A coating control system for magnetic material processing
By designing a coating control system, including transmission components and coating adjustment mechanism, the problems of voids and bubbles in the coating of magnetic materials are solved, and the film is tightly attached and automatic replenishment is achieved, thereby improving the coating efficiency and quality.
Patent Information
- Application Number
- CN202411390423.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-08
AI Technical Summary
During the magnetic material coating process, gaps or bubbles are prone to appear on uneven surfaces, which affects the quality of the coating, and the coating operation is not smooth, so the new film cannot be automatically replaced, affecting efficiency.
A coating control system is designed, including transmission components, coating support components, coating adjustment mechanisms and clamping components. Through the limit frame, transmission block, cutting knife and clamping components, the film is clamped and automatic. Supplement, adapt to different shapes of magnetic materials.
The film is coated closely against the surface of the magnetic material, which improves the coating efficiency and quality, facilitates the processing of materials of different shapes, and improves the automatic movement efficiency of the cutting knife.
Smart Images

Figure CN118893818B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of packaging film coating processing, and in particular relates to a film coating control system for magnetic material processing. Background Art
[0002] Magnetic materials are a type of material that can respond to magnetic fields in some way. They are widely used in modern industry and technological development, such as magnetic sensors, magnetic storage devices (such as hard disks, flash memory), electromagnetic equipment (such as transformers, electromagnets, motors), etc. By coating the surface of magnetic materials, it is possible to effectively prevent scratches caused by friction between magnetic materials during transportation and transfer, thereby protecting the magnetic materials.
[0003] In the laminating process of common magnetic materials, the continuous conveying of the film is used to control the downward movement of the film so that the film adheres to the surface of the magnetic material to achieve the laminating packaging of the surface of the magnetic material. In actual use, gaps or bubbles are prone to appear on the surface of the magnetic material with uneven surfaces, which affects the laminating quality. Moreover, after the laminating is completed, the new film cannot be automatically replaced, which makes the laminating operation unsmooth and affects the laminating efficiency. To this end, we provide a laminating control system for magnetic material processing to solve the above technical problems. Summary of the invention
[0004] The object of the present invention is to provide a coating control system for magnetic material processing, which solves the problems in the above technical background through the specific structural design of the transmission component, the coating support component, the coating adjustment mechanism and the clamping component.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention discloses a coating control system for magnetic material processing, comprising a transmission component, the transmission component comprising a limit frame that can be moved up and down, after the magnetic material moves into the limit frame, the limit frame moves down, and one side of the transmission component is fixedly connected to a coating support component; the coating support component comprises a coating support plate and a coating frame that can be moved up and down, the coating support plate and the coating frame are fixedly connected to a first transmission frame through a transmission block, and one side of the coating support component is rotatably connected to a coating adjustment mechanism; the coating adjustment mechanism comprises symmetrically arranged coating components, an adjustment component is fixedly connected between the two coating components, and the coating component The component includes an axially movable cutting knife and a vertical support plate symmetrically slidably arranged, and the lower end of the vertical support plate is fixedly connected to a clamping assembly, and the clamping assembly is used to clamp the film, and the film is located between the two coating assemblies; the adjusting assembly includes an adjusting support rod symmetrically rotatably arranged, and the peripheral side of the adjusting support rod is fixedly connected to a first adjusting gear, and the adjusting support rod is fixedly connected to the corresponding coating assembly through an ear plate, and an adjusting support plate is rotatably connected between the two adjusting support rods, and the adjusting support plate is driven to rotate to drive the two coating assemblies to move synchronously. At the same time, the first adjusting gear drives the adjusting support rod to rotate in the opposite direction, thereby driving the film to move.
[0007] The present invention is further configured such that the transmission component also includes two symmetrically arranged transmission support frames, a film rolling roller and two transmission rollers are rotatably connected between the two transmission support frames, and the two transmission rollers are connected by a transmission belt, a transmission electric push rod is fixedly installed on the lower surface of one of the transmission support frames, and the output shaft of the transmission electric push rod is fixedly connected to the limit frame; a transmission support plate is fixedly connected to the upper surface of the transmission support frame close to the transmission electric push rod, a side surface of the transmission support plate is rotatably connected to a cutting drive gear, and a first drive motor is fixedly installed on the other side surface of the transmission support plate, and the output shaft of the first drive motor is fixedly connected to the cutting drive gear.
[0008] The present invention is further configured such that the coating support assembly also includes a coating support frame fixedly connected to a side surface of another transmission support frame, the coating frame is fixedly connected to the corresponding transmission block through a hollow support column, and the two transmission blocks are slidably matched with the coating support frame, the coating support frame is fixedly connected to a transmission support column away from the coating frame through a horizontal support plate, the first transmission frame is slidably arranged on the side surface of the transmission support column, and a guide groove is provided on the surface of the transmission support column; a transmission groove is provided on a side surface of the coating support frame close to the transmission support column, and a transmission groove is slidably arranged inside the transmission groove A movable slider, one side of the transmission slider is fixedly connected to a driving support column, and a second transmission frame is symmetrically and slidingly arranged on the side surface of the driving support column, a first adjusting link is rotatably connected between the second transmission frame and the corresponding first transmission frame, and a second adjusting link is rotatably connected between the second transmission frame and the transmission support column; the coating support frame is fixedly installed with a coating electric push rod through a supporting vertical plate, the output shaft of the coating electric push rod is fixedly connected to the driving support column, the coating support frame is fixedly connected with adjusting racks on two opposite sides, and an electromagnet is fixedly installed on a side of the coating support frame close to the adjusting rack.
