An air cushion direct discharge dual-channel mud water earth pressure dual-mode shield machine
By using components such as cylinders, special-shaped shrapnel and crushing balls in the air cushion direct discharge dual-channel mud and soil pressure dual-mode shield machine, the problem of large gravel blocking of mud discharge pipes is solved, and the effective crushing and separation transportation of large gravel is achieved. , ensure the normal operation of the shield machine.
Patent Information
- Application Number
- CN202411376466.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-30
AI Technical Summary
When the existing air cushion direct discharge dual-channel mud, water, soil and pressure dual-mode shield machine is in a mud, water, shield machine, large gravel is likely to pass through the mud, drain pipe, causing the mud discharge pipe to be blocked, affecting the normal discharge of the shield machine.
A dual-channel mud, water, soil and pressure dual-mode shield machine is designed, using components such as cylinders, special-shaped shrapnel, moving blocks and pulleys to separate the gaps between the fixed barrier rod and the movable barrier rod to ensure that large gravel passes through the corresponding pipeline. , set up swing rods, servo motors and crushing balls to crush large gravels, and separate them through obstacle detection sensors and protective covers.
It effectively prevents large gravel from entering the mud discharge pipe, ensures normal discharge of the shield machine, and treats large gravel by crushing to prevent it from blocking the fixed barrier rod, ensuring that the gravel can enter the conveyor for transportation.
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Figure CN118881393B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of shield machines, and in particular relates to an air cushion direct discharge dual-channel mud, water and earth pressure dual-mode shield machine. Background Art
[0002] When the existing air cushion direct discharge dual-channel mud and water earth pressure dual-mode shield machine uses a mud and water shield, mud and water and large gravel are easily pumped out together by the sewage pump. Since the diameter of the mud discharge pipe is fixed, when large gravel passes through the mud discharge pipe, it is easy to cause blockage of the mud discharge pipe, affecting the normal discharge of the shield machine.
[0003] Therefore, there is a need for an air cushion direct discharge dual-channel mud, water and earth pressure dual-mode shield machine to solve the problem in the prior art that large gravel passing through the mud discharge pipe easily causes blockage of the mud discharge pipe, affecting the normal discharge of the shield machine. Summary of the invention
[0004] The object of the present invention is to provide an air cushion direct discharge dual-channel mud, water and earth pressure dual-mode shield machine to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an air cushion direct-discharge dual-channel mud, water and earth pressure dual-mode shield machine, comprising a first shell, a blocking column is fixed to one side of the interior of the first shell, a driving device is fixed to the inner wall of the blocking column, a connecting frame is fixed to the output end of the driving device, a cutter disc is fixed to one end of the connecting frame, a plurality of stirring rods distributed in a circle are fixed to one side of the cutter disc, a side groove is provided on the blocking column near the bottom of one side of the cutter disc, a fixing frame is fixed in the side groove, an inner frame is fixed to one side of the bottom surface of the fixing frame, A top opening is provided on the top surface of the inner frame, and a plurality of evenly distributed fixed blocking rods are fixed between the top surface and the bottom surface of the inner wall of the inner frame. A plurality of evenly distributed moving blocks are movably engaged in the top opening, and a roller is movably connected in the moving block. A movable blocking rod is fixed to the bottom surface of the moving block. A cylinder is fixed to one side of the top surface of the inner wall of the fixed frame, and a pushing bar is fixed to the output end of the cylinder. A plurality of evenly distributed special-shaped spring pieces are fixed to the bottom surface of the pushing bar, and the special-shaped spring pieces correspond to the moving blocks. A crushing assembly is provided on the side of the blocking column close to the cutter disc.
[0006] Furthermore, the crushing assembly includes two rotating shafts, which are movably connected to a side surface of the blocking column, a swing rod is fixed to one side of the outer wall of the rotating shaft, and a number of evenly distributed crushing balls are fixed to the two swing rods on a side close to each other, and a number of triangular cones are fixed to the outer wall of the crushing balls. A gear is fixed to one end of the rotating shaft, and the two gears are meshed. The blocking column is provided with an inner groove at a position below the driving device, a support block is fixed to one side of the bottom surface of the inner wall of the inner groove, a servo motor is fixed to the top surface of the support block, and the output end of the servo motor is fixed to one end of the rotating shaft.
[0007] Furthermore, a protective frame is fixed to the bottom of a side surface of the blocking column close to the cutter disc, and a partition block is fixed to the bottom surface of the inner wall of the protective frame.
