Method and device for manufacturing wave-wound flat wire stator wire row

Abstract

The invention discloses a method and a device for manufacturing a wave-wound flat wire stator wire row, and relates to the technical field of new energy automobile driving wave-wound flat wire motor production and manufacturing. Continuous wave winding wires are woven into two columns of continuous wave winding wires in pairs; sequentially weaving the continuous wave winding wires until twelve columns of continuous wave winding wires are formed, and clamping the upper and lower crown sides of the wire row by adopting a continuous wave winding whole wire mold for positioning and shaping; according to the invention, the manufacturing problem of a continuous wave winding flat wire stator wire bar process of a new-generation flat wire motor is effectively solved, high automation is realized, manual intervention is greatly reduced, the production efficiency is improved, the manufacturing process is optimized, and unnecessary steps and waiting time are reduced; according to the device, high-precision mechanical parts and an advanced control system are adopted, it can be ensured that winding of the flat wire bar is more accurate, position errors are smaller, the product quality is improved, meanwhile, the device can easily adapt to stator iron cores of different specifications and sizes by adjusting parameters and replacing part of parts, and higher adaptability is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of manufacturing wave-wound flat wire motors for driving new energy vehicles, and in particular to a method and device for manufacturing wave-wound flat wire stator coils. Background Art

[0002] With the rapid iterative development of new energy vehicles, the performance requirements for drive motors are becoming increasingly higher. As a result, a new type of armature winding structure for flat wire motors has emerged, developing from conventional hairpin motors to a new generation of continuous wave winding motors.

[0003] Conventional hairpin stators do not require braiding, and the wires are directly inserted after forming. The new generation of continuous wave winding motor stators use the braiding process for the first time. According to the characteristics of the wave winding stator, during the braiding forming process, the stator winding method has a great influence on the braiding method, the cross arrangement method is complex, and it is difficult to achieve automation. It is necessary to consider how to avoid damage to the copper wire paint and improve the accuracy of the braiding line position. In response to the product production problems that arise in the forming of the stator wire row of the new generation of continuous wave winding motors, the market urgently needs a method and device for manufacturing wave-wound flat wire stator wire rows to meet the production needs of the new generation of flat wire continuous wave winding motors. Summary of the invention

[0004] The purpose of the present invention is to provide a method and device for manufacturing wave-wound flat wire stator wire rows, so as to solve the problems raised in the above background technology that according to the characteristics of the wave winding stator, during the wire forming process, the stator winding method has a great influence on the wire braiding method, the cross arrangement method is complicated, and automation is difficult to achieve.

[0005] To achieve the above object, the present invention provides the following technical solution: A method for manufacturing a wave-wound flat wire stator row, comprising the following steps:

[0006] Step 1: Weave the bent continuous wave windings in pairs according to the line sequence requirements to form two rows of continuous wave windings;

[0007] Step 2: Using the continuous wave winding flat wire weaving method of step 1, weave the continuous wave winding wires again in sequence until twelve rows of continuous wave winding wires are formed, thereby completing the formation of the flat wire stator continuous wave winding wire row;

[0008] Step 3: Use a continuous wave winding whole line mold to clamp the upper and lower crown sides of the wire row for positioning and shaping. Multiple continuous wave winding whole line molds are arranged in groups at equal distances.

[0009] In the device using the above-mentioned method for manufacturing a wave-wound flat wire stator coil, the continuous wave winding in step one is divided into a fixed coil and a movable coil, a rotating assembly is used to clamp and fix one side of the fixed coil, and a rotating assembly, a rotating assembly and a rotating assembly are used to clamp the side of the movable coil away from the fixed coil; the rotating assembly, the rotating assembly and the rotating assembly all include a plurality of copper wire clamping rotating assemblies; the rotating assembly includes a plurality of copper wire clamping assemblies.

