A polishing device and polishing method for processing cast iron wheels
By adopting the combined technology of hydraulic cylinder driving and clamping limiting mechanism in the cast iron wheel polishing device, the problem of uneven contact between the polishing block and the cast iron wheel is solved, and the polishing effect and efficiency are improved.
Patent Information
- Application Number
- CN202411136749.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-08-19
AI Technical Summary
During the polishing process of cast iron wheel, the polishing effect and efficiency decrease due to the uneven contact between the polishing block and the cast iron wheel.
A polishing device for cast iron wheel processing is designed, and the polishing device is driven down by a hydraulic cylinder. The detachable polishing block is clamped through a clamping limiting mechanism to ensure that the contact between the polishing block and the cast iron wheel is evenly carried out.
Through the use of the clamping limiting mechanism, the stability of the detachable polishing block and the internal connection of the mounting groove is improved, the position offset of the polishing block is reduced, and the polishing effect and efficiency are improved.
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Figure CN118809417B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cast iron wheel machining, in particular to a polishing device and a polishing method for cast iron wheel machining. Background Art
[0002] Polishing refers to a processing method that uses mechanical, chemical or electrochemical effects to reduce the surface roughness of a workpiece to obtain a bright and smooth surface. Polishing is a modification of the workpiece surface using polishing tools and abrasive particles or other polishing media, and cast iron wheels need to be polished during the production process.
[0003] In order to enable the polishing device to polish cast iron wheels of various sizes, the polishing blocks inside the polishing device generally need to be replaced frequently. Therefore, the polishing blocks installed inside most polishing devices are detachable. There will inevitably be a gap between the polishing block and the inside of the polishing device. During the polishing process, the polishing block is in close contact with the cast iron wheel. When the cast iron wheel is driven to rotate for polishing, the polishing block will be shifted, which will cause uneven contact force between one end of the polishing surface of the polishing block and the cast iron wheel, thereby affecting the polishing effect and efficiency. Summary of the invention
[0004] The object of the present invention is to provide a polishing device and a polishing method for cast iron wheel machining to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a polishing device for processing cast iron wheels and a polishing method thereof, comprising a main body and four contraction springs, the four contraction springs are fixedly connected to the top of the main body, the outer wall of the main body is fixedly connected to two groups of support frames, the bottom of the two groups of support frames are fixedly connected to a grinding chip box, and further comprising:
[0007] The polishing mechanism includes two hydraulic cylinders, which are respectively fixedly connected to the outer wall of the grinding chip box, the output ends of the two hydraulic cylinders are fixedly connected to a cover plate, and the bottom of the cover plate is fixedly connected to a polishing device;
[0008] A shielding mechanism is arranged on the outer wall of the polishing device, and the shielding mechanism includes two extension plates, which are respectively fixedly connected to the left and right sides of the polishing device, and a strip-shaped sliding hole is opened on the top of the extension plate. The ends of the tops of the two extension plates away from the polishing device are fixedly connected to the lifting slot frame;
[0009] The clamping and limiting mechanism is arranged at the bottom of the extension plate. The clamping and limiting mechanism includes two lower pressure frames, which are respectively slidably connected to the inside of the two lifting slot frames. A push strip is rotatably connected to one end of the lower pressure frame close to the cover plate. The two bar-shaped sliding holes are both slidably connected to the sliding frames, and a connecting block is fixedly connected to the bottom of the sliding frame.
[0010] Furthermore, two feed movement holes are formed through the inner wall at the bottom of the main body, a feed port is formed on the left side of the main body, a motor is fixedly connected to the outer wall of the support frame on one side close to the feed port, a double-gear transmission shaft is fixedly connected to the output end of the motor, and limiting rods are fixedly connected to the four places on the top of the main body corresponding to the four contraction springs, and two gears are arranged on the outer wall of the double-gear transmission shaft.
[0011] Furthermore, a feeding mechanism is provided on the inner wall at the bottom of the main body, and the feeding mechanism includes two moving racks, which are respectively slidably connected to the inside of the two feeding moving holes, and a cleaning pushing rack is fixedly connected to the top of the two moving racks, and a sliding tooth plate is fixedly connected to one side of the two moving racks close to the double-gear transmission shaft, and the bottom of the sliding tooth plate is meshed with two gears on the double-gear transmission shaft, and the top of the sliding tooth plate is fixedly connected to a limited feeding rack at one end away from the moving rack, and a polishing motor is fixedly connected to the top of the limited feeding rack.