[0009] The present invention is further configured that the coating assembly also includes a symmetrically arranged hollow support block, a cutting screw is slidably arranged between the two hollow support blocks, one end of the cutting screw is fixedly connected to a direction adjustment block, the direction adjustment block is located inside one of the hollow support blocks, and the circumferential side surfaces of the direction adjustment block are respectively provided with a first direction adjustment groove and a second direction adjustment groove; a limiting groove is provided inside the hollow support block close to the direction adjustment block, and a limiting block that slidably cooperates with the first direction adjustment groove and the second direction adjustment groove is fixedly connected inside the limiting groove through an elastic element; wherein the first bevel gear and the second bevel gear are respectively rotatably connected to the relative two side surfaces inside the other hollow support block, and the first The bevel gear and one side surface of the second bevel gear are fixedly connected with a locking tube, the locking tube is a tubular structure with a toothed structure on one side, and the peripheral side surface of the cutting screw is fixedly connected with a bidirectional locking column that is engaged with the locking tube, and the bidirectional locking column is a columnar structure with toothed structures on two opposite side surfaces; an inner side wall of a hollow support block close to the first bevel gear is rotatably connected with a driving bevel gear that meshes with both the first bevel gear and the second bevel gear, and a side surface of the hollow support block close to the first bevel gear is rotatably connected with a cutting transmission gear that meshes with the cutting drive gear, and the cutting transmission gear is fixedly connected to the driving bevel gear.
[0010] The present invention is further configured such that the peripheral side thread of the cutting screw is matched with a cutting support block, the lower surface of the cutting support block is provided with a cutting slide groove, a transmission rack is slidably arranged inside the cutting slide groove, the cutting knife is fixedly connected to the lower surface of the transmission rack, and the cutting slide groove is rotatably connected with a cutting adjustment gear meshing with the transmission rack; a guide slideway slidably matched with the vertical support plate is fixedly connected between the two hollow support blocks, the guide slideway is rotatably connected with a bidirectional screw mating with the vertical support plate thread, one end of the bidirectional screw passes through the hollow support block and is fixedly connected with an adjusting transmission gear meshing with the adjusting rack through a telescopic rod, one side of the adjusting transmission gear is made of a magnetically absorbable material, and one side of the guide slideway is provided with an adjusting slide groove slidably matched with the cutting support block, and the adjusting slide groove is fixedly connected with an adjusting spring relative to the two inner side walls.
[0011] The present invention is further configured as follows: an adjusting pillar is fixedly connected to a side surface of the adjusting support plate, and the adjusting pillar slides through a coating frame and a corresponding first transmission frame, a second driving motor is fixedly installed on a side surface of the first transmission frame, and an output shaft of the second driving motor is fixedly connected to the adjusting pillar; a first transmission wheel is symmetrically fixedly connected to a peripheral side surface of the adjusting pillar, and two second adjustment gears meshing with the first adjusting gear are symmetrically rotationally connected to a side surface of the adjusting support plate close to the adjusting pillar through a rotating axis, a second transmission wheel is fixedly connected to a peripheral side surface of the rotating axis, and the first transmission wheel and the corresponding second transmission wheel are connected by a transmission belt.
[0012] The present invention is further configured such that the clamping assembly includes a clamping support plate fixedly connected to the lower surface of the adjusting support plate, one side of the clamping support plate is symmetrically rotatably connected to two clamping plates, a transmission disk is rotatably connected inside the clamping plate, and a clamping spring is fixedly connected between the two clamping plates, the other side of the clamping support plate is fixedly connected to a clamping electric push rod, and one end of the clamping electric push rod output shaft passes through the clamping support plate and is fixedly connected to a clamping adjustment block.
[0013] The present invention has the following beneficial effects:
[0014] 1. The present invention sets a transmission component and a coating support component. The movement of the transmission belt drives the magnetic material to move until the gas is located inside the limit frame. The driving support column is controlled to move toward the transmission support column. Under the rotation of the second adjusting link, the second transmission frame moves closer to each other, driving the first transmission frame to move synchronously closer to each other. Under the connection of the transmission block, the coating support plate and the coating frame move closer to each other until the two form a closed peritoneal cavity with the limit frame. The vacuum negative pressure device is started to allow the film to be in close contact with the surface of the magnetic material, thereby realizing the coating operation on the surface of the magnetic material, facilitating the coating operation on magnetic materials of different shapes, and enabling the film to be in close contact with the surface of the magnetic material.
[0015] 2. The present invention sets a coating adjustment mechanism to drive the bevel gear to rotate, and the first bevel gear and the second bevel gear rotate synchronously in the opposite direction. Under the action of the two-way locking column and the corresponding locking tube, the cutting screw is driven to rotate, so that the cutting support block drives the cutting knife to move axially synchronously. When the cutting support block squeezes the adjustment spring on the corresponding side, the limit block switches between the second adjustment groove and the first adjustment groove, so that the two-way locking column is engaged with the other locking tube, driving the cutting screw to rotate in the opposite direction, and the cutting knife moves synchronously in the opposite direction, thereby realizing the reciprocating movement of the cutting knife, facilitating subsequent operations, realizing automatic movement and adjustment of the cutting knife, and improving cutting efficiency.
[0016] 3. The present invention sets a coating adjustment mechanism and a clamping assembly to control the rotation of the adjustment support plate, uses a transmission belt to