[0010] Preferably, the copper wire clamping rotating assembly comprises two support blocks, and a rotating shaft is commonly provided on the two support blocks, and a rotating motor is provided at one end of the rotating shaft, three clamping seats are provided on the rotating shaft between the two support blocks, and a push-pull cylinder is provided at the middle of the bottom of the rotating shaft; the copper wire clamping assembly comprises two support blocks, and a support frame is commonly provided on the two support blocks, and three clamping seats are provided on the top surface of the support frame between the two support blocks.

[0011] Preferably, the clamping seat includes a clamping support block, a clamping seat support rod extending vertically upward is arranged at the center of the top surface of the clamping support block, the top surface of the clamping seat support rod is hinged with a clamping block through a rotating axis, and the clamping block is provided with a clamping spring between one side of the clamping seat support rod and the top surface of the clamping support block, and the clamping spring is driven so that the flat copper wire is clamped between the other end of the clamping block and the top surface of the clamping support block.

[0012] Using the above-mentioned method and device for manufacturing wave-wound flat wire stator coils, weaving the fixed coils and the movable coils comprises the following steps:

[0013] Step A: Multiple clamping seats on multiple copper wire clamping assemblies in the rotating assembly clamp the fixed wire row together, and the clamping seats clamp one side of the fixed wire row; one side of the movable wire row is clamped and fixed by the rotating assembly, the rotating assembly and the rotating assembly;

[0014] Step B: The rotating assembly clamps the movable wire row and twists it upwards, the rotating assembly clamps the movable wire row and twists it downwards, and the rotating assembly clamps the movable wire row and twists it upwards;

[0015] Step C: The mobile wire row is inserted into the fixed wire row as a whole, the rotating assembly clamps the mobile wire row and twists it back to its original position, the rotating assembly clamps the mobile wire row and twists it back to its original position, and the rotating assembly clamps the mobile wire row and twists it back to its original position, so that the fixed wire row and the mobile wire row are arranged in place;

[0016] Step D: Insert the mobile cable row into the fixed cable row;

[0017] Step E: The device is reset to complete the two-row continuous wave winding formation.

[0018] The device adopts the above-mentioned method for manufacturing a wave-wound flat wire stator row, wherein the continuous wave winding in step one is divided into a first continuous wave winding and a second continuous wave winding; the fixed ends of the first continuous wave winding and the second continuous wave winding are commonly connected to a first fixed seat, the movable end of the first continuous wave winding is connected to a second fixed seat, the movable end of the second continuous wave winding is connected to a third fixed seat, the second fixed seat is installed on a first rotating gear through a first driving screw, the third fixed seat is installed on a second rotating gear through a second driving screw, the first rotating gear and the second rotating gear are arranged in the same plane and an intermediate gear is meshed and connected between the two rotating gears, a vertical driving shaft is arranged at the axis center of the intermediate gear, a first driven wheel is arranged at the bottom end of the driving shaft, the first driven wheel is meshed and connected to the first driving gear, the axis center of the first driving gear is connected to There is a driving motor; the driving shaft is provided with a second main gear above the first driving gear, the second main gear is meshed and connected with the second driven gear, the second driven gear is arranged above the first driven wheel and coaxially therewith, a rotating seat sleeved on the outer side of the driving shaft is arranged above the second driven gear, a disc sleeved on the outer side of the driving shaft is arranged on the top surface of the rotating seat, and a bearing is arranged between the driving shaft and the disc; two connecting shafts coaxial with the first rotating gear and the second rotating gear are respectively arranged on the disc through the bearing, and the two connecting shafts are respectively connected with the first rotating gear and the second rotating gear; a first bevel gear is coaxially arranged on the top surface of the intermediate gear, the first driving screw rod and the second driving screw rod are connected into one by a connecting rod and a second bevel gear is arranged on the connecting rod, and the first bevel gear and the second bevel gear are meshed and connected at a right angle.