[0012] Furthermore, the output end of the polishing motor is fixedly connected to a limit mounting frame, and two positioning rods are fixedly connected to the side of the limit mounting frame away from the polishing motor, and the outer walls of the positioning rods are provided with threads, and the outer walls of the two positioning rods on the limit mounting frame are sleeved with stabilizing plates, the top of the movable frame is an inclined surface, and the bottom of the movable frame is slidingly connected to the inner wall of the bottom of the main body, a dispersion groove is opened on the top of the movable frame, and the inner wall of the bottom of the dispersion groove is two opposite inclined surfaces, and through holes are opened at two places corresponding to the two movable frames at the bottom of the dispersion groove.
[0013] Furthermore, the polishing mechanism also includes an installation groove, which is opened at the end of the front of the polishing device away from the cover plate. The installation groove runs through the bottom of the polishing device. A detachable polishing block is arranged at the bottom of the polishing device. The top of the detachable polishing block is slidably connected to the inside of the installation groove. A closing block is inserted into the inside of the installation groove. The outer wall of the closing block is threadedly connected to the outer wall of the polishing device by bolts. Round rods are fixedly connected to the left and right sides of the polishing device, and the polishing device is distributed inside the main body.
[0014] Furthermore, the shielding mechanism also includes two closing plates, which are respectively fixedly connected to the bottom of the two extension plates, and the closing plates are arranged corresponding to the openings on the left and right sides of the main body. A sliding belt frame is fixedly connected to the bottom of a closing plate close to the motor, and the sliding belt frame is arranged in an inclined posture. The extension plate is slidably connected to the outer wall of the contraction spring, and the bottom of the extension plate is fixedly connected to the end of the limit rod away from the main body.
[0015] Furthermore, the clamping and limiting mechanism also includes a compression spring, which is fixedly connected between the sliding frame and the polishing device. The side of the sliding frame close to the lifting groove frame is slidably connected to the outer wall of the round rod, and the end of the push strip away from the lower pressure frame is rotatably connected to the top of the sliding frame.
[0016] Furthermore, the bottom of the lower pressure frame is abutted against the top of the main body, and two shrinkage grooves are opened on the side of the connecting block close to the removable polishing block. The two shrinkage grooves are slidably connected with a clamping limit frame. The inner wall of the shrinkage groove on the side away from the removable polishing block is fixedly connected with a reset spring, and the reset spring is fixedly connected to the clamping limit frame.
[0017] A polishing method of a polishing device for processing a cast iron wheel, comprising the following steps:
[0018] S1: Install the cast iron wheel to be polished on the limit mounting frame, and fix the cast iron wheel by installing nuts on the two plug rods on the limit mounting frame;
[0019] S2: The motor then drives the double-gear transmission shaft to rotate, and the cast iron wheel connected to the limit feed rack is sent to the inside of the main body;
[0020] S3: After the cast iron wheel on the limit feed rack is transferred to the inside of the main body, the connection between the limit feed rack and the sliding tooth plate will abut against the outer wall of the main body entrance, and the position of the limit feed rack is limited so that the cast iron wheel corresponds to the detachable polishing block;
[0021] S4: The polishing device is then controlled to descend by the hydraulic cylinder, so that the detachable polishing block is engaged with the outer wall of the cast iron wheel, and the cast iron wheel on the limit mounting frame is driven to rotate by the polishing motor to polish the cast iron wheel.
[0022] The present invention has the following beneficial effects:
[0023] (1) When the electric push rod of the present invention controls the polishing device to descend, the lower pressure frame will be against the top of the main body. As the polishing device drives the two extension plates to continue to descend, the extension plates will slide on the outer wall of the lower pressure frame through the lifting slot frame, so that the lower pressure frame and the push strip will gradually become vertical, pushing the sliding frame to move inside the strip-shaped sliding hole toward one end close to the polishing device, and at the same time squeezing the compression spring, thereby driving the connecting block to move toward one end of the detachable polishing block, so that the two clamping limit frames are respectively against the two sides of the detachable polishing block. The clamping limit frames will be compressed and shrink and slide inside the shrinkage groove, pushing the reset spring for squeezing, so that the detachable polishing block can be clamped, thereby improving the stability of the connection between the detachable polishing block and the inside of the installation groove, reducing the amplitude of the position deviation of the detachable polishing block caused by the rotation of the cast iron wheel, and then reducing the occurrence of uneven contact force between the detachable polishing block and the cast iron wheel, thereby improving the polishing effect and efficiency.
