Gas rice cooker die-casting pot production and processing equipment and method
By designing a gas rice cooker die-casting gallbladder production and processing equipment that includes a conveyor belt and a flip mechanism, the problem of insolubilization of die-casting gallbladder cleaning and drying steps is solved, and a more efficient processing process is achieved.
Patent Information
- Application Number
- CN202410945624.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-07-15
AI Technical Summary
The cleaning and drying steps of the existing gas rice cooker die-casting gallbladder are not smooth and require multiple transfers and treatments, which affects the efficiency of processing.
A gas rice cooker die-casting gallbladder production and processing equipment is designed, including a first conveyor belt mechanism, a flip mechanism, a cleaning mechanism and a second conveyor belt mechanism. The automatic conveying, flipping and cleaning of the die-casting gallbladder is realized through the conveyor belt and the flip mechanism, and the drying steps are simplified.
It improves the smoothness of die-casting gallbladder processing, reduces manual operation, and improves cleaning effect and drying efficiency.
Smart Images

Figure CN118831921B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of gas rice cooker production and processing, and in particular to a gas rice cooker die-casting pot production and processing equipment and method. Background Art
[0002] Gas rice cookers are one of the indispensable appliances in modern kitchens. The main heating methods are chassis heating and IH heating. Most commercial gas rice cookers in catering use chassis heating. Commercial gas rice cookers in catering mainly include an outer shell, a heating chassis installed at the bottom of the outer shell, and a die-cast pot for holding food. The bottom of the outer shell transfers heat to the die-cast pot through heat conduction to cook the food in the pot. The structure of the die-cast pot body is as follows: Figure 1 As shown, the opening position of the die-cast pot body is widened toward the periphery to form an annular outer edge, and a plurality of circumferentially distributed clamping blocks are provided on the outer peripheral wall of the die-cast pot body and the bottom of the annular outer edge to reinforce the annular outer edge, and the die-cast pot body is engaged with the corresponding clamping groove on the inner wall of the gas rice cooker shell through the clamping blocks, thereby firmly fixing the die-cast pot body in the shell of the gas rice cooker.
[0003] In the production and processing of the die-cast pot of the gas rice cooker, aluminum ingots are used as raw materials, which are melted into aluminum liquid at high temperature and cast in a mold customized according to the size of the die-cast pot of the gas rice cooker to finally form a round aluminum sheet. After the round aluminum sheet is cooled, it is die-casted by a die-casting machine to form a semi-finished die-cast pot, and then the surface of the die-cast pot is processed, including drilling and tapping at the handle position of the die-cast pot, as well as the bottom processing of the die-cast pot and the punch typing processing of the outer peripheral surface of the die-cast pot. After a series of processing, impurities such as debris are adhered to the inner and outer surfaces of the die-cast pot, which need to be cleaned and dried. The current die-cast pot cleaning step requires the die-cast pot to be transferred to a cleaning tank for soaking, scrubbing or flushing with a handheld nozzle by the staff, and then the die-cast pot is fished out and transferred to a dryer for drying, which affects the smoothness of the die-cast pot processing, so there is still room for improvement. Summary of the invention
[0004] In order to improve the fluency of die-cast pot processing, the present application provides a gas rice cooker die-cast pot production and processing equipment and method.
[0005] The present application provides a gas rice cooker die-casting pot production and processing equipment and method using the following technical solutions:
[0006] A gas rice cooker die-casting pot production and processing equipment, comprising:
[0007] A first conveyor belt mechanism, wherein the first conveyor belt mechanism is used to convey the die-cast gallbladder body to be cleaned, and the die-cast gallbladder body on the first conveyor belt mechanism is in a downward opening state;
[0008] A cleaning mechanism, which is used to wash the inner and outer walls of the die-cast gallbladder body;
[0009] a second conveyor belt mechanism, the second conveyor belt mechanism being used to receive the cleaned die-cast gallbladder body;
[0010] A flipping mechanism is located between the first conveyor belt mechanism and the second conveyor belt mechanism, and is used to receive the die-cast gallbladder body sent out by the first conveyor belt mechanism and flip the die-cast gallbladder body; when the flipping mechanism flips the die-cast gallbladder body to the cleaning range of the cleaning mechanism, the die-cast gallbladder body is in an upright state; after the cleaning, the die-cast gallbladder body is flipped to the second conveyor belt mechanism with the opening facing upward under the drive of the flipping mechanism.
[0011] By adopting the above technical scheme, when the bottom of the die-cast gallbladder body is processed and the outer peripheral surface is punched, the die-cast gallbladder body is inverted on the table top of the processing equipment, connected with the discharge end of the processing equipment through the first conveyor belt mechanism, and the die-cast gallbladder body is directly sent out with the opening facing downward, and then the die-cast gallbladder body is received by the flipping mechanism. When the flipping mechanism is flipped to an upright state, the inner and outer walls of the die-cast gallbladder body are exposed to the cleaning range of the cleaning mechanism. The inner and outer walls of the die-cast gallbladder body are washed by the cleaning mechanism to remove the surface of the die-cast gallbladder body. After the die-cast gallbladder body is cleaned, the flipping mechanism continues to flip, so that the die-cast gallbladder body is flipped to the second conveyor belt mechanism with the opening facing upward. The second conveyor belt mechanism can be connected with the feed end of the drying equipment. The die-cast gallbladder body with the opening facing upward exposes the inner wall to the drying equipment to facilitate the drying step. The flipping of the flipping mechanism realizes the change of state and the transfer of position of the die-cast gallbladder body, which better connects the outer surface processing, inner and outer surface cleaning and inner and outer surface drying steps of the die-cast gallbladder body, which is beneficial to improve the smoothness of the processing of the die-cast gallbladder body.
