A discrete linear flip plate sorting machine

By designing a discrete linear flip-plate sorting machine, the pedestal and limiting mechanisms can be used to achieve synchronous sorting and stable transportation of mail, solving the problems of low efficiency and high cost of sorting a single light and thin cargo in the prior art, and improving the Sorting efficiency and safety of small logistics units.

CN118768221BActive Publication Date: 2025-01-07JIANGSU RISHENG ELECTRIC MASCH CO LTD
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Patent Information

Application Number
CN202411251785.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-01-07
Estimated Expiration
2044-09-09

AI Technical Summary

Technical Problem

The existing automatic sorting system is difficult to efficiently process a single thin and light letter, which is high cost and occupies a large site, which makes it unbearable for small and medium-sized logistics units, resulting in low sorting efficiency and high error rate, especially during e-commerce promotion periods, which is very high in logistics pressure. There are problems with liquidation and delivery delays or loss.

Method used

A discrete linear flip-flop sorting machine is designed to move from the base to the unloading station through the base to form a mail transport belt, and the tilt and air blowing of the carrier plate are achieved by using the limiting mechanism and the lifting assembly to ensure that the load plate is tilted and air blown out. Stable transportation and drop of thin mails improve sorting efficiency.

Benefits of technology

It realizes synchronous sorting of multiple emails, improves work efficiency, solves the problem of thin email slippage, reduces sorting costs, and is suitable for use by small and medium-sized logistics units.

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Abstract

The present invention discloses a discrete linear flip plate sorting machine, which relates to the technical field of sorting machines. The present invention comprises a base and a loading plate, two vertical plates are symmetrically arranged on the base, the loading plate is installed between the two vertical plates, guide mechanisms are installed on opposite sides of the base, a rod body is installed on the back of the loading plate, the rod body extends downward through the base, the base is placed on a guide rail, the guide mechanism cooperates with the body limit provided on the side of the guide rail, a number of stations are provided on the guide rail, two connecting folding plates are symmetrically installed on each station, a channel inclined outward is fixed on the connecting folding plate, and a jacking assembly is installed in each station. The present invention can make a plurality of bases connected in sequence to form a mail conveyor belt by moving the provided base to the unloading station under the pull of a transmission belt, thereby realizing the synchronous sorting of a plurality of mails and improving work efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of sorting machines, and in particular relates to a discrete linear flip-plate sorting machine. Background Art

[0002] The automatic sorting system is an indispensable basic hardware for large and medium-sized logistics centers. After the barcode on the package is identified in cooperation with the industrial fast barcode reading equipment, the logistics package is transported to the shipping port corresponding to the barcode through the guide transmission mechanism, achieving efficient and fast automatic sorting effect. However, the current sorting system is mostly for parcels with a certain weight or volume, and it is often unable to effectively sort single light and thin letters and other goods. In particular, the current automatic sorting system is expensive and complex in structure, and it takes up a large area of ​​site. For small and medium-sized logistics units, it is often unable to bear such a high automatic sorting cost; at present, most small and medium-sized logistics units cannot provide a large enough site area to install the automatic sorting system, so they have to use manual sorting. The high labor cost brings about lower sorting efficiency and higher sorting error rate, especially during the e-commerce promotion period. Due to the high pressure of logistics sorting, warehouse explosions often occur, and errors in manual sorting lead to logistics packages that cannot be delivered in time or are lost. Summary of the invention

[0003] The object of the present invention is to provide a discrete linear flip-plate sorting machine, which can move a base to a discharge station under the pull of a transmission belt, so that a plurality of bases can be connected in sequence to form a mail conveyor belt, thereby realizing the synchronous sorting of a plurality of mails, improving work efficiency, and solving the related problems raised in the background technology.

[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0005] The present invention is a discrete linear flip plate sorting machine, comprising a base and a carrier plate, wherein two vertical plates are symmetrically arranged on the base, and the carrier plate is installed between the two vertical plates. Guide mechanisms are installed on opposite sides of the base, and a rod body is installed on the back of the carrier plate, and the rod body extends downward through the base. The base is placed on a guide rail, and the guide mechanism cooperates with the body limiter provided on the side of the guide rail. A plurality of workstations are provided on the guide rail, and two connecting folding plates are symmetrically installed on each workstation, and a channel inclined outward is fixed on the connecting folding plate, and a lifting assembly is installed in each workstation.

