A new energy vehicle motor shaft processing device
By designing push components with clutch wheel and cam in the motor shaft processing device of new energy vehicle, automatic clamping and release are achieved, the problem of excessive clamping position blocking and clamping force in the prior art is solved, and the processing is improved Efficiency and precision.
Patent Information
- Application Number
- CN202411400597.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-10-09
AI Technical Summary
During the processing process, the existing new energy vehicle motor shaft processing device has problems such as blocking the clamping position, a variety of steps, resulting in reduced efficiency and excessive clamping force causing indentation.
A new energy vehicle motor shaft processing device is designed, using a pushing assembly with a clutch wheel and a cam. By driving the first rotating shaft and the first pulley to rotate, the clamping plate is driven to rotate along the limit rod to realize automatic clamping. and release, avoid blockage of the clamping position and adjust the clamping force by a spring to prevent indentation.
It realizes automatic processing without manual movement and position addition, improves work efficiency and processing speed, and avoids indentation problems caused by excessive clamping force, ensuring the surface accuracy of the motor shaft.
Smart Images

Figure CN118893224B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of motor shaft processing, and specifically relates to a motor shaft processing device for a new energy vehicle. Background Art
[0002] The motor shaft is one of the indispensable core components of the motor. It is mainly responsible for supporting the rotating parts, transmitting torque and ensuring the accurate relative position of the rotating parts to the stator. The motor shaft is one of the indispensable core components of the motor. The motor shaft is mainly responsible for supporting the rotating parts, transmitting torque and ensuring the accurate relative position of the rotating parts to the stator. According to whether there are steps on the shaft, it can be divided into a smooth shaft and a stepped shaft. The smooth shaft is often made of cold-drawn round steel and is suitable for situations where processing time needs to be reduced, such as in micro motors. The stepped shaft can easily and reliably install a variety of components, so it is adopted by most motors.
[0003] However, the existing new energy vehicle motor shaft processing devices often have some problems during actual use: first, in the existing motor shaft processing process, the motor shaft needs to be clamped by a clamping mechanism, and then polished and processed by a processing knife. At the beginning and end of the processing, since the clamping position is fixed and will not move, it will block the processing knife from processing the clamping position. After grinding one side of the motor shaft, it is often necessary to turn the motor shaft over, and after re-clamping the motor shaft, the unprocessed part is processed. There are many steps in this process, which will lead to a decrease in work efficiency and affect the processing speed; secondly, in the process of clamping the motor shaft, the clamping force may be too large to cause indentations on the surface of the shaft, thereby affecting the surface accuracy of the motor shaft and thus affecting the normal use of the motor shaft. Summary of the invention
[0004] The purpose of the present invention is to provide a new energy vehicle motor shaft processing device to solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a new energy vehicle motor shaft processing device, including a processing lathe, wherein two fixed blocks are fixedly connected inside the processing lathe, a sliding guide block is fixedly connected to the bottom of the fixed block, the sliding guide block is fixedly connected to the processing lathe, a fixed groove is provided on one side of the fixed block, a driving motor is fixedly connected inside the fixed groove, a first rotating shaft is fixedly connected to the output end of the driving motor, two first pulleys are fixedly connected to the outside of the first rotating shaft, two second pulleys are respectively arranged on one side of the two first pulleys, a first belt is arranged between the first pulley and the second pulley, the first pulley and the second pulley are connected through the first belt, and the middle of one side of the second pulley A second rotating shaft is fixedly connected, a mounting block is provided on one side of the second rotating shaft, the mounting block is slidably connected to the sliding guide block, a mounting groove is opened at the upper end of the mounting block, a cam is provided inside the mounting groove, the second rotating shaft is rotatably connected to the mounting groove, the second rotating shaft extends to the inside of the mounting groove and is fixedly connected to the cam, first limiting rods are provided on both sides of the inside of the mounting groove, the first limiting rod is fixedly connected to the mounting block, a clamping plate is rotatably connected to the outer side of the first limiting rod, a limiting column is fixedly connected to the bottom of the clamping plate, a rotating wheel is rotatably connected to the outer side of the limiting column, a second limiting rod is fixedly connected to one side of the clamping plate, the second limiting rods are connected by a tension spring, and a pushing component is provided in the middle of the two mounting blocks.
