A winding device for textile fabric processing
By designing automatic up-shaft and roll-changing mechanism, fully automatic winding of textile fabrics is achieved, and the adsorption components are used to remove debris from the fabric, solving the problems of low winding efficiency and health risks in the prior art, and improving work efficiency and Security.
Patent Information
- Application Number
- CN202411347026.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-09-26
AI Technical Summary
The existing textile fabric winding device requires manual disassembly and reinstallation of the winding shaft, which affects work efficiency, and the textile fabric is prone to sticking to the roller or floating in the air during the winding process, causing health risks.
A winding device including an automatic shafting mechanism, a winding mechanism and a coiling mechanism are designed to realize fully automatic and uninterrupted winding of textile fabrics, and absorb debris on the fabric through adsorption components to avoid adhesion or floating of the hair. .
It realizes fully automatic and uninterrupted winding of textile fabrics, improves work efficiency, and effectively removes debris from fabrics through adsorption components, protecting the health of staff.
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Figure CN118850839B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of textile fabric winding, and in particular to a winding device for textile fabric processing. Background Art
[0002] Textile fabrics are fabrics woven using different weaving methods. According to the weaving method, there are two types of fabrics: weft knitted fabrics and warp knitted fabrics. Weft knitted fabrics are usually made of low-elastic polyester yarn or special-shaped polyester yarn, nylon yarn, cotton yarn, wool yarn, etc., and are woven on various weft knitting machines using plain stitch, variable plain stitch, rib plain stitch, double rib plain stitch, jacquard stitch, terry stitch, etc. Existing textile fabrics are usually processed by automated machinery and equipment, and a winding device is required for winding after the textile processing is completed.
[0003] Referring to the Chinese patent application with publication number CN105668282B, a winding device for textile fabric processing is disclosed, which adopts a servo motor to provide power, and the driving gear and the driven gear are meshed with each other, so that the driving gear drives the driven gear to work, so that the electrode avoids the fabric feeding route, improves the practical performance of the winding mechanism, and has the advantages of simple structure, convenient use and ingenious design;
[0004] However, there are the following problems in the prior art:
[0005] When winding the fabric roll on the winding shaft, it is necessary to manually disassemble and reinstall the winding shaft, and the equipment needs to be stopped during the process, which affects the working efficiency of the textile fabric winding. For the winding devices on the market that can realize automatic roll changing, manual assistance is still required, and it is impossible to realize the fully automatic and uninterrupted winding operation of the textile fabric;
[0006] There is lint on the surface of textile fabrics, which will stick to the rollers during the winding process or float in the surrounding air, posing a hidden danger to the health of workers.
[0007] For this purpose, we designed a winding device for textile fabric processing. Summary of the invention
[0008] A winding device for textile fabric processing provided in an embodiment of the present application can realize fully automatic and uninterrupted winding operations of textile fabrics and simultaneously adsorb debris on the upper and lower surfaces of the textile fabrics, thereby preventing the textile fabrics from having hair debris adhere to the roller or floating in the surrounding air during the winding process.
[0009] The embodiment of the present application provides a winding device for textile fabric processing, comprising:
[0010] A frame, a group of automatic shaft loading mechanisms, a winding mechanism and a roll changing mechanism, wherein a group of placement guide holes are symmetrically provided on the frame, a group of mounting grooves are symmetrically provided on the frame, the mounting grooves are arranged on the outer side wall of the frame, and a group of the mounting grooves are respectively arranged corresponding to a group of placement guide holes, and a plurality of winding shafts are placed in the placement guide holes;
[0011] A group of automatic shaft loading mechanisms are symmetrically arranged on the frame, and the automatic shaft loading mechanisms are used to control the release of the winding shaft and cooperate with the roll changing mechanism to realize automatic roll changing of the winding shaft;
[0012] The winding mechanism is arranged on the frame, and the winding mechanism comprises a rotating drum for winding the textile fabric, and an adsorption component for adsorbing lint on the textile fabric;
[0013] The roll changing mechanism is arranged on the frame, and is used for realizing automatic roll changing of the winding shaft without stopping the winding work of the winding mechanism.
[0014] In this embodiment, the automatic shaft-up mechanism comprises:
[0015] A turntable, a plurality of clamping rods, a rotating wheel, a first motor, a fixing member, a cam, a clamping claw and a spring, wherein the turntable and the rotating wheel are coaxially fixedly connected, the turntable is rotatably connected to the frame, the turntable is arranged in the mounting groove, the rotating wheel is arranged on the inner side of the frame, the plurality of clamping rods are fixedly connected to the turntable, one end of the clamping rod away from the turntable is arranged in the placement guide hole, and a plurality of clamping grooves are arranged on the side wall of the rotating wheel;
[0016] The first motor is fixedly mounted on the inner wall of the frame through a fixing member, the output end of the first motor is fixedly connected to the cam, one end of the claw is clamped in the slot of the rotating wheel, and the other end is rotatably connected to the inner wall of the frame, a protrusion is provided at one end of the claw close to the cam, and both ends of the spring are fixedly connected to the fixing member and the claw respectively.