[0006] Furthermore, two groups of through grooves are symmetrically opened on the carrier plate, a clamping column connected to the through grooves is provided on the back of the carrier plate, and two limiting mechanisms are symmetrically provided on the base, the limiting mechanism includes a cylinder, a plug body, a spring and a cover body, the plug body is cooperatedly installed in the cylinder, the cover body is cooperatedly installed at the port of the cylinder, the air outlet end of the plug body extends through the cover body to the outside of the cylinder, and the air outlet end of the plug body is cooperatedly installed with the clamping column, wherein a spring is installed between the cover body and the plug body.

[0007] Furthermore, a through hole is passed through the middle of the plug body, which is connected to the cavity on the lower side of the cylinder. The air outlet end of the plug body is a spherical structure, which is installed in cooperation with the spherical cavity provided in the card column. The through hole of the plug body is connected to the through groove through the channel opened in the card column.

[0008] Furthermore, a one-way valve is installed at the bottom of the cylinder, and external air enters the cylinder through the one-way valve.

[0009] Furthermore, the limiting mechanism also includes an extension tube and a cylinder, wherein the extension tube is located on the upper side of the cylinder, wherein the extension tube is connected to the cavity between the cover body and the plug body, and a cylinder is installed in the extension tube, and the end of the cylinder contacts the side of the rod body.

[0010] Furthermore, a clamping seat is provided in the middle of the back side of the loading plate, and the clamping seat is installed between two vertical plates, and the vertical plates and the clamping seat are connected by a penetrating pin shaft.

[0011] Furthermore, the guide mechanism includes a roller, an axle and a connecting plate, the connecting plate is fixed on the side of the base, the base is fixed with an axle, the roller is rotatably mounted on the axle, and the bottom of the roller is provided with a convex ring that cooperates with the guide rail to limit the position.

[0012] Furthermore, the bottom of the rod body extends in the horizontal direction, and the lifting assembly includes a connecting seat, a telescopic rod and a wedge block. The connecting seat is fixed to the bottom of the guide rail, and two symmetrically distributed telescopic rods are provided on the connecting seat. A wedge block is installed on the top of the telescopic rod. The top of the wedge block is an inclined surface, and the inclined surfaces of the two wedge blocks are inclined in opposite directions.

[0013] The present invention has the following beneficial effects:

[0014] 1. The base provided in the present invention moves to the unloading station under the pulling of the transmission belt, so that multiple bases can be connected in sequence to form a mail conveyor belt, thereby realizing the synchronous sorting of multiple mails and improving work efficiency.

[0015] 2. When the base of the present invention moves to the unloading station, a telescopic rod in the jacking assembly corresponding to the unloading station rises, pushing the end of the rod body to move along the wedge block, thereby driving the loading plate to tilt, facilitating the unloading of mails.

[0016] 3. In the present invention, since both sides of the carrier plate are connected to the limit mechanism, when the carrier plate tilts to one side, the clamping column pushes the corresponding plug body to move downward, so that the air on the lower side of the cylinder body is blown out through the through slot, which is convenient for blowing up the thin mail on the carrier plate, thereby facilitating the thin mail to fall down, and effectively solving the problem that the thin mail is not easy to slide down.

[0017] 4. The extension tube and the cylinder provided in the present invention have the same internal pressure in the upper cavities of the two different cylinders during movement, and the rod body is restricted from swinging during movement in the extension tube, thereby ensuring that the carrier is in a stable state during transportation.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the present invention;

[0022] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0023] Figure 4 It is a schematic diagram of the local structure of the connecting seat of the present invention;

[0024] Figure 5 It is a schematic diagram of the local structure of the rod body of the present invention;

