An automatic reel changing device and detection system for aluminum cable production

Abstract

The present invention relates to the technical field of cable winding, and in particular to an automatic reel changing device and detection system for aluminum cable production; the device comprises an N-shaped support base and a reel changing unit arranged on the support base, and also comprises a wire reel disassembling unit arranged on the outer side of the support base; the reel changing unit is used for moving the wound wire reel to the side and moving the unwound wire reel to the middle after the cable winding is completed; the wire reel disassembling unit is used for disassembling and removing the wire reel after the cable is wound; the present invention solves the technical problem of how to realize the automatic removal of the wire reel after the winding is completed.

Description

Technical Field

[0001] The invention relates to the technical field of cable reeling, and in particular to an automatic reel changing device and a detection system for aluminum cable production. Background Art

[0002] At present, cables need to be reeled up using a reel after they are produced; the traditional cable reel reeling end generally reels in a single reel, so after each reel is reeled up, the machine needs to be stopped to unload the material and change the reel, which reduces production efficiency.

[0003] A Chinese patent with authorization announcement number CN108639860B discloses an automatic reel changing device for aluminum alloy cable production, which discloses a replaceable first take-up reel and a second take-up reel; after one take-up reel is wound, the other take-up reel is adjusted to the winding station. This structural setting is conducive to improving the reel changing efficiency; after the reel is changed, the reel needs to be manually disassembled and removed, and the above-mentioned device cannot automatically remove the reel.

[0004] Therefore, the problem existing in the prior art is: how to automatically remove the wire drum after winding is completed. Summary of the invention

[0005] The invention provides an automatic reel changing device and a detection system for aluminum cable production, aiming to solve the problem of how to automatically remove the wire reel after winding is completed.

[0006] The technical solution used in the present invention is as follows:

[0007] The first aspect of the present application provides an automatic reel-changing device for aluminum cable production, comprising a support base and a reel-changing unit arranged on the support base, and also comprising a wire reel disassembly unit arranged on the outer side of the support base; the wire reel disassembly unit is used to disassemble and remove the wire reel after winding the cable; the reel-changing unit comprises a reel-changing support leg and a flip base plate arranged on the reel-changing support leg; the flip base plate is a U-shaped cross-section, and a reel-changing motor is fixed on one side of the flip base plate; the motor shaft of the reel-changing motor extends to the inner side of the flip base plate and is fixed to the flip lead screw; a "J"-shaped reel-changing groove is opened on the flip base plate, and the two side sections of the reel-changing groove are lower and the middle section is higher, and the two side sections are connected to the middle section; a reel-changing push block is threadedly engaged on the flip lead screw; a flip shaft is rotatably engaged on the reel-changing push block; a flip ear is fixed on the outer side of the flip shaft; the end of the flip ear is rotatably connected to a reel-changing guide wheel, and the reel-changing guide wheel is engaged in the reel-changing groove; the inner side of the flip shaft is fixed to a reeling base frame with a U-shaped cross-section, and a reeling motor is fixed in the middle of the reeling base frame, and the motor shaft of the reeling motor passes through the reeling base frame and is fixed to the reeling assembly.

[0008] Furthermore, the wire drum disassembly unit includes a disassembly transverse moving fixed seat fixed to the ground and a fixed frame arranged on the disassembly transverse moving fixed seat; transverse moving sliding shafts are fixed on both sides of the fixed frame through shaft seats, and the transverse moving slide plate is slidably fitted on the transverse moving sliding shaft through a transverse moving sleeve, and motor support plates are respectively provided on both sides of the fixed frame, and the transverse moving motor is fixed to the lower side of the motor support plate; the motor shaft of the transverse moving motor passes through the motor support plate upward and is connected with the transverse moving gear key; the two transverse moving gears are connected by a transverse moving chain transmission; the lower side of the transverse moving slide plate is fixed to the chain; longitudinal moving brackets are respectively provided on the transverse moving slide plates on both sides, and a longitudinal moving motor is fixed on the longitudinal moving bracket on one side through a motor support; the motor shaft of the longitudinal moving motor is connected to the longitudinal moving screw, and the other end of the longitudinal moving screw is fixed to the bearing, the bearing seat and the top of the longitudinal moving bracket; an L-shaped disassembly base plate is threadedly fitted on the longitudinal moving screw, and a lifting cylinder is provided on the disassembly base plate; the push head of the lifting cylinder extends downward from the disassembly base plate and is fixed to the wire drum clamping mechanism, and the wire drum clamping mechanism is used to clamp the side of the wire drum.

[0009] Furthermore, the wire drum clamping mechanism includes a clamping ear and a clamping base frame arranged at the lower side of the clamping ear; the push head of the lifting cylinder is fixed to the upper side of the clamping ear; clamping slide shafts are respectively provided on both sides of the clamping base frame, and a clamping slide plate is slidably fitted on the clamping slide shaft, and an arc-shaped clamping head is provided on the lower side of the clamping slide plate; clamping grooves are provided on the opposite sides of the two clamping heads; a two-way cylinder is provided inside the clamping base frame, and the two-way cylinders extend out of the outer side of the clamping base frame and are respectively fixed to the upper side of the clamping slide plate.