[0006] Preferably, the pushing assembly includes a clutch wheel, the clutch wheel is fixedly connected to the first rotating shaft, a third pulley is provided on the corresponding side of the clutch wheel, a second belt is provided between the clutch wheel and the third pulley, the clutch wheel and the third pulley are connected through the second belt, a third rotating shaft is fixedly connected to the middle of the third pulley, two threaded rods are fixedly connected on both sides of the third rotating shaft, threaded sleeves are threadedly sleeved on the outer sides of the two threaded rods, and the threaded sleeves are fixedly connected to the mounting block.
[0007] Preferably, the pushing assembly also includes a limit block, which is fixedly connected to one side of the mounting block, the inner sides of the limit block are respectively in contact with the outer sides of the first pulley, the limit block is slidably connected to the first rotating shaft, the inner through hole of the limit block is circular, and the through hole corresponds to the raised edge of the first rotating shaft.
[0008] Preferably, a first motor shaft is arranged in the middle of the clamping plate, the radius of the first motor shaft is smaller than the radius of the clamping plate, and the clamping plate is arranged corresponding to the first motor shaft.
[0009] Preferably, a plurality of arc protrusions are arranged on the outer side of the first rotating shaft, and the internal through holes of the first pulley and the clutch wheel are arranged corresponding to the arc protrusions on the outer side of the first rotating shaft.
[0010] Preferably, the radius of the first pulley on the side close to the driving motor is larger than the radius of the first pulley on the side away from the driving motor, and the radius of the clutch wheel is larger than the radius of the first pulley on the side close to the driving motor.
[0011] Preferably, when the cam rotates in a transverse direction, the clamping plate is in a closed clamping state, and the travel of the tension spring becomes longer; when the cam rotates in a longitudinal direction, the clamping plate is in an open state, and the travel of the tension spring becomes shorter.
[0012] The beneficial effects of the present invention are as follows:
[0013] 1. The present invention connects the clutch wheel with the first rotating shaft, so that the first rotating shaft drives the clutch wheel to rotate, and the rotation of the clutch wheel drives the third pulley to rotate. The rotation of the third pulley pushes the threaded sleeve and the mounting block away to change the clamping position, so that the clamping position will not block the processing, avoiding the need to stop the processing during processing, and manually move the position to re-process the unprocessed part, thereby improving work efficiency and processing speed. At the same time, since the transmission ratios of the two first pulleys are different, it can effectively avoid the sudden loss of clamping force when the clamping position is changed, the loss of clamping of the first motor shaft, the displacement of the first motor shaft, and the impact on the processing of the first motor shaft.
[0014] 2. The present invention starts the first pulley, and the first pulley starts to drive the cam to rotate. The rotation of the cam pushes the limit column, and the limit column drives the clamping plate to rotate along the first limit rod. The clamping plate rotates around the fixed first limit rod, and the upper end of the clamping plate will be clamped toward the middle. When the cam rotates horizontally, the clamping plate is in a closed clamping state, thereby clamping the first motor shaft, and the tension spring is stretched by force. Due to the elastic characteristics of the tension spring, when clamping the first motor shaft, it can effectively avoid that the clamping force of the first motor shaft is too large, thereby causing indentations on the surface of the shaft body, thereby affecting the surface accuracy of the motor shaft, thereby affecting the normal use of the motor shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0016] Figure 2 It is a structural schematic diagram of the fixing block of the present invention;
[0017] Figure 3 is a cross-sectional view of a mounting block of the present invention;
[0018] Figure 4 is a schematic structural diagram of the second rotating shaft of the present invention;
[0019] Figure 5 It is a schematic structural diagram of the limit block of the present invention;
[0020] Figure 6 is a cross-sectional view of the limit block of the present invention;
[0021] Figure 7 This is a schematic diagram of the structure of the driving component of the present invention;
[0022] Figure 8 It is a cross-sectional view of the threaded sleeve of the present invention.