[0019] The method and device for manufacturing the wave-wound flat wire stator line row are used to weave the first continuous wave winding and the second continuous wave winding, including the following steps:

[0020] Step a: The driving motor drives the first driving gear to rotate through the driving shaft, the first driving gear drives the first driven gear to rotate, the first driven gear is connected to the intermediate gear through the driving shaft to drive the first rotating gear and the second rotating gear to rotate, so as to achieve the torsion of the first continuous wave winding and the second continuous wave winding;

[0021] Step b: The driving shaft is fixedly connected to the first bevel gear, driving the second bevel gear to rotate, the second bevel gear drives the first drive screw and the second drive screw to rotate, the second fixed seat is fixed on the first drive screw, and the third fixed seat is fixed on the second drive screw, so that the first continuous wave winding and the second continuous wave winding are crossed

[0022] Step c: The driving motor drives the second driving gear to rotate through the driving shaft, the second driving gear drives the second driven gear to rotate, the second driven gear is connected to the disc through the rotating seat, the disc drives the first rotating gear and the second rotating gear to rotate proportionally through the connecting shaft, so as to realize the offset of the first continuous wave winding and the second continuous wave winding.

[0023] The device using the above-mentioned method for manufacturing wave-wound flat wire stator row adopts the continuous wave-wound whole wire mold in step three, which includes three mutually parallel guide shafts with locking nuts at both ends thereof, and an upper plate, a lower plate, and a middle plate are respectively provided at the upper and lower ends and the middle of the three guide shafts, and a spacer sleeve is provided on the outer side of the guide shaft between the upper plate, the lower plate, and the middle plate, and a compression spring is provided between the locking nut and the upper plate or the lower plate close thereto, and a clamping mold is respectively provided at the bottom of the upper plate and the lower plate, and a supporting mold is provided at the bottom of the clamping mold; a handle in opposite directions is respectively provided on the upper plate and the lower plate, and two buckles in opposite directions and respectively matching the two handles are provided on the top surface of the middle plate.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. The method and device for manufacturing wave-wound flat wire stator wire arrays provided by the present invention can effectively solve the difficult problem of manufacturing process of continuous wave-wound flat wire stator wire arrays of new generation flat wire motors. The previous technology may rely on manual operation in some links, resulting in limited production speed and prone to human errors;

[0026] 2. The present invention realizes a high degree of automation, greatly reduces manual intervention, and improves production efficiency. The new method optimizes the manufacturing process and reduces unnecessary steps and waiting time;

[0027] 3. The device of the present invention adopts high-precision mechanical components and advanced control systems, which can ensure that the winding of the flat wire row is more accurate and the position error is smaller, which makes the electrical performance of the stator row more stable and improves the quality of the product. At the same time, it can easily adapt to stator cores of different specifications and sizes by adjusting parameters and replacing some components, and has stronger adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the forming process of the continuous wave wound flat wire stator wire row;

[0029] Figure 2 Method 1 for forming a continuous wave wound flat wire stator line;

[0030] Figure 3 It is a schematic diagram of the copper wire clamping and rotating assembly;

[0031] Figure 4 It is a schematic diagram of the copper wire clamping assembly;

[0032] Figure 5 It is a front view of the continuous wave winding line clamping seat device;

[0033] Figure 6 Method 2 for forming the stator wire row of continuous wave wound flat wire;

[0034] Figure 7 It is a schematic diagram of the action positions of the continuous wave winding flat wire stator wire row forming method 2;

[0035] Figure 8 Rapid shaping die device for continuous wave winding Figure 1 ;

[0036] Fig. 9 Rapid shaping die device for continuous wave winding Figure 2 ;

[0037] Fig.10 for Fig. 9 A magnified view of A in FIG.

[0038] Fig.11 Front view of the continuous wave winding rapid shaping die;

[0039] Fig.12 for Fig.11 A cross-sectional view of BB in FIG.