[0010] Furthermore, the winding assembly includes a driving plate and a wire drum supporting plate cooperating with the driving plate, one side of the driving plate is provided with an internally hollow wire drum clamping shaft, and the outer side of the wire drum clamping shaft is provided with a wire drum clamping column with a semicircular cross-section; a driving shaft is provided for rotation at the center of the driving plate; one end of the driving shaft is fixed to the motor shaft of the winding motor, and the other end of the driving shaft passes through the driving plate and extends into the wire drum clamping shaft; a cam is provided on the driving shaft in the wire drum clamping shaft; two linkage clamping plates are provided on the outer edge of the wire drum clamping shaft, and a longitudinal clamping plate is provided at the outer end of the linkage clamping plate, and the linkage clamping plate is slidably matched with the side wall of the wire drum clamping shaft through a linkage sliding column, and the other end of the linkage sliding column A linkage push plate is provided, which is located inside the wire drum clamping shaft; a clamping plate return spring is passed through the linkage sliding column between the linkage push plate and the inner side of the wire drum clamping shaft; a pulley is rotatably matched on the linkage push plate, and the cam is in contact with the pulley; a limit rotating plate is provided on the driving shaft, and limit protrusions are relatively provided at both ends of the limit rotating plate, and two semi-arc grooves are relatively opened on the driving plate, and the limit protrusions are clamped in the semi-arc grooves; the wire drum is installed on the wire drum clamping shaft; clamping support plates are respectively provided on both side ends of the flip base plate, and a clamping cylinder is provided on the clamping support plate, and the push head of the clamping cylinder passes through the clamping support plate and is fixed to the driving plate clamping block of the n-shaped structure.

[0011] Furthermore, the wire drum pallet is slidably matched with the drive plate through a pallet slide column, the end of the pallet slide column is provided with an anti-slip mechanism, the pallet slide column is passed through a pallet return spring, and the pallet return spring is clamped between the wire drum pallet and the drive plate; a pallet channel corresponding to the wire drum clamping shaft, the wire drum clamping column and the linkage clamping plate is opened in the middle of the wire drum pallet.

[0012] Furthermore, a wire clip is provided on the wire shaft of the wire drum, and an assembly channel is provided radially of the wire drum. The main body of the assembly channel is a circular structure, and the two sides of the assembly channel are semicircular card slot structures. When the linkage card plate and the longitudinal card plate are retracted, the assembly channel can allow the linkage card plate and the longitudinal card plate to pass through.

[0013] Furthermore, a wire arranging unit is provided on the side of the disk changing unit, and the wire arranging unit includes two relatively arranged wire arranging support plates, and the lower side of the wire arranging support plates is fixed to the supporting base; the lower side of the wire arranging support plates is fixed by connecting columns, and a wire arranging motor is provided on the upper side of the wire arranging support plates, and the motor shaft of the wire arranging motor passes through the wire arranging support plates and is fixed to one end of the wire arranging lead screw by a coupling, and the other end of the wire arranging lead screw is rotatably engaged with the wire arranging support plates through bearings; a wire arranging sliding column is provided on the upper side of the wire arranging lead screw, and both ends of the wire arranging sliding column are fixed to the wire arranging support plates; a wire arranging slide plate is threadedly engaged on the wire arranging lead screw, and the wire arranging slide plate is slidably engaged with the wire arranging slide column at the same time; a wire arranging rack is provided on the upper side of the wire arranging slide plate, and the wire arranging rack is rotatably engaged with two relatively arranged wire wheels.

[0014] The second aspect of the present application proposes a detection system, including the automatic disc changing device for aluminum cable production of the above-mentioned embodiment, and also including a cutting detection unit, which is arranged on the upper side of the support base and in front of the cable arrangement unit; the cutting detection unit includes detection legs and a detection fixing frame arranged on the detection legs, and two detection sliding shafts are fixed on the upper side of the detection fixing frame through an axle seat; two cutting detection mechanisms are slidably fitted on the detection sliding shafts through detection sleeves; the cutting detection mechanism is used to perform cutting and tensile performance tests on the end cable after the cable is reeled up; a stretching cylinder is provided on the side of the detection fixing frame, and the push head of the stretching cylinder extends into the interior of the detection fixing frame and is fixed to the lower side of the cutting detection mechanism through a pull plate.

[0015] Furthermore, the cutting detection mechanism includes a detection movable frame; a wire bobbin is fixed inside the detection movable frame through a wire bobbin leg, and a wire channel for accommodating the cable is axially provided on the wire bobbin; a detection cutting cylinder is provided on the upper side of the detection movable frame, and a push head of the detection cutting cylinder extends downward to the inner side of the detection movable frame and is fixed to the detection linkage plate; the side of the detection linkage plate is fixed to the cable cutting knife; a cutting knife slide groove is provided on the side of the wire bobbin, and the lower side of the cable cutting knife slides in the cutting knife slide groove; the middle of the detection linkage plate is fixed to the lower pressure column through a cable pressing pin; a pressure column slide groove is provided on the side of the wire bobbin, and the pressure column slide groove is connected to the wire channel; the lower side of the lower pressure column slides in the pressure column slide groove.

[0016] Furthermore, an upper supporting column is provided on the lower side of the wire cylinder, and a supporting slide groove is provided on the side of the wire cylinder, and the supporting slide groove is connected to the wire channel; the upper side of the upper supporting column slides in a sliding manner in the pressure column slide groove; the lower side of the upper supporting column is fixed to the upper supporting plate, and a supporting column spring is passed through the upper supporting column, and the supporting column spring is clamped between the wire cylinder and the upper supporting plate; rope guide wheels are provided on both sides of the detection cutting cylinder, and supporting plate ropes are provided on both sides of the upper supporting plate, and the other end of the supporting plate rope passes through the detection movable frame upward, bypasses the rope guide wheel, and then passes through the detection movable frame downward again and is fixed at both ends of the upper side of the detection linkage plate.

[0017] The beneficial effects achieved by the present invention are as follows: after the current reeling assembly completes reeling of the cable; the reel-changing motor drives the flipping screw to rotate, and the flipping screw drives the two reel-changing push blocks to move in the direction of a1; the two reel-changing guide wheels move along the reel-changing slot in the direction of a1; the reeling assembly in the middle keeps moving in a vertical state, and the reeling assembly at the edge keeps moving in a horizontal state; the two reel-changing guide wheels move to the connecting section of the reel-changing slot; the flipping screw drives the reel-changing push block to continue moving, and the reel-changing slot guides the flipping ear to drive the reeling assembly to gradually rotate, and the reeling assembly initially in the middle is converted from a vertical state to a horizontal state and moves to the side of the flipping base plate, so as to facilitate the removal and unloading of the reel disassembly unit; the reeling assembly initially at the edge is converted from a horizontal state to a vertical state to reel in the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the automatic reel changing device for aluminum cable production of the present invention.

