installed at the bottom of the drying tank 1. After drying is completed, the motor 17 is started to drive the sealing plate 18 to rotate clockwise until the bottom of the drying tank 1 is fully opened.

[0040] A right-angle limit rod 22 fixedly connected to the inner wall of the drying tank 1 is slidably inserted on the top of the extrusion molding block 21, and a plurality of molding holes 19 are opened at the bottom of the drying tank 1. When the mixing shaft 11 drives the reciprocating screw 20 to rotate, the extrusion molding block 21 can reciprocate up and down to extrude the heated raw materials and extrude them through each molding hole 19 to form wine waste residue feed. Therefore, through the use of an integrated design, only one device is needed to realize various manufacturing procedures of wine waste residue feed, which not only reduces the work intensity but also improves the work efficiency.

[0041] A method for mixing and molding wine waste residue feed, comprising the following steps:

[0042] S1. When in use, the dual-shaft motor 4 is started, and the crushing shaft 7 drives each crushing knife 8 to rotate synchronously through the transmission effect between the two sprockets 9 and the chain 10, and then the raw materials for preparing wine waste residue feed are poured into the crushing tube 5, and crushed under the action of each crushing knife 8;

[0043] S2, after the crushed raw materials fall into the mixing tank 3, the dual-shaft motor 4 drives the mixing shaft 11 to rotate, so that each mixing rod 12 rotates synchronously to achieve stirring and mixing of the crushed raw materials;

[0044] S3, after the raw materials in the mixing tank 3 are mixed, the electric push rod 13 is controlled to push the blocking plate 14 upward, and the passage between the mixing tank 3 and the drying tank 1 is opened, so that the mixed raw materials fall into the drying tank 1, and are heated under the action of each frame heating tube 15;

[0045] S4. During the heating process, the rotation of the mixing shaft 11 can also drive each stirring rod 16 to rotate synchronously, so that the raw materials being heated can be stirred, thereby achieving uniform heating of the mixed raw materials and improving the heating efficiency;

[0046] S5, after the drying is completed, the motor 17 is started to drive the sealing plate 18 to rotate clockwise until the bottom of the drying tank 1 is completely opened;

[0047] S6. Finally, the mixing shaft 11 drives the reciprocating screw 20 to rotate, so that the extrusion forming block 21 can move up and down to extrude the heated raw material and extrude it through each forming hole 19 to form wine residue feed.

[0048] It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise clearly specified and limited. For example, it can be welding, gluing, or one-piece molding, etc., which are conventional means well known to those skilled in the art.

[0049] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A wine waste residue feed mixing and forming integrated device, comprising a drying tank (1), characterized in that: The drying tank (1) is provided with a drying component, and the bottom of the drying tank (1) is provided with an extrusion molding component, the bottom of the drying tank (1) is fixedly connected to a plurality of legs (2), and the top of the drying tank (1) is connected to a mixing tank (3), the mixing tank (3) is provided with a mixing component, and the top of the mixing tank (3) is connected to a pulverizing tube (5), and a pulverizing component is provided between the pulverizing tube (5) and the mixing tank (3); The pulverizing assembly comprises a double-shaft motor (4) fixedly connected to the top of the mixing tank (3); the end of the upper output shaft of the double-shaft motor (4) is movably sleeved with a fixing plate (6) fixedly connected to the top of the pulverizing tube (5); the top of the fixing plate (6) is movably penetrated by a pulverizing shaft (7) extending into the pulverizing tube (5); the outer wall of the pulverizing shaft (7) is fixedly connected to a plurality of pulverizing knives (8); the upper end of the pulverizing shaft (7) and the end of the upper output shaft of the double-shaft motor (4) are both fixedly connected to a sprocket (9); and a chain (10) is sleeved between the two sprockets (9); The mixing assembly comprises a mixing shaft (11) fixedly connected to the end of the lower output shaft of the dual-shaft motor (4) and movably passing through the top of the mixing tank (3); the mixing shaft (11) extends into the drying tank (1), and a plurality of mixing rods (12) are fixedly connected to the outer wall of one end of the mixing shaft (11) located in the mixing tank (3); The extrusion molding assembly comprises a reciprocating screw (20) fixedly connected to the lower end of the mixing shaft (11), a screw slider movably connected to the surface of the reciprocating screw (20), an extrusion molding block (21) slidably sleeved on the outer wall of the reciprocating screw (20) fixedly connected to the surface of the screw slider, a right-angle limit rod (22) fixedly connected to the inner wall of the drying tank (1) slidably inserted on the top of the extrusion molding block (21), a plurality of molding holes (19) are opened at the bottom of the drying tank (1), and the bottom of the drying tank (1) is provided with A sealing assembly; an electric push rod (13) is fixedly connected to the inner top wall of the drying tank (1); the driving end of the electric push rod (13) is vertically upward and fixedly connected to a blocking plate (14) movably sleeved on the outer wall of the mixing shaft (11); the sealing assembly comprises a motor (17) fixedly connected to the front wall of the bottom end of the drying tank (1); the output shaft end of the motor (17) is fixedly connected to a sealing plate (18) rotatably mounted on the bottom of the drying tank (1); and an arch block (23) is fixedly connected to the top of the extrusion molding block (21).

2. The wine waste residue feed mixing and forming integrated device according to claim 1, characterized in that: The drying assembly comprises two frame-type heating tubes (15) fixedly connected to the inner wall of the drying tank (1); and a plurality of stirring rods (16) are fixedly connected to the outer wall of one end of the mixing shaft (11) extending into the drying tank (1).

3. The method for using the wine waste residue feed mixing and forming integrated device according to any one of claims 1-2, characterized in that: The following steps are involved: S1. When in use, the dual-shaft motor (4) is started, and the crushing shaft (7) drives each crushing knife (8) to rotate synchronously through the transmission action between the two sprockets (9) and the chain (10), and then the raw materials for preparing wine waste residue feed are poured into the crushing tube (5), and crushed under the action of each crushing knife (8); S2, after the crushed raw materials fall into the mixing tank (3), the dual-shaft motor (4) drives the mixing shaft (11) to rotate, so that each mixing rod (12) rotates synchronously, thereby achieving stirring and mixing of the crushed raw materials; S3, after the raw materials in the mixing tank (3) are mixed, the electric push rod (13) is controlled to push the blocking plate (14) upward, thereby opening the passage between the mixing tank (3) and the drying tank (1), so that the mixed raw materials fall into the drying tank (1) and are heated under the action of each frame-type heating tube (15); S4. During the heating process, the rotation of the mixing shaft (11) drives each stirring rod (16) to rotate synchronously to stir the raw materials being heated, thereby achieving uniform heating of the mixed raw materials and improving heating efficiency; S5, after the drying is completed, the motor (17) is started to drive the sealing plate (18) to rotate clockwise until the bottom of the drying tank (1) is completely opened; S6. Finally, the mixing shaft (11) drives the reciprocating screw (20) to rotate, so that the extrusion forming block (21) can move up and down to extrude the heated raw material and extrude it through each forming hole (19) to form wine waste residue feed.

Images