[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0026] 1. Guide rail; 2. Base; 21. Vertical plate; 3. Loading plate; 31. Snap-fit ​​seat; 32. Through slot; 33. Snap-fit ​​column; 4. Limiting mechanism; 41. Cylinder; 42. Plug body; 43. Spring; 44. Extension tube; 45. Cylinder; 46. Cover body; 5. Guide mechanism; 51. Roller; 52. Axle body; 53. Connecting plate; 6. Rod body; 7. Lifting assembly; 71. Connecting seat; 72. Telescopic rod; 73. Wedge block; 8. Connecting seat; 9. Channel. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0029] See also Figure 1-Figure 5 As shown, the present invention is a discrete linear flip-plate sorting machine, including a base 2 and a loading plate 3, two vertical plates 21 are symmetrically arranged on the base 2, the loading plate 3 is installed between the two vertical plates 21, guide mechanisms 5 are installed on opposite sides of the base 2, a rod body 6 is installed on the back of the loading plate 3, the rod body 6 extends downward through the base 2, the base 2 is placed on the guide rail 1, the guide mechanism 5 cooperates with the body limiter provided on the side of the guide rail 1, a plurality of workstations are provided on the guide rail 1, two connecting folding plates 8 are symmetrically installed on each workstation, a channel 9 inclined outwardly is fixed on the connecting folding plates 8, and a lifting assembly 7 is installed in each workstation.

[0030] Two groups of through grooves 32 are symmetrically provided on the carrier plate 3, and a clamping column 33 connected to the through grooves 32 is provided on the back of the carrier plate 3. Two limiting mechanisms 4 are symmetrically provided on the base 2. The limiting mechanism 4 includes a cylinder 41, a plug body 42, a spring 43 and a cover body 46. The plug body 42 is installed in the cylinder 41, and the cover body 46 is installed at the port of the cylinder 41. The air outlet end of the plug body 42 extends through the cover body 46 to the outside of the cylinder 41, and the air outlet end of the plug body 42 is installed in cooperation with the clamping column 33, wherein a spring 43 is installed between the cover body 46 and the plug body 42.

[0031] A through hole is passed through the middle of the plug body 42, which is connected to the cavity on the lower side of the cylinder 41. The air outlet end of the plug body 42 is a spherical structure, which is installed in cooperation with the spherical cavity provided in the clamping column 33. The through hole of the plug body 42 is connected to the through groove 32 through the channel opened in the clamping column 33.

[0032] A one-way valve is installed at the bottom of the cylinder 41 , and external air enters the cylinder 41 through the one-way valve.

[0033] The limiting mechanism 4 also includes an extension tube 44 and a cylinder 45. The extension tube 44 is located on the upper side of the cylinder 41, wherein the extension tube 44 is connected to the cavity between the cover body 46 and the plug body 42, and the cylinder 45 is installed in the extension tube 44, and the end of the cylinder 45 contacts the side of the rod body 6.

[0034] A clamping seat 31 is provided in the middle of the back side of the loading plate 3 . The clamping seat 31 is installed between the two vertical plates 21 . The vertical plates 21 and the clamping seat 31 are connected by a penetrating pin shaft.

[0035] The guide mechanism 5 includes a roller 51, a shaft 52 and a connecting plate 53. The connecting plate 53 is fixed to the side of the base 2. The base 2 is fixed with a shaft 52. The roller 51 is rotatably mounted on the shaft 52. The bottom of the roller 51 is provided with a convex ring that cooperates with the guide rail 1 along the body.

[0036] The bottom of the rod body 6 extends in the horizontal direction, and the lifting assembly 7 includes a connecting seat 71, a telescopic rod 72 and a wedge block 73. The connecting seat 71 is fixed to the bottom of the guide rail 1, and two symmetrically distributed telescopic rods 72 are provided on the connecting seat 71. A wedge block 73 is installed on the top of the telescopic rod 72. The top of the wedge block 73 is an inclined surface, and the inclined surfaces of the two wedge blocks 73 are inclined in opposite directions.

[0037] During use, mail is placed on the loading plate 3, and the base 2 is pulled by the transmission belt to move to the unloading station, so that multiple bases 2 can be connected in sequence to form a mail conveyor belt, thereby realizing the synchronous sorting of multiple mails and improving work efficiency;

[0038] When the base 2 moves to the unloading station, a telescopic rod 72 in the jacking assembly 7 corresponding to the unloading station rises, pushing the end of the rod body 6 to move along the wedge block 73, thereby driving the loading plate 3 to tilt, so as to facilitate the unloading of mails;

[0039] Since both sides of the loading plate 3 are connected to the limiting mechanism 4, when the loading plate 3 tilts to one side, the clamping column 33 pushes the corresponding plug body 42 to move downward, so that the air on the lower side of the cylinder 41 is blown out through the through groove 32, so that the thin mail on the loading plate 3 is blown up, so that the thin mail falls down, and the problem that the thin mail is not easy to slide down is effectively solved;

[0040] The extension tube 44 and the cylinder 45 are provided. During the movement, the internal pressures of the upper cavities of the two different cylinders 41 are the same. The extension tube 44 limits the swing of the rod 6 during the movement, thereby ensuring that the carrier plate 3 is in a stable state during transportation.