[0008] Furthermore, a plurality of evenly distributed third baffles are fixed to the top surface of the inner frame, a second positioning column is fixed between the third baffles, a fixed block is fixed to one side of the top surface of the inner frame, one end of the second positioning column is fixed to a side surface of the fixed block, a connecting strip is fixed to a side surface of the movable block, one side of the connecting strip is movably engaged with an outer side wall of the second positioning column, a plurality of springs are provided on the outer side wall of the second positioning column, one end of the spring is fixed to a side surface of the third baffle, and the other end of the spring is fixed to a side surface of the connecting strip.
[0009] Furthermore, two first positioning columns are fixed on both sides of the top surface of the inner frame respectively, the pushing bar is movably connected to the four first positioning columns, and a blocking bar is fixed on the top surfaces of two adjacent first positioning columns.
[0010] Furthermore, the fixed blocking rod and the movable blocking rod are respectively provided with side holes at the bottom of one side, a limiting rod is fixed between the inner side walls of the inner frame close to the bottom of one side, the side hole is movably engaged with the limiting rod, and a first baffle plate and a second baffle plate are respectively fixed on both sides of the top surface of the inner frame.
[0011] Furthermore, a plurality of evenly distributed obstacle detection sensors are fixed to a side of the inner wall of the protective frame, a PLC controller is fixed to the top of a side of the blocking column away from the cutter disc, the plurality of obstacle detection sensors are electrically connected to the PLC controller, and the servo motor is electrically connected to the PLC controller.
[0012] Furthermore, a through hole is opened on a side surface of the inner wall of the side groove, an inner tube is fixed on the inner wall of the through hole, a second outer shell is fixed on one end of the inner tube, an auger is movably connected in the second outer shell, an external motor is fixed on one end of the second outer shell, the output end of the external motor is fixed to the shaft of the auger, two first fixing rods and two second fixing rods are fixed on the top surface of the second outer shell, the top surfaces of the first fixing rods and the second fixing rods are fixed to the top surface of the inner wall of the first outer shell, and a discharge pipe is connected to one side of the bottom surface of the second outer shell.
[0013] Furthermore, a sewage pump is fixed to the bottom surface of the inner wall of the first shell near the position of the blocking column, a mud discharge pipe is fixed to the input end of the sewage pump, one end of the mud discharge pipe is connected to the second shell, a third connecting pipe is connected to the output end of the sewage pump, and an electromagnetic valve is provided on the outer wall of the mud discharge pipe, and the electromagnetic valve is electrically connected to the PLC controller.
[0014] Furthermore, a water pump is fixed on the top surface of the inner wall of the first shell, the water pump input end is connected to the second connecting pipe, the water pump output end is connected to the first connecting pipe, the first connecting pipe passes through the blocking column, and a conveyor is fixed on the bottom surface of the inner wall of the first shell.
[0015] Compared with the prior art, the present invention provides an air cushion direct discharge dual-channel mud water earth pressure dual-mode shield machine, which has at least the following beneficial effects:
[0016] (1) By setting the cylinder, special-shaped spring pieces, moving blocks and pulleys, the gap between the fixed blocking rod and the movable blocking rod can be equally divided, so that when using the mud shield, small gravel, fine sand and mud can pass through the inner frame and then enter the mud discharge pipe to be pumped out by the sewage pump. By setting the cylinder reset, the movable blocking rod is reset, so that the large gravel blocked by the fixed blocking rod and the movable blocking rod can enter the second outer shell through the gap between the adjacent fixed blocking rods, so that the large gravel and small gravel can be transported into different pipes respectively, avoiding the large gravel from entering the mud discharge pipe, causing the mud discharge pipe to be blocked and affecting the normal discharge of the shield machine.
[0017] (2) By means of the swinging rod, servo motor and crushing ball, large gravel entering the protective cover can be crushed by the crushing ball, and then the crushed gravel can enter the second outer shell through the gap of the fixed blocking rod. By means of the obstacle detection sensor, the large gravel blocked by the fixed blocking rod can be detected, and then the servo motor can be controlled to rotate, so that the crushing ball can crush the large gravel. By means of the protective cover and partition block, when the earth pressure shield is used, the gravel entering the protective cover will not be quickly mixed with the uncrushed gravel during the process of being crushed by the crushing ball, so that the large gravel can be crushed, avoiding the large gravel blocking the fixed blocking rod, which makes it impossible for the gravel to enter the second outer shell for transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the first shell of the present invention;
[0020] Figure 3 This is a schematic diagram of the structure of the mud discharge pipe of the present invention;
[0021] Figure 4 This is a schematic diagram of the structure of the connecting frame of the present invention;
[0022] Figure 5 This is a schematic diagram of the protective frame structure of the present invention;
[0023] Figure 6 This is a schematic diagram of the structure of the separator block of the present invention;
[0024] Figure 7 It is a schematic diagram of the structure of the swing arm of the present invention;
[0025] Figure 8 This is a schematic diagram of the inner tank structure of the present invention;
[0026] Fig. 9 This is a schematic diagram of the first baffle structure of the present invention;
[0027] Fig.10 It is a schematic diagram of the limit rod structure of the present invention;
[0028] Fig.11 For the present invention Fig.10 A is a schematic diagram of the partially enlarged structure of the middle part;
[0029] Fig.12 It is a schematic diagram of the cross-sectional structure of the discharge pipe of the present invention.