[0012] Preferably, the flipping mechanism includes a support frame, a bending member rotatably connected to the support frame, and a first driving member for driving the bending member to swing up and down, and the bending member is bent at one end away from the support frame. When the flipping mechanism receives the die-cast gallbladder body on the first conveyor belt mechanism, the bending section of the bending member extends into the die-cast gallbladder body from bottom to top; when the flipping mechanism flips the die-cast gallbladder body to an upright state, the die-cast gallbladder body is hung at the bending section of the bending member.
[0013] By adopting the above technical solution, the first driving member of the flipping mechanism drives the bending member to flip up, and the bending section of the bending member cooperates with the die-cast gallbladder body to flip the die-cast gallbladder body on the first conveyor belt mechanism to an upright state. At this time, the bending section of the bending member supports the die-cast gallbladder body, which is beneficial to improve the stability of the die-cast gallbladder body during the flushing process.
[0014] Preferably, a bracket is provided between the support frame and the first conveyor belt mechanism, the bracket is used to receive the die-cast gallbladder body delivered by the first conveyor belt mechanism, and the bending member is staggered with the bracket at the discharge end of the first conveyor belt mechanism.
[0015] By adopting the above technical solution, a bracket is first used to support the die-cast bladder body sent out by the first conveyor belt mechanism, and the bracket serves as a temporary storage area for the die-cast bladder body, so that the die-cast bladder body can cooperate with the bending member in a stable state, thereby reducing the relative displacement of the bending member when receiving the die-cast bladder body, which is beneficial to improving the problem of the die-cast bladder body not being able to flip into place.
[0016] Preferably, the bending member includes a connecting shaft rotatably connected to the support frame and two connecting rods fixed to the outer circumferential surface of the connecting shaft, and a limiting rod is provided at one end of the two connecting rods away from the connecting shaft, and the limiting rod, connecting rod and connecting shaft are arranged vertically in pairs; the two connecting rods are disposed at both ends of the connecting shaft, and when the bending member bears the die-cast gallbladder body, the two limiting rods are close to the inner circumferential wall of the die-cast gallbladder body.
[0017] By adopting the above technical solution, two connecting rods are used to support the die-cast gallbladder body. By designing the relative positions of the two connecting rods, when the limit rods are extended into the die-cast gallbladder body, the two limit rods are close to the inner wall of the die-cast gallbladder body, thereby reducing the offset of the die-cast gallbladder body, which is beneficial to improving the stability of the die-cast gallbladder body during the flipping process of the flipping mechanism.
[0018] Preferably, a limiting cylinder is sleeved on the outer circumferential surface of the connecting shaft, the limiting cylinder rotates coaxially with the connecting shaft, the connecting rod passes through the limiting cylinder, and when the die-cast gallbladder body moves onto the bracket, the die-cast gallbladder body abuts against the outer circumferential wall of the limiting cylinder.
[0019] By adopting the above technical solution, when the connecting rod is in any position during the flipping process, the limiting cylinder always has a braking effect on the die-cast bladder body, which is beneficial to improve the stability of the die-cast bladder body on the bracket. In addition, the connecting rod runs through the limiting cylinder, and the limiting cylinder can provide supporting force for the connecting rod, which is beneficial to improve the stability of the connecting rod.
[0020] Preferably, the bracket is provided with a limiting mechanism, and the outer peripheral surface of the bent section of the connecting rod is sleeved with an elastic layer, when the bent component supports the die-cast gallbladder body, the limiting mechanism abuts against the outer bottom wall of the die-cast gallbladder body, and when the limiting rod gradually extends into the die-cast gallbladder body, the elastic layer elastically abuts against the inner peripheral wall of the die-cast gallbladder body; when the limiting rod is fully extended to the die-cast gallbladder body, the limiting mechanism is withdrawn from above the die-cast gallbladder body.
[0021] By adopting the above technical solution, an elastic layer is added to the outer peripheral surface of the bending section to improve the stability of the die-cast bladder body through the elastic deformation characteristics of the elastic layer. At the same time, during the receiving process, the limiting mechanism provides downward supporting force for the die-cast bladder body, which facilitates the smooth insertion of the limiting rod into the die-cast bladder body.
[0022] Preferably, the cleaning mechanism comprises a front-end nozzle, a rear-end nozzle, a side nozzle and a water supply assembly, wherein the water supply assembly is used to supply water to the front-end nozzle, the rear-end nozzle and the side nozzle, the front-end nozzle is located at the bending section of the bending member, the front-end nozzle is used to wash the inner wall of the die-cast gallbladder body, the rear-end nozzle is used to wash the outer bottom wall of the die-cast gallbladder body, and the side nozzle is used to wash the outer peripheral wall of the die-cast gallbladder body;
[0023] The limit rod is rotatably connected to the end of the connecting rod, and the rotation axis of the limit rod is perpendicular to the limit rod; when the die-cast gallbladder body swings to the cleaning range of the cleaning mechanism, the side nozzle flushes along the tangential direction of the outer peripheral surface of the die-cast gallbladder body, and the die-cast gallbladder body rotates under the flushing action of the side nozzle.
