A high voltage cable winding device and winding method
By designing a high-voltage cable winding device that includes flip-up and tightening components, mobile wiring components and cleaning and detection components, the problem of the inability of the prior art to effectively clean up impurities on the cable surface and detect damage, and the safe and reliable winding of high-voltage cables is achieved. and use.
Patent Information
- Application Number
- CN202411328024.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-09-24
AI Technical Summary
Existing high-voltage cable winding devices cannot effectively clean impurities on the cable surface and detect cable damage, which affects the safety and reliability of the cable use.
A high voltage cable tangling device is designed, including a flip-up compression assembly, a moving wiring assembly and a cleaning inspection assembly. The cleaning and detection components include a cleaning unit, a drying unit, a detection unit and a toggle unit, which can clean, dry and detect the cable surface.
It realizes impurities cleaning and damage detection on the surface of high-voltage cables, ensuring that the cable is not affected by impurities after being curled, and improves the safety and reliability of the cables.
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Figure CN118850870B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of high-voltage cable winding, and in particular to a high-voltage cable winding device and a winding method. Background Art
[0002] High-voltage cables are easily affected by the external environment at the construction site or during use, such as wind, rain, sun, mechanical friction, etc., which may accelerate the aging or damage of the cables. Reeling cables can be neatly placed in cable reels or special containers, effectively isolating them from external adverse factors and protecting the insulation layer, sheath and other structures of the cables from damage. In addition, high-voltage cables are usually long and bulky. If they are not reeled, they will take up a lot of storage space and are not conducive to transportation. The volume of the reeled cables is greatly reduced, making them easier to stack, handle and transport, reducing storage and logistics costs.
[0003] The Chinese patent with publication number CN118515142A and name "A high-voltage cable winding device" specifically, during the winding process, the top plate is first removed and separated from the slider. As the cable is continuously wound around the outside of the adjustment roller, the outer diameter of the winding is continuously increased until all the winding is completed. The slider is pulled to slide along the outer wall of the screw rod, the tension spring is extended, and the top plate is placed on the bottom of the slider so that the outer wall of the top plate contacts the outer wall of the wound cable. The slider is released, and the tension spring is pulled back and contracted so that the top plate and the slider are stuck to each other. The connecting tube is pulled out from the side of the top plate so that the two side plates are separated from each other, and the other end of the cable is interlaced around the connecting tube and the side plate. Then the nut on the outside of the screw rod is turned to press against the slider. By increasing the contact area and pressure, the friction is increased to prevent the joint from falling off.
[0004] The above-mentioned existing technology can also realize the function of winding and wrapping the high-voltage cable when in use, but the above-mentioned existing technology cannot clean the outer surface of the high-voltage cable when winding the high-voltage cable, and impurities such as dirt and water stains may remain on the outer surface of the high-voltage cable, which will affect the subsequent use of the cable; secondly, when the above-mentioned existing technology is winding and wrapping the high-voltage cable, the outer surface of the high-voltage cable may be damaged and cracked, and the high-voltage cable cannot be accurately inspected, affecting the safety of the subsequent use of the high-voltage cable; based on this, there is still room for improvement on the basis of the existing high-voltage cable winding device. Summary of the invention
[0005] In order to accurately realize the functions of cleaning the surface of the high-voltage cable and detecting damage when the high-voltage cable is wound, the present application provides a high-voltage cable winding device.
[0006] The present application provides a high-voltage cable winding device that adopts the following technical solution:
[0007] A high-voltage cable winding device includes a support frame, which is a trapezoidal structure. The interior of the support frame is a hollow structure, and the upper end of the support frame is provided with a positioning groove that cooperates with a winding roller; and a flipping and clamping assembly, which is installed on the left side of the interior of the support frame, and the flipping and clamping assembly is used to clamp and fix the wound high-voltage cable; two mobile wiring assemblies, and the mobile wiring assemblies are symmetrically installed on the outside of the flipping and clamping assemblies; a cleaning and detection assembly, which is installed between the lower ends of the two mobile wiring assemblies, and the mobile wiring assembly is used to drive the cleaning and detection assembly to reciprocate horizontally, and the cleaning and detection assembly is configured to clean and detect the transported high-voltage cable.
[0008] The cleaning and detection component includes an installation shell, a cleaning unit, a drying unit, a detection unit and a toggle unit. The installation shell is installed at the lower end of the mobile wiring component. A cylindrical groove is provided inside the installation shell. The cleaning unit is installed at the lower end of the cylindrical groove, the drying unit is installed in the middle of the cylindrical groove, the detection unit is installed at the upper end of the cylindrical groove, and the toggle unit is installed at the upper end of the installation shell. The high-voltage cable passes through the cleaning unit, the drying unit, the detection unit and the toggle unit in sequence.