[0030] In the figure:
[0031] 100, first housing; 101, blocking column; 102, driving device; 103, connecting frame; 104, knife disc; 105, stirring rod;
[0032] 200, side groove; 201, fixed frame; 202, first baffle; 203, second baffle; 204, fixed blocking rod; 205, movable blocking rod; 206, side hole; 207, limit rod; 208, top opening; 209, moving block; 210, roller; 211, inner frame;
[0033] 300, push bar; 301, special-shaped spring piece; 302, third baffle; 303, first positioning column; 304, baffle bar; 305, second positioning column; 306, spring; 307, connecting bar; 308, fixing block; 309, cylinder;
[0034] 400, rotating shaft; 401, swing rod; 402, breaking ball; 403, inner groove; 404, gear; 405, servo motor; 406, support block;
[0035] 500, protection frame; 501, partition block; 502, obstacle detection sensor;
[0036] 600, through hole; 601, inner tube; 602, second outer shell; 603, first fixing rod; 604, second fixing rod; 605, auger; 606, external motor; 607, discharge pipe;
[0037] 700, PLC controller;
[0038] 800, water pump; 801, first connecting pipe; 802, second connecting pipe; 803, conveyor;
[0039] 900, mud discharge pipe; 901, electromagnetic valve; 902, sewage pump; 903, third connecting pipe. DETAILED DESCRIPTION
[0040] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. It should be noted that, in the absence of conflict, the embodiments in the present disclosure and the features in the embodiments can be combined, separated, interchanged and / or rearranged with each other. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0041] In the accompanying drawings, the size and relative size of components may be exaggerated for clarity and / or descriptive purposes. When the exemplary embodiments may be implemented differently, a specific process sequence may be performed in a different order than described. For example, two successively described processes may be performed substantially simultaneously or in an order opposite to the order described. In addition, the same reference numerals represent the same components.
[0042] The terms used here are for the purpose of describing specific embodiments, and are not intended to be restrictive. As used here, unless the context clearly indicates otherwise, the singular forms "one (kind, person)" and "said (the)" are also intended to include plural forms. In addition, when the terms "comprise" and / or "include" and their variations are used in this specification, it is explained that there are stated features, integral bodies, steps, operations, parts, assemblies and / or their groups, but it is not excluded that there are or add one or more other features, integral bodies, steps, operations, parts, assemblies and / or their groups. It should also be noted that, as used here, the terms "substantially", "approximately" and other similar terms are used as approximate terms and not as degree terms, so that they are used to explain the inherent deviations of the measured values, calculated values and / or the values provided that will be recognized by those of ordinary skill in the art.
[0043] A specific embodiment of the present invention, as Figure 1-Figure 12 As shown, an air cushion direct discharge dual-channel mud, water and earth pressure dual-mode shield machine is disclosed, including a first shell 100, a blocking column 101 is fixed to one side of the first shell 100, a driving device 102 is fixed to the inner wall of the blocking column 101, a connecting frame 103 is fixed to the output end of the driving device 102, a cutter head 104 is fixed to one end of the connecting frame 103, a plurality of stirring rods 105 distributed in a circle are fixed to one side of the cutter head 104, a side groove 200 is provided at the bottom of the blocking column 101 near the side of the cutter head 104, a fixing frame 201 is fixed in the side groove 200, an inner frame 211 is fixed to one side of the bottom surface of the fixing frame 201, and the top surface of the inner frame 211 is opened. A top opening 208 is provided, and a plurality of evenly distributed fixed blocking rods 204 are fixed between the top and bottom surfaces of the inner wall of the inner frame 211, a plurality of evenly distributed moving blocks 209 are movably engaged in the top opening 208, a roller 210 is movably connected in the moving block 209, a movable blocking rod 205 is fixed to the bottom surface of the moving block 209, a cylinder 309 is fixed to one side of the top surface of the inner wall of the fixed frame 201, a pushing bar 300 is fixed to the output end of the cylinder 309, a plurality of evenly distributed special-shaped spring pieces 301 are fixed to the bottom surface of the pushing bar 300, the special-shaped spring pieces 301 correspond to the moving block 209, and a crushing assembly is provided on the side of the blocking column 101 close to the cutter disc 104.