[0040] In the figure: rotating assembly 11, rotating assembly 12, rotating assembly 13, rotating assembly 14, copper wire clamping rotating assembly 15, supporting block 151, rotating shaft 152, rotating motor 153, clamping seat 154, clamping support block 1541, clamping seat support rod 1542, clamping block 1543, clamping spring 1544, push-pull cylinder 155, copper wire clamping assembly 16, supporting frame 161, first fixed seat 21, second fixed seat 22, third fixed seat 23, first driving screw 24, first rotating gear 25, second driving screw 26, second rotating gear 27, intermediate gear 28, driving shaft 29, first driven gear 210, first driving gear 211, driving shaft 212, driving motor 213, second main gear 214, second driven gear 215, rotating seat 216, disc 217, connecting shaft 218, first bevel gear 219, second bevel gear 220, guide shaft 31, upper plate 32, lower plate 33, middle plate 34, spacer 35, locking nut 36, compression spring 37, clamping mold 38, supporting mold 39, handle 310, buckle 311. DETAILED DESCRIPTION

[0041] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings and specific embodiments.

[0042] Please refer to Figure 1-12 , Figure 1 This is a schematic diagram of the forming process of the continuous wave wound flat wire stator wire row; Figure 2 Method 1 for forming a continuous wave wound flat wire stator line; Figure 3 It is a schematic diagram of the copper wire clamping and rotating assembly; Figure 4 It is a schematic diagram of the copper wire clamping assembly; Figure 5 It is a front view of the continuous wave winding line clamping seat device; Figure 6 Method 2 for forming the stator wire row of continuous wave wound flat wire; Figure 7 It is a schematic diagram of the action positions of the continuous wave winding flat wire stator wire row forming method 2; Figure 8 Rapid shaping die device for continuous wave winding Figure 1 ; Fig. 9 Rapid shaping die device for continuous wave winding Figure 2 ; Fig.10 for Fig. 9 A magnified view of A in FIG. Fig.11 Front view of the continuous wave winding rapid shaping die; Fig.12 for Fig.11 Cross-sectional view of BB in FIG.

[0043] The present invention provides a method for manufacturing a wave-wound flat wire stator row, comprising the following steps:

[0044] Step 1: weave the bent continuous wave windings together in pairs according to the line sequence requirements to form two rows of continuous wave windings;

[0045] Step 2: Using the continuous wave winding flat wire weaving method of step 1, weaving the continuous wave winding wires again in sequence until twelve rows of continuous wave winding wires are formed, thereby completing the formation of the flat wire stator continuous wave winding wire row;

[0046] Step 3: Use a continuous wave winding whole line mold to clamp the upper and lower crown sides of the wire row for positioning and shaping. Multiple continuous wave winding whole line molds are arranged in groups at equal distances.

[0047] Embodiment 1:

[0048] In step one, the continuous wave windings compiled in pairs according to the line sequence requirements are divided into fixed line rows and movable line rows, and a rotating component 14 is used to clamp and fix one side of the fixed line row, while a rotating component 11, a rotating component 12 and a rotating component 13 are used to clamp and fix the side of the movable line row away from the fixed line row; the rotating components 11, 12 and 13 each include a plurality of copper wire clamping rotating components 15; the rotating component 14 includes a plurality of copper wire clamping components 16.

[0049] The copper wire clamping rotating assembly 15 includes two support blocks 151, and a rotating shaft 152 is commonly provided on the two support blocks 151, and a rotating motor 153 is provided at one end of the rotating shaft 152, three clamping seats 154 are provided on the rotating shaft 53 between the two support blocks 151, and a push-pull cylinder 155 is provided at the middle of the bottom of the rotating shaft 53; the copper wire clamping assembly 16 includes two support blocks 151, and a support frame 161 is commonly provided on the two support blocks 151, and three clamping seats 154 are provided on the top surface of the support frame 161 between the two support blocks 151.

[0050] The clamping seat 154 includes a clamping support block 1541, a clamping seat support rod 1542 extending vertically upward is arranged at the center of the top surface of the clamping support block 1541, and a clamping block 1543 is hingedly arranged on the top surface of the clamping seat support rod 1542 through a rotating axis. The clamping block 1543 is provided with a clamping spring 1544 between one side of the clamping seat support rod 1542 and the top surface of the clamping support block 1541, and the clamping spring 1544 is driven so that the flat copper wire is clamped between the other end of the clamping block 1543 and the top surface of the clamping support block 1541.