[0023] In the figure: 1. machining lathe; 2. fixing block; 3. sliding guide block; 4. driving motor; 5. first rotating shaft; 6. first pulley; 7. second pulley; 8. first belt; 9. second rotating shaft; 10. mounting block; 11. mounting groove; 12. cam; 13. first limiting rod; 14. clamping plate; 15. limiting column; 16. rotating wheel; 17. second limiting rod; 18. tension spring; 19. clutch wheel; 20. third pulley; 21. second belt; 22. third rotating shaft; 23. threaded rod; 24. threaded sleeve; 25. limiting block; 27. first motor shaft. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] like Figures 1 to 8As shown, an embodiment of the present invention provides a new energy vehicle motor shaft processing device, including a processing lathe 1, wherein two fixed blocks 2 are fixedly connected inside the processing lathe 1, and a sliding guide block 3 is fixedly connected to the bottom of the fixed block 2, and the sliding guide block 3 is fixedly connected to the processing lathe 1, and a fixed groove is opened on one side of the fixed block 2, and a driving motor 4 is fixedly connected inside the fixed groove, and a first rotating shaft 5 is fixedly connected to the output end of the driving motor 4, and two first pulleys 6 are respectively fixedly connected to the outer side of the first rotating shaft 5, and two second pulleys 7 are respectively arranged on one side of the two first pulleys 6, and a first pulley 6 is arranged between the first pulley 6 and the second pulley 7. A first belt 8 is arranged, the first pulley 6 is connected to the second pulley 7 through the first belt 8, a second rotating shaft 9 is fixedly connected to the middle of one side of the second pulley 7, a mounting block 10 is arranged on one side of the second rotating shaft 9, the mounting block 10 is slidably connected to the sliding guide block 3, a mounting groove 11 is opened at the upper end of the mounting block 10, a cam 12 is arranged inside the mounting groove 11, the second rotating shaft 9 is rotatably connected to the mounting groove 11, the second rotating shaft 9 extends to the inside of the mounting groove 11 and is fixedly connected to the cam 12, first limiting rods 13 are arranged on both sides of the inside of the mounting groove 11, the first limiting rod 13 is fixedly connected to the mounting block 10, the first limiting The outer side of the positioning rod 13 is rotatably connected to a clamping plate 14, the bottom of the clamping plate 14 is fixedly connected to a limiting column 15, the outer side of the limiting column 15 is rotatably connected to a rotating wheel 16, one side of the clamping plate 14 is fixedly connected to a second limiting rod 17, the second limiting rods 17 are connected by a tension spring 18, and a pushing component is arranged in the middle of the two mounting blocks 10, by starting the first pulley 6, the first pulley 6 starts to drive the first rotating shaft 5 to rotate, the first rotating shaft 5 rotates to drive the first pulley 6 to rotate, the first pulley 6 rotates to drive the first belt 8 to rotate, the first belt 8 rotates to drive the cam 12 to rotate, the cam 12 rotates to push the limiting column 15, the limiting column 15 The clamping plate 14 is pushed and driven to rotate along the first limit rod 13. The clamping plate 14 rotates around the fixed first limit rod 13 and the upper end of the clamping plate 14 will be clamped toward the middle. When the cam 12 rotates horizontally, the clamping plate 14 is in a closed clamping state, thereby clamping the first motor shaft 27. The tension spring 18 is stretched under force. Due to the elastic characteristics of the tension spring 18, when clamping the first motor shaft 27, it is possible to effectively avoid excessive clamping force on the first motor shaft 27, thereby causing indentations on the surface of the shaft body, thereby affecting the surface accuracy of the motor shaft, thereby affecting the normal use of the motor shaft. Otherwise, the clamping of the first motor shaft 27 is released and the first motor shaft 27 can be taken out.
[0026] Wherein, the pushing assembly includes a clutch wheel 19, the clutch wheel 19 is fixedly connected to the first rotating shaft 5, a third pulley 20 is provided on one side corresponding to the clutch wheel 19, a second belt 21 is provided between the clutch wheel 19 and the third pulley 20, the clutch wheel 19 and the third pulley 20 are connected through the second belt 21, a third rotating shaft 22 is fixedly connected to the middle of the third pulley 20, two threaded rods 23 are fixedly connected on both sides of the third rotating shaft 22, threaded sleeves 24 are threadedly sleeved on the outer sides of the two threaded rods 23, and the threaded sleeves 24 are fixedly connected to the mounting block 10, and the pushing assembly also includes a limit block 25, the limit block 25 is fixedly connected to one side of the mounting block 10, the inner sides of the limit block 25 are respectively in contact with the outer sides of the first pulley 6, the limit block 25 is slidably connected to the first rotating shaft 5, and the limit The internal through hole of the positioning block 25 is circular, and the through hole corresponds to the raised edge of the first rotating shaft 5. It is connected to the first rotating shaft 5 through the clutch wheel 19, and the pushing component is driven by the first rotating shaft 5, so that the first rotating shaft 5 drives the clutch wheel 19 to rotate, and the rotation of the clutch wheel 19 drives the third pulley 20 to rotate. The rotation of the third pulley 20 pushes the threaded sleeve 24 and the mounting block 10 away to change the clamping position, so that the clamping position will not block the processing, avoids the need to stop the processing during processing, and avoids the need to manually move the position and re-process the unprocessed area, thereby improving work efficiency and processing speed. At the same time, due to the different clamping forces, it can effectively avoid the sudden loss of clamping force when the clamping position is changed, and the clamping of the first motor shaft 27 is lost, causing the first motor shaft 27 to shift, which affects the processing of the first motor shaft 27.