[0009] Furthermore, the flipping and clamping assembly includes a fixed column, a guide wheel, a flipping frame, a clamping roller and a flipping cylinder. A fixed column is installed on the left side of the support frame, an annular slider is horizontally slidably arranged on the fixed column, a guide wheel is installed on the annular slider, a flipping frame is symmetrically installed on the fixed column, a clamping roller is installed between the upper ends of the flipping frame, and a flipping cylinder is installed between the inner wall of the support frame and the middle part of the flipping frame through a pin shaft.
[0010] Furthermore, the mobile wiring assembly includes a mounting frame, a rotating screw and a sliding frame. The mounting frame is installed on the flip frame. A through groove is provided in the middle of the mounting frame. A rotating screw is installed in the through groove through a bearing. A sliding frame is slidably arranged in the through groove. A threaded groove cooperating with the rotating screw is provided in the middle of the sliding frame. The lower end of the sliding frame is connected to the mounting shell.
[0011] Furthermore, the cleaning unit includes a fixed sleeve, a rotating sleeve, an active motor, a driving gear, a ring gear, a cleaning roller and a high-pressure nozzle. A fixed sleeve is installed at the lower end of the cylindrical groove, a rotating sleeve is installed inside the fixed sleeve through a bearing, an active motor is installed on the mounting shell through a motor seat, a driving gear is installed on the output shaft of the active motor, a ring gear is installed at the end of the rotating sleeve, the ring gear is meshed with the driving gear, a conical groove is arranged inside the rotating sleeve, grooves are evenly arranged on the inner wall of the conical groove, a cleaning roller is installed in the groove through a bearing, a high-pressure nozzle is also installed on the inner wall of the conical groove, and the high-pressure nozzle and the cleaning roller are staggered.
[0012] Furthermore, the drying unit includes a fixed cylinder, a drying cylinder and a scraper. A fixed cylinder is installed in the middle of the cylindrical groove. The interior of the fixed cylinder is a hollow structure. The drying cylinder is installed inside the fixed cylinder through a bearing. A blast chamber is arranged between the drying cylinder and the fixed cylinder. An air inlet pipe connected to the blast chamber is installed in the middle of the upper end of the installation shell. Plug connectors are evenly arranged at the lower end of the drying cylinder. Sockets matching the plug connectors are evenly arranged on the rotating sleeve. The drying cylinder rotates synchronously with the rotating sleeve. Scrapers are evenly installed inside the drying cylinder. Flexible rubber that fits tightly to the high-voltage cable is arranged on the inner side of the scraper.
[0013] Furthermore, the drying cylinder is evenly provided with spray holes, the spray holes are connected with the inside of the blast chamber, the spray holes are of a conical structure, and a flexible rubber sleeve is installed on the spray holes.
[0014] Furthermore, the detection unit includes a limit ring, a rotating ring, a driving motor, a driving gear, a connecting gear and a detection mechanism. The limit ring is symmetrically installed on the upper end of the inner cylindrical groove, the rotating ring is installed between the limit rings through bearings, an annular groove is arranged on the outer side surface of the rotating ring, and a connecting gear is installed on the annular groove. The driving motor is installed on the mounting shell through the motor seat, and the driving gear is installed on the output shaft of the driving motor. The driving gear is meshed with the connecting gear, and rectangular grooves are evenly arranged on the inner concave surface of the rotating ring, and the detection mechanism is installed in the rectangular groove.
[0015] Furthermore, the detection mechanism includes a movable frame, a detection probe, a connecting rod and a limit groove, the movable frame is slidably arranged in the rectangular groove, a spring is arranged between the inner side of the movable frame and the rectangular groove, the detection probes are evenly arranged on the outer side of the movable frame, the limit groove is arranged on the inner side of the limit ring, the limit groove is evenly arranged with trapezoidal blocks, a connecting rod is installed at the end of the movable frame, the connecting rod passes through the rotating ring and extends into the limit groove, and the connecting rod and the trapezoidal block are squeezed together.
[0016] Furthermore, the toggle unit includes a guide sleeve, a sealing ring and an adjusting cylinder. A guide sleeve is provided at the upper end of the mounting shell. The upper and lower ends of the guide sleeve are connected to the mounting shell through a pin shaft. The guide sleeve has a conical hollow structure. A sealing ring is provided between the guide sleeve and the end of the mounting shell. An adjusting cylinder is installed on the front and rear sides of the cylindrical groove through a pin shaft, and the adjusting cylinder is connected to the guide sleeve through the pin shaft.