[0019] Figure 2 It is a schematic diagram of the structure of the disk changing unit of the present invention.

[0020] Figure 3 It is a schematic diagram of the structure of the cable drum disassembly unit of the present invention.

[0021] Figure 4 It is a schematic structural diagram of the wire drum clamping mechanism of the present invention.

[0022] Figure 5 It is a schematic diagram of the structure of the reeling assembly of the present invention.

[0023] Figure 6 It is a schematic diagram of disassembly of the cable drum of the present invention.

[0024] Figure 7 It is a schematic diagram of disassembling the wire drum supporting plate of the present invention.

[0025] Figure 8 It is a schematic diagram of the internal structure of the wire drum clamp shaft of the present invention.

[0026] Fig. 9 It is a schematic diagram of the structure of the drive board card connection block of the present invention.

[0027] Fig.10 It is a schematic diagram of the action of the wire drum supporting plate of the present invention.

[0028] Fig.11 It is a schematic diagram of the position of the wiring unit of the present invention.

[0029] Fig.12 It is a schematic diagram of the structure of the wiring unit of the present invention.

[0030] Fig.13 It is a schematic diagram of the structure of the detection system of the present invention.

[0031] Fig.14 It is a schematic diagram of the structure of the cutting detection unit of the present invention.

[0032] Fig.15 The cutting detection mechanism of the present invention is schematically shown in FIG. Figure 1 .

[0033] Fig.16 The cutting detection mechanism of the present invention is schematically shown in FIG. Figure 2 .

[0034] Fig.17 The cutting detection mechanism of the present invention is schematically shown in FIG. Figure 3 .

[0035] Fig.18 It is a schematic diagram of the cross-sectional structure of the downward pressure column of the present invention.

[0036] In the figure, 1, support base; 2, disc changing legs; 3, flip base plate; 4, disc changing motor; 5, flip lead screw; 6, disc changing slot; 7, disc changing push block; 8, flip shaft; 9, flip ear; 10, disc changing guide wheel; 11, winding base frame; 12, winding motor; 13, disassembly of transverse moving fixed seat; 14, fixed frame; 15, transverse moving sliding shaft; 16, motor support plate; 17, transverse moving motor; 18, transverse moving gear; 19, transverse moving chain; 20, transverse moving sliding sleeve; 21, transverse moving slide plate; 22, longitudinal moving bracket; 23, longitudinal moving motor; 24. Longitudinal screw; 25. Disassembly base plate; 26. Lifting cylinder; 27. Clamping lug; 28. Clamping base frame; 29. ​​Clamping slide shaft; 30. Clamping slide plate; 31. Clamping head; 32. Clamping groove; 33. Bidirectional cylinder; 34. Driving plate; 35. Reel support plate; 36. Reel clamping shaft; 37. Reel clamping column; 38. Driving shaft; 39. Cam; 40. Linkage clamping plate; 41. Longitudinal clamping plate; 42. Linkage slide column; 43. Linkage push plate; 44. Reel return spring; 45. Pulley; 46. Limiting rotating plate; 47. Limiting protrusion; 48. Half arc groove; 49. Support plate slide column; 50. Support plate return spring; 51. Support plate channel; 52. Positioning support plate; 53. Positioning cylinder; 54. Drive board clamping block; 55. Wire drum; 56. Wire clamp; 57. Assembly channel; 58. Wire arrangement support plate; 59. Connecting column; 60. Wire arrangement motor; 61. Wire arrangement lead screw; 62. Wire arrangement slide plate; 63. Wire arrangement slide column; 64. Wire arrangement rack; 65. Wire pulley; 66. Detection leg; 67. Detection fixing frame; 68. Detection slide shaft; 69. Detection Sliding sleeve; 70, stretching cylinder; 71, pulling plate; 72, detection movable frame; 73, wire drum support leg; 74, wire drum; 75, wire channel; 76, detection cutting cylinder; 77, detection linkage plate; 78, cable cutting knife; 79, cutting knife slide; 80, cable pressing needle; 81, lower pressure column; 82, pressure column slide; 83, pressure column shrinkage groove; 84, pressure needle groove; 85, anti-slip clamping plate; 86, pressure needle spring; 87, upper support column; 88, upper support plate; 89, support column spring; 90, rope guide wheel; 91, support plate rope. DETAILED DESCRIPTION

[0037] To facilitate those skilled in the art to understand the present invention, specific implementations of the present invention are described below with reference to the accompanying drawings.

[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two elements; for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood through specific circumstances.

[0039] like Figure 1 As shown, the present invention provides an automatic reel changing device for aluminum cable production, comprising an n-shaped support base 1 and a reel changing unit arranged on the support base 1, and also comprising a wire reel 55 disassembling unit arranged on the outer side of the support base 1; the reel changing unit is used to move the reel 55 that has been reeled to the side after the cable is reeled, and move the unreeled wire reel 55 to the middle; the wire reel 55 disassembling unit is used to disassemble and remove the wire reel 55 after the cable is reeled; as shown in FIG. Figure 2 As shown, the disk changing unit comprises a disk changing leg 2 and a flip base plate 3 arranged on the disk changing leg 2; the flip base plate 3 is a U-shaped cross section, and a disk changing motor 4 is fixed to one side of the flip base plate 3 through a motor bracket; the motor shaft of the disk changing motor 4 extends to the inner side of the flip base plate 3 and is fixed to one end of a flip lead screw 5 through a coupling; the other end of the flip lead screw 5 is rotatably matched with the side of the flip base plate 3 through a bearing; a ""-shaped disk changing groove 6 is opened on the flip base plate 3, and the two side sections of the disk changing groove 6 are lower and the middle section is higher, and the two side sections are connected to the middle section; A disk-changing push block 7 is threadedly engaged on the lever 5; a flip shaft 8 is rotatably engaged on the disk-changing push block 7, and the flip shaft 8 and the flip lead screw 5 are perpendicular to each other; a flip ear 9 is fixed to the outer side of the flip shaft 8 (the flip shaft 8 and the flip ear 9 will not rotate relative to each other); the other end of the flip ear 9 is rotatably connected to a disk-changing guide wheel 10, and the disk-changing guide wheel 10 is engaged in the disk-changing slot 6; the inner side of the flip shaft 8 is fixed to a U-shaped cross-section winding base frame 11, and a winding motor 12 is fixed in the middle of the winding base frame 11, and the motor shaft of the winding motor 12 passes through the winding base frame 11 and is fixed to the winding assembly.