[0024] By adopting the above technical solution, the front-end nozzle is set at the bending section of the bending member. When the bending member receives the die-cast gallbladder body, the front-end nozzle and the limit rod are synchronously extended into the die-cast gallbladder body, closer to the inner peripheral wall of the die-cast gallbladder body, and cooperate with the rear-end nozzle and the side nozzle to achieve a comprehensive flushing of the outer wall of the die-cast gallbladder body, which is beneficial to improve the cleaning effect of the die-cast gallbladder body. In addition, the limit rod can be rotated relative to the connecting rod. When the block on the outer peripheral surface of the die-cast gallbladder body is impacted by the water flow at the side nozzle, a movement trend along the tangent direction of the outer circle of the die-cast gallbladder body is generated, thereby driving the die-cast gallbladder body to rotate continuously, which is beneficial to cooperate with the front-end nozzle and the rear-end nozzle for sweeping flushing, which can not only reduce the number of nozzles, but also improve the cleaning effect of firmly bonded debris.
[0025] Preferably, a guide rail and a stripping assembly are provided at the feed end of the second conveyor belt mechanism, the stripping assembly is used to strip the die-cast gallbladder body at the flipping mechanism, and the guide rail is used to receive the die-cast gallbladder body and guide the die-cast gallbladder body to the second conveyor belt mechanism.
[0026] By adopting the above technical solution, the stripping assembly is used to strip the die-cast gallbladder body at the flipping mechanism, and the guide rail is used to continue to support and guide it, so that the die-cast gallbladder body can slide smoothly to the second conveyor belt mechanism, which is beneficial to improving the smoothness of the transfer of the die-cast gallbladder body between the flipping mechanism and the second conveyor belt mechanism.
[0027] Preferably, the stripping assembly includes a base, a lever rotatably connected to the base, and a second driving member for driving the lever to flip, and the rotation axis of the lever is parallel to the rotation axis of the bending member; the bending member and the lever are flipped successively to above the second conveyor belt mechanism, and the lever presses down the die-cast bladder body at the bending member from top to bottom to strip the die-cast bladder body from the bending member.
[0028] By adopting the above technical solution, the purpose of pressing down the die-cast gallbladder body at the bending member is achieved by using the rotating lever, which is conducive to smoothly peeling the die-cast gallbladder body from the bending member.
[0029] A method for producing a die-casting liner of a gas rice cooker, using a production and processing device for the die-casting liner of a gas rice cooker, comprising the following steps:
[0030] S1: Start the first conveyor belt mechanism, which delivers a plurality of die-cast gallbladder bodies with their openings facing downward one by one;
[0031] S2: Start the flipping mechanism, which receives the die-cast gallbladder body sent out by the first conveyor belt mechanism from bottom to top, and flips the die-cast gallbladder body in an upright state to the cleaning range of the cleaning mechanism;
[0032] S3: Start the cleaning mechanism, which washes the inner and outer walls of the die-cast bladder body;
[0033] S4: starting the flipping mechanism, which flips the die-cast gallbladder body from top to bottom onto the second conveyor belt mechanism, with the die-cast gallbladder body being in a state with its opening facing upward;
[0034] S5: Start the second conveyor belt mechanism and the flipping mechanism. The second conveyor belt mechanism transports the die-cast bladder body to the next production process. The flipping mechanism flips to the first conveyor belt mechanism to continue to receive the die-cast bladder body.
[0035] By adopting the above technical scheme, under the operation of the flipping mechanism, the purpose of transferring the position of the die-cast gallbladder body is achieved, and at the same time, the state of the die-cast gallbladder body is changed. The die-cast gallbladder body enters the cleaning range of the cleaning mechanism in an upright state, so that the cleaning mechanism can simultaneously clean the inner and outer walls of the die-cast gallbladder body, and then the die-cast gallbladder body is flipped to the second conveyor belt mechanism with the opening facing upward. The die-cast gallbladder body with the opening facing upward also facilitates the drying step of the drying equipment. During this process, the flipping step of the flipping mechanism is continuously carried out, which is conducive to improving the smoothness of the processing of the die-cast gallbladder body.
[0036] In summary, the present application includes at least one of the following beneficial technical effects:
[0037] 1. The die-cast gallbladder body is directly sent out with the opening facing downwards through the first conveyor mechanism. Under the operation of the flipping mechanism, the purpose of transferring the position of the die-cast gallbladder body is achieved. At the same time, the state of the die-cast gallbladder body is changed. The die-cast gallbladder body enters the cleaning range of the cleaning mechanism in an upright state, so that the cleaning mechanism can clean the inner and outer walls of the die-cast gallbladder body at the same time. Then, the die-cast gallbladder body is flipped to the second conveyor mechanism with the opening facing upwards. The die-cast gallbladder body with the opening facing upwards is also convenient for the drying step of the drying equipment. In this process, the flipping step of the flipping mechanism is continuously carried out, which is conducive to improving the smoothness of the processing of the die-cast gallbladder body.