[0044] As a further solution of the present invention, the crushing assembly includes two rotating shafts 400, which are movably connected to a side of the blocking column 101, and a swing rod 401 is fixed to one side of the outer wall of the rotating shaft 400. A number of evenly distributed crushing balls 402 are fixed to the two swing rods 401 close to each other on one side, and a number of triangular cones are fixed to the outer wall of the crushing balls 402. A gear 404 is fixed to one end of the rotating shaft 400, and the two gears 404 are meshed. The blocking column 101 is located below the driving device 102 and is provided with an inner groove 403, and a support block 406 is fixed to one side of the bottom surface of the inner wall of the inner groove 403, and a servo motor 405 is fixed to the top surface of the support block 406, and the output end of the servo motor 405 is fixed to one end of the rotating shaft 400.
[0045] The servo motor 405 and the gear 404 are provided so that the two swinging rods 401 can swing back and forth in two directions respectively, thereby crushing the large gravel entering between the first shell 100 and the blocking column 101, and the crushing ball 402 and the triangular cone are provided so that the gravel can be crushed.
[0046] As a further solution of the present invention, a protective frame 500 is fixed to the bottom of a side of the blocking column 101 close to the cutter disc 104 , and a partition block 501 is fixed to the bottom surface of the inner wall of the protective frame 500 .
[0047] By setting the protection frame 500, the gravel near the inner frame 211 will not be driven by the mud and water to rotate, so it is convenient to crush this part of the gravel. By setting the partition block 501, the gravel entering the protection frame 500 will not be discharged from the protection frame 500 to the outside.
[0048] The partition block 501 is fixed to a side surface of the inner frame 211 and a bottom of a side surface of the inner frame 211 , so that when the crushed stones slide from the inclined surface of the partition block 501 into the protection frame 500 , the crushed stones can directly slide down and pass through the fixed blocking rods 204 .
[0049] As a further solution of the present invention, a plurality of evenly distributed third baffles 302 are fixed to the top surface of the inner frame 211, a second positioning column 305 is fixed between the third baffles 302, a fixed block 308 is fixed to one side of the top surface of the inner frame 211, one end of the second positioning column 305 is fixed to a side surface of the fixed block 308, a connecting strip 307 is fixed to one side surface of the movable block 209, one side of the connecting strip 307 is movably engaged with the outer side wall of the second positioning column 305, a plurality of springs 306 are arranged on the outer side wall of the second positioning column 305, one end of the spring 306 is fixed to a side surface of the third baffle 302, and the other end of the spring 306 is fixed to a side surface of the connecting strip 307.
[0050] By providing the spring 306 and the connecting strip 307 , when the connecting strip 307 moves and the limiting of the connecting strip 307 is cancelled, the spring 306 can pull the connecting strip 307 to move.
[0051] As a further solution of the present invention, two first positioning columns 303 are fixed on both sides of the top surface of the inner frame 211, the pushing bar 300 is movably connected to the four first positioning columns 303, and a blocking bar 304 is fixed on the top surfaces of two adjacent first positioning columns 303.
[0052] The position of the push bar 300 can be limited by the first positioning column 303 .
[0053] This solution has the following working process: when using an earth pressure shield, start the drive device 102 and the external motor 606, the drive device 102 drives the connecting frame 103 to rotate, the connecting frame 103 rotates to drive the cutter head 104 to rotate, the cutter head 104 crushes and cuts the rock layer, and the cut gravel enters the first shell 100 and the blocking column 101 through the hole on the cutter head 104, the rotation of the cutter head 104 drives the stirring rod 105 to rotate, so that the gravel enters the protection frame 500, and then passes through the gap of several fixed blocking rods 204, and then is driven by the auger 605 and discharged from the discharge pipe 607 to the conveyor 803, and then the conveyor 803 is started to transport the gravel. While starting the external motor 606, the operator As a PLC controller 700, the PLC controller 700 controls a plurality of obstacle detection sensors 502, and the obstacle detection sensors 502 emit lasers. When the obstacle detection sensor 502 detects that an obstacle has not moved for a long time, it means that one side of the plurality of fixed blocking rods 204 is blocked by gravel. The obstacle detection sensor 502 transmits a signal to the PLC controller 700, and the PLC controller 700 controls the servo motor 405 to rotate back and forth. The reciprocating rotation of the servo motor 405 drives the two swing rods 401 to rotate back and forth through the transmission of the gear 404, so that the gravel is crushed by the crushing ball 402 and the triangular cone, and then the gravel enters the inner tube 601 and is driven by the auger 605 to be transported to the conveyor 803.