[0040] After the current reeling assembly has completed reeling the cable; the reel-changing motor 4 drives the flipping screw 5 to rotate, and the flipping screw 5 drives the two reel-changing push blocks 7 to move in the direction of a1; the two reel-changing guide wheels 10 move along the reel-changing slot 6 in the direction of a1; the reeling assembly in the middle keeps moving in a vertical state, and the reeling assembly at the edge keeps moving in a horizontal state; the two reel-changing guide wheels 10 move to the connecting section of the reel-changing slot 6; the flipping screw 5 drives the reel-changing push block 7 to continue moving, and the reel-changing slot 6 guides the flipping ear 9 to drive the reeling assembly to gradually rotate, and the reeling assembly initially in the middle is converted from a vertical state to a horizontal state and moves to the side of the flipping base plate 3, so as to facilitate the removal of the reel 55 disassembly unit; the reeling assembly initially at the edge is converted from a horizontal state to a vertical state to reel in the cable.

[0041] like Figure 1 , Figure 3As shown, the wire drum 55 disassembly unit includes a disassembly transverse fixed seat 13 fixed to the ground and a fixed frame 14 arranged on the disassembly transverse fixed seat 13; transverse sliding shafts 15 are fixed on both sides of the fixed frame 14 through shaft seats, and the transverse sliding plate 21 is slidably matched on the transverse sliding shaft 15 through the transverse sliding sleeve 20. Motor support plates 16 are respectively provided on both sides of the fixed frame 14, and the transverse motor 17 is fixed to the lower side of the motor support plate 16; the motor shaft of the transverse motor 17 passes through the motor support plate 16 and the transverse gear 18 key connection; the two transverse gears 18 are connected by a transverse chain 19; the lower side of the transverse slide 21 is fixed to the chain by a fixing block; the transverse slides 21 on both sides are respectively provided with n-shaped longitudinal brackets 22, and two longitudinal motors 23 are fixed to the longitudinal bracket 22 on one side through a motor support; the motor shaft of the longitudinal motor 23 is connected to one end of the longitudinal screw 24 through a coupling, and the other end of the longitudinal screw 24 is connected to the bearing, and the bearing is fixed to the top of the longitudinal bracket 22 through a bearing seat; Figure 4 As shown, the longitudinal moving screw 24 is threaded with an L-shaped disassembly base plate 25, and the disassembly base plate 25 is provided with a lifting cylinder 26; the push head of the lifting cylinder 26 extends downwardly out of the disassembly base plate 25 and is fixed to the wire drum 55 clamping mechanism, and the wire drum 55 clamping mechanism is used to clamp the side of the wire drum 55.

[0042] After the cable reel 55 has completed cable winding; the transverse motor 17 rotates, driving the transverse slide 21 to move along the transverse slide shaft 15 to a position corresponding to the lateral position of the winding assembly; the longitudinal motor 23 drives the longitudinal screw 24 to rotate, driving the clamping mechanism of the wire reel 55 to move to the upper side of the wire reel 55; the lifting cylinder 26 extends so that the clamping mechanism of the wire reel 55 corresponds to the wire reel 55 in the height direction, and the clamping mechanism of the wire reel 55 clamps and disassembles the wire reel 55, thereby realizing the automatic removal of the wire reel 55 after the winding is completed.

[0043] like Figure 4 As shown, the clamping mechanism of the wire drum 55 includes an n-shaped clamping ear 27 and a clamping base frame 28 arranged at the lower side of the clamping ear 27; the push head of the lifting cylinder 26 is fixed to the upper side of the clamping ear 27; clamping slide shafts 29 are respectively provided on both sides of the clamping base frame 28, and a clamping slide plate 30 is slidably matched on the clamping slide shaft 29, and an arc-shaped clamping head 31 is provided on the lower side of the clamping slide plate 30; clamping grooves 32 are opened on the opposite sides of the two clamping heads 31, and the clamping grooves 32 are used to The side of the wire drum 55 is clamped and fixed; a two-way cylinder 33 is provided inside the clamping base 28, and the two-way cylinder 33 extends out of the outside of the clamping base 28 and is respectively fixed to the upper side of the clamping slide 30; after the wire drum 55 clamping mechanism moves to a position corresponding to the wire drum 55, the two-way cylinder 33 is retracted, and the clamping head 31 clamps and fixes the side of the wire drum 55; the lifting cylinder 26 is retracted, the wire drum 55 is pulled up as a whole, and removed from the drum changing unit.