[0038] 2. By setting the front-end nozzle of the cleaning mechanism at the bending section of the bending member of the flipping mechanism, when the bending member receives the die-cast gallbladder body, the front-end nozzle and the limiting rod are synchronously extended into the die-cast gallbladder body, closer to the inner peripheral wall of the die-cast gallbladder body, and cooperate with the rear-end nozzle and the side nozzle to achieve a comprehensive flushing of the outer wall of the die-cast gallbladder body, which is beneficial to improve the cleaning effect of the die-cast gallbladder body. In addition, the limiting rod of the bending member can rotate relative to the connecting rod. When the block on the outer peripheral surface of the die-cast gallbladder body is impacted by the water flow at the side nozzle, it generates a movement trend along the tangent direction of the outer circle of the die-cast gallbladder body, thereby driving the die-cast gallbladder body to rotate continuously, which is beneficial to cooperate with the front-end nozzle and the rear-end nozzle for sweeping flushing, which can not only reduce the number of nozzles, but also improve the cleaning effect of firmly bonded debris;
[0039] 3. The purpose of stripping the die-cast gallbladder body at the flipping mechanism is achieved by using a second driving member to drive the lever to swing. When the levers of the bending member and the stripping assembly are flipped to the top of the second conveyor belt mechanism in succession, the lever presses down the die-cast gallbladder body at the bending member from top to bottom, which is conducive to smoothly stripping the die-cast gallbladder body from the bending member. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1The present application discloses a schematic structural diagram of a die-cast pot body in a gas rice cooker die-cast pot production and processing device.
[0041] Figure 2 The present application discloses a schematic diagram of the overall structure of a gas rice cooker die-casting pot production and processing equipment.
[0042] Figure 3 yes Figure 2 A magnified schematic diagram of center A.
[0043] Figure 4 The present application discloses a state schematic diagram of a gas rice cooker die-cast potty production and processing device in which a turning mechanism turns over to a discharge end of a first conveyor belt mechanism.
[0044] Figure 5 The present application discloses a state schematic diagram of a gas rice cooker die-cast potty production and processing device in which a flipping mechanism flips to a cleaning mechanism.
[0045] Figure 6 The present application discloses a state schematic diagram of a flipping mechanism in a gas rice cooker die-cast potty production and processing device flipped to a second conveyor belt.
[0046] Explanation of the reference numerals in the accompanying drawings: 1. die-cast gallbladder body; 11. circular concave cavity; 12. annular outer edge; 13. block; 14. raised structure; 2. first conveyor belt mechanism; 3. flip mechanism; 31. support frame; 32. bending member; 321. connecting shaft; 322. connecting rod; 323. limiting rod; 324. elastic layer; 33. limiting cylinder; 4. cleaning mechanism; 41. water supply component; 411. branch pipe; 412. rotary joint; 413. conduit; 42. front nozzle; 43. rear nozzle; 44. side nozzle; 5. second conveyor belt mechanism; 6. drying equipment; 7. bracket; 71. guide plate; 72. limiting mechanism; 8. stripping component; 81. second driving member; 82. base; 83. lever; 831. driving shaft; 9. guide rail. DETAILED DESCRIPTION
[0047] The following is combined with Figure 1-6 This application is described in further detail.
[0048] The present application embodiment discloses a gas rice cooker die-casting liner production and processing equipment, which is used for example Figure 1In the processing process of the die-casting gallbladder body 1 shown, a circular cavity 11 is provided inside the die-casting gallbladder body 1, and the opening position of the die-casting gallbladder body 1 is widened toward the periphery to form an annular outer edge 12. A plurality of circumferentially distributed clamping blocks 13 are provided on the outer peripheral wall of the die-casting gallbladder body 1 and the bottom of the annular outer edge 12. The clamping blocks 13 play the role of reinforcing the annular outer edge 12, and the die-casting gallbladder body 1 is engaged with the corresponding clamping grooves on the inner wall of the gas rice cooker shell through the clamping blocks 13, so as to stabilize the die-casting gallbladder body 1 in the shell of the gas rice cooker. A protruding structure 14 is provided at the bottom of the die-casting gallbladder body 1 for matching with the heating chassis of the gas rice cooker.
[0049] Reference Figure 2 The embodiment of the present application discloses a gas rice cooker die-casting potty production and processing equipment, which includes a first conveyor belt mechanism 2, a turning mechanism 3, a cleaning mechanism 4 and a second conveyor belt mechanism 5.
[0050] The feeding end of the first conveyor belt mechanism 2 is connected to the discharging end of the production and processing equipment for processing the outer surface of the die-cast gallbladder body 1. The production and processing equipment can be a punching machine, a CNC machine tool, etc. The die-cast gallbladder body 1 to be cleaned is sent out from the discharging end of the first conveyor belt mechanism 2 with the opening facing downward. In this embodiment, the conveying direction of the first conveyor belt mechanism 2 is longitudinal.
[0051] Reference Figure 3 and Figure 4 The flip mechanism 3 includes a support frame 31, a bending member 32 rotatably connected to the support frame 31, and a first driving member (not shown in the figure) for driving the bending member 32 to swing up and down. The first driving member is a first motor fixed to one side of the support frame 31, and the output shaft of the first motor is coaxially fixedly connected to the connecting shaft 321. Specifically, the support frame 31 is located at the discharge end of the first conveyor belt mechanism 2, and a bracket 7 is installed between the support frame 31 and the first conveyor belt mechanism 2. The upper surface of the bracket 7 is flush with the first conveyor belt mechanism 2, and is used to receive the die-cast gallbladder body 1 sent out by the first conveyor belt mechanism 2.