[0024] (2) The present invention installs the cast iron wheel to be polished on the limit mounting frame, fixes the cast iron wheel by installing nuts on the two plug rods on the limit mounting frame, and then drives the double-gear transmission shaft to rotate through the motor to send the cast iron wheel connected to the limit feeding frame to the inside of the main body. When the closing plate is too low at the inlet of the main body, the cast iron wheel on the limit feeding frame will contact the sliding belt frame. Through the inclined posture of the sliding belt frame, the cast iron wheel can directly contact the sliding belt on the sliding belt frame during the transmission of the cast iron wheel to the inside of the main body, and the closing plate with a height that is too low can be pushed upward. When the entrance of the main body is not fully opened due to the mistake of the staff, resulting in the closing plate opening the inlet of the main body at a low height, the cast iron wheel can be prevented from colliding with the machine when being transmitted to the inside of the main body, thereby avoiding damage to the device on one side. In addition, through the sliding arrangement on the sliding belt frame, the friction between the cast iron wheel and the sliding belt frame can be reduced, the wear on the cast iron wheel can be reduced, and the practicability of the device is improved.
[0025] (3) After the present invention transfers the cast iron wheel on the limit feed rack to the inside of the main body, the connection between the limit feed rack and the sliding tooth plate will abut against the outer wall of the main body entrance, limiting the position of the limit feed rack so that the cast iron wheel corresponds to the detachable polishing block, and then controlling the polishing device to descend by the electric push rod so that the detachable polishing block is engaged with the outer wall of the cast iron wheel. The cast iron wheel on the limit mounting rack is driven to rotate by the polishing motor to polish the cast iron wheel. The debris generated during polishing will fall into the gap between the top of the limit feed rack and the bottom of the main body and the limit feed rack. When the limit feed rack is transmitted outward and drives the two moving racks to slide inside the feed moving hole, it will simultaneously drive the moving rack to slide at the bottom of the main body, so that the debris on the top of the limit feed rack can be removed. When the vibration generated by the movement of the limit feed rack drops to the inner wall of the bottom of the main body, the mobile rack is used to scrape and clean the debris on the inner wall of the bottom of the main body, and the debris is pushed to the end close to the outlet, so that the debris falls into the chip box at the bottom of the main body. In the process of the mobile rack scraping the debris from the inner wall of the bottom of the main body, if there are a lot of debris, the accumulated debris will enter the dispersion groove. The bottom of the dispersion groove has two opposite inclined surfaces, which will disperse the debris entering the dispersion groove into the two through holes and fall into the chip box below, so as to avoid the situation where the debris scraped by the mobile rack during movement exceeds the height of the mobile rack to the back of the mobile rack due to the large amount of debris on the inner wall of the bottom of the main body, thereby avoiding affecting the scraping effect of the mobile rack on the inner wall of the bottom of the main body.
[0026] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 It is a bottom view of the present invention;
[0030] Figure 3 It is a schematic diagram of the main structure of the present invention;
[0031] Figure 4 It is a schematic diagram of the structure of the feeding mechanism of the present invention;
[0032] Figure 5 It is a schematic diagram of the polishing mechanism structure of the present invention;
[0033] Figure 6 It is a schematic diagram of the structure of the clamping and limiting mechanism of the present invention;
[0034] Figure 7 for Figure 4 Enlarged view of point A in the middle;
[0035] Figure 8 for Figure 6 Enlarged view of point B in the middle;
[0036] Fig. 9 Figure 2 is a diagram of the method of the present invention.