[0054] When the slurry shield is used, the PLC controller 700 controls the cylinder 309 to start, the output end of the cylinder 309 moves to drive the push bar 300 to move, the push bar 300 moves to push a plurality of special-shaped spring pieces 301 to compress and deform, the special-shaped spring pieces 301 compress and deform to push the moving block 209 to move, the moving block 209 moves to drive the movable blocking rod 205 to move, until a plurality of fixed blocking rods 204 and the movable blocking rod 205 separate the inner frame 211 into the same gap, at which time the spring 306 is stretched, the PLC controller 700 is operated, and the PLC controller 700 controls the electromagnetic valve 9 01 is turned on, the mud pump is started, and then the water pump 800 is started. The water pump 800 transports water from the second connecting pipe 802 to the first connecting pipe 801, and then discharges it into the rock surface that needs shield construction. The driving device 102 and the external motor 606 are started. The driving device 102 drives the connecting frame 103 to rotate, and the rotation of the connecting frame 103 drives the cutter head 104 to rotate. The cutter head 104 breaks and cuts the rock layer. The broken stones and muddy water after cutting enter the first shell 100 and the blocking column 101 through the holes on the cutter head 104. The rotation of the cutter head 104 drives the stirring rod 105 to rotate, so that the sealing column 101 is The muddy water and gravel between the blocking column 101 and the cutter head 104 can be driven, and the gravel is brought into the protective frame 500 at this time, and the sewage pump 902 pumps and discharges the muddy water, fine sand and small gravel between the blocking column 101 and the first shell 100, while the large gravel is blocked by the fixed blocking rod 204 and the movable blocking rod 205. After a period of time, the driving device 102 is temporarily closed, the PLC controller 700 controls the sewage pump 902 and the electromagnetic valve 901 to close, and then starts the external motor 606 to rotate the auger 605, and then the PLC controller 700 controls the cylinder 309 to output The outlet moves upward, so that the special-shaped spring piece 301 is reset. At this time, the spring 306 pulls the moving block 209, so that the movable blocking rod 205 is reset. Since the rock layer structure is evacuated by the mud shield method, the diameter of the large crushed stone produced is smaller than the gap between the two fixed blocking rods 204. At this time, the auger 605 drives the mud and water, and the mud and water drive the large crushed stone through the inner frame 211 and are transported to the conveyor 803 by the auger 605. Then the PLC controller 700 controls the electromagnetic valve 901 to open and the sewage pump 902 to start, and the sewage between the blocking column 101 and the first shell 100 is pumped out. Then the PLC controller 700 controls the output end of the cylinder 309 to move downward, so that the inner frame 211 is divided into equal gaps by the fixed blocking rod 204 and the movable blocking rod 205, and then restarts the drive device 102 and the water pump 800, and repeats the above operation.
[0055] According to the above working process, it can be known that: by setting the cylinder 309, the special-shaped spring piece 301, the moving block 209, and the pulley, the gap between the fixed blocking rod 204 and the movable blocking rod 205 can be equally divided, so that when using the mud shield, small gravel, fine sand and mud water can pass through the inner frame 211 and then enter the mud discharge pipe 900, and be pumped out by the sewage pump 902. By setting the cylinder 309 to reset, the movable blocking rod 205 is reset, and the large gravel blocked by the fixed blocking rod 204 and the movable blocking rod 205 can enter the second outer shell 602 through the gap between the adjacent fixed blocking rods 204, so that the large gravel and the small gravel can be respectively transported into different pipes, avoiding the large gravel from entering the mud discharge pipe 900, causing the mud discharge pipe 900 to be blocked, and affecting the normal discharge of the shield machine.
[0056] By means of the swinging rod 401, the servo motor 405 and the crushing ball 402, the large gravel entering the protective cover can be crushed by the crushing ball 402, so that the crushed gravel can enter the second shell 602 through the gap of the fixed blocking rod 204. By means of the obstacle detection sensor 502, the large gravel blocked by the fixed blocking rod 204 can be detected, so that it is convenient to control the rotation of the servo motor 405, so that the crushing ball 402 crushes the large gravel. By means of the protective cover and the partition block 501, when an earth pressure shield is used, during the process of the gravel entering the protective cover being crushed by the crushing ball 402, the crushed gravel will not be quickly mixed with the uncrushed gravel, so that the large gravel can be crushed, thereby avoiding the large gravel blocking the fixed blocking rod 204 and causing the gravel to be unable to enter the second shell 602 for transportation.
[0057] As a further solution of the present invention, a side hole 206 is respectively provided at the bottom of one side of the fixed blocking rod 204 and the movable blocking rod 205, a limiting rod 207 is fixed between the inner walls of the inner frame 211 close to the bottom of one side, the side hole 206 is movably engaged with the limiting rod 207, and a first baffle plate 202 and a second baffle plate 203 are respectively fixed on both sides of the top surface of the inner frame 211.