[0052] In order to ensure the uniqueness of the moving path of the die-cast gallbladder body 1, two longitudinally extending guide plates 71 are installed on the bracket 7. The two guide plates 71 extend to the conveying surface of the first conveyor belt mechanism 2 and are respectively placed on both sides of the first conveyor belt mechanism 2. The two sides of the annular protrusion of the die-cast gallbladder body 1 are respectively abutted against the inner side of the two guide plates 71 for sliding. When the die-cast gallbladder body 1 is sent out from the discharge end of the first conveyor belt mechanism 2, the die-cast gallbladder body 1 is mounted on the bracket 7 through the peripheral annular protrusion.
[0053] In this embodiment, the bending member 32 is bent at one end away from the support frame 31, and when the turning mechanism 3 receives the die-cast gallbladder body 1 on the first conveyor mechanism 2, the bending section of the bending member 32 extends from bottom to top into the die-cast gallbladder body 1; when the turning mechanism 3 turns the die-cast gallbladder body 1 to an upright state, the die-cast gallbladder body 1 is hung at the bending section of the bending member 32. Thus, the purpose of position transfer and state change of the die-cast gallbladder body 1 is achieved.
[0054] Specifically, the bending member 32 includes a connecting shaft 321 rotatably connected to the support frame 31 and two connecting rods 322 fixed to the outer peripheral surface of the connecting shaft 321 and parallel to each other. The connecting shaft 321 is horizontally arranged. The two connecting rods 322 are both installed with a limiting rod 323 at one end away from the connecting shaft 321, and the limiting rod 323, the connecting rod 322 and the connecting shaft 321 are arranged vertically in pairs. The two connecting rods 322 are placed at both ends of the connecting shaft 321. When the bending member 32 receives the die-cast gallbladder body 1, the connecting rod 322 is staggered with the bracket 7, and the two limiting rods 323 extend into the die-cast gallbladder body 1 and are close to the inner peripheral wall of the die-cast gallbladder body 1, and the axes of the two limiting rods 323 and the axis of the circular concave cavity 11 of the die-cast gallbladder body 1 are located in the same vertical plane, thereby minimizing the offset of the die-cast gallbladder body 1 to the greatest extent, which is conducive to improving the stability of the die-cast gallbladder body 1 during the flipping process of the flipping mechanism 3.
[0055] The outer circumferential surface of the connecting shaft 321 is sleeved with a limiting cylinder 33, and the limiting cylinder 33 rotates coaxially with the connecting shaft 321. The connecting rod 322 passes through the limiting cylinder 33 and is fixedly connected to the limiting cylinder 33. The limiting cylinder 33 supports and stabilizes the connecting rod 322. In addition, when the die-cast gallbladder body 1 moves onto the bracket 7 under the conveying action of the first conveyor belt mechanism 2, the outer side of the annular outer edge 12 of the die-cast gallbladder body 1 abuts against the outer circumferential wall of the limiting cylinder 33. In any position of the connecting rod 322 during the flipping process, the limiting cylinder 33 always has a braking effect on the die-cast gallbladder body 1, which is beneficial to improve the stability of the die-cast gallbladder body 1 on the bracket 7.
[0056] In this embodiment, the bracket 7 is installed with a limiting mechanism 72, and the outer peripheral surface of the connecting rod 322 is sleeved with an elastic layer 324, and the elastic layer 324 is specifically a rubber sleeve. Specifically, the limiting mechanism 72 is specifically a transverse cylinder, which is fixed on the outer side of the guide plate 71, and the piston rod of the transverse cylinder penetrates the guide plate 71. When the bending member 32 receives the die-casting gallbladder body 1, the piston rod of the transverse cylinder extends, and the lower side of the piston rod reaches the outer bottom wall of the die-casting gallbladder body 1, thereby blocking the upper side of the die-casting gallbladder body 1.
[0057] When the limiting rod 323 gradually extends into the die-cast gallbladder body 1, the elastic layer 324 elastically presses against the inner circumferential wall of the die-cast gallbladder body 1. At this time, the piston rod of the transverse cylinder provides a downward force for the die-cast gallbladder body 1, so that the limiting rod 323 overcomes the elastic force of the elastic layer 324 and enters the die-cast gallbladder body 1. The elastic deformation characteristics of the elastic layer 324 are used to improve the stability of the die-cast gallbladder body 1 at the bending member 32, which facilitates the subsequent transfer and cleaning of the die-cast gallbladder body 1. When the limiting rod 323 is fully extended to the die-cast gallbladder body 1, the limiting mechanism 72 withdraws from the top of the die-cast gallbladder body 1 to release the restriction on the die-cast gallbladder body 1, so as to facilitate the die-cast gallbladder body 1 to be turned over to the cleaning mechanism 4 for cleaning.
[0058] Reference Figure 2 and Figure 5 The cleaning mechanism 4 includes a front nozzle 42, a rear nozzle 43, a side nozzle 44 and a water supply assembly 41. The water supply assembly 41 includes a water tank and a water pump connected to the water tank. The output end of the water pump is connected to the front nozzle 42, the rear nozzle 43 and the side nozzle 44 through corresponding branch pipes 411, so as to supply water to the front nozzle 42, the rear nozzle 43 and the side nozzle 44. Among them, the front nozzle 42 is used to wash the inner wall of the die-cast gallbladder body 1, the rear nozzle 43 is used to wash the outer bottom wall of the die-cast gallbladder body 1, and the side nozzle 44 is used to wash the outer peripheral wall of the die-cast gallbladder body 1.