[0017] In addition, the present invention also provides a winding method of a high-voltage cable winding device, and the winding method of the high-voltage cable winding device specifically comprises the following steps:
[0018] S1. Cable cleaning and testing: The end of the high-voltage cable to be wound is passed through the cleaning and testing component and then connected to the winding roller. The cleaning and testing component is used to clean the surface of the high-voltage cable and detect damaged parts;
[0019] S2. Cable winding and reeling: Fix the cable end on the reel and continuously reel and reel the high-voltage cable by rotating the reel at a uniform speed;
[0020] S3, mobile cable wiring: the mobile wiring assembly drives the cleaning and detection assembly to move horizontally back and forth, so that the high-voltage cable is evenly wound and arranged on the winding roller;
[0021] S4. Cable crimping and fixing: The flipping and clamping assembly can clamp and fix the wound high-voltage cable to prevent the wound high-voltage cable from loosening.
[0022] In the above technical scheme, the present invention provides a high-voltage cable winding device, and the flipping and clamping assembly and the movable wiring assembly provided by the present invention cooperate with each other, so that the high-voltage cable can be accurately wound on the winding roller, and the cable can be compressed at the same time to prevent the cable from becoming loose after winding; at the same time, the cleaning and detection assembly can clean and remove impurities adhered to the outer surface of the cable to prevent dirt, water stains and other impurities on the cable from affecting the service life of the cable, and the cleaning and detection assembly can accurately detect the outer surface of the cable, so that the damage and cracks on the surface of the cable can be completely detected, and the problems existing in the high-voltage cable can be discovered and dealt with in time, thereby improving the safety and reliability of the use of the high-voltage cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0025] Figure 2 It is a schematic diagram of the cutaway structure of the present invention.
[0026] Figure 3 It is a schematic diagram of the cross-sectional structure of the present invention.
[0027] Figure 4 It is a schematic diagram of the cross-sectional structure between the support frame, the flipping and clamping assembly and the movable wiring assembly of the present invention.
[0028] Figure 5 It is a schematic diagram of the three-dimensional cross-sectional structure between the guide wheel and the cleaning detection component of the present invention.
[0029] Figure 6 It is a schematic diagram of the cross-sectional structure of the cleaning detection component of the present invention.
[0030] Figure 7 It is a schematic diagram of the cross-sectional structure between the mounting shell and the cleaning unit of the present invention.
[0031] Figure 8 It is a schematic diagram of the cross-sectional structure of the cleaning unit of the present invention.
[0032] Fig. 9 It is a schematic diagram of the cross-sectional structure between the installation shell and the drying unit of the present invention.
[0033] Fig.10 It is a schematic diagram of the cross-sectional structure between the mounting housing, the detection unit and the toggle unit of the present invention.
[0034] Fig.11 It is a schematic diagram of the cross-sectional structure between the limiting ring, the connecting rod and the limiting groove of the present invention.
[0035] Fig.12 It is a schematic diagram of the cross-sectional structure between the mounting housing and the toggle unit of the present invention.
[0036] Description of reference numerals: 1. support frame; 2. flipping and pressing assembly; 21. fixed column; 22. guide wheel; 23. flipping frame; 24. pressing roller; 25. flipping cylinder; 3. mobile wiring assembly; 31. mounting frame; 32. rotating screw rod; 33. sliding frame; 4. cleaning and detection assembly; 41. mounting shell; 42. cleaning unit; 421. fixed sleeve; 422. rotating sleeve; 423. driving motor; 424. driving gear; 425. ring gear; 426. cleaning roller; 4 27. High-pressure nozzle; 43. Drying unit; 431. Fixed cylinder; 432. Drying cylinder; 433. Scraper; 44. Detection unit; 441. Limiting ring; 442. Rotating ring; 443. Driving motor; 444. Driving gear; 445. Connecting gear; 446. Detection mechanism; 4461. Movable frame; 4462. Detection probe; 4463. Connecting rod; 4464. Limiting groove; 45. Toggle unit; 451. Guide sleeve; 452. Sealing ring; 453. Adjusting cylinder. DETAILED DESCRIPTION
[0037] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0038] See also Figure 1-12 A high-voltage cable winding device provided in an embodiment of the present invention includes a support frame 1, which is a trapezoidal structure. The interior of the support frame 1 is a hollow structure, and a positioning groove cooperating with a winding roller is arranged at the upper end of the support frame 1; and a flipping and clamping component 2, which is installed on the left side of the interior of the support frame 1, and the flipping and clamping component 2 is used to clamp and fix the wound high-voltage cable; two mobile wiring components 3, and the mobile wiring components 3 are symmetrically installed on the outside of the flipping and clamping components 2; a cleaning and detection component 4, which is installed between the lower ends of the two mobile wiring components 3, and the mobile wiring component 3 is used to drive the cleaning and detection component 4 to reciprocate horizontally, and the cleaning and detection component 4 is configured to clean and detect the transported high-voltage cable.