[0058] By means of the side hole 206 and the limiting rod 207, the bottoms of the fixed blocking rod 204 and the movable blocking rod 205 can be movably limited.
[0059] As a further solution of the present invention, a plurality of evenly distributed obstacle detection sensors 502 are fixed to a side of the inner wall of the protective frame 500, a PLC controller 700 is fixed to the top of a side of the blocking column 101 away from the cutter disc 104, a plurality of the obstacle detection sensors 502 are electrically connected to the PLC controller 700, and the servo motor 405 is electrically connected to the PLC controller 700.
[0060] By providing the obstacle detection sensor 502 , the broken stones near the fixed blocking rod 204 can be detected.
[0061] There is a certain gap between the swing rod 401 and the blocking column 101, so that when the obstacle detection sensor 502 emits a laser, it can pass through the swing rod 401 and irradiate the obstacle.
[0062] As a further solution of the present invention, a through hole 600 is opened on one side of the inner wall of the side groove 200, an inner tube 601 is fixed on the inner wall of the through hole 600, a second outer shell 602 is fixed on one end of the inner tube 601, an auger 605 is movably connected inside the second outer shell 602, an external motor 606 is fixed on one end of the second outer shell 602, the output end of the external motor 606 is fixed to the axis of the auger 605, two first fixed rods 603 and two second fixed rods 604 are fixed on the top surface of the second outer shell 602, the top surfaces of the first fixed rods 603 and the second fixed rods 604 are fixed to the top surface of the inner wall of the first outer shell 100, and a discharge pipe 607 is connected to one side of the bottom surface of the second outer shell 602.
[0063] By setting the auger 605, the crushed stones between the blocking column 101 and the cutter disc 104 can be transported by the auger 605 and then discharged into the conveyor 803 for transportation.
[0064] The central axes of the inner tube 601 and the second outer shell 602 coincide with each other.
[0065] As a further solution of the present invention, a sewage pump 902 is fixed to the bottom surface of the inner wall of the first shell 100 near the blocking column 101, and a mud discharge pipe 900 is fixed to the input end of the sewage pump 902. One end of the mud discharge pipe 900 is connected to the second shell 602, and the output end of the sewage pump 902 is connected to a third connecting pipe 903. An electromagnetic valve 901 is provided on the outer wall of the mud discharge pipe 900, and the electromagnetic valve 901 is electrically connected to the PLC controller 700.
[0066] By setting up the sewage pump 902, when the device adopts the slurry shield method for shield tunneling, the sewage pump 902 can discharge the sewage between the blocking column 101 and the cutter head 104.
[0067] As a further solution of the present invention, a water pump 800 is fixed on the top surface of the inner wall of the first outer shell 100, the input end of the water pump 800 is connected to the second connecting pipe 802, the output end of the water pump 800 is connected to the first connecting pipe 801, the first connecting pipe 801 passes through the blocking column 101, and a conveyor 803 is fixed on the bottom surface of the inner wall of the first outer shell 100.
[0068] By setting up the water pump 800, when the device adopts the slurry shield method for shield tunneling, the water pump 800 can provide water to the cutter head 104.
[0069] In summary: when using an earth pressure shield, start the drive device 102 and the external motor 606, the drive device 102 drives the connecting frame 103 to rotate, the connecting frame 103 rotates to drive the cutter head 104 to rotate, the cutter head 104 breaks and cuts the rock layer, and the cut gravel enters the first shell 100 and the blocking column 101 through the hole on the cutter head 104, the rotation of the cutter head 104 drives the stirring rod 105 to rotate, so that the gravel enters the protection frame 500, and then passes through the gap of a plurality of fixed blocking rods 204, and then is driven by the auger 605 and discharged from the discharge pipe 607 to the conveyor 803, and then the conveyor 803 is started to transport the gravel, and while starting the external motor 606, the PLC control is operated The PLC controller 700 controls a plurality of obstacle detection sensors 502, which emit lasers. When the obstacle detection sensor 502 detects that an obstacle has not moved for a long time, it means that one side of the plurality of fixed blocking rods 204 is blocked by gravel. The obstacle detection sensor 502 transmits a signal to the PLC controller 700, which controls the servo motor 405 to rotate back and forth. The reciprocating rotation of the servo motor 405 drives the two swing rods 401 to rotate back and forth through the transmission of the gear 404, so that the gravel is crushed by the crushing ball 402 and the triangular cone, and then the gravel enters the inner tube 601 and is driven by the auger 605 to be transported to the conveyor 803.