[0037] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0038] In the figure: 1. Main body; 101. Feed moving hole; 102. Support frame; 103. Grinding chip box; 104. Motor; 105. Double gear transmission shaft; 106. Contraction spring; 107. Limit rod; 2. Feed mechanism; 201. Moving frame; 202. Cleaning push frame; 203. Sliding tooth plate; 204. Limit feed frame; 205. Polishing motor; 206. Limit mounting frame; 207. Stabilizing plate; 208. Dispersion slot; 209. Through hole; 3. Polishing mechanism; 301. Electric push rod; 30 2. Cover plate; 303. Polishing device; 304. Mounting groove; 305. Removable polishing block; 306. Closing block; 307. Round rod; 4. Shielding mechanism; 401. Extension plate; 402. Strip sliding hole; 403. Lifting slot frame; 404. Closing plate; 405. Slide belt frame; 5. Clamping and limiting mechanism; 501. Pressing frame; 502. Sliding frame; 503. Pushing strip; 504. Compression spring; 505. Connecting block; 506. Shrinking groove; 507. Clamping and limiting frame; 508. Reset spring. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] Example 1, please refer to Figure 1-Figure 9 As shown, the present invention is a polishing device for processing cast iron wheels and a polishing method thereof, comprising a main body 1 and four contraction springs 106, the four contraction springs 106 are fixedly connected to the top of the main body 1, the outer wall of the main body 1 is fixedly connected to two groups of support frames 102, the bottom of the two groups of support frames 102 is fixedly connected to the grinding chip box 103, and also includes:
[0041] Polishing mechanism 3, polishing mechanism 3 includes two hydraulic cylinders 301, the two hydraulic cylinders 301 are respectively fixedly connected to the outer wall of the grinding chip box 103, the output ends of the two hydraulic cylinders 301 are fixedly connected to the cover plate 302, the bottom of the cover plate 302 is fixedly connected to the polishing device 303, the polishing mechanism 3 also includes a mounting groove 304, the mounting groove 304 is arranged at the end of the front of the polishing device 303 away from the cover plate 302, the mounting groove 304 runs through the bottom of the polishing device 303, and a detachable polishing block 305 is arranged at the bottom of the polishing device 303, and the top of the detachable polishing block 305 is slidably connected to the inside of the mounting groove 304, and the mounting groove 304 is installed. A closing block 306 is inserted into the groove 304, and the outer wall of the closing block 306 is threadedly connected to the outer wall of the polishing device 303 by bolts. Round rods 307 are fixedly connected to the left and right sides of the polishing device 303. The polishing device 303 is distributed inside the main body 1. During the process of the polishing device 303 being controlled to descend by the electric push rod 301, the lower pressure frame 501 will be against the top of the main body 1. As the polishing device 303 drives the two extension plates 401 to continue to descend, the extension plates 401 slide on the outer wall of the lower pressure frame 501 through the lifting groove frame 403, so that the lower pressure frame 501 and the push strip 503 will gradually be in a vertical state;
[0042] The shielding mechanism 4 is arranged on the outer wall of the polishing device 303. The shielding mechanism 4 includes two extension plates 401, which are respectively fixedly connected to the left and right sides of the polishing device 303. A strip-shaped sliding hole 402 is opened on the top of the extension plate 401. The ends of the tops of the two extension plates 401 away from the polishing device 303 are fixedly connected to the lifting slot frame 403. The shielding mechanism 4 also includes two closing plates 404, which are respectively fixedly connected to the bottoms of the two extension plates 401. The closing plates 404 are arranged corresponding to the openings on the left and right sides of the main body 1. A sliding belt frame 405 is fixedly connected to the bottom of a closing plate 404 close to the motor 104. The sliding belt frame 405 is arranged in an inclined posture. The extension plate 401 is slidably connected to the outer wall of the contraction spring 106, and the bottom of the extension plate 401 is fixedly connected to the end of the limiting rod 107 away from the main body 1. When the closing plate 404 is too low at the feeding port of the main body 1, the cast iron wheel on the limiting feeding frame 204 will contact the sliding belt frame 405. Through the inclined posture of the sliding belt frame 405, the cast iron wheel can directly contact the sliding belt on the sliding belt frame 405 during the transmission of the cast iron wheel to the inside of the main body 1, and the closing plate 404 with a too low height is pushed upward. When the entrance of the main body 1 is not fully opened due to the mistake of the staff, the height at which the closing plate 404 opens the feeding port of the main body 1 is relatively low, so as to avoid the phenomenon of collision between the cast iron wheel and the machine when it is transmitted to the inside of the main body 1;