[0051] The method of using the above device to weave the fixed wire row and the movable wire row includes the following steps:

[0052] Step A: The multiple clamping seats 154 on the multiple copper wire clamping assemblies 16 in the rotating assembly 14 clamp the fixed wire row together, and the clamping seats 154 clamp one side of the fixed wire row to fix the fixed wire row; the rotating assembly 11, the rotating assembly 12 and the rotating assembly 13 are used to clamp and fix the wire row on one side of the movable wire row;

[0053] Step B: the rotating assembly 11 clamps the moving wire array and twists it upward, the rotating assembly 12 clamps the moving wire array and twists it downward, and the rotating assembly 13 clamps the moving wire array and twists it upward, so as to reserve weaving space for the moving wire array;

[0054] Step C: The mobile wire row is inserted into the fixed wire row as a whole, the rotating assembly 11 clamps the mobile wire row and twists it back to its original position, the rotating assembly 12 clamps the mobile wire row and twists it back to its original position, and the rotating assembly 13 clamps the mobile wire row and twists it back to its original position, so that the fixed wire row and the mobile wire row are arranged in place;

[0055] Step D: Insert the mobile cable row into the fixed cable row;

[0056] Step E: The device is reset to complete the two-row continuous wave winding formation.

[0057] Embodiment 2:

[0058] In step 1, the continuous wave windings prepared in pairs according to the line sequence requirements are divided into a first continuous wave winding and a second continuous wave winding; the fixed ends of the first continuous wave winding and the second continuous wave winding are commonly connected to a first fixed seat 21, the movable end of the first continuous wave winding is connected to a second fixed seat 22, and the movable end of the second continuous wave winding is connected to a third fixed seat 23, the second fixed seat 22 is mounted on a first rotating gear 25 through a first driving screw 24, and the third fixed seat 23 is mounted on a second rotating gear 27 through a second driving screw 26, the first rotating gear 25 and the second rotating gear 27 are arranged in the same plane and an intermediate gear 28 is meshedly connected between the two rotating gears, a vertical driving shaft 29 is arranged at the axis center of the intermediate gear 28, a first driven wheel 10 is arranged at the bottom end of the driving shaft 29, the first driven wheel 10 is meshedly connected with a first driving gear 211, and a driving motor 213 is connected to the axis center of the first driving gear 211 through a driving shaft 212;

[0059] The driving shaft 212 is provided with a second main gear 214 above the first driving gear 211, and the second main gear 214 is meshedly connected with a second driven gear 215. The second driven gear 215 is provided above the first driven wheel 10 and is coaxially arranged therewith. A rotating seat 216 sleeved on the outer side of the driving shaft 29 is provided above the second driven gear 215, and a disc 217 sleeved on the outer side of the driving shaft 29 is provided on the top surface of the rotating seat 216, and a bearing is provided between the driving shaft 29 and the disc 217; two connecting shafts 218 coaxial with the first rotating gear 25 and the second rotating gear 27 are also provided on the disc 217 through bearings, and the two connecting shafts 218 are connected to the first rotating gear 25 and the second rotating gear 27 respectively;

[0060] A first bevel gear 219 is coaxially arranged on the top surface of the intermediate gear 28, the first drive screw 24 and the second drive screw 26 are connected into one body through a connecting rod and a second bevel gear 220 is arranged on the connecting rod, and the first bevel gear 219 and the second bevel gear 220 are meshed and connected at right angles.