[0027] Among them, a first motor shaft 27 is arranged in the middle of the clamping plate 14, and the radius of the first motor shaft 27 is smaller than the radius of the clamping plate 14. The clamping plate 14 is arranged corresponding to the first motor shaft 27. The radius of the clamping plate 14 is slightly larger than the width of the first motor shaft 275mm. A certain margin is left during clamping to enable better cooperation and better clamping of the first motor shaft 27.
[0028] Among them, a plurality of arc protrusions are arranged on the outside of the first rotating shaft 5, and the internal through holes of the first pulley 6 and the clutch wheel 19 are arranged corresponding to the arc protrusions on the outside of the first rotating shaft 5. The arc protrusions are arranged corresponding to the first pulley 6 and the clutch wheel 19 so that the first pulley 6 can be driven by the first rotating shaft 5. At the same time, because the protrusions cooperate with them, the first pulley 6 can move and slide on the outside of the first rotating shaft 5, so that its clamping position is not affected when it changes.
[0029] Among them, the radius of the first pulley 6 close to the driving motor 4 is greater than the radius of the first pulley 6 far away from the driving motor 4, the radius of the clutch wheel 19 is greater than the radius of the first pulley 6 close to the driving motor 4, when the cam 12 rotates horizontally, the clamping plate 14 is in a closed clamping state, and the stroke of the tension spring 18 becomes longer, and when the cam 12 rotates longitudinally, the clamping plate 14 is in an open state, and the stroke of the tension spring 18 becomes shorter. Since the radius of the first pulley 6 close to the driving motor 4 is greater than the radius of the first pulley 6 far away from the driving motor 4, the radius of the clutch wheel 19 is greater than the radius of the first pulley 6 close to the driving motor 4, the transmission ratio is controlled by setting the size of the radius, so that the clamping of the two first pulleys 6 will not be synchronously carried out to the clamping limit state, and the first pulley 6 close to the driving motor 4 will slightly loosen the clamping state. Due to the different clamping forces, it can effectively avoid the sudden loss of clamping force when the clamping position is changed, the clamping of the first motor shaft 27 is lost, the first motor shaft 27 is offset, and the processing of the first motor shaft 27 is affected.
[0030] Working principle:
[0031] By starting the first pulley 6, the first pulley 6 starts to drive the first rotating shaft 5 to rotate, the rotation of the first rotating shaft 5 drives the first pulley 6 to rotate, the rotation of the first pulley 6 drives the first belt 8 to rotate, the rotation of the first belt 8 drives the cam 12 to rotate, the rotation of the cam 12 drives the limiting column 15, the limiting column 15 drives the clamping plate 14 to rotate along the first limiting rod 13, the clamping plate 14 rotates around the fixed point first limiting rod 13, and the upper end of the clamping plate 14 will be clamped toward the middle, when the cam 12 rotates to the horizontal direction, the clamping plate 14 is in a closed clamping state, thereby clamping the first motor shaft 27, and the tension spring 18 is stretched by force. Due to the elastic characteristics of the tension spring 18, when the first motor shaft 27 is clamped, it can effectively avoid the clamping force of the first motor shaft 27 being too large, thereby causing indentations on the surface of the shaft body, thereby affecting the surface accuracy of the motor shaft, thereby affecting the normal use of the motor shaft, otherwise the clamping of the first motor shaft 27 is released, and the first motor shaft 27 can be taken out;
[0032] Since the radius of the first pulley 6 on the side close to the driving motor 4 is larger than the radius of the first pulley 6 on the side away from the driving motor 4, the radius of the clutch wheel 19 is larger than the radius of the first pulley 6 on the side close to the driving motor 4. By setting the size of the radius, the transmission ratio is controlled so that the clamping of the two first pulleys 6 will not be synchronously performed to the clamping limit state, and the first pulley 6 on the side close to the driving motor 4 will slightly loosen the clamping state. At this time, the clutch wheel 19 is connected to the first rotating shaft 5, and the pushing component is driven by the first rotating shaft 5, so that the first rotating shaft 5 drives the clutch wheel 19 to rotate, and the clutch wheel 19 rotates The third pulley 20 is driven to rotate, and the rotation of the third pulley 20 pushes the threaded sleeve 24 and the mounting block 10 away to change the clamping position, so that the clamping position will not block the processing, avoiding the need to stop the processing during processing, and manually move the position to re-process the unprocessed part, thereby improving work efficiency and processing speed. At the same time, due to the different clamping forces, it can effectively avoid the sudden loss of clamping force when the clamping position is changed, the loss of clamping of the first motor shaft 27, the displacement of the first motor shaft 27, and the impact on the processing of the first motor shaft 27.