[0017] In this embodiment, the winding mechanism further includes:
[0018] A group of pulleys, a group of first sprockets, a group of mounting plates, a second motor, a speed reducer, a transmission belt, a group of clamps, a group of first hydraulic push rods, a third motor, a gear transmission box, a connecting shaft, a group of second sprockets and a group of transmission chains, the second motor is fixedly mounted on the frame, the output end of the second motor is connected to the speed reducer, one end of the speed reducer away from the second motor is coaxially fixedly connected to one of the pulleys, the other pulley is coaxially fixedly connected to the drum, and the transmission belt is wound around a group of pulleys;
[0019] A group of the mounting plates are respectively fixedly connected to a group of first sprockets, the first sprocket is coaxially rotatably connected to the rotating drum, a first bevel gear and a second bevel gear are installed in the gear transmission box, the first bevel gear and the second bevel gear are meshed with each other for transmission, the output end of the third motor is coaxially fixedly connected to the first bevel gear, the second bevel gear is coaxially fixedly connected to the connecting shaft, a group of the second sprockets are respectively coaxially fixedly connected to both ends of the connecting shaft, the transmission chain is wound around the first sprocket and the second sprocket, a group of the clamping jaws are respectively rotatably connected to a group of mounting plates, the first hydraulic push rod is installed on the mounting plate, one end of the first hydraulic push rod is rotatably connected to the mounting plate, and the other end is rotatably connected to the clamping jaw.
[0020] In this embodiment, the adsorption assembly includes: a first adsorption cylinder, a second adsorption cylinder and a group of exhaust fans, the first adsorption cylinder and the second adsorption cylinder are both rotatably connected to the frame, the first adsorption cylinder is arranged above the second adsorption cylinder, the first adsorption cylinder and the second adsorption cylinder are both provided with a plurality of adsorption holes, connecting pipes are provided at the adjacent ends of the first adsorption cylinder and the second adsorption cylinder, the exhaust fan is connected to the connecting pipe, and cavities are provided in the first adsorption cylinder and the second adsorption cylinder, and the adsorption holes are connected to the cavities.
[0021] In this embodiment, a slope is provided at one end of the frame away from the first adsorption cylinder and the second adsorption cylinder.
[0022] In this embodiment, the roll changing mechanism includes:
[0023] A group of second hydraulic push rods, a group of first mounting brackets, a first rotating shaft, a group of third hydraulic push rods, a group of connecting rods, a second rotating shaft and a group of second mounting brackets, a group of the second hydraulic push rods are symmetrically mounted on the inner side wall of the frame, both ends of the first rotating shaft are rotatably connected to the frame, a group of the first mounting brackets are symmetrically arranged at both ends of the first rotating shaft, and a group of the first mounting brackets are fixedly connected to the first rotating shaft, one end of the second hydraulic push rod is rotatably connected to the frame, and the other end is rotatably connected to the first mounting bracket, and a group of the first mounting brackets and a group of the second mounting brackets are both provided with grooves for facilitating the rotation of the winding shaft;
[0024] A group of the third hydraulic push rods are symmetrically installed on the outer side wall of the frame, both ends of the second rotating shaft are rotatably connected to the frame, a group of the second mounting frames are symmetrically arranged at both ends of the second rotating shaft, and a group of the second mounting frames are fixedly connected to the second rotating shaft, one end of the third hydraulic push rod is rotatably connected to the frame, and the other end is rotatably connected to the connecting rod, and one end of a group of connecting rods away from the third hydraulic push rod is fixedly connected to both ends of the second rotating shaft.
[0025] In this embodiment, a cutting mechanism is provided between a group of the mounting plates.
[0026] In this embodiment, the exhaust fan is connected to a mounting tube, an air outlet is provided at one end of the mounting tube away from the exhaust fan, and a filter bag is provided in the mounting tube.
[0027] In this embodiment, the groove opening of the first mounting bracket faces upward, and the groove opening of the second mounting bracket faces the rotating drum.
[0028] In this embodiment, a plurality of supporting legs are provided at the bottom of the frame.
[0029] Optionally, a multi-link mechanism is provided between the first rotating shaft and the rotating disk, a first transmission gear is provided at one end of the multi-link mechanism close to the rotating disk, a second transmission gear is coaxially fixedly connected to the rotating disk, and the second transmission gear rotates a quarter of a circle when the first transmission gear rotates one circle.