[0039] In the above technical scheme, the end of the high-voltage cable to be wound is passed through the cleaning and detection component 4 and then connected to the winding roller. The cleaning and detection component 4 is used to clean the surface of the high-voltage cable and detect the damaged part. The high-voltage cable is continuously wound and wound by the uniform rotation of the winding roller. The mobile wiring component 3 drives the cleaning and detection component 4 to reciprocate horizontally so that the high-voltage cable is evenly wound and arranged on the winding roller. The flipping and clamping component 2 can clamp and fix the wound high-voltage cable to prevent the wound high-voltage cable from loosening.
[0040] See also Figure 2-Figure 4 As shown, as the preferred technical solution of this embodiment, the flipping and clamping assembly 2 includes a fixed column 21, a guide wheel 22, a flipping frame 23, a clamping roller 24 and a flipping cylinder 25. The fixed column 21 is installed on the left side inside the support frame 1, and an annular slider is horizontally slidingly arranged on the fixed column 21, and the guide wheel 22 is installed on the annular slider. The flipping frame 23 is symmetrically installed on the fixed column 21, and a clamping roller 24 is installed between the upper ends of the flipping frame 23. The flipping cylinder 25 is installed between the inner wall of the support frame 1 and the middle part of the flipping frame 23 through a pin shaft.
[0041] In the above technical solution, the flipping cylinder 25 drives the clamping roller 24 through the flipping frame 23 to clamp the high-voltage cable wound on the winding roller to prevent the wound cable from loosening. The guide wheel 22 is used to guide the high-voltage cable to be wound. The guide wheel 22 can slide horizontally on the fixed column 21. When the mobile wiring component 3 drives the cleaning and detection component 4 to reciprocate horizontally, the guide wheel 22 can drive the high-voltage cable to be cleaned to move synchronously, thereby accurately guiding the high-voltage cable to avoid scratches on the high-voltage cable when winding.
[0042] It should be noted that the flipping cylinder 25 can adjust the flipping angle of the flipping frame 23. After the high-voltage cable is wound around the winding roller for one layer, the flipping cylinder 25 drives the clamping roller 24 to flip outward, so that the high-voltage cable can be accurately arranged layer by layer on the winding roller.
[0043] See also Figure 2-4 As shown, as a preferred technical solution of this embodiment, the mobile wiring assembly 3 includes a mounting frame 31, a rotating screw rod 32 and a sliding frame 33. The mounting frame 31 is installed on the flip frame 23. A through groove is provided in the middle of the mounting frame 31. The rotating screw rod 32 is installed in the through groove through a bearing. The sliding frame 33 is slidably arranged in the through groove. A threaded groove cooperating with the rotating screw rod 32 is provided in the middle of the sliding frame 33. The lower end of the sliding frame 33 is connected to the mounting shell 41.
[0044] In the above technical solution, when the winding roller is winding, in order to ensure that the high-voltage cable is evenly wound, the rotating screw 32 can drive the cleaning and detection component 4 to be horizontally adjusted through the sliding frame 33, so that the cable passing through the cleaning and detection component 4 can be accurately arranged layer by layer on the winding roller.
[0045] See also Figure 5-Figure 6 As shown, as a preferred technical solution of this embodiment, the cleaning and detecting component 4 includes an installation shell 41, a cleaning unit 42, a drying unit 43, a detecting unit 44 and a toggle unit 45. The installation shell 41 is installed at the lower end of the mobile wiring component 3. A cylindrical groove is arranged inside the installation shell 41. The cleaning unit 42 is installed at the lower end of the cylindrical groove, the drying unit 43 is installed at the middle part of the cylindrical groove, the detecting unit 44 is installed at the upper end of the cylindrical groove, and the toggle unit 45 is installed at the upper end of the installation shell 41. The high-voltage cable passes through the cleaning unit 42, the drying unit 43, the detecting unit 44 and the toggle unit 45 in sequence.
[0046] In the above technical scheme, when the high-voltage cable needs to be reeled up after use, impurities such as dirt and water stains may adhere to the outer surface of the high-voltage cable. The cleaning unit 42 can effectively clean and remove impurities such as dirt and water stains adhered to the outer surface of the high-voltage cable to prevent the impurities from affecting the service life of the cable. The drying unit 43 can dry the water stains on the surface of the cleaned high-voltage cable to prevent the interior of the high-voltage cable from being in a wet state after reeling, thereby avoiding accelerated aging of the cable insulation layer. The detection unit 44 can detect the outer surface of the high-voltage cable for manual subsequent processing to prevent the high-voltage cable from leaking electricity during subsequent use. The high-voltage cable after cleaning, drying and detection is discharged from the inside of the toggle unit 45 and arranged on the winding roller. When the toggle unit 45 is arranged at the end of the winding roller through the cable, the toggle unit 45 can rotate toward the end of the winding roller.