[0059] It should be noted that a conduit 413 is embedded in the end of the connecting shaft 321 away from the first driving member, and one end of the conduit 413 is connected to the branch pipe 411 corresponding to the front end nozzle 42 through a rotating joint 412, and the other end of the conduit 413 extends vertically from the middle of the connecting shaft 321 to the outside of the connecting shaft 321 and is connected to the front end nozzle 42, wherein the conduit 413 located outside the connecting shaft 321 is parallel to the connecting rod 322, and the front end nozzle 42 is placed at the bending section of the bending member 32, and the front end nozzle 42 moves with the bending member 32, and when the bending member 32 supports the die-cast gallbladder body 1, the front end nozzle 42 and the limiting rod 323 are synchronously extended into the die-cast gallbladder body 1, thereby getting closer to the inner wall of the die-cast gallbladder body 1, and by cooperating with the rear end nozzle 43 and the side nozzle 44, the inner and outer walls of the die-cast gallbladder body 1 are fully flushed, which is beneficial to improving the cleaning effect of the die-cast gallbladder body 1. The rear nozzle 43 and the branch pipe 411 corresponding to the front nozzle are both fixedly secured above the limiting cylinder 33 by a bracket, and the position above the limiting cylinder 33 is used as the cleaning area of the cleaning mechanism 4 .
[0060] In this embodiment, the limit rod 323 is rotatably connected to the end of the connecting rod 322, and the rotation axis of the limit rod 323 is perpendicular to the limit rod 323. When the die-cast gallbladder body 1 swings into the cleaning range of the cleaning mechanism 4, the side nozzle 44 flushes along the tangent direction of the outer peripheral surface of the die-cast gallbladder body 1. When the water flow of the side nozzle 44 hits the block 13 position of the die-cast gallbladder body 1, the rotation of the die-cast gallbladder body 1 around the axis of the circular cavity 11 can be accelerated. The front nozzle 42 performs full coverage spraying at the center position of the circular cavity 11 in the die-cast gallbladder body 1, and the rear nozzle 43 flushes the outer bottom wall of the die-cast gallbladder body 1 at an oblique angle of 45°. In conjunction with the rotation of the die-cast gallbladder body 1, the purpose of the cleaning mechanism 4 to sweep the inner and outer walls of the die-cast gallbladder body 1 is achieved, which can not only reduce the number of nozzles, but also improve the cleaning effect of firmly bonded debris.
[0061] Reference Figure 5 and Figure 6 In this embodiment, the conveying direction of the second conveyor belt mechanism 5 is longitudinal, and the second conveyor belt mechanism 5 can be connected with the feed end of the drying device 6. The flip mechanism 3 is located between the second conveyor belt mechanism 5 and the second conveyor belt mechanism 5. Among them, an arc-shaped guide rail 9 and a stripping assembly 8 are installed at the feed end of the second conveyor belt mechanism 5. The stripping assembly 8 is used to strip the die-cast gallbladder body 1 at the flip mechanism 3, and the guide rail 9 is used to receive the die-cast gallbladder body 1 and guide the die-cast gallbladder body 1 to the second conveyor belt mechanism 5. The guide rail 9 is installed on the inner side of the mounting plate of the second conveyor belt mechanism 5, and the lower end of the guide rail 9 is connected with the feed end of the second conveyor belt mechanism 5.
[0062] Specifically, the stripping assembly 8 includes a base 82 mounted on the mounting plate of the second conveyor belt mechanism 5, two levers 83 rotatably connected to the base 82, and a second driving member 81 for driving the lever 83 to flip. The second driving member 81 is a second motor mounted on the base 82, and the output shaft of the second motor is coaxially fixedly connected to the driving shaft 831 of the lever 83. The lever 83 is perpendicular to the driving shaft 831 at its end, wherein the rotation axis of the lever 83 is parallel to the rotation axis of the bending member 32, and both are arranged horizontally. The bending member 32 and the lever 83 have opposite flipping directions. When the unloading step of the die-cast gallbladder body 1 is performed, the bending member 32 and the lever 83 are flipped to the top of the second conveyor belt mechanism 5 successively, and the lever 83 presses down the die-cast gallbladder body 1 at the bending member 32 from top to bottom to strip the die-cast gallbladder body 1 from the bending member 32, wherein the connecting rod 322 of the bending member 32 and the lever 83 are staggered with each other. The die-cast gallbladder body 1 detaches from the bending member 32 and falls onto the guide rail 9. The setting of the guide rail 9 makes the die-cast gallbladder body 1 tend to slide toward the second conveyor belt mechanism 5. The lever 83 continues to rotate to push the die-cast gallbladder body 1 completely onto the second conveyor belt mechanism 5, which is beneficial to improve the smoothness of the transfer of the die-cast gallbladder body 1 between the flipping mechanism 3 and the second conveyor belt mechanism 5.
[0063] The embodiment of the present application discloses a method for producing and processing a die-casting liner of a gas rice cooker, which adopts a production and processing device for a die-casting liner of a gas rice cooker, comprising the following steps:
[0064] S1: Start the first conveyor belt mechanism 2, which sends a number of die-cast gallbladder bodies 1 with their openings facing downwards to the bracket 7 one by one. The annular outer edge 12 of the die-cast gallbladder body 1 abuts against the outer circumferential surface of the limiting cylinder 33, thereby achieving a braking effect on the die-cast gallbladder body 1, so that the die-cast gallbladder body 1 is stabilized on the bracket 7 to wait for the flipping mechanism 3. At this time, the limiting mechanism 72 is started, and the transverse cylinder extends the piston rod to form a restriction above the die-cast gallbladder body 1.