[0030] The above technical solutions in the embodiments of the present application have at least the following technical effects:
[0031] 1. In the present application, after the cutting mechanism cuts the wound fabric roll and the textile fabric, the rotating wheel is rotated ninety degrees to realize the single release of the winding shaft. When the winding shaft enters between the mounting plate and the clamping claws, a group of clamping claws are pulled respectively by the output ends of a group of first hydraulic push rods to clamp the two ends of the winding shaft. At this time, the side walls of the winding shaft clamped at both ends are tightly attached to the rotating drum, and then the winding shaft is automatically connected to the groove of the first mounting frame by the output end of the third motor, thereby realizing the fully automatic and uninterrupted winding operation of the textile fabric and improving the winding efficiency.
[0032] 2. The present application uses the output end of a group of second hydraulic push rods to move the winding shaft away from the rotating drum. When the end of the first mounting frame away from the rotating drum is gradually lower than the height of the frames on both sides, the two ends of the winding shaft detach from the group of first mounting frames and roll on the frames, and continue to roll on the slope until they enter the grooves on the second mounting frames. At the same time, the output ends of a group of second hydraulic push rods respectively drive a group of first mounting frames to reset, and finally push the connecting rod through the output end of the third hydraulic push rod to rotate the second rotating shaft fixedly connected to the connecting rod, thereby allowing a group of second mounting frames to place the completed fabric roll of the textile fabric under the frame, which is convenient for the next step of processing the wound fabric roll.
[0033] 3. The present application uses a group of exhaust fans to suck at both ends of the first adsorption cylinder and the second adsorption cylinder respectively, and simultaneously adsorbs the debris on the upper and lower surfaces of the textile fabric. The operation is simple and convenient, and it prevents the textile fabric from having hair debris adhered to the roller or floating in the surrounding air during the winding process, which poses a hidden danger to the health of the workers.
[0034] 4. A multi-link mechanism is provided between the first rotating shaft and the turntable. A first transmission gear is provided at one end of the multi-link mechanism close to the turntable. The turntable is coaxially fixedly connected with a second transmission gear. When the first transmission gear rotates one circle, the second transmission gear rotates a quarter circle, thereby realizing a linkage effect between the first rotating shaft and the turntable, reducing the use of the driving motor, and the structural design is reasonable and ingenious. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0036] Figure 1 A schematic diagram of the overall structure of a winding device for textile fabric processing provided in an embodiment of the present application;
[0037] Figure 2 A side view of a winding device for textile fabric processing provided in an embodiment of the present application;
[0038] Figure 3 A schematic diagram of an automatic roll changing state of a winding device for textile fabric processing provided in an embodiment of the present application;
[0039] Figure 4 A schematic diagram of an automatic shaft-loading mechanism of a winding device for textile fabric processing provided in an embodiment of the present application;
[0040] Figure 5 A schematic diagram of a winding mechanism of a winding device for textile fabric processing provided in an embodiment of the present application;
[0041] Figure 6 A schematic diagram of a roll changing mechanism of a winding device for textile fabric processing provided in an embodiment of the present application.
[0042] Among them, the reference numerals in the figure are:
[0043] 1. Frame; 11. Guide hole; 12. Mounting slot; 13. Slope; 14. Supporting footrest;
[0044] 2. Winding shaft; 21. Fabric roll;
[0045] 3. turntable; 31. clamping rod; 32. rotating wheel; 321. clamping slot; 33. first motor; 34. fixing member; 35. cam; 36. clamping claw; 361. protrusion; 37. spring;
[0046] 4. First adsorption cylinder; 41. Second adsorption cylinder; 42. Adsorption hole; 43. Exhaust fan;
[0047] 5. Rotating drum; 51. Belt pulley; 511. First sprocket; 512. Mounting plate; 52. Second motor; 521. Speed reducer; 53. Transmission belt; 54. Clamp; 55. First hydraulic push rod; 56. Third motor; 561. Gear transmission box; 57. Connecting shaft; 571. Second sprocket; 58. Transmission chain; 59. Cutting mechanism;
[0048] 6. Second hydraulic push rod; 61. First mounting frame; 62. First rotating shaft; 63. Third hydraulic push rod; 64. Connecting rod; 65. Second rotating shaft; 66. Second mounting frame. DETAILED DESCRIPTION
[0049] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0050] See also Figures 1 to 6 The embodiment of the present application provides a winding device for textile fabric processing, comprising: a frame 1, a group of automatic shaft loading mechanisms, a winding mechanism and a roll changing mechanism, a group of placement guide holes 11 are symmetrically opened on the frame 1, a group of mounting grooves 12 are symmetrically arranged on the frame 1, the mounting grooves 12 are arranged on the outer wall of the frame 1, and a group of mounting grooves 12 are respectively arranged corresponding to a group of placement guide holes 11, a plurality of winding shafts 2 are placed in the placement guide holes 11, a plurality of supporting legs 14 are arranged at the bottom of the frame 1, and a slope 13 is arranged at one end of the frame 1 away from the first adsorption cylinder 4 and the second adsorption cylinder 41;
[0051] The effect of such a setting is that multiple winding shafts 2 can be placed in the placement guide hole 11 of the frame 1 at the same time. The winding shafts 2 move in the placement guide hole 11 by their own gravity. When the winding shafts 2 move to the clamping rod 31 in the placement guide hole 11, they stop. Manual installation by staff is not required, ensuring automatic docking and replacement of the winding shafts 2.