[0047] See also Figure 7-Figure 8 As shown, as a preferred technical solution of this embodiment, the cleaning unit 42 includes a fixed sleeve 421, a rotating sleeve 422, an active motor 423, an active gear 424, a ring gear 425, a cleaning roller 426 and a high-pressure nozzle 427. The fixed sleeve 421 is installed at the lower end of the cylindrical groove, and the rotating sleeve 422 is installed inside the fixed sleeve 421 through a bearing. The active motor 423 is installed on the mounting shell 41 through a motor seat, and the active gear 424 is installed on the output shaft of the active motor 423. The ring gear 425 is installed at the end of the rotating sleeve 422, and the ring gear 425 is meshed with the active gear 424. A conical groove is arranged inside the rotating sleeve 422, and grooves are evenly arranged on the inner wall of the conical groove. A cleaning roller 426 is installed in the groove through a bearing, and a high-pressure nozzle 427 is also installed on the inner wall of the conical groove. The high-pressure nozzle 427 and the cleaning roller 426 are staggered.
[0048] In the above technical solution, when the high-voltage cable to be cleaned passes through the inside of the rotating sleeve 422, since the high-voltage cable is in a taut state when being wound, the high-voltage cable will not have friction contact with the inner wall of the rotating sleeve 422. The active motor 423 drives the rotating sleeve 422 to rotate at a constant speed through gear transmission. The cleaning roller 426 on the inside of the rotating sleeve 422 can accurately and effectively clean the dirt and impurities adhered to the outer surface of the high-voltage cable. The high-pressure nozzle 427 is connected to the water pump so that the high-pressure nozzle 427 can flush the surface of the cable to ensure that the impurities on the high-voltage cable can be accurately removed to prevent the accumulation of impurities from affecting the subsequent use of the high-voltage cable.
[0049] See also Fig. 9 As shown, as the preferred technical solution of this embodiment, the drying unit 43 includes a fixed cylinder 431, a drying cylinder 432 and a scraper 433. The fixed cylinder 431 is installed in the middle of the cylindrical groove. The interior of the fixed cylinder 431 is a hollow structure. The drying cylinder 432 is installed in the interior of the fixed cylinder 431 through a bearing. A blast chamber is arranged between the drying cylinder 432 and the fixed cylinder 431. An air inlet pipe connected to the blast chamber is installed in the middle of the upper end of the mounting shell 41. Plug connectors are evenly arranged at the lower end of the drying cylinder 432. Sockets matching the plug connectors are evenly arranged on the rotating sleeve 422. The drying cylinder 432 rotates synchronously with the rotating sleeve 422. Scrapers 433 are evenly installed in the drying cylinder 432. The inner side of the scraper 433 is provided with flexible rubber that is close to the high-voltage cable.
[0050] In the above technical solution, the air inlet pipe is connected to the hot air source, and the hot air enters the blast chamber through the air inlet pipe. The hot air then passes through the drying cylinder 432 to evenly dry and heat the high-voltage cable to avoid water stains remaining on the high-voltage cable after cleaning. The scraper 433 can further scrape off the water stains on the surface of the high-voltage cable, improve the cleaning effect of the cable surface, prevent the inside of the cable from being in a humid environment after winding, and increase the service life of the cable.
[0051] It should be noted that there are multiple scrapers 433, and a drying channel is set between adjacent scrapers 433. When hot air is ejected through the nozzle, the hot air is discharged downward through the drying channel, which is beneficial to the drying of the high-voltage cable and can make the water stains flow downward to avoid the accumulation of water stains.
[0052] Continue reading Fig. 9 As shown, as a preferred technical solution of this embodiment, the drying cylinder 432 is evenly provided with spray holes, the spray holes are connected with the inside of the blast chamber, the spray holes are of a conical structure, and a flexible rubber sleeve is installed on the spray holes.
[0053] In the above technical solution, hot air is ejected inwardly through the spray hole, so that the hot air can accurately heat and dry the outer side of the high-voltage cable, and the flexible rubber sleeve can play a protective role to prevent accumulated water stains from entering the blast chamber through the spray hole.