[0043] The clamping and limiting mechanism 5 is arranged at the bottom of the extension plate 401. The clamping and limiting mechanism 5 includes two lower pressure frames 501. The two lower pressure frames 501 are respectively slidably connected to the inside of the two lifting slot frames 403. The end of the lower pressure frame 501 close to the cover plate 302 is rotatably connected with a push strip 503. The two bar-shaped sliding holes 402 are slidably connected with sliding frames 502. The bottom of the sliding frame 502 is fixedly connected with a connecting block 505. The clamping and limiting mechanism 5 also includes a compression spring 504. The compression spring 504 is fixedly connected between the sliding frame 502 and the polishing device 303. The side of the sliding frame 502 close to the lifting slot frame 403 is slidably connected to the outer wall of the round rod 307. The end of the push strip 503 away from the lower pressure frame 501 is rotatably connected to the top of the sliding frame 502. The bottom of the lower pressure frame 501 is against the top of the main body 1. The connecting block 505 is close to the detachable polishing Two contraction grooves 506 are provided on one side of the light block 305, and clamping limit frames 507 are slidably connected inside the two contraction grooves 506. A return spring 508 is fixedly connected to the inner wall of the contraction groove 506 on the side away from the detachable polishing block 305. The return spring 508 is fixedly connected to the clamping limit frame 507, pushing the sliding frame 502 to move inside the strip sliding hole 402 toward one end close to the polishing device 303, and at the same time compressing the compression spring 504, thereby driving the connecting block 505 to move toward one end of the detachable polishing block 305, so that the two clamping limit frames 507 are respectively against the two sides of the detachable polishing block 305, and the clamping limit frame 507 will be compressed and contracted and slid inside the contraction groove 506, pushing the return spring 508 for compression, so that the detachable polishing block 305 can be clamped, thereby improving the stability of the connection between the detachable polishing block 305 and the inside of the mounting groove 304;
[0044] Two feeding moving holes 101 are formed through the inner wall at the bottom of the main body 1, a feeding port is formed on the left side of the main body 1, a motor 104 is fixedly connected to the side of the outer wall of the support frame 102 close to the feeding port, a double-gear transmission shaft 105 is fixedly connected to the output end of the motor 104, and a limit rod 107 is fixedly connected to the four places on the top of the main body 1 corresponding to the four contraction springs 106, and two gears are arranged on the outer wall of the double-gear transmission shaft 105;
[0045] A feeding mechanism 2 is arranged on the inner wall at the bottom of the main body 1, and the feeding mechanism 2 includes two moving frames 201, and the two moving frames 201 are respectively slidably connected to the inside of the two feeding moving holes 101, and the tops of the two moving frames 201 are fixedly connected with a cleaning push frame 202, and the two moving frames 201 are fixedly connected with a sliding tooth plate 203 on one side close to the double-gear transmission shaft 105, and the bottom of the sliding tooth plate 203 is meshed with two gears on the double-gear transmission shaft 105, and the top of the sliding tooth plate 203 is fixedly connected to a limited position feeding frame 204 at one end away from the moving frame 201, and the top of the limited position feeding frame 204 is fixedly connected with a polishing motor 205, and the output end of the polishing motor 205 is fixedly connected to a limited position mounting The limiting mounting frame 206 is fixedly connected to one side away from the polishing motor 205 with two positioning rods, and the outer wall of the positioning rods is provided with threads, the outer walls of the two positioning rods on the limiting mounting frame 206 are sleeved with stabilizing plates 207, the top of the mobile frame 201 is an inclined surface, the bottom of the mobile frame 201 is slidably connected to the inner wall of the bottom of the main body 1, and a dispersion groove 208 is provided on the top of the mobile frame 201. The inner wall of the bottom of the dispersion groove 208 is two opposite inclined surfaces, and through holes 209 are provided at two places corresponding to the two mobile frames 201 at the bottom of the dispersion groove 208. After the cast iron wheel on the limiting feeding frame 204 is transmitted to the inside of the main body 1, the limiting feeding frame 204 and the sliding tooth plate 203 are The connection will abut against the outer wall of the entrance of the main body 1, limit the position of the limit feed rack 204, make the cast iron wheel correspond to the detachable polishing block 305, and then control the polishing device 303 to descend through the electric push rod 301, so that the detachable polishing block 305 is embedded with the outer wall of the cast iron wheel, and the cast iron wheel on the limit mounting rack 206 is driven to rotate by the polishing motor 205 to polish the cast iron wheel. The debris generated during polishing will fall into the gap between the top of the limit feed rack 204 and the bottom of the main body 1 and the limit feed rack 204. When the limit feed rack 204 is transmitted outward and drives the two moving racks 201 to slide inside the feed moving hole 101, it will synchronously drive the moving rack 201 in the main body 1. The bottom slides, and when the debris on the top of the limiting feed rack 204 falls to the bottom inner wall of the main body 1 due to the vibration generated by the movement of the limiting feed rack 204, the debris on the bottom inner wall of the main body 1 can be scraped and cleaned by the moving rack 201, and the debris is pushed to the end close to the outlet, so that the debris falls into the chip box 103 at the bottom of the main body 1. In the process of the moving rack 201 scraping the chips on the bottom inner wall of the main body 1, if there are a lot of chips, the accumulated chips will enter the dispersion groove 208. Since the bottom of the dispersion groove 208 has two opposite inclined surfaces, the chips entering the dispersion groove 208 will be dispersed into the two through holes 209 and fall into the chip box 103 below.