[0052] See also Figure 1 and Figure 5, the winding mechanism is arranged on the frame 1, the winding mechanism includes a rotating drum 5 for winding the textile fabric, and includes an adsorption component for adsorbing the hair scraps on the textile fabric; the winding mechanism also includes a group of pulleys 51, a group of first sprockets 511, a group of mounting plates 512, a second motor 52, a reducer 521, a transmission belt 53, a group of clamping claws 54, a group of first hydraulic push rods 55, a third motor 56, a gear transmission box 561, a connecting shaft 57, a group of second sprockets 571 and a group of transmission chains 58, the second motor 52 is fixedly installed on the frame 1, the output end of the second motor 52 is connected to the reducer 521, the end of the reducer 521 away from the second motor 52 is coaxially fixedly connected to one of the pulleys 51, the other pulley 51 is coaxially fixedly connected to the rotating drum 5, and the transmission belt 53 is wound around a group of pulleys 51;
[0053] A group of mounting plates 512 are respectively fixedly connected to a group of first sprockets 511, the first sprocket 511 is coaxially connected to the drum 5, a first bevel gear and a second bevel gear are installed in the gear transmission box 561, the first bevel gear and the second bevel gear are meshed with each other for transmission, the output end of the third motor 56 is coaxially fixedly connected to the first bevel gear, the second bevel gear is coaxially fixedly connected to the connecting shaft 57, a group of second sprockets 571 are respectively coaxially fixedly connected to both ends of the connecting shaft 57, a transmission chain 58 is wound around the first sprocket 511 and the second sprocket 571, a group of clamping jaws 54 are respectively connected to a group of mounting plates 512 for rotation, a first hydraulic push rod 55 is installed on the mounting plate 512, one end of the first hydraulic push rod 55 is connected to the mounting plate 512 for rotation, and the other end is connected to the clamping jaw 54 for rotation, a cutting mechanism 59 is provided between a group of mounting plates 512;
[0054] The effect of such arrangement is that the processed textile fabric is wound on the winding shaft 2 through the roller, the change-direction roller, the first adsorption cylinder 4, the second adsorption cylinder 41 and the rotating drum 5 in sequence, and the output end of the second motor 52 is connected to the reducer 521 to increase the torque of the output end of the second motor 52 and achieve a larger transmission ratio. The rotating drum 5 is rotated by the first transmission belt 53 and a group of pulleys 51. When the textile fabric is wound, the winding shaft 2 is controlled by the output end of a group of second hydraulic push rods 6 so that the textile fabric on the winding shaft 2 is always in a close contact state with the side wall of the rotating drum 5. In this way, when the rotating drum 5 rotates, the winding shaft 2 rotates in the opposite direction to the direction of the rotating drum 5, so as to realize the winding of the textile fabric.
[0055] When the winding shaft 2 enters between the mounting plate 512 and the clamping jaws 54, the output ends of a group of first hydraulic push rods 55 respectively pull a group of clamping jaws 54 to clamp the two ends of the winding shaft 2. At this time, the side walls of the winding shaft 2 clamped at both ends are tightly attached to the rotating drum 5, and the wound fabric roll 21 is prevented from being cut by the cutting mechanism 59. At the same time, the winding shaft 2 is rotated in the opposite direction under the rotation of the rotating drum 5, and the cut textile fabric is wound around the winding shaft 2. The output end of the third motor 56 drives the first bevel gear and the second bevel gear to mesh and transmit, so that the connecting shaft 57 rotates, and then the second sprockets 571 at both ends of the connecting shaft 57, a group of transmission chains 58 and a group of first sprockets 511 make the mounting plates 512 at both ends of the rotating drum 5 drive the clamped winding shaft 2 to rotate toward the first mounting frame 61;
[0056] When the clamped winding shaft 2 rotates to the top of a group of first mounting frames 61, the output ends of a group of first hydraulic push rods 55 respectively push a group of clamping claws 54 to loosen the two ends of the winding shaft 2. At this time, the loosened winding shaft 2 is placed into a group of first mounting frames 61 under the action of gravity, and the textile fabric wound on the winding shaft 2 is tightly attached to the side wall of the rotating drum 5 through the output ends of a group of second hydraulic push rods 6.