[0054] See also Fig.10 As shown, as the preferred technical solution of this embodiment, the detection unit 44 includes a limit ring 441, a rotating ring 442, a driving motor 443, a driving gear 444, a connecting gear 445 and a detection mechanism 446, the limit ring 441 is symmetrically installed on the upper end of the inner part of the cylindrical groove, the rotating ring 442 is installed between the limit rings 441 through bearings, an annular groove is arranged on the outer side surface of the rotating ring 442, and a connecting gear 445 is installed on the annular groove, the driving motor 443 is installed on the mounting shell 41 through the motor seat, the driving gear 444 is installed on the output shaft of the driving motor 443, the driving gear 444 is meshed with the connecting gear 445, the inner concave surface of the rotating ring 442 is evenly provided with rectangular grooves, and the detection mechanism 446 is installed in the rectangular groove.
[0055] In the above technical solution, the driving motor 443 drives the rotating ring 442 to rotate at a uniform speed through gear meshing. The detection mechanism 446 on the rotating ring 442 can intermittently contact the outer side of the cable. The detection mechanism 446 can then accurately detect defects such as damage and cracks on the cable surface, which is convenient for manual repair of damage and cracks on the high-voltage cable, prevents leakage of the high-voltage cable during subsequent use, and avoids safety hazards of the high-voltage cable. Through the accurate detection of the high-voltage cable by the detection mechanism 446, problems with the high-voltage cable can be discovered and dealt with in a timely manner, thereby improving the safety and reliability of the use of the high-voltage cable.
[0056] Continue reading Figure 10-11 As shown, as a preferred technical solution of this embodiment, the detection mechanism 446 includes a movable frame 4461, a detection probe 4462, a connecting rod 4463 and a limiting groove 4464, the movable frame 4461 is slidably arranged in the rectangular groove, a spring is arranged between the inner side of the movable frame 4461 and the rectangular groove, the detection probe 4462 is evenly arranged on the outer surface of the movable frame 4461, the limiting groove 4464 is arranged on the inner side of the limiting ring 441, and trapezoidal blocks are evenly arranged on the limiting groove 4464, a connecting rod 4463 is installed at the end of the movable frame 4461, the connecting rod 4463 passes through the rotating ring 442 and extends into the limiting groove 4464, and the connecting rod and the trapezoidal block are squeezed together.
[0057] In the above technical solution, the rotating ring 442 can drive the movable frame 4461 to rotate synchronously. The movable frame 4461 is slidably set in the limit groove 4464 through the connecting rod 4463. When the connecting rod 4463 contacts the trapezoidal block inside the limit groove 4464, the trapezoidal block drives the movable frame 4461 to be pushed inward through the connecting rod 4463, and the multiple detection probes 4462 on the inner side of the movable frame 4461 can then accurately contact the cable surface, and then the detection probe 4462 detects the cable in a manner of intermittently contacting the surface of the high-voltage cable, and accurately detects the cable surface through the deformation of the detection probe 4462.
[0058] It should be noted that the detection probes 4462 on the movable frame 4461 are connected to the same conductive diaphragm. When the deformation amounts of multiple detection probes 4462 are the same, it indicates that the surface of the high-voltage cable is intact. If multiple detection probes 4462 are concave, it indicates that the surface of the high-voltage cable is damaged. At this time, manual inspection of the cable surface is required. If multiple detection probes 4462 are protruding outward, it indicates that there may be impurities on the cable surface, and the cleaning effect of the high-voltage cable needs to be further improved.
[0059] It should also be noted that the end of the detection probe 4462 is made of hard plastic material and has a smooth curved surface. The detection probe 4462 will not always be in contact with the cable deformation layer, thereby preventing the detection probe 4462 from being deformed and damaged when it is extended into the damaged part of the cable surface, thereby ensuring the subsequent detection effect of the detection probe 4462.
[0060] See also Fig.12 As shown, as a preferred technical solution of this embodiment, the toggle unit 45 includes a guide sleeve 451, a sealing ring 452 and an adjusting cylinder 453. The guide sleeve 451 is arranged on the upper end of the mounting shell 41, and the upper and lower ends of the guide sleeve 451 are connected to the mounting shell 41 through a pin shaft. The guide sleeve 451 has a conical hollow structure, and a sealing ring 452 is arranged between the guide sleeve 451 and the end of the mounting shell 41. The adjusting cylinder 453 is installed on the front and rear sides of the cylindrical groove through a pin shaft, and the adjusting cylinder 453 is connected to the guide sleeve 451 through a pin shaft.
[0061] In the above technical solution, after the high-voltage cable inspection is completed, the cable extends outward through the guide sleeve 451, and the guide sleeve 451 plays a role in guiding the cable. When the cable is arranged at the end of the winding roller, since the cleaning detection component 4 has a certain wide bandwidth, the cable cannot be arranged at the end of the winding roller. At this time, the two adjusting cylinders 453 start to work, one adjusting cylinder 453 moves inward and the other adjusting cylinder 453 moves outward, and then the guide sleeve 451 will deflect, and the guide sleeve 451 will deflect to one side of the end of the winding roller. The guide sleeve 451 can then accurately lead the cable to the end of the winding roller, so that the cable can be evenly and accurately arranged on the winding roller.