[0044] like Figure 5 As shown, the winding assembly includes a driving plate 34 and a wire drum support plate 35. A wire drum clamping shaft 36 with a hollow interior is provided on one side of the driving plate 34, and a wire drum clamping column 37 with a semicircular cross-section is provided on the outer side of the wire drum clamping shaft 36. A driving shaft 38 is provided for rotation at the center of the driving plate 34, and a limiting structure is provided on the driving shaft 38 so that the driving shaft 38 and the driving plate 34 are axially limited. One end of the driving shaft 38 is fixed to the motor shaft of the winding motor 12 through a coupling, as shown in FIG. Figure 8 As shown, the other end of the drive shaft 38 passes through the drive plate 34 and extends into the wire drum clamping shaft 36; two elliptical cams 39 are arranged opposite to each other on the drive shaft 38 in the wire drum clamping shaft 36; two linkage clamping plates 40 are arranged on the outer edge of the wire drum clamping shaft 36, and a longitudinal clamping plate 41 is arranged at the outer end of the linkage clamping plate 40, and the linkage clamping plate 40 is slidably matched with the side wall of the wire drum clamping shaft 36 through a linkage slide post 42, and a linkage push plate 43 is arranged at the other end of the linkage slide post 42, and the linkage push plate 43 is located inside the wire drum clamping shaft 36; a clamping plate return spring 44 is passed through the linkage slide post 42 between the linkage push plate 43 and the inner side of the wire drum clamping shaft 36; a pulley 45 is rotatably matched with the position corresponding to the cam 39 on the linkage push plate 43, and the cam 39 is in contact with the pulley 45; as shown in FIG. Figure 5 As shown, the driving shaft 38 is provided with a limit rotating plate 46, and the two ends of the limit rotating plate 46 are provided with limit protrusions 47 opposite to each other. The driving plate 34 is provided with two semi-arc grooves 48 opposite to each other, and the limit protrusions 47 are stuck in the semi-arc grooves 48; Figure 7 As shown, the wire drum support plate 35 is slidably matched with the driving plate 34 through the support plate slide column 49, the end of the support plate slide column 49 has an anti-slip mechanism, and the support plate slide column 49 is penetrated by a support plate return spring 50, and the support plate return spring 50 is clamped between the wire drum support plate 35 and the driving plate 34; a support plate channel 51 corresponding to the wire drum clamping shaft 36, the wire drum clamping column 37, and the linkage clamping plate 40 is opened in the middle of the wire drum support plate 35; Figure 2 , Fig. 9 The two side ends of the flip substrate 3 are respectively provided with a positioning support plate 52, and the positioning support plate 52 is provided with a positioning cylinder 53. The push head of the positioning cylinder 53 passes through the positioning support plate 52 and is fixed to the driving board clamping block 54 of the n-shaped structure.

[0045] like Figure 8-9As shown, when the wire drum 55 is installed on the wire drum clamping shaft 36, the side of the wire drum 55 contacts the wire drum supporting plate 35, the wire drum supporting plate 35 slides toward the side of the driving plate 34, and the supporting plate return spring 50 is squeezed; the clamping cylinder 53 extends, and the driving plate clamping block 54 is clamped on the side wall of the driving plate 34; the winding motor 12 rotates counterclockwise to drive the driving shaft 38 to rotate counterclockwise, and at this time the driving shaft 38 can rotate relative to the driving plate 34; the cam 39 gradually pushes the linkage push plate 43, and the linkage clamping plate 40 moves outward to clamp the wire drum 55, so as to radially limit the wire drum 55 ; The longitudinal clamping plate 41 clamps the end of the wire drum 55 to limit the axial position of the wire drum 55; the clamping cylinder 53 is retracted, and the wire drum 55 is converted from a horizontal state to a vertical state through the reel changing unit; the cable is fixed on the wire drum 55, and the winding motor 12 continues to rotate counterclockwise without driving the wire drum 55 to rotate counterclockwise as a whole to reel the cable; after the winding is completed, the wire drum 55 is converted from a vertical state to a horizontal state and moved to the side of the flip base plate 3 through the reel changing unit; the clamping cylinder 53 is extended, and the drive plate clamping block 54 is clamped on the side wall of the drive plate 34; Fig.10 As shown, the winding motor 12 rotates clockwise to drive the drive shaft 38 to rotate clockwise; the cam 39 rotates, and the card plate return spring 44 drives the linkage card plate 40 to move inward, releasing the restriction on the wire drum 55; the support plate return spring 50 returns, and the wire drum support plate 35 pushes the wire drum 55 upward, so that the wire drum 55 is separated from the wire drum clamping shaft 36.

[0046] like Figure 5-6 As shown, a wire clip 56 is provided on the wire shaft of the wire drum 55, and an assembly channel 57 is provided radially of the wire drum 55. The main body of the assembly channel 57 is a circular structure, and the two sides of the assembly channel 57 are semicircular card groove structures. When the linkage card plate 40 and the longitudinal card plate 41 are retracted, the assembly channel 57 can allow the linkage card plate 40 and the longitudinal card plate 41 to pass through. When the linkage card plate 40 moves outward, it can be stuck in the semicircular card groove of the assembly channel 57 of the wire drum 55; at the same time, magnets can be respectively provided on the side walls of the wire drum 55 and the wire drum support plate 35, so that the wire drum 55 and the wire drum support plate 35 are magnetically fixed.

[0047] Considering that the cable arrangement is not neat after the cable is rolled up, such as Figure 11-12As shown, a wire arranging unit is provided on the side of the disk changing unit. The wire arranging unit can select an existing wire arranging device of suitable specifications, for example, a motor drives a cam 39 to rotate, so that the wire arranging clamp moves back and forth; or a push rod drives the wire arranging clamp to move back and forth; one embodiment of the wire arranging unit includes two relatively arranged wire arranging support plates 58, the lower side of the wire arranging support plate 58 is fixed to the support base 1; the lower side of the wire arranging support plate 58 is fixed by a connecting column 59, and a wire arranging motor 60 is provided on the upper side of the wire arranging support plate 58, and the motor shaft of the wire arranging motor 60 passes through the wire arranging support plate 58 and one end of the wire arranging lead screw 61 is connected by a coupling The other end of the wire-laying screw 61 is rotatably engaged with the wire-laying support plate 58 through a bearing; a wire-laying slide post 63 is provided on the upper side of the wire-laying screw 61, and both ends of the wire-laying slide post 63 are fixed to the wire-laying support plate 58; a wire-laying slide plate 62 is threadedly engaged with the wire-laying screw 61, and the wire-laying slide plate 62 is slidably engaged with the wire-laying slide post 63 at the same time; a wire-laying frame 64 is provided on the upper side of the wire-laying slide plate 62, and two relatively arranged wire wheels 65 are rotatably engaged on the wire-laying frame 64; the cable to be wound is clamped inside the wire wheel 65, and the wire-laying slide plate 62 moves up and down along the wire-laying screw 61, so that the wire reel 55 can be neatly arranged when winding.