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A new energy vehicle motor shaft processing device, comprising a processing lathe (1), wherein two fixed blocks (2) are fixedly connected inside the processing lathe (1), a sliding guide block (3) is fixedly connected to the bottom of the fixed block (2), the sliding guide block (3) is fixedly connected to the processing lathe (1), a fixed groove is opened on one side inside the fixed block (2), and a driving motor (4) is fixedly connected inside the fixed groove, characterized in that: The output end of the driving motor (4) is fixedly connected to a first rotating shaft (5), two first pulleys (6) are respectively fixedly connected to the outer side of the first rotating shaft (5), two second pulleys (7) are respectively arranged on one side of the two first pulleys (6), a first belt (8) is arranged between the first pulley (6) and the second pulley (7), the first pulley (6) and the second pulley (7) are connected via the first belt (8), a second rotating shaft (9) is fixedly connected to the middle part of one side of the second pulley (7), a mounting block (10) is arranged on one side of the second rotating shaft (9), the mounting block (10) is slidably connected to the sliding guide block (3), a mounting groove (11) is arranged at the upper end of the mounting block (10), a cam (12) is arranged inside the mounting groove (11), and a cam (12) is arranged inside the mounting groove (11). ), the second rotating shaft (9) is rotatably connected to the mounting groove (11), the second rotating shaft (9) extends to the inside of the mounting groove (11) and is fixedly connected to the cam (12), first limiting rods (13) are provided on both sides of the inside of the mounting groove (11), the first limiting rod (13) is fixedly connected to the mounting block (10), the outer side of the first limiting rod (13) is rotatably connected to a clamping plate (14), the bottom of the clamping plate (14) is fixedly connected to a limiting column (15), the outer side of the limiting column (15) is rotatably connected to a rotating wheel (16), one side of the clamping plate (14) is fixedly connected to a second limiting rod (17), the second limiting rods (17) are connected by a tension spring (18), and a pushing component is provided in the middle of the two mounting blocks (10); The pushing assembly comprises a clutch wheel (19), the clutch wheel (19) being fixedly connected to the first rotating shaft (5), a third pulley (20) being arranged on one side corresponding to the clutch wheel (19), a second belt (21) being arranged between the clutch wheel (19) and the third pulley (20), the clutch wheel (19) and the third pulley (20) being connected via the second belt (21), a third rotating shaft (22) being fixedly connected to the middle of the third pulley (20), two threaded rods (23) being fixedly connected to both sides of the third rotating shaft (22), threaded sleeves (24) being threadedly sleeved on the outer sides of the two threaded rods (23), and the threaded sleeves (24) being fixedly connected to the mounting block (10); The pushing assembly further comprises a limit block (25), the limit block (25) being fixedly connected to one side of the mounting block (10), the inner sides of the limit block (25) respectively contacting the outer sides of the first pulley (6), the limit block (25) being slidably connected to the first rotating shaft (5), the inner through hole of the limit block (25) being circular, and the through hole corresponding to the raised edge of the first rotating shaft (5); A first motor shaft (27) is disposed in the middle of the clamping plate (14); the radius of the first motor shaft (27) is smaller than the radius of the clamping plate (14); and the clamping plate (14) and the first motor shaft (27) are disposed correspondingly; A plurality of arc protrusions are arranged on the outer side of the first rotating shaft (5), and the internal through holes of the first pulley (6) and the clutch wheel (19) are arranged corresponding to the arc protrusions on the outer side of the first rotating shaft (5); The radius of the first pulley (6) on the side close to the drive motor (4) is greater than the radius of the first pulley (6) on the side away from the drive motor (4), and the radius of the clutch wheel (19) is greater than the radius of the first pulley (6) on the side close to the drive motor (4); When the cam (12) rotates in a horizontal direction, the clamping plate (14) is in a closed clamping state, and the travel of the tension spring (18) becomes longer; when the cam (12) rotates in a longitudinal direction, the clamping plate (14) is in an open state, and the travel of the tension spring (18) becomes shorter.
Citation Information
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