[0057] See also Figure 2 and Figure 4 A group of automatic shaft loading mechanisms are symmetrically arranged on the frame 1, and the automatic shaft loading mechanisms are used to control the release of the winding shaft 2, and cooperate with the roll changing mechanism to realize the automatic roll changing of the winding shaft 2; the automatic shaft loading mechanism includes a turntable 3, a plurality of clamping rods 31, a rotating wheel 32, a first motor 33, a fixing member 34, a cam 35, a clamping claw 36 and a spring 37, the turntable 3 and the rotating wheel 32 are coaxially fixedly connected, the turntable 3 is rotatably connected to the frame 1, the turntable 3 is arranged in the mounting groove 12, the rotating wheel 32 is arranged on the inner side of the frame 1, the plurality of clamping rods 31 are fixedly connected to the turntable 3, the end of the clamping rod 31 away from the turntable 3 is arranged in the placement guide hole 11, and the side wall of the rotating wheel 32 is provided with a plurality of clamping grooves 321;
[0058] The first motor 33 is fixedly mounted on the inner wall of the frame 1 through a fixing member 34. The output end of the first motor 33 is fixedly connected to the cam 35. One end of the claw 36 is clamped in the clamping groove 321 of the rotating wheel 32, and the other end is rotatably connected to the inner wall of the frame 1. A protrusion 361 is provided at one end of the claw 36 close to the cam 35. Both ends of the spring 37 are fixedly connected to the fixing member 34 and the claw 36 respectively.
[0059] The effect of such arrangement is that when the winding shaft 2 is placed in the placement guide hole 11 of the frame 1, the winding shaft 2 moves in the placement guide hole 11 by its own gravity, and when the winding shaft 2 moves in the placement guide hole 11 and stops at the clamping rod 31, the cam 35 is driven to rotate by the output end of the first motor 33, and the protruding end of the cam 35 cooperates with the protruding block 361 on the clamping claw 36, so that the end of the clamping claw 36 away from the rotating wheel 32 rotates, and the end of the clamping claw 36 close to the rotating wheel 32 is disengaged from the clamping groove 321 on the rotating wheel 32, and resets under the elastic force of the spring 37, and is clamped in the clamping groove 321 of the rotating wheel 32 again;
[0060] At the same time, the claw 36, under the cooperation of the cam 35 and the protrusion 361 and the elastic force of the spring 37, makes the claw 36 and the end of the slot 321 swing back and forth, and rotates the rotating wheel 32 180 degrees, so that the first winding shaft 2 placed in a group of placement guide holes 11 falls out of the placement guide holes 11 and enters between the mounting plate 512 and the clamping claw 54 along the frame 1. The subsequent rotation of 90 degrees realizes the single release of the winding shaft 2, and no manual installation is required by the staff, thereby ensuring the continuous and uninterrupted winding operation of the textile fabric and improving the production and processing efficiency of the textile fabric.
[0061] See also Figure 1 and Figure 3 The adsorption assembly includes: a first adsorption cylinder 4, a second adsorption cylinder 41 and a group of exhaust fans 43. The first adsorption cylinder 4 and the second adsorption cylinder 41 are both rotatably connected to the frame 1. The first adsorption cylinder 4 is arranged above the second adsorption cylinder 41. The first adsorption cylinder 4 and the second adsorption cylinder 41 are both provided with a plurality of adsorption holes 42. The first adsorption cylinder 4 and the second adsorption cylinder 41 are provided with connecting pipes at adjacent ends. The exhaust fans 43 are connected with the connecting pipes. The first adsorption cylinder 4 and the second adsorption cylinder 41 are both provided with cavities, and the adsorption holes 42 are connected with the cavities.
[0062] The exhaust fan 43 is connected to a mounting tube, an end of the mounting tube away from the exhaust fan 43 is provided with an air outlet, and a filter bag is arranged in the mounting tube;
[0063] The effect of such arrangement is that since the first adsorption cylinder 4 and the second adsorption cylinder 41 are provided with a plurality of adsorption holes 42 and are hollow, and a partition is provided between the first adsorption cylinder 4 and the second adsorption cylinder 41, when the textile fabric is transmitted between the first adsorption cylinder 4 and the second adsorption cylinder 41, a group of exhaust fans 43 are used to suck the two ends of the first adsorption cylinder 4 and the second adsorption cylinder 41 respectively, and the debris on the upper and lower surfaces of the textile fabric are adsorbed and processed at the same time, which is simple and convenient to operate, and prevents the textile fabric from adhering to the roller or floating in the surrounding air during the winding process, posing a hidden danger to the health of the workers.