[0048] like Fig.13 As shown, the second aspect of the present application proposes a detection system, including the automatic reel changing device for aluminum cable production according to any of the above embodiments, and also including a cutting detection unit, which is arranged on the upper side of the support base 1 and located in front of the cable arrangement unit; Fig.14 As shown, the cutting detection unit includes a detection leg 66 and a detection fixing frame 67 arranged on the detection leg 66. The detection fixing frame 67 is a square frame structure. Two detection slide shafts 68 are fixed on the upper side of the detection fixing frame 67 through an axle seat; two cutting detection mechanisms are slidably matched on the detection slide shaft 68 through a detection sliding sleeve 69; the cutting detection mechanism is used to perform cutting and tensile performance testing on the end cable after the cable is reeled; a stretching cylinder 70 is provided on the side of the detection fixing frame 67, and the push head of the stretching cylinder 70 extends inside the detection fixing frame 67 and is fixed to the lower side of the cutting detection mechanism through a pull plate 71; as shown Fig.15 As shown, the cutting detection mechanism includes a detection movable frame 72, which is a square frame structure; a wire barrel 74 is fixed inside the detection movable frame 72 through a wire barrel leg 73, and a wire channel 75 for accommodating the cable is provided in the axial direction of the wire barrel 74; a detection cutting cylinder 76 is provided on the upper side of the detection movable frame 72, and a push head of the detection cutting cylinder 76 extends downward to the inner side of the detection movable frame 72 and is fixed to a detection linkage plate 77, and the detection linkage plate 77 is a T-shaped structure; the side of the detection linkage plate 77 is fixed to a cable cutting knife 78; Figure 16-17As shown, a cutting knife slot 79 is provided on the side of the wire barrel 74, and the cutting knife slot 79 is a structure that runs through from top to bottom. The cutting knife slot 79 is connected to the wire channel 75, and the lower side of the cable cutting knife 78 slides and fits in the cutting knife slot 79; the middle of the detection linkage plate 77 is fixed to the lower pressure column 81 through the cable pressure needle 80; a pressure column slot 82 is provided on the side of the wire barrel 74, and the pressure column slot 82 is connected to the wire channel 75; the lower side of the lower pressure column 81 slides and fits in the pressure column slot 82; Fig.18 As shown, a pressure column shrinking groove 83 is provided on the upper side of the lower pressure column 81, and a through pressure needle groove 84 is provided at the bottom of the pressure column shrinking groove 83; the lower side section of the cable pressure needle 80 is a pointed structure, the middle section of the cable pressure needle 80 is a cylindrical structure with a smaller diameter, and the upper side section of the cable pressure needle 80 is a cylindrical structure with a larger diameter; the cable pressure needle 80 is slidably fitted in the pressure needle groove 84, and the upper side of the cable pressure needle 80 extends upward from the middle of the pressure column shrinking groove 83 and is fixed to the detection linkage plate 77; the middle section of the cable pressure needle 80 is provided with an anti-slip card plate 85, and the anti-slip card plate 85 is slidably fitted in the pressure column shrinking groove 83, and the anti-slip card plate 85 is used to prevent the cable pressure needle 80 from slipping out of the pressure column shrinking groove 83 upward; a pressure needle spring 86 is passed through the middle section of the cable pressure needle 80, and the pressure needle spring 86 is stuck between the anti-slip card plate 85 and the bottom of the pressure column shrinking groove 83.

[0049] After the cable is wound up, when the tensile performance of the cable is tested, the detection and cutting cylinder 76 is extended, and the detection linkage plate 77 moves downward, driving the lower pressure column 81 to move downward, and the lower pressure column 81 first crimps the cable; the detection and cutting cylinder 76 continues to extend, and the cable pressing needle 80 slides downward relative to the lower pressure column 81, and the tip structure of the lower section of the cable pressing needle 80 further penetrates into the cable, and during the downward movement of the cable pressing needle 80, the cable cutting knife 78 cuts the cable; at this time, the lower pressure column 81 and the cable pressing needle 80 have fixed both ends of the cable that have been cut, and the stretching cylinder 70 is retracted to stretch the cable; then the stretching cylinder 70 and the detection and cutting cylinder 76 are retracted, and the cable after the tensile test is taken out, and the batch tensile performance is manually observed to be qualified.

[0050] When the stretching cylinder 70 drives both ends of the cable to move outward for stretching, the cable is easy to come out; in order to solve this problem, Figure 16-17As shown, an upper support column 87 is provided on the lower side of the wire tube 74, and a supporting slide groove is provided on the side of the wire tube 74, which is connected to the wire channel 75; the upper side of the upper support column 87 slides in the pressure column slide groove 82; the lower side of the upper support column 87 is fixed to the upper support plate 88, and a support column spring 89 is passed through the upper support column 87, and the support column spring 89 is stuck between the wire tube 74 and the upper support plate 88; rope guide wheels 90 are provided on both sides of the detection cutting cylinder 76, and support plate ropes 91 are respectively provided on both sides of the upper support plate 88, and the other end of the support plate rope 91 passes through the detection movable frame 72 upward, bypasses the rope guide wheel 90, and then passes through the detection movable frame 72 downward again and is fixed at both ends of the upper side of the detection linkage plate 77.

[0051] When the tensile performance of the cable is tested, the testing cutting cylinder 76 is extended, the testing linkage plate 77 moves downward, driving the support plate rope 91 to pull the upper support plate 88 upward, and the upper support column 87 presses the cable to improve the crimping effect.