[0061] The above method of weaving the first continuous wave winding and the second continuous wave winding comprises the following steps:

[0062] Step a: The first fixed seat 21 fixes the fixed ends of the first continuous wave winding and the second continuous wave winding, the second fixed seat 22 fixes the movable end of the first continuous wave winding, and the third fixed seat 23 fixes the movable end of the second continuous wave winding; the driving motor 213 drives the first driving gear 211 to rotate through the driving shaft 212, the first driving gear 211 drives the first driven gear 210 to rotate, the first driven gear 210 is connected to the intermediate gear 28 through the driving shaft 29 to drive the first rotating gear 25 and the second rotating gear 27 to rotate, thereby realizing the torsion of the first continuous wave winding and the second continuous wave winding;

[0063] Step b: The driving shaft 29 is fixedly connected to the first bevel gear 219, driving the second bevel gear 220 to rotate, and the second bevel gear 220 drives the first drive screw 24 and the second drive screw 26 to rotate, the second fixed seat 22 is fixed on the first drive screw 24, and the third fixed seat 23 is fixed on the second drive screw 26, so that the first continuous wave winding and the second continuous wave winding are crossed.

[0064] Step c: The driving motor 213 drives the second driving gear 14 to rotate via the driving shaft 212, and the second driving gear 14 drives the second driven gear 215 to rotate. The second driven gear 215 is connected to the disk 217 via the rotating seat 216, and the disk 217 drives the first rotating gear 25 and the second rotating gear 27 to rotate proportionally via the connecting shaft 218, thereby realizing the offset of the first continuous wave winding and the second continuous wave winding.

[0065] The continuous wave winding full-line mold used in step three includes three mutually parallel guide shafts 31, and an upper plate 32, a lower plate 33, and a middle plate 34 are respectively arranged at the upper and lower ends and the middle of the three guide shafts 31, and a spacer 35 is sleeved on the outer side of the guide shaft 31 between the upper plate 32, the lower plate 33, and the middle plate 34 for tightening the upper plate 32 and the lower plate 33, and locking nuts 36 are arranged at both ends of the three guide shafts 31, and a compression spring 37 is arranged between the locking nuts 36 and the upper plate 32 or the lower plate 33 close thereto, and a clamping mold 38 is respectively arranged at the bottom of the upper plate 32 and the lower plate 33, and the clamping mold 38 is arranged at the bottom of the upper plate 32 and the lower plate 33. A supporting mold 39 is provided at the bottom of the mold 38, and the upper and lower crown sides of the wire row can be clamped by the coordinated use of the clamping mold 38 and the supporting mold 39; a handle 310 in opposite directions is provided on the upper plate 32 and the lower plate 33 respectively, and two buckles 311 in opposite directions are provided on the top surface of the middle plate 34, and the two buckles 311 are matched with the two handles 310 respectively; when in use, the handle 310 is pulled onto the buckle 311, and the compression spring 37 is compressed to realize the positioning and shaping of the wave-wound flat wire stator wire row. When the buckle 311 is released, the compression spring 37 pushes the upper plate 32 and the lower plate 33 to realize the reset of the continuous wave winding whole wire mold.

[0066] The method and device for manufacturing wave-wound flat wire stator coils provided by the present invention can effectively solve the difficult problem of the process manufacturing of continuous wave-wound flat wire stator coils of a new generation of flat wire motors. Previous technologies may rely on manual operation in some links, resulting in limited production speed and prone to human errors; the present invention achieves a high degree of automation, greatly reduces manual intervention, and improves production efficiency. The new method optimizes the manufacturing process and reduces unnecessary steps and waiting time; the device of the present invention adopts high-precision mechanical components and advanced control systems, which can ensure that the winding of the flat wire coils is more accurate and the position error is smaller, which makes the electrical performance of the stator coils more stable and improves the quality of the product. At the same time, by adjusting parameters and replacing some components, it can easily adapt to stator cores of different specifications and sizes, and has stronger adaptability.

[0067] Although the embodiments of the present invention have been shown and described, it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, it can be understood by ordinary technicians in this field that all other embodiments obtained by making various changes, modifications, substitutions and variations to these embodiments without departing from the principles and spirit of the present invention and without making creative work, all belong to the scope of protection of the present invention.