[0041] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0042] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A discrete linear flip plate sorting machine, comprising a base (2) and a loading plate (3), characterized in that: Two vertical plates (21) are symmetrically arranged on the base (2), the loading plate (3) is installed between the two vertical plates (21), the two opposite sides of the base (2) are installed with guide mechanisms (5), the back side of the loading plate (3) is installed with a rod body (6), and the rod body (6) passes through the base (2) and extends downward; The base (2) is placed on the guide rail (1), and the guide mechanism (5) cooperates with the body limiter provided on the side of the guide rail (1); The guide rail (1) is provided with a plurality of workstations, each of which is symmetrically mounted with two connecting folding plates (8), a channel (9) inclined outwardly is fixed on the connecting folding plates (8), and a jacking assembly (7) is mounted in each workstation; The carrier plate (3) is symmetrically provided with two groups of through slots (32), and the back side of the carrier plate (3) is provided with a clamping column (33) which is in communication with the through slots (32); Two limiting mechanisms (4) are symmetrically arranged on the base (2), the limiting mechanism (4) comprising a cylinder (41), a plug (42), a spring (43) and a cover (46); the plug (42) is mounted in the cylinder (41); the cover (46) is mounted at the port of the cylinder (41); an air outlet end of the plug (42) passes through the cover (46) and extends to the outside of the cylinder (41); the air outlet end of the plug (42) is mounted in cooperation with the clamping column (33); Wherein, a spring (43) is installed between the cover body (46) and the plug body (42); A through hole is formed in the middle of the plug body (42), the through hole being connected to the cavity at the lower side of the cylinder body (41); the air outlet end of the plug body (42) is a spherical structure, the spherical structure is mounted in cooperation with the spherical cavity provided in the clamping column (33); the through hole of the plug body (42) is connected to the through groove (32) via a channel provided in the clamping column (33); A one-way valve is installed at the bottom of the cylinder (41), and external air enters the cylinder (41) through the one-way valve; The limiting mechanism (4) further comprises an extension tube (44) and a cylinder (45), wherein the extension tube (44) is located on the upper side of the cylinder (41), wherein the extension tube (44) is communicated with the cavity between the cover body (46) and the plug body (42), and the cylinder (45) is fitted in the extension tube (44), and the end of the cylinder (45) contacts the side surface of the rod body (6); The bottom of the rod body (6) extends in the horizontal direction; The lifting assembly (7) comprises a connecting seat (71), a telescopic rod (72) and a wedge block (73); the connecting seat (71) is fixed to the bottom of the guide rail (1); two symmetrically distributed telescopic rods (72) are provided on the connecting seat (71); a wedge block (73) is installed at the top of the telescopic rod (72); the top of the wedge block (73) is an inclined surface; and the inclined surfaces of the two wedge blocks (73) are inclined in opposite directions.

2. A discrete linear flip plate sorting machine according to claim 1, characterized in that: A snap-fit ​​seat (31) is provided in the middle of the back side of the object carrier plate (3). The snap-fit ​​seat (31) is mounted between two vertical plates (21). The vertical plates (21) and the snap-fit ​​seat (31) are connected via a penetrating pin shaft.

3. A discrete linear flip plate sorting machine according to claim 1, characterized in that: The guide mechanism (5) comprises a roller (51), a shaft (52) and a connecting plate (53); the connecting plate (53) is fixed to the side of the base (2); the shaft (52) is fixed to the base (2); the roller (51) is rotatably mounted on the shaft (52); and a convex ring is provided at the bottom of the roller (51) for limiting engagement with the guide rail (1).

Citation Information

Patent Citations

  • Bidirectional plate-turning type sorting mechanism

    CN110560374A

  • PCB (Printed Circuit Board) detecting and sorting equipment

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