[0052] If the fixing method is not separately introduced above, the general technical means used by technicians in the industry are used, such as welding, nesting, or threaded fixing.

[0053] The following points need to be explained:

[0054] (1) The drawings of the embodiments of the present invention only relate to the structures related to the embodiments of the present invention, and other structures may refer to the general design.

[0055] (2) For the sake of clarity, in the drawings used to describe the embodiments of the present invention, the thickness of the layers or regions is exaggerated or reduced, that is, these drawings are not drawn according to the actual scale. It is understood that when an element such as a layer, film, region or substrate is referred to as being "on" or "under" another element, the element may be "directly" "on" or "under" the other element or there may be intermediate elements.

[0056] (3) In the absence of conflict, the embodiments of the present invention and the features therein may be combined with each other to obtain new embodiments.

[0057] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. The protection scope of the present invention shall be based on the protection scope of the claims.

Claims

1. A detection system, characterized in that: The invention comprises an automatic reel-changing device for aluminum cable production, and also comprises a cutting detection unit, wherein the cutting detection unit is arranged on the upper side of a support base (1) and is located in front of a cable arrangement unit; the cutting detection unit comprises a detection leg (66) and a detection fixing frame (67) arranged on the detection leg (66), and two detection sliding shafts (68) are fixed on the upper side of the detection fixing frame (67) through an axle seat; two cutting detection mechanisms are slidably matched on the detection sliding shafts (68) through detection sliding sleeves (69); the cutting detection mechanism is used to perform cutting and tensile performance tests on the cable at the end after the cable is reeled in; a stretching cylinder (70) is provided on the side of the detection fixing frame (67), and the stretching cylinder (70) is provided on the side of the detection fixing frame (67). The push head of the cylinder (70) extends inside the detection fixed frame (67) and is fixed to the lower side of the cutting detection mechanism through a pull plate (71); the cutting detection mechanism comprises a detection movable frame (72); a wire barrel (74) is fixed inside the detection movable frame (72) through a wire barrel leg (73); a wire channel (75) for accommodating a cable is provided axially of the wire barrel (74); a detection cutting cylinder (76) is provided on the upper side of the detection movable frame (72); a push head of the detection cutting cylinder (76) extends downward to the inner side of the detection movable frame (72) and is fixed to a detection linkage plate (77); a side portion of the detection linkage plate (77) is fixed to a cable cutting knife (78); A cutting knife slot (79) is provided on the side of the conductor barrel (74), and the lower side of the cable cutting knife (78) is slidably matched in the cutting knife slot (79); the middle of the detection linkage plate (77) is fixed to the lower pressure column (81) through a cable pressure pin (80); a pressure column slot (82) is provided on the side of the conductor barrel (74), and the pressure column slot (82) is connected to the conductor channel (75); the lower side of the lower pressure column (81) is slidably matched in the pressure column slot (82); the automatic reel changing device for aluminum cable production comprises a support base (1) and a reel changing unit arranged on the support base (1), and also comprises a wire reel disassembly unit arranged on the outer side of the support base (1); the wire reel disassembly unit is used to disassemble and remove the wire reel (55) after winding the cable; the reel changing unit comprises a changing A disc support leg (2) and a turning base plate (3) arranged on the disc changing support leg (2); the turning base plate (3) is a U-shaped cross section, and a disc changing motor (4) is fixed on one side of the turning base plate (3); the motor shaft of the disc changing motor (4) extends to the inner side of the turning base plate (3) and is fixed to the turning lead screw (5); a disc changing groove (6) in the shape of a letter "J" is opened on the turning base plate (3), the two side sections of the disc changing groove (6) are lower and the middle section is higher, and the two side sections are connected to the middle section; a disc changing push block (7) is threadedly engaged on the turning lead screw (5); a turning shaft (8) is rotatably engaged on the disc changing push block (7); a turning ear (9) is fixed on the outer side of the turning shaft (8); the end of the turning ear (9) is rotatably connected to a disc changing guide wheel (10), and the disc changing guide wheel (10) is engaged with the changing guide wheel (10) The reel slot (6) is provided with a reel slot (6); the inner side of the flip shaft (8) is fixed to a reel base frame (11) having a U-shaped cross-section; a reel motor (12) is fixed in the middle of the reel base frame (11); the motor shaft of the reel motor (12) passes through the reel base frame (11) and is fixed to the reel assembly; the reel disassembly unit comprises a disassembly transverse shift fixed seat (13) fixed to the ground and a fixed frame (14) arranged on the disassembly transverse shift fixed seat (13); transverse shift sliding shafts (15) are fixed on both sides of the fixed frame (14) through shaft seats; the transverse shift sliding plate (21) is slidably matched on the transverse shift sliding shaft (15) through a transverse shift sliding sleeve (20); motor support plates (16) are respectively arranged on both sides of the fixed frame (14); the transverse shift motor (17) is fixed to the motor support plate (16) The motor shaft of the transverse motor (17) passes through the motor support plate (16) and is key-connected with the transverse gear (18); the two transverse gears (18) are connected to each other through a transverse chain (19); the lower side of the transverse slide plate (21) is fixed to the chain; the transverse slide plates (21) on both sides are respectively provided with longitudinal support brackets (22), and the longitudinal support bracket (22) on one side is fixed with a longitudinal motor (23) through a motor support; the motor shaft of the longitudinal motor (23) is connected to the longitudinal screw (24), and the other end of the longitudinal screw (24) is fixed to the bearing, the bearing seat and the top of the longitudinal support bracket (22); the longitudinal screw (24) is threaded with an L-shaped disassembly base plate (25), and the disassembly base plate (25) is provided with a lifting cylinder (26);The push head of the lifting cylinder (26) extends downward out of the disassembly base plate (25) and is fixed to the wire drum clamping mechanism, and the wire drum clamping mechanism is used to clamp the side of the wire drum (55); the wire drum clamping mechanism includes a clamping ear (27) and a clamping base frame (28) arranged on the lower side of the clamping ear (27); the push head of the lifting cylinder (26) is fixed to the upper side of the clamping ear (27); clamping slide shafts (29) are respectively provided on both sides of the clamping base frame (28), and a clamping slide plate (30) is slidably matched on the clamping slide shaft (29), and an arc-shaped clamping head (31) is provided on the lower side of the clamping slide plate (30); clamping grooves (32) are provided on the opposite sides of the two clamping heads (31); a bidirectional cylinder (33) is provided inside the clamping base frame (28), and a bidirectional cylinder (33) is provided inside the clamping base frame (28). The outer sides of the clamping base frame (28) extending toward the cylinder (33) are respectively fixed to the upper sides of the clamping slide plate (30); the winding assembly comprises a driving plate (34) and a wire drum support plate (35) cooperating with the driving plate (34); a wire drum clamping shaft (36) with a hollow interior is provided on one side of the driving plate (34); a wire drum clamping column (37) with a semicircular cross-section is provided on the outer side of the wire drum clamping shaft (36); a driving shaft (38) is provided at the center of the driving plate (34); one end of the driving shaft (38) is fixed to the motor shaft of the winding motor (12), and the other end of the driving shaft (38) passes through the driving plate (34) and extends into the wire drum clamping shaft (36); a cam (39) is provided on the driving shaft (38) in the wire drum clamping shaft (36); Two linkage clamping plates (40) are provided on the outer edge of the linkage clamping plate (36), and a longitudinal clamping plate (41) is provided at the outer end of the linkage clamping plate (40). The linkage clamping plate (40) is slidably matched with the side wall of the wire drum clamping shaft (36) through a linkage sliding column (42). A linkage push plate (43) is provided at the other end of the linkage sliding column (42), and the linkage push plate (43) is located inside the wire drum clamping shaft (36); a clamping plate return spring (44) is passed through the linkage sliding column (42) between the linkage push plate (43) and the inner side of the wire drum clamping shaft (36); a pulley (45) is rotatably matched on the linkage push plate (43), and the cam (39) is in contact with the pulley (45); a limit rotating plate (46) is provided on the drive shaft (38), and both ends of the limit rotating plate (46) A limiting protrusion (47) is provided opposite to each other, and two semi-arc grooves (48) are provided on the driving plate (34) opposite to each other, and the limiting protrusion (47) is clamped in the semi-arc groove (48); the wire drum (55) is installed on the wire drum clamping shaft (36); the two side ends of the flip base plate (3) are respectively provided with a clamping support plate (52), and the clamping support plate (52) is provided with a clamping cylinder (53), and the push head of the clamping cylinder (53) passes through the clamping support plate (52) and is fixed to the driving plate clamping block (54) of the n-shaped structure; the lower side of the wire tube (74) is provided with an upper supporting column (87), and the side of the wire tube (74) is provided with a supporting slide groove, which is connected to the wire channel (75); the upper side of the upper supporting column (87) is slidably matched in the pressure column slide groove (82);The lower side of the upper supporting column (87) is fixed to the upper supporting plate (88), and a supporting column spring (89) is passed through the upper supporting column (87), and the supporting column spring (89) is clamped between the wire tube (74) and the upper supporting plate (88); rope guide wheels (90) are provided on both sides of the detection cutting cylinder (76), and supporting plate ropes (91) are provided on both sides of the upper supporting plate (88), and the other end of the supporting plate rope (91) passes through the detection movable frame (72) upwards, bypasses the rope guide wheel (90), and then passes through the detection movable frame (72) downwards again and is fixed to the upper ends of the detection linkage plate (77). ; 2. A detection system according to claim 1, characterized in that: The wire drum support plate (35) is slidably matched with the driving plate (34) via a support plate slide column (49); an anti-slip mechanism is provided at the end of the support plate slide column (49); a support plate return spring (50) is passed through the support plate slide column (49); the support plate return spring (50) is clamped between the wire drum support plate (35) and the driving plate (34); a support plate channel (51) corresponding to the wire drum clamping shaft (36), the wire drum clamping column (37), and the linkage clamping plate (40) is provided in the middle of the wire drum support plate (35).