Claims

1. A method for manufacturing a wave wound flat wire stator row, characterized in that: The steps include: Step 1: Weave the bent continuous wave windings in pairs according to the line sequence requirements to form two rows of continuous wave windings; Step 2: Using the continuous wave winding flat wire weaving method of step 1, weave the continuous wave winding wires again in sequence until twelve rows of continuous wave winding wires are formed, thereby completing the formation of the flat wire stator continuous wave winding wire row; Step 3: Use a continuous wave winding whole line mold to clamp the upper and lower crown sides of the wire row for positioning and shaping. Multiple continuous wave winding whole line molds are arranged in groups at equal distances.

2. A device for manufacturing a wave-wound flat wire stator row using the method of claim 1, characterized in that: The continuous wave winding in step one is divided into a fixed line array and a movable line array. A rotating assembly (14) is used to clamp and fix one side of the fixed line array, and a rotating assembly (11), a rotating assembly (12) and a rotating assembly (13) are used to clamp the side of the movable line array away from the fixed line array. The rotating assembly (11), the rotating assembly (12) and the rotating assembly (13) all include a plurality of copper wire clamping rotating assemblies (15); and the rotating assembly (14) includes a plurality of copper wire clamping assemblies (16).

3. The device for manufacturing the wave wound flat wire stator row according to claim 2, characterized in that: The copper wire clamping rotating assembly (15) comprises two support blocks (151), and a rotating shaft (152) is commonly provided on the two support blocks (151), and a rotating motor (153) is provided at one end of the rotating shaft (152), and three clamping seats (154) are provided on the rotating shaft (53) between the two support blocks (151), and a push-pull cylinder (155) is provided at the middle of the bottom of the rotating shaft (53); the copper wire clamping assembly (16) comprises two support blocks (151), and a supporting frame (161) is commonly provided on the two support blocks (151), and three clamping seats (154) are provided on the top surface of the supporting frame (161) between the two support blocks (151).

4. The device for manufacturing the wave wound flat wire stator row according to claim 3, characterized in that: The clamping seat (154) includes a clamping support block (1541), a clamping seat support rod (1542) extending vertically upward is arranged at the center of the top surface of the clamping support block (1541), the top surface of the clamping seat support rod (1542) is hingedly provided with a clamping block (1543) through a rotating axis, and the clamping block (1543) is provided with a clamping spring (1544) between one side of the clamping seat support rod (1542) and the top surface of the clamping support block (1541), and the clamping spring (1544) is driven so that the flat copper wire is clamped between the other end of the clamping block (1543) and the top surface of the clamping support block (1541).

5. The device for manufacturing the wave wound flat wire stator row according to claim 5, characterized in that: The steps of compiling fixed and movable wire arrays are as follows: Step A: a plurality of clamping seats (154) on a plurality of copper wire clamping assemblies (16) in a rotating assembly (14) clamp and fix the fixed wire row together, and the clamping seats (154) clamp one side of the fixed wire row; and one side of the movable wire row is clamped and fixed by the rotating assembly (11), the rotating assembly (12) and the rotating assembly (13); Step B: the rotating assembly (11) clamps the movable wire array and twists it upwards, the rotating assembly (12) clamps the movable wire array and twists it downwards, and the rotating assembly (13) clamps the movable wire array and twists it upwards; Step C: the movable wire array is integrally inserted into the fixed wire array, the rotating assembly (11) clamps the movable wire array and twists it back to its original position, the rotating assembly (12) clamps the movable wire array and twists it back to its original position, and the rotating assembly (13) clamps the movable wire array and twists it back to its original position, so that the fixed wire array and the movable wire array are arranged in place; Step D: Insert the mobile cable row into the fixed cable row; Step E: The device is reset to complete the two-row continuous wave winding formation.