[0064] See also Figure 1 and Figure 6, the roll-changing mechanism is arranged on the frame 1, and the roll-changing mechanism is used for realizing automatic roll-changing of the winding shaft 2 without stopping the winding work of the winding mechanism, and the roll-changing mechanism comprises: a group of second hydraulic push rods 6, a group of first mounting frames 61, a first rotating shaft 62, a group of third hydraulic push rods 63, a group of connecting rods 64, a second rotating shaft 65 and a group of second mounting frames 66, a group of second hydraulic push rods 6 are symmetrically mounted on the inner side wall of the frame 1, both ends of the first rotating shaft 62 are rotatably connected to the frame 1, a group of first mounting frames 61 are symmetrically arranged at both ends of the first rotating shaft 62, and a group of first mounting frames 61 are fixedly connected to the first rotating shaft 62, one end of the second hydraulic push rod 6 is rotatably connected to the frame 1, and the other end is rotatably connected to the first mounting frame 61, a group of first mounting frames 61 and a group of second mounting frames 66 are provided with grooves for facilitating the rotation of the winding shaft 2, the groove opening of the first mounting frame 61 faces upward, and the groove opening of the second mounting frame 66 faces the drum 5;
[0065] A group of third hydraulic push rods 63 are symmetrically mounted on the outer side wall of the frame 1, both ends of the second rotating shaft 65 are rotatably connected to the frame 1, a group of second mounting frames 66 are symmetrically arranged at both ends of the second rotating shaft 65, and a group of second mounting frames 66 are fixedly connected to the second rotating shaft 65, one end of the third hydraulic push rod 63 is rotatably connected to the frame 1, and the other end is rotatably connected to the connecting rod 64, and one end of a group of connecting rods 64 away from the third hydraulic push rod 63 is fixedly connected to both ends of the second rotating shaft 65 respectively;
[0066] The effect of such arrangement is that when the winding shaft 2 has completed winding the textile fabric, the output end of a group of second hydraulic push rods 6 moves the winding shaft 2 away from the rotating drum 5. When the end of the first mounting frame 61 away from the rotating drum 5 gradually becomes lower than the height of the two side frames 1, the two ends of the winding shaft 2 detach from the group of first mounting frames 61 and roll on the frame 1, and continue to roll on the slope 13 until they enter the groove on the second mounting frame 66. At the same time, the output ends of a group of second hydraulic push rods 6 respectively drive a group of first mounting frames 61 to reset, and finally push the connecting rod 64 through the output end of the third hydraulic push rod 63, so that the second rotating shaft 65 fixedly connected to the connecting rod 64 rotates, and then a group of second mounting frames 66 puts the fabric roll 21 with the textile fabric wound up under the frame 1, which is convenient for the next step of processing the wound fabric roll 21.
[0067] Optionally, a multi-link mechanism is provided between the first rotating shaft 62 and the turntable 3. A first transmission gear is provided at one end of the multi-link mechanism close to the turntable 3. The turntable 3 is coaxially fixedly connected with a second transmission gear. When the first transmission gear rotates one circle, the second transmission gear rotates a quarter circle. This arrangement achieves a linkage effect, reduces the use of a drive motor, and has an ingenious structural design.
[0068] From the above, we can see that the working principle of this application is as follows:
[0069] The processed textile fabric is wound on the winding shaft 2 through the roller, the change-direction roller, the first adsorption cylinder 4, the second adsorption cylinder 41 and the rotating drum 5 in sequence, and the output end of the second motor 52 is connected to the reducer 521 to increase the torque of the output end of the second motor 52 and achieve a larger transmission ratio. The rotating drum 5 is rotated by the first transmission belt 53 and a group of pulleys 51. When the textile fabric is wound, the winding shaft 2 is controlled by the output end of a group of second hydraulic push rods 6 so that the textile fabric on the winding shaft 2 is always in a close contact state with the side wall of the rotating drum 5. In this way, when the rotating drum 5 rotates, the winding shaft 2 rotates in the opposite direction to the direction of the rotating drum 5, so as to realize the winding of the textile fabric.
[0070] At the same time, multiple winding shafts 2 are placed in the placement guide holes 11 of the frame 1, and the winding shafts 2 move in the placement guide holes 11 by their own gravity. When the winding shafts 2 move to the clamping rod 31 in the placement guide holes 11 and stop, the cam 35 is driven to rotate by the output end of the first motor 33, and the protruding end of the cam 35 cooperates with the protrusion 361 on the clamping claw 36, so that the end of the clamping claw 36 away from the rotating wheel 32 rotates, and the end of the clamping claw 36 close to the rotating wheel 32 is disengaged from the clamping groove 321 on the rotating wheel 32, and resets under the elastic force of the spring 37, and is clamped in the clamping groove 321 of the rotating wheel 32 again. 1, and at the same time, the claw 36, under the action of the cam 35 and the protrusion 361 and the elastic force of the spring 37, makes the claw 36 and the end of the clamping groove 321 swing back and forth, and rotates the rotating wheel 32 180 degrees, so that the first winding shaft 2 placed in a group of placement guide holes 11 falls out of the placement guide hole 11 and enters between the mounting plate 512 and the clamping claw 54 along the frame 1. The subsequent rotation of 90 degrees realizes the single release of the winding shaft 2, and does not require manual installation by the staff, ensuring the continuous and uninterrupted winding operation of the textile fabric, and improving the production and processing efficiency of the textile fabric;
[0071] When the winding shaft 2 enters between the mounting plate 512 and the clamping jaws 54, the output ends of a group of first hydraulic push rods 55 respectively pull a group of clamping jaws 54 to clamp the two ends of the winding shaft 2. At this time, the side walls of the winding shaft 2 clamped at both ends are tightly attached to the rotating drum 5, and the wound fabric roll 21 is prevented from being cut by the cutting mechanism 59. At the same time, the winding shaft 2 is rotated in the opposite direction under the rotation of the rotating drum 5, and the cut textile fabric is wound around the winding shaft 2. The output end of the third motor 56 drives the first bevel gear and the second bevel gear to mesh and transmit, so that the connecting shaft 57 rotates, and then the second sprockets 571 at both ends of the connecting shaft 57, a group of transmission chains 58 and a group of first sprockets 511 make the mounting plates 512 at both ends of the rotating drum 5 drive the clamped winding shaft 2 to rotate toward the first mounting frame 61;
[0072] When the clamped winding shaft 2 rotates to the top of a group of first mounting frames 61, the output ends of a group of first hydraulic push rods 55 push a group of clamping claws 54 to loosen the two ends of the winding shaft 2. At this time, the loosened winding shaft 2 is placed into a group of first mounting frames 61 under the action of gravity, and the textile fabric wound on the winding shaft 2 is tightly attached to the side wall of the drum 5 through the output ends of a group of second hydraulic push rods 6.