3. A detection system according to claim 1, characterized in that: A wire clamp (56) is provided on the wire shaft of the wire drum (55), and an assembly channel (57) is provided radially on the wire drum (55). The main body of the assembly channel (57) is a circular structure, and both sides of the assembly channel (57) are semicircular card slot structures. When the linkage card plate (40) and the longitudinal card plate (41) are retracted, the assembly channel (57) can allow the linkage card plate (40) and the longitudinal card plate (41) to pass through.

4. A detection system according to claim 1, characterized in that: A cable arranging unit is provided on the side of the disk changing unit, and the cable arranging unit comprises two cable arranging support plates (58) arranged opposite to each other, and the lower side of the cable arranging support plates (58) is fixed to the support base (1); the lower side of the cable arranging support plates (58) is fixed via a connecting column (59), and a cable arranging motor (60) is provided on the upper side of the cable arranging support plates (58); the motor shaft of the cable arranging motor (60) passes through the cable arranging support plates (58) and is fixed to one end of a cable arranging lead screw (61) via a coupling, and the other end of the cable arranging lead screw (61) is fixed to the support plate (58). The wire arranging screw (61) is rotatably engaged with the wire arranging support plate (58) via a bearing; a wire arranging slide post (63) is provided on the upper side of the wire arranging screw (61), and both ends of the wire arranging slide post (63) are fixed to the wire arranging support plate (58); a wire arranging slide plate (62) is threadedly engaged on the wire arranging screw (61), and the wire arranging slide plate (62) is slidably engaged with the wire arranging slide post (63); a wire arranging frame (64) is provided on the upper side of the wire arranging slide plate (62), and two wire guide wheels (65) arranged opposite to each other are rotatably engaged on the wire arranging frame (64).

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