[0065] S2: Start the flipping mechanism 3, which rotates counterclockwise. The bending member 32 of the flipping mechanism 3 receives the die-cast gallbladder body 1 sent from the first conveyor belt mechanism 2 from bottom to top. The limiting rod 323 is inserted into the circular concave cavity 11 of the die-cast gallbladder body 1. At the same time, the elastic layer 324 at the limiting rod 323 elastically presses against the inner wall of the die-cast gallbladder body 1. When the connecting rod 322 swings to a horizontal state, the limiting rod 323 is fully extended into the die-cast gallbladder body 1 in a vertical state. The transverse cylinder is started to retract the piston rod to release the restriction on the die-cast gallbladder body 1. The flipping mechanism 3 is continued to be started, and the die-cast gallbladder body 1 is flipped in an upright state to the cleaning range of the cleaning mechanism 4.
[0066] S3: Start the cleaning mechanism 4, which flushes the inner and outer walls of the die-cast gallbladder body 1. The side nozzle 44 flushes along the tangent direction of the outer peripheral surface of the die-cast gallbladder body 1. When the water flow of the side nozzle 44 hits the block 13 of the die-cast gallbladder body 1, the rotation of the die-cast gallbladder body 1 around the axis of the circular cavity 11 is accelerated. The front nozzle 42 performs full coverage spraying at the center of the circular cavity 11 in the die-cast gallbladder body 1, and the rear nozzle 43 flushes the outer bottom wall of the die-cast gallbladder body 1 at an oblique angle of 45°. In conjunction with the rotation of the die-cast gallbladder body 1, the cleaning mechanism 4 performs a sweeping cleaning of the inner and outer walls of the die-cast gallbladder body 1.
[0067] S4: Start the flip mechanism 3, which flips the die-cast gallbladder body 1 from top to bottom onto the second conveyor belt mechanism 5, with the die-cast gallbladder body 1 facing upward. Start the stripping assembly 8, and the lever 83 of the stripping assembly 8 rotates clockwise and presses down the die-cast gallbladder body 1 at the bending member 32 from top to bottom to strip the die-cast gallbladder body 1 from the bending member 32. The die-cast gallbladder body 1 falls to the guide rail 9 after being separated from the bending member 32. The lever 83 continues to rotate to completely push the die-cast gallbladder body 1 onto the second conveyor belt mechanism 5.
[0068] S5: Start the second conveyor belt mechanism 5 and the flip mechanism 3, the second conveyor belt mechanism 5 conveys the die-cast gallbladder body 1 to the drying equipment 6 of the next production process, and the flip mechanism 3 flips to the first conveyor belt mechanism 2 to continue to receive the die-cast gallbladder body 1. Through the continuous operation of the flip mechanism 3, the cleaning work of the die-cast gallbladder body 1 is seamlessly connected between the processes of outer surface processing and outer surface drying of the die-cast gallbladder body 1, which is conducive to improving the fluency of die-cast gallbladder processing.
[0069] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A gas rice cooker die-casting liner production and processing equipment, characterized in that: include: A first conveyor belt mechanism (2), the first conveyor belt mechanism (2) being used to convey the die-cast gallbladder body (1) to be cleaned, the die-cast gallbladder body (1) on the first conveyor belt mechanism (2) being in a downwardly facing opening state; A cleaning mechanism (4), the cleaning mechanism (4) being used to wash the inner and outer walls of the die-cast gallbladder body (1); A second conveyor belt mechanism (5), the second conveyor belt mechanism (5) being used to receive the cleaned die-cast gallbladder body (1); A turning mechanism (3), the turning mechanism (3) being located between the first conveyor belt mechanism (2) and the second conveyor belt mechanism (5), the turning mechanism (3) being used to receive the die-cast gallbladder body (1) delivered by the first conveyor belt mechanism (2) and to turn the die-cast gallbladder body (1); when the turning mechanism (3) turns the die-cast gallbladder body (1) to the cleaning range of the cleaning mechanism (4), the die-cast gallbladder body (1) is in an upright state; after the cleaning is completed, the die-cast gallbladder body (1) is turned to the second conveyor belt mechanism (5) with the opening facing upwards under the drive of the turning mechanism (3); The flipping mechanism (3) comprises a support frame (31), a bending member (32) rotatably connected to the support frame (31), and a first driving member for driving the bending member (32) to swing up and down. The bending member (32) is bent at one end away from the support frame (31). When the flipping mechanism (3) receives the die-cast gallbladder body (1) on the first conveyor belt mechanism (2), the bending section of the bending member (32) extends from bottom to top into the die-cast gallbladder body (1); when the flipping mechanism (3) flips the die-cast gallbladder body (1) to an upright state, the die-cast gallbladder body (1) is hung at the bending section of the bending member (32).
2. The production and processing equipment for the die-casting pot of a gas rice cooker according to claim 1, characterized in that: A bracket (7) is arranged between the support frame (31) and the first conveyor belt mechanism (2), and the bracket (7) is used to receive the die-cast gallbladder body (1) delivered by the first conveyor belt mechanism (2). The bending member (32) is staggered with the bracket (7) at the discharge end of the first conveyor belt mechanism (2).