[0073] At the same time, when the winding shaft 2 has completed winding the textile fabric, the output end of a group of second hydraulic push rods 6 moves the winding shaft 2 away from the rotating drum 5. When the end of the first mounting frame 61 away from the rotating drum 5 is gradually lower than the height of the two side frames 1, the two ends of the winding shaft 2 are separated from the group of first mounting frames 61 and roll on the frame 1, and continue to roll on the slope 13 until they enter the groove on the second mounting frame 66. At the same time, the output ends of a group of second hydraulic push rods 6 respectively drive a group of first mounting frames 61 to reset, and finally push the connecting rod 64 through the output end of the third hydraulic push rod 63, so that the second rotating shaft 65 fixedly connected to the connecting rod 64 rotates, and then a group of second mounting frames 66 puts the fabric roll 21 with the textile fabric wound up under the frame 1, which is convenient for the next step of processing the wound fabric roll 21.
[0074] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A winding device for textile fabric processing, characterized in that: include: A frame (1), a group of automatic shaft loading mechanisms, a winding mechanism and a roll changing mechanism, wherein a group of placement guide holes (11) are symmetrically provided on the frame (1), a group of mounting grooves (12) are symmetrically provided on the frame (1), the mounting grooves (12) are arranged on the outer side wall of the frame (1), and a group of the mounting grooves (12) are respectively arranged corresponding to a group of placement guide holes (11), and a plurality of winding shafts (2) are placed in the placement guide holes (11); A group of automatic shaft loading mechanisms are symmetrically arranged on the frame (1), and the automatic shaft loading mechanisms are used to control the release of the winding shaft (2) and cooperate with the roll changing mechanism to realize automatic roll changing of the winding shaft (2); The winding mechanism is arranged on a frame (1), and comprises a rotating drum (5) for winding the textile fabric, and an adsorption component for adsorbing lint on the textile fabric; The roll changing mechanism is arranged on the frame (1), and is used to realize automatic roll changing of the winding shaft (2) without stopping the winding operation of the winding mechanism; A rotating disk (3), a plurality of clamping rods (31), a rotating wheel (32), a first motor (33), a fixing member (34), a cam (35), a clamping claw (36) and a spring (37), wherein the rotating disk (3) and the rotating wheel (32) are coaxially fixedly connected, the rotating disk (3) is rotatably connected to the frame (1), the rotating disk (3) is arranged in the mounting groove (12), the rotating wheel (32) is arranged on the inner side of the frame (1), the plurality of clamping rods (31) are fixedly connected to the rotating disk (3), one end of the clamping rod (31) away from the rotating disk (3) is arranged in the placement guide hole (11), and a plurality of clamping grooves (321) are arranged on the side wall of the rotating wheel (32); The first motor (33) is fixedly mounted on the inner wall of the frame (1) via a fixing member (34); an output end of the first motor (33) is fixedly connected to the cam (35); one end of the clamping claw (36) is clamped in a clamping groove (321) of the rotating wheel (32), and the other end is rotatably connected to the inner wall of the frame (1); a protrusion (361) is provided at one end of the clamping claw (36) close to the cam (35); and two ends of the spring (37) are respectively fixedly connected to the fixing member (34) and the clamping claw (36); A group of pulleys (51), a group of first sprockets (511), a group of mounting plates (512), a second motor (52), a speed reducer (521), a transmission belt (53), a group of clamping claws (54), a group of first hydraulic push rods (55), a third motor (56), a gear transmission box (561), a connecting shaft (57), a group of second sprockets (571) and a group of transmission chains (58), wherein the second motor (52) is fixedly mounted on the frame (1), an output end of the second motor (52) is connected to the speed reducer (521), an end of the speed reducer (521) away from the second motor (52) is coaxially fixedly connected to one of the pulleys (51), another of the pulleys (51) is coaxially fixedly connected to the drum (5), and the transmission belt (53) is wound around the group of pulleys (51); A group of the mounting plates (512) are respectively fixedly connected to a group of first sprockets (511), the first sprockets (511) are coaxially rotatably connected to the rotating drum (5), a first bevel gear and a second bevel gear are installed in the gear transmission box (561), the first bevel gear and the second bevel gear are meshed with each other for transmission, an output end of the third motor (56) is coaxially fixedly connected to the first bevel gear, the second bevel gear is coaxially fixedly connected to the connecting shaft (57), a group of the second sprockets (571) are respectively coaxially fixedly connected to both ends of the connecting shaft (57), the transmission chain (58) is wound around the first sprocket (511) and the second sprocket (571), a group of the clamping jaws (54) are respectively rotatably connected to a group of the mounting plates (512), the first hydraulic push rod (55) is installed on the mounting plate (512), one end of the first hydraulic push rod (55) is rotatably connected to the mounting plate (512), and the other end is rotatably connected to the clamping jaw (54).