6. A device for manufacturing a wave-wound flat wire stator row using the method of claim 1, characterized in that: The continuous wave winding in step 1 is divided into a first continuous wave winding and a second continuous wave winding; the fixed ends of the first continuous wave winding and the second continuous wave winding are commonly connected to a first fixed seat (21), the movable end of the first continuous wave winding is connected to a second fixed seat (22), and the movable end of the second continuous wave winding is connected to a third fixed seat (23), the second fixed seat (22) is mounted on a first rotating gear (25) via a first driving screw rod (24), the third fixed seat (23) is mounted on a second rotating gear (27) via a second driving screw rod (26), and the first rotating gear The first rotating gear (25) and the second rotating gear (27) are arranged in the same plane and an intermediate gear (28) is meshedly connected between the two rotating gears. A vertical driving shaft (29) is arranged at the axis of the intermediate gear (28). A first driven wheel (10) is arranged at the bottom end of the driving shaft (29). The first driven wheel (10) is meshedly connected with a first driving gear (211). The axis of the first driving gear (211) is connected to a driving motor (213) through a driving shaft (212). The driving shaft (212) is arranged above the first driving gear (211). A second main gear (214) is provided, the second main gear (214) is meshedly connected with a second driven gear (215), the second driven gear (215) is arranged above the first driven wheel (10) and is arranged coaxially therewith, a rotating seat (216) sleeved on the outside of the driving shaft (29) is provided above the second driven gear (215), a disc (217) sleeved on the outside of the driving shaft (29) is provided on the top surface of the rotating seat (216), and a bearing is provided between the driving shaft (29) and the disc (217); the disc (217) Two connecting shafts (218) coaxial with the first rotating gear (25) and the second rotating gear (27) are respectively arranged on the upper surface through bearings, and the two connecting shafts (218) are respectively connected to the first rotating gear (25) and the second rotating gear (27); a first bevel gear (219) is coaxially arranged on the top surface of the intermediate gear (28); the first driving screw rod (24) and the second driving screw rod (26) are connected into one body through a connecting rod and a second bevel gear (220) is arranged on the connecting rod; the first bevel gear (219) and the second bevel gear (220) are meshed and connected at right angles.

7. The device for manufacturing the wave wound flat wire stator row according to claim 6, characterized in that: The first continuous wave winding and the second continuous wave winding are prepared, comprising the following steps: Step a: The driving motor (213) drives the first driving gear (211) to rotate via the driving shaft (212), the first driving gear (211) drives the first driven gear (210) to rotate, the first driven gear (210) is connected to the intermediate gear (28) via the driving shaft (29), and drives the first rotating gear (25) and the second rotating gear (27) to rotate, thereby achieving the torsion of the first continuous wave winding and the second continuous wave winding; Step b: The driving shaft (29) is fixedly connected to the first bevel gear (219) to drive the second bevel gear (220) to rotate, and the second bevel gear (220) drives the first driving screw (24) and the second driving screw (26) to rotate, the second fixed seat (22) is fixed on the first driving screw (24), and the third fixed seat (23) is fixed on the second driving screw (26), so that the first continuous wave winding and the second continuous wave winding are crossed. Step c: The driving motor (213) drives the second driving gear (14) to rotate through the driving shaft (212), and the second driving gear (14) drives the second driven gear (215) to rotate, and the second driven gear (215) is connected to the disk (217) through the rotating seat (216), and the disk (217) drives the first rotating gear (25) and the second rotating gear (27) to rotate proportionally through the connecting shaft (218), so that the first continuous wave winding and the second continuous wave winding are offset.

8. An apparatus for manufacturing a wave-wound flat wire stator row using the method of claim 1, characterized in that: The continuous wave winding line mold in step 3 includes three mutually parallel guide shafts (31) and locking nuts (36) are arranged at both ends of the three guide shafts (31). An upper plate (32), a lower plate (33) and a middle plate (34) are arranged at the upper and lower ends and the middle of the three guide shafts (31). A spacer (35) is sleeved on the outer side of the guide shaft (31) between the upper plate (32), the lower plate (33) and the middle plate (34). A compression spring (37) is arranged between the upper plate (32) or the lower plate (33), and a clamping mold (38) is arranged at the bottom of the upper plate (32) and the lower plate (33), and a supporting mold (39) is arranged at the bottom of the clamping mold (38); a handle (310) in opposite directions is arranged on the upper plate (32) and the lower plate (33), and two buckles (311) in opposite directions and respectively matched with the two handles (310) are arranged on the top surface of the middle plate (34).

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