3. The production and processing equipment for the die-casting pot of a gas rice cooker according to claim 2, characterized in that: The bending member (32) comprises a connecting shaft (321) rotatably connected to the support frame (31) and two connecting rods (322) fixed to the outer peripheral surface of the connecting shaft (321); a limiting rod (323) is provided at one end of the two connecting rods (322) away from the connecting shaft (321); the limiting rods (323), the connecting rods (322) and the connecting shaft (321) are arranged vertically in pairs; the two connecting rods (322) are respectively arranged at both ends of the connecting shaft (321); when the bending member (32) receives the die-cast gallbladder body (1), the two limiting rods (323) are close to the inner peripheral wall of the die-cast gallbladder body (1).
4. The production and processing equipment for the die-casting pot of a gas rice cooker according to claim 3 is characterized in that: A limiting cylinder (33) is sleeved on the outer peripheral surface of the connecting shaft (321), and the limiting cylinder (33) rotates coaxially with the connecting shaft (321). The connecting rod (322) passes through the limiting cylinder (33), and when the die-cast gallbladder body (1) moves onto the bracket (7), the die-cast gallbladder body (1) abuts against the outer peripheral wall of the limiting cylinder (33).
5. The production and processing equipment for the die-casting pot of a gas rice cooker according to claim 3 is characterized in that: The bracket (7) is provided with a limiting mechanism (72), and the outer peripheral surface of the limiting rod (323) is sleeved with an elastic layer (324); when the bending component (32) supports the die-cast gallbladder body (1), the limiting mechanism (72) abuts against the outer bottom wall of the die-cast gallbladder body (1); when the limiting rod (323) gradually extends into the die-cast gallbladder body (1), the elastic layer (324) elastically abuts against the inner peripheral wall of the die-cast gallbladder body (1); when the limiting rod (323) is fully extended into the die-cast gallbladder body (1), the limiting mechanism (72) is withdrawn from above the die-cast gallbladder body (1).
6. The production and processing equipment for the die-casting pot of a gas rice cooker according to claim 3 or 5, characterized in that: The cleaning mechanism (4) comprises a front end nozzle (42), a rear end nozzle (43), a side nozzle (44) and a water supply assembly (41); the water supply assembly (41) is used to supply water to the front end nozzle (42), the rear end nozzle (43) and the side nozzle (44); the front end nozzle (42) is located at the bending section of the bending member (32); the front end nozzle (42) is used to wash the inner wall of the die-cast gallbladder body (1); the rear end nozzle (43) is used to wash the outer bottom wall of the die-cast gallbladder body (1); and the side nozzle (44) is used to wash the outer peripheral wall of the die-cast gallbladder body (1); The rotation axis of the limit rod (323) is perpendicular to the connecting rod (322); when the die-cast gallbladder body (1) swings into the cleaning range of the cleaning mechanism (4), the side nozzle (44) flushes along the tangent direction of the outer peripheral surface of the die-cast gallbladder body (1); and the die-cast gallbladder body (1) rotates under the impact of the water flow of the side nozzle (44).
7. The production and processing equipment for the die-casting pot of a gas rice cooker according to claim 1, characterized in that: A guide rail (9) and a stripping assembly (8) are provided at the feeding end of the second conveyor belt mechanism (5); the stripping assembly (8) is used to strip the die-cast gallbladder body (1) at the flipping mechanism (3); and the guide rail (9) is used to receive the die-cast gallbladder body (1) and guide the die-cast gallbladder body (1) to the second conveyor belt mechanism (5).
8. The production and processing equipment for the die-casting pot of a gas rice cooker according to claim 7, characterized in that: The stripping assembly (8) comprises a base (82), a lever (83) rotatably connected to the base (82), and a second driving member (81) for driving the lever (83) to flip, wherein the rotation axis of the lever (83) is parallel to the rotation axis of the bending member (32); the bending member (32) and the lever (83) are flipped successively to the top of the second conveyor belt mechanism (5), and the lever (83) presses down the die-cast gallbladder body (1) at the bending member (32) from top to bottom, so as to strip the die-cast gallbladder body (1) from the bending member (32).
9. A method for producing and processing a die-casting liner, the equipment for producing and processing a die-casting liner of a gas rice cooker according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1: starting the first conveyor belt mechanism (2), and the first conveyor belt mechanism (2) delivers the die-cast gallbladder body (1) in a downwardly-opening state; S2: starting the turning mechanism (3), the turning mechanism (3) receives the die-cast gallbladder body (1) delivered by the first conveyor mechanism (2) from bottom to top, and turns the die-cast gallbladder body (1) in an upright state to the cleaning range of the cleaning mechanism (4); S3: starting the cleaning mechanism (4), which washes the inner and outer walls of the die-cast gallbladder body (1); S4: starting the turning mechanism (3), the turning mechanism (3) turns the die-cast gallbladder body (1) from top to bottom onto the second conveyor belt mechanism (5), and the die-cast gallbladder body (1) is in a state where the opening faces upward; S5: The second conveyor belt mechanism (5) and the flipping mechanism (3) are started, the second conveyor belt mechanism (5) transports the die-cast gallbladder body (1) to the next production process, and the flipping mechanism (3) flips to the first conveyor belt mechanism (2) to continue to receive the die-cast gallbladder body (1).
Citation Information
Patent Citations
Iron can cleaning equipment
CN213001680U