2. A winding device for textile fabric processing according to claim 1, characterized in that: The adsorption assembly comprises: a first adsorption cylinder (4), a second adsorption cylinder (41) and a group of exhaust fans (43); the first adsorption cylinder (4) and the second adsorption cylinder (41) are both rotatably connected to the frame (1); the first adsorption cylinder (4) is arranged above the second adsorption cylinder (41); the first adsorption cylinder (4) and the second adsorption cylinder (41) are both provided with a plurality of adsorption holes (42); connecting pipes are provided at adjacent ends of the first adsorption cylinder (4) and the second adsorption cylinder (41); the exhaust fan (43) is connected to the connecting pipe; and the first adsorption cylinder (4) and the second adsorption cylinder (41) are both provided with cavities; the adsorption holes (42) are connected to the cavities.
3. A winding device for textile fabric processing according to claim 1, characterized in that: A slope (13) is provided at one end of the frame (1) away from the first adsorption cylinder (4) and the second adsorption cylinder (41).
4. A winding device for textile fabric processing according to claim 1, characterized in that: The roll changing mechanism comprises: A group of second hydraulic push rods (6), a group of first mounting frames (61), a first rotating shaft (62), a group of third hydraulic push rods (63), a group of connecting rods (64), a second rotating shaft (65) and a group of second mounting frames (66), wherein the group of second hydraulic push rods (6) are symmetrically mounted on the inner side wall of the frame (1), both ends of the first rotating shaft (62) are rotatably connected to the frame (1), a group of first mounting frames (61) are symmetrically arranged at both ends of the first rotating shaft (62), and a group of first mounting frames (61) are fixedly connected to the first rotating shaft (62), one end of the second hydraulic push rod (6) is rotatably connected to the frame (1), and the other end is rotatably connected to the first mounting frame (61), and a groove for facilitating the rotation of the winding shaft (2) is provided on the group of first mounting frames (61) and the group of second mounting frames (66); A group of the third hydraulic push rods (63) are symmetrically mounted on the outer wall of the frame (1); both ends of the second rotating shaft (65) are rotatably connected to the frame (1); a group of the second mounting frames (66) are symmetrically arranged at both ends of the second rotating shaft (65); and a group of the second mounting frames (66) are fixedly connected to the second rotating shaft (65); one end of the third hydraulic push rod (63) is rotatably connected to the frame (1), and the other end is rotatably connected to the connecting rod (64); and one end of the connecting rod (64) away from the third hydraulic push rod (63) is fixedly connected to both ends of the second rotating shaft (65).
5. The winding device for textile fabric processing according to claim 1, characterized in that: A cutting mechanism (59) is provided between a group of the mounting plates (512).
6. A winding device for textile fabric processing according to claim 2, characterized in that: The exhaust fan (43) is connected to a mounting tube, an end of the mounting tube away from the exhaust fan (43) is provided with an air outlet, and a filter bag is provided in the mounting tube.
7. A winding device for textile fabric processing according to claim 4, characterized in that: The opening of the groove of the first mounting frame (61) faces upwards, and the opening of the groove of the second mounting frame (66) faces the rotating drum (5).
8. A winding device for textile fabric processing according to claim 1, characterized in that: A plurality of supporting legs (14) are provided at the bottom of the frame (1).
Citation Information
Patent Citations
A winding device for textile fabric processing
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Rapid replacement equipment for winding drum for non-woven fabric winding
CN112265853A
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CN113477746A
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Warp knitting machine winding device for warp knitting fabric manufacturing
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