[0070] When the slurry shield is used, the PLC controller 700 controls the cylinder 309 to start, the output end of the cylinder 309 moves to drive the push bar 300 to move, the push bar 300 moves to push a plurality of special-shaped spring pieces 301 to compress and deform, the special-shaped spring pieces 301 compress and deform to push the moving block 209 to move, the moving block 209 moves to drive the movable blocking rod 205 to move, until a plurality of fixed blocking rods 204 and the movable blocking rod 205 separate the inner frame 211 into the same gap, at which time the spring 306 is stretched, the PLC controller 700 is operated, and the PLC controller 700 controls the electromagnetic valve 9 01 is turned on, the mud pump is started, and then the water pump 800 is started. The water pump 800 transports water from the second connecting pipe 802 to the first connecting pipe 801, and then discharges it into the rock surface that needs shield construction. The driving device 102 and the external motor 606 are started. The driving device 102 drives the connecting frame 103 to rotate, and the rotation of the connecting frame 103 drives the cutter head 104 to rotate. The cutter head 104 breaks and cuts the rock layer. The broken stones and muddy water after cutting enter the first shell 100 and the blocking column 101 through the holes on the cutter head 104. The rotation of the cutter head 104 drives the stirring rod 105 to rotate, so that the sealing column 101 is The muddy water and gravel between the blocking column 101 and the cutter head 104 can be driven, and the gravel is brought into the protective frame 500 at this time, and the sewage pump 902 pumps and discharges the muddy water, fine sand and small gravel between the blocking column 101 and the first shell 100, while the large gravel is blocked by the fixed blocking rod 204 and the movable blocking rod 205. After a period of time, the driving device 102 is temporarily closed, the PLC controller 700 controls the sewage pump 902 and the electromagnetic valve 901 to close, and then starts the external motor 606 to rotate the auger 605, and then the PLC controller 700 controls the cylinder 309 to output The outlet moves upward, so that the special-shaped spring piece 301 is reset. At this time, the spring 306 pulls the moving block 209, so that the movable blocking rod 205 is reset. Since the rock layer structure is evacuated by the mud shield method, the diameter of the large crushed stone produced is smaller than the gap between the two fixed blocking rods 204. At this time, the auger 605 drives the mud and water, and the mud and water drive the large crushed stone through the inner frame 211 and are transported to the conveyor 803 by the auger 605. Then the PLC controller 700 controls the electromagnetic valve 901 to open and the sewage pump 902 to start, and the sewage between the blocking column 101 and the first shell 100 is pumped out. Then the PLC controller 700 controls the output end of the cylinder 309 to move downward, so that the inner frame 211 is divided into equal gaps by the fixed blocking rod 204 and the movable blocking rod 205, and then restarts the drive device 102 and the water pump 800, and repeats the above operation.
[0071] The position of the movable blocking rod 205 when it is reset is the initial position of the movable blocking rod 205. Fig.10 In the positional relationship shown in , the movable blocking rod 205 is in close contact with the fixed blocking rod 204.
[0072] The driving device 102, servo motor 405, obstacle detection sensor 502, external motor 606, PLC controller 700, water pump 800, conveyor 803, electromagnetic valve 901 and sewage pump 902 can all be purchased on the market. They are mature technologies in this field and have been fully disclosed, so they are not repeated in the specification.
[0073] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An air cushion direct discharge dual-channel mud water earth pressure dual-mode shield machine, comprising a first shell (100), characterized in that: A blocking column (101) is fixed to one side of the interior of the first housing (100); a driving device (102) is fixed to the inner wall of the blocking column (101); a connecting frame (103) is fixed to the output end of the driving device (102); a blade disc (104) is fixed to one end of the connecting frame (103); a plurality of stirring rods (105) distributed in a circumference are fixed to one side of the blade disc (104); a side groove (200) is provided at the bottom of a side of the blocking column (101) close to the blade disc (104); a fixing frame (201) is fixed in the side groove (200); an inner frame (211) is fixed to one side of the inner bottom surface of the fixing frame (201); a top opening (208) is provided on the top surface of the inner frame (211); A plurality of evenly distributed fixed blocking rods (204) are fixed between the top and bottom surfaces of the inner wall of the frame (211); a plurality of evenly distributed moving blocks (209) are movably engaged in the top opening (208); a roller (210) is movably connected in the moving block (209); a movable blocking rod (205) is fixed to the bottom surface of the moving block (209); a cylinder (309) is fixed to one side of the top surface of the inner wall of the fixed frame (201); a push bar (300) is fixed to the output end of the cylinder (309); a plurality of evenly distributed special-shaped spring pieces (301) are fixed to the bottom surface of the push bar (300); the special-shaped spring pieces (301) correspond to the moving block (209); the blocking column (101) is close to the cutter disc (104); ) is provided with a crushing assembly on one side, the crushing assembly comprising two rotating shafts (400), the rotating shafts (400) being movably connected to one side of the blocking column (101), a swinging rod (401) being fixed to one side of the outer wall of the rotating shaft (400), a plurality of evenly distributed crushing balls (402) being fixed to one side of the two swinging rods (401) close to each other, a plurality of triangular cones being fixed to the outer wall of the crushing balls (402), a gear (404) being fixed to one end of the rotating shaft (400), the two gears (404) being meshed, an inner groove (403) being provided on the blocking column (101) at a position below the driving device (102), a supporting rod being fixed to one side of the bottom surface of the inner wall of the inner groove (403) A block (406) is provided, a servo motor (405) is fixed on the top surface of the support block (406), an output end of the servo motor (405) is fixed to one end of one of the rotating shafts (400), a protective frame (500) is fixed to the bottom of a side surface of the blocking column (101) close to the cutter disc (104), a partition block (501) is fixed to the bottom surface of the inner wall of the protective frame (500), a plurality of evenly distributed third baffles (302) are fixed to the top surface of the inner frame (211), a second positioning column (305) is fixed between the plurality of third baffles (302), a fixing block (308) is fixed to one side of the top surface of the inner frame (211), and one end of the second positioning column (305) is fixed to a side surface of the fixing block (308),A connecting strip (307) is fixed to one side of the moving block (209), and one side of the connecting strip (307) is movably engaged with the outer side wall of the second positioning column (305). The outer side wall of the second positioning column (305) is provided with a plurality of springs (306), and one end of the spring (306) is fixed to one side of the third baffle (302), and the other end of the spring (306) is fixed to one side of the connecting strip (307).
2. The air cushion direct discharge dual-channel mud water earth pressure dual-mode shield machine according to claim 1, characterized in that: Two first positioning columns (303) are fixed on both sides of the top surface of the inner frame (211), the pushing bar (300) is movably connected to the four first positioning columns (303), and a stop bar (304) is fixed on the top surfaces of two adjacent first positioning columns (303).
3. The air cushion direct discharge dual-channel mud water earth pressure dual-mode shield machine according to claim 2, characterized in that: The fixed blocking rod (204) and the movable blocking rod (205) are respectively provided with side holes (206) at the bottom of one side surface; a limiting rod (207) is fixed between the inner side walls of the inner frame (211) close to the bottom of one side surface; the side holes (206) are movably engaged with the limiting rod (207); and a first baffle (202) and a second baffle (203) are respectively fixed to both sides of the top surface of the inner frame (211).
4. The air cushion direct discharge dual-channel mud water earth pressure dual-mode shield machine according to claim 3 is characterized by: A plurality of evenly distributed obstacle detection sensors (502) are fixed to a side surface of the inner wall of the protection frame (500), a PLC controller (700) is fixed to the top of a side surface of the blocking column (101) away from the cutter disc (104), the plurality of obstacle detection sensors (502) are electrically connected to the PLC controller (700), and the servo motor (405) is electrically connected to the PLC controller (700).
5. The air cushion direct discharge dual-channel mud water earth pressure dual-mode shield machine according to claim 4, characterized in that: A through hole (600) is provided on one side of the inner wall of the side groove (200), an inner tube (601) is fixed to the inner wall of the through hole (600), a second outer shell (602) is fixed to one end of the inner tube (601), an auger (605) is movably connected inside the second outer shell (602), an external motor (606) is fixed to one end of the second outer shell (602), an output end of the external motor (606) is fixed to the shaft of the auger (605), two first fixing rods (603) and two second fixing rods (604) are fixed to the top surface of the second outer shell (602), the top surfaces of the first fixing rods (603) and the second fixing rods (604) are fixed to the top surface of the inner wall of the first outer shell (100), and a discharge pipe (607) is connected to one side of the bottom surface of the second outer shell (602).
6. The air cushion direct discharge dual-channel mud water earth pressure dual-mode shield machine according to claim 5, characterized in that: A sewage pump (902) is fixed to the bottom surface of the inner wall of the first shell (100) near the blocking column (101); a mud discharge pipe (900) is fixed to the input end of the sewage pump (902); one end of the mud discharge pipe (900) is connected to the second shell (602); the output end of the sewage pump (902) is connected to a third connecting pipe (903); an electromagnetic valve (901) is provided on the outer wall of the mud discharge pipe (900); and the electromagnetic valve (901) is electrically connected to the PLC controller (700).
7. The air cushion direct discharge dual-channel mud water earth pressure dual-mode shield machine according to claim 6, characterized in that: A water pump (800) is fixed to the top surface of the inner wall of the first shell (100); the input end of the water pump (800) is connected to the second connecting pipe (802); the output end of the water pump (800) is connected to the first connecting pipe (801); the first connecting pipe (801) passes through the blocking column (101); and a conveyor (803) is fixed to the bottom surface of the inner wall of the first shell (100).