[0062] In addition, the present invention also provides a winding method of a high-voltage cable winding device, and the winding method of the high-voltage cable winding device specifically comprises the following steps:
[0063] S1. Cable cleaning and testing: The end of the high-voltage cable to be wound is passed through the cleaning and testing component 4 and connected to the winding roller. The cleaning and testing component 4 is used to clean the surface of the high-voltage cable and detect damaged parts;
[0064] S2. Cable winding and reeling: Fix the cable end on the reel and continuously reel and reel the high-voltage cable by rotating the reel at a uniform speed;
[0065] S3, mobile cable wiring: the mobile wiring assembly 3 drives the cleaning and detection assembly 4 to reciprocate horizontally, so that the high-voltage cable is evenly wound and arranged on the winding roller;
[0066] S4. Cable crimping and fixing: The flipping and clamping assembly 2 can clamp and fix the wound high-voltage cable to prevent the wound high-voltage cable from loosening.
[0067] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A high voltage cable winding device, characterized in that: include: The support frame (1) has a trapezoidal structure, the interior of the support frame (1) is a hollow structure, and the upper end of the support frame (1) is provided with a positioning groove that cooperates with the winding roller; and A flipping and pressing assembly (2) is installed on the left side inside the support frame (1), and the flipping and pressing assembly (2) is used to press and fix the wound high-voltage cable; There are two movable wiring components (3), and the movable wiring components (3) are symmetrically installed on the outside of the flipping and pressing components (2); A cleaning detection component (4) is installed between the lower ends of the two movable wiring components (3), the movable wiring component (3) is used to drive the cleaning detection component (4) to move horizontally back and forth, and the cleaning detection component (4) is configured to perform cleaning detection on the transported high-voltage cable; The cleaning and detecting component (4) comprises a mounting shell (41), a cleaning unit (42), a drying unit (43), a detecting unit (44) and a toggle unit (45); the mounting shell (41) is mounted at the lower end of the mobile wiring component (3); a cylindrical groove is arranged inside the mounting shell (41); a cleaning unit (42) is mounted at the lower end of the cylindrical groove; a drying unit (43) is mounted at the middle of the cylindrical groove; a detecting unit (44) is mounted at the upper end of the cylindrical groove; and a toggle unit (45) is mounted at the upper end of the mounting shell (41); the high-voltage cable passes through the cleaning unit (42), the drying unit (43), the detecting unit (44) and the toggle unit (45) in sequence; The cleaning unit (42) comprises a fixed sleeve (421), a rotating sleeve (422), an active motor (423), an active gear (424), a ring gear (425), a cleaning roller (426) and a high-pressure nozzle (427); the fixed sleeve (421) is installed at the lower end of the cylindrical groove; the rotating sleeve (422) is installed inside the fixed sleeve (421) via a bearing; the active motor (423) is installed on the mounting housing (41) via a motor seat; the active motor (423) A driving gear (424) is installed on the output shaft of the rotating sleeve (423), a ring gear (425) is installed on the end of the rotating sleeve (422), the ring gear (425) is meshed with the driving gear (424), a conical groove is arranged inside the rotating sleeve (422), grooves are evenly arranged on the inner wall of the conical groove, a cleaning roller (426) is installed in the groove through a bearing, a high-pressure nozzle (427) is also installed on the inner wall of the conical groove, and the high-pressure nozzle (427) and the cleaning roller (426) are arranged alternately; The drying unit (43) comprises a fixed cylinder (431), a drying cylinder (432) and a scraper (433). The fixed cylinder (431) is installed in the middle of the cylindrical groove. The interior of the fixed cylinder (431) is a hollow structure. The drying cylinder (432) is installed in the interior of the fixed cylinder (431) through a bearing. An air blast chamber is arranged between the drying cylinder (432) and the fixed cylinder (431). An air inlet pipe connected to the air blast chamber is installed in the middle of the upper end of the installation shell (41). Plug connectors are evenly arranged at the lower end of the drying cylinder (432). Plug holes matching the plug connectors are evenly arranged on the rotating sleeve (422). The drying cylinder (432) rotates synchronously with the rotating sleeve (422). The scraper (433) is evenly installed in the interior of the drying cylinder (432). The inner side of the scraper (433) is provided with flexible rubber that is in close contact with the high-voltage cable.