[0046] When in use, the electric push rod 301 controls the polishing device 303 to descend, which will cause the lower pressure frame 501 to abut against the top of the main body 1. As the polishing device 303 drives the two extension plates 401 to continue to descend, the extension plates 401 slide on the outer wall of the lower pressure frame 501 through the lifting slot frame 403, so that the lower pressure frame 501 and the push bar 503 gradually become vertical, pushing the sliding frame 502 to move inside the strip sliding hole 402 toward one end close to the polishing device 303, and at the same time squeezing the compression spring 504, thereby driving the connecting block 505 to move toward one end of the detachable polishing block 305, so that the two clamping limit frames 507 are respectively abutted against the two sides of the detachable polishing block 305, and the clamping limit frames 507 will be compressed and shrink and slide inside the shrinkage groove 506, pushing the reset spring 508 for squeezing, so that the detachable polishing block 305 can be clamped, thereby improving the stability of the connection between the detachable polishing block 305 and the internal connection of the mounting groove 304.
[0047] Example 2, please refer to Figure 1-Figure 9 As shown, when in use, the cast iron wheel to be polished is mounted on the limit mounting frame 206, and the cast iron wheel is fixed by installing nuts on the two plug rods on the limit mounting frame 206, and then the double gear transmission shaft 105 is driven to rotate by the motor 104 to send the cast iron wheel connected to the limit feeding frame 204 to the inside of the main body 1. When the closing plate 404 is too low at the feeding port of the main body 1, the cast iron wheel on the limit feeding frame 204 will contact with the sliding belt frame 405. Through the tilting posture of the sliding belt frame 405, the cast iron wheel can be moved to the inside of the main body 1. During the internal transmission of the main body 1, the cast iron wheel is directly in contact with the sliding belt on the sliding belt frame 405, and the closing plate 404 with a height that is too low is pushed upward. When the entrance of the main body 1 is not fully opened due to the mistake of the staff, resulting in the closing plate 404 opening the feeding port of the main body 1 at a low height, the cast iron wheel is prevented from colliding with the machine when being transmitted to the inside of the main body 1, thereby avoiding damage to the device on one side, and the sliding provided on the sliding belt frame 405 can reduce the friction between the cast iron wheel and the sliding belt frame 405.
[0048] After the cast iron wheel on the limit feed rack 204 is transmitted to the inside of the main body 1, the connection between the limit feed rack 204 and the sliding tooth plate 203 will be against the outer wall of the entrance of the main body 1, and the position of the limit feed rack 204 will be limited so that the cast iron wheel corresponds to the detachable polishing block 305, and then the polishing device 303 is controlled to descend by the electric push rod 301, so that the detachable polishing block 305 is embedded with the outer wall of the cast iron wheel, and the cast iron wheel on the limit mounting frame 206 is driven to rotate by the polishing motor 205 to polish the cast iron wheel. The debris generated during polishing will fall into the gap between the top of the limit feed rack 204 and the bottom of the main body 1 and the limit feed rack 204. When the limit feed rack 204 is transmitted outward and drives the two moving racks 201 to slide inside the feed moving hole 101, it will synchronously drive the moving rack 201 to slide at the bottom of the main body 1, so that the debris at the top of the limit feed rack 204 can be When the chips fall to the inner wall of the bottom of the main body 1 due to the vibration generated by the movement of the limited feeding rack 204, the mobile rack 201 scrapes and cleans the chips on the inner wall of the bottom of the main body 1, and pushes the chips to the end close to the outlet, so that the chips fall into the chip box 103 at the bottom of the main body 1. In the process of the mobile rack 201 scraping the chips on the inner wall of the bottom of the main body 1, if there are a lot of chips, the accumulated chips will enter the dispersion groove 208. The bottom of the dispersion groove 208 has two opposite inclined surfaces, so the chips entering the dispersion groove 208 will be dispersed into the two through holes 209 and fall into the chip box 103 below, so as to avoid the chips scraped by the mobile rack 201 during movement due to the large amount of chips on the inner wall of the bottom of the main body 1 exceeding the height of the mobile rack 201 to the rear of the mobile rack 201, thereby avoiding affecting the scraping effect of the mobile rack 201 on the inner wall of the bottom of the main body 1.
[0049] A polishing method of a polishing device for processing a cast iron wheel, comprising the following steps:
[0050] S1: Mount the cast iron wheel to be polished on the limit mounting frame 206, and fix the cast iron wheel by installing nuts on two plug rods on the limit mounting frame 206;
[0051] S2: The motor 104 drives the double gear transmission shaft 105 to rotate, and the cast iron wheel connected to the limit feed rack 204 is sent to the inside of the main body 1;
[0052] S3: After the cast iron wheel on the limited feed rack 204 is transferred to the inside of the main body 1, the connection between the limited feed rack 204 and the sliding tooth plate 203 will abut against the outer wall at the entrance of the main body 1, and the position of the limited feed rack 204 is limited so that the cast iron wheel corresponds to the detachable polishing block 305;
[0053] S4: The polishing device 303 is then controlled to descend by the hydraulic cylinder 301, so that the detachable polishing block 305 is engaged with the outer wall of the cast iron wheel, and the polishing motor 205 drives the cast iron wheel on the limit mounting frame 206 to rotate, thereby polishing the cast iron wheel.
[0054] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A polishing device for processing a cast iron wheel, comprising a main body (1) and four contraction springs (106), wherein the four contraction springs (106) are fixedly connected to the top of the main body (1), two groups of support frames (102) are fixedly connected to the outer wall of the main body (1), and the bottoms of the two groups of support frames (102) are fixedly connected to a grinding chip box (103), characterized in that: Also includes: A polishing mechanism (3), the polishing mechanism (3) comprising two hydraulic cylinders (301), the two hydraulic cylinders (301) being respectively fixedly connected to the outer wall of the grinding chip box (103), the output ends of the two hydraulic cylinders (301) being fixedly connected to a cover plate (302), and the bottom of the cover plate (302) being fixedly connected to a polishing device (303); A shielding mechanism (4), the shielding mechanism (4) being arranged on an outer wall of the polishing device (303), the shielding mechanism (4) comprising two extension plates (401), the two extension plates (401) being respectively fixedly connected to the left and right sides of the polishing device (303), the tops of the extension plates (401) being provided with strip-shaped sliding holes (402), and the tops of the two extension plates (401) being fixedly connected to a lifting slot frame (403) at one end away from the polishing device (303); A clamping and limiting mechanism (5), wherein the clamping and limiting mechanism (5) is arranged at the bottom of the extension plate (401), and the clamping and limiting mechanism (5) comprises two lower pressing frames (501), wherein the two lower pressing frames (501) are respectively slidably connected to the inside of two lifting slot frames (403), wherein one end of the lower pressing frame (501) close to the cover plate (302) is rotatably connected to a push bar (503), and the inside of the two bar-shaped sliding holes (402) are both slidably connected to a sliding frame (502), and the bottom of the sliding frame (502) is fixedly connected to a connecting block (505); The polishing mechanism (3) further comprises a mounting groove (304), wherein the mounting groove (304) is provided at one end of the front face of the polishing device (303) away from the cover plate (302), the mounting groove (304) passes through the bottom of the polishing device (303), a detachable polishing block (305) is provided at the bottom of the polishing device (303), the top of the detachable polishing block (305) is slidably connected to the inside of the mounting groove (304), a closing block (306) is inserted into the inside of the mounting groove (304), the outer wall of the closing block (306) is threadedly connected to the outer wall of the polishing device (303) by means of bolts, the left and right sides of the polishing device (303) are fixedly connected to round rods (307), and the polishing device (303) is distributed inside the main body (1); Two feeding moving holes (101) are formed through the inner wall at the bottom of the main body (1), a feeding port is formed on the left side of the main body (1), a motor (104) is fixedly connected to the outer wall of the support frame (102) near the feeding port, a double-gear transmission shaft (105) is fixedly connected to the output end of the motor (104), and limiting rods (107) are fixedly connected to the four locations on the top of the main body (1) corresponding to the four contraction springs (106), and two gears are arranged on the outer wall of the double-gear transmission shaft (105); The shielding mechanism (4) further comprises two closing plates (404), the two closing plates (404) being fixedly connected to the bottoms of the two extension plates (401) respectively, the closing plates (404) being arranged corresponding to the openings on the left and right sides of the main body (1), a sliding belt frame (405) being fixedly connected to the bottom of a closing plate (404) close to the motor (104), the sliding belt frame (405) being arranged in an inclined posture, the extension plate (401) being slidably connected to the outer wall of the contraction spring (106), and the bottom of the extension plate (401) being fixedly connected to an end of the limit rod (107) away from the main body (1); The clamping and limiting mechanism (5) further comprises a compression spring (504), wherein the compression spring (504) is fixedly connected between the sliding frame (502) and the polishing device (303); a side of the sliding frame (502) close to the lifting slot frame (403) is slidably connected to the outer wall of the round rod (307); and an end of the push bar (503) away from the lower pressing frame (501) is rotatably connected to the top of the sliding frame (502); The bottom of the lower pressure frame (501) is abutted against the top of the main body (1); two shrinkage grooves (506) are provided on the side of the connecting block (505) close to the detachable polishing block (305); a clamping limit frame (507) is slidably connected inside the two shrinkage grooves (506); a return spring (508) is fixedly connected to the inner wall of the shrinkage groove (506) away from the detachable polishing block (305); and the return spring (508) is fixedly connected to the clamping limit frame (507).
2. A polishing device for cast iron wheel machining according to claim 1, characterized in that: A feeding mechanism (2) is provided on the inner wall at the bottom of the main body (1), and the feeding mechanism (2) comprises two moving frames (201), the two moving frames (201) are respectively slidably connected inside the two moving feeding holes (101), the tops of the two moving frames (201) are fixedly connected with a cleaning push frame (202), the two moving frames (201) are fixedly connected with a sliding tooth plate (203) on one side close to the double-gear transmission shaft (105), the bottom of the sliding tooth plate (203) is meshed with two gears on the double-gear transmission shaft (105), the top of the sliding tooth plate (203) is fixedly connected with an end of the moving frame (201) away from the moving frame (201), and the top of the limiting feeding frame (204) is fixedly connected with a polishing motor (205).
3. A polishing device for cast iron wheel machining according to claim 2, characterized in that: The output end of the polishing motor (205) is fixedly connected to a limit mounting frame (206); a side of the limit mounting frame (206) away from the polishing motor (205) is fixedly connected to two positioning rods, and the outer walls of the positioning rods are provided with threads; the outer walls of the two positioning rods on the limit mounting frame (206) are sleeved with a stabilizing plate (207); the top of the moving frame (201) is an inclined surface; the bottom of the moving frame (201) is slidably connected to the inner wall of the bottom of the main body (1); a dispersion groove (208) is provided at the top of the moving frame (201); the inner wall of the bottom of the dispersion groove (208) is two opposite inclined surfaces; and through holes (209) are provided at two locations of the bottom of the dispersion groove (208) corresponding to the two moving frames (201).
4. A polishing method for a cast iron wheel machining polishing device, using the cast iron wheel machining polishing device as claimed in claim 3, characterized in that: The following steps are involved: S1: Mounting the cast iron wheel to be polished on the limit mounting frame (206), and fixing the cast iron wheel by installing nuts on two plug rods on the limit mounting frame (206); S2: The motor (104) drives the double gear transmission shaft (105) to rotate, and the cast iron wheel connected to the limit feed frame (204) is sent into the main body (1); S3: After the cast iron wheel on the limiting feed rack (204) is transferred to the inside of the main body (1), the connection between the limiting feed rack (204) and the sliding tooth plate (203) will abut against the outer wall at the entrance of the main body (1), and the position of the limiting feed rack (204) is limited so that the cast iron wheel corresponds to the detachable polishing block (305); S4: The polishing device (303) is then controlled to descend by the hydraulic cylinder (301), so that the detachable polishing block (305) is engaged with the outer wall of the cast iron wheel, and the cast iron wheel on the limit mounting frame (206) is driven to rotate by the polishing motor (205) to polish the cast iron wheel.
Citation Information
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