2. A high voltage cable winding device according to claim 1, characterized in that: The flipping and clamping assembly (2) comprises a fixed column (21), a guide wheel (22), a flipping frame (23), a clamping roller (24) and a flipping cylinder (25); a fixed column (21) is installed on the left side of the support frame (1); an annular slider is horizontally slidably arranged on the fixed column (21); a guide wheel (22) is installed on the annular slider; a flipping frame (23) is symmetrically installed on the fixed column (21); a clamping roller (24) is installed between the upper ends of the flipping frame (23); and a flipping cylinder (25) is installed between the inner wall of the support frame (1) and the middle part of the flipping frame (23) via a pin shaft.
3. A high voltage cable winding device according to claim 2, characterized in that: The mobile wiring assembly (3) comprises a mounting frame (31), a rotating screw rod (32) and a sliding frame (33); the mounting frame (31) is mounted on the flip frame (23); a through slot is arranged in the middle of the mounting frame (31); a rotating screw rod (32) is mounted in the through slot via a bearing; a sliding frame (33) is slidably arranged in the through slot; a threaded groove cooperating with the rotating screw rod (32) is arranged in the middle of the sliding frame (33); and the lower end of the sliding frame (33) is connected to the mounting shell (41).
4. A high voltage cable winding device according to claim 1, characterized in that: The drying cylinder (432) is evenly provided with spray holes, the spray holes are connected to the inside of the blast chamber, the spray holes are of a conical structure, and a flexible rubber sleeve is installed on the spray holes.
5. A high voltage cable winding device according to claim 1, characterized in that: The detection unit (44) comprises a limit ring (441), a rotating ring (442), a driving motor (443), a driving gear (444), a connecting gear (445) and a detection mechanism (446); the limit ring (441) is symmetrically installed at the upper end of the inner part of the cylindrical groove; the rotating ring (442) is installed between the limit rings (441) via a bearing; an annular groove is arranged on the outer surface of the rotating ring (442); a connecting gear (445) is installed on the annular groove; the driving motor (443) is installed on the mounting shell (41) via a motor seat; a driving gear (444) is installed on the output shaft of the driving motor (443); the driving gear (444) is meshed with the connecting gear (445); rectangular grooves are evenly arranged on the inner concave surface of the rotating ring (442); and the detection mechanism (446) is installed in the rectangular groove.
6. A high voltage cable winding device according to claim 5, characterized in that: The detection mechanism (446) comprises a movable frame (4461), a detection probe (4462), a connecting rod (4463) and a limiting groove (4464); the movable frame (4461) is slidably arranged in the rectangular groove; a spring is arranged between the inner side of the movable frame (4461) and the rectangular groove; the detection probe (4462) is evenly arranged on the outer side of the movable frame (4461); the limiting groove (4464) is arranged on the inner side of the limiting ring (441); the limiting groove (4464) is evenly arranged with trapezoidal blocks; a connecting rod (4463) is installed at the end of the movable frame (4461); the connecting rod (4463) passes through the rotating ring (442) and extends into the limiting groove (4464); the connecting rod and the trapezoidal block are squeezed and fitted.
7. A high voltage cable winding device according to claim 1, characterized in that: The toggle unit (45) comprises a guide sleeve (451), a sealing ring (452) and an adjusting cylinder (453); the upper end of the mounting shell (41) is provided with a guide sleeve (451); the upper and lower ends of the guide sleeve (451) are connected to the mounting shell (41) via a pin shaft; the guide sleeve (451) is a conical hollow structure; a sealing ring (452) is provided between the guide sleeve (451) and the end of the mounting shell (41); the adjusting cylinder (453) is installed on the front and rear sides of the cylindrical groove via a pin shaft; the adjusting cylinder (453) is connected to the guide sleeve (451) via a pin shaft.
8. A winding method of a high-voltage cable winding device, comprising a high-voltage cable winding device as claimed in any one of claims 1 to 7, characterized in that: The winding method comprises the following steps: S1. Cable cleaning and testing: the end of the high-voltage cable to be wound is passed through the cleaning and testing component (4) and then connected to the winding roller. The cleaning and testing component (4) is used to clean the surface of the high-voltage cable and to detect damaged parts; S2. Cable winding and reeling: Fix the cable end on the reel and continuously reel and reel the high-voltage cable by rotating the reel at a uniform speed; S3, mobile cable wiring: the mobile wiring component (3) drives the cleaning and detection component (4) to move back and forth horizontally, so that the high-voltage cable is evenly wound and arranged on the winding roller; S4. Cable crimping and fixing: The flipping and clamping assembly (2) can clamp and fix the wound high-voltage cable to prevent the wound high-voltage cable from loosening.
Citation Information
Patent Citations
High-voltage cable winding device
CN118515142A
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CN117169284A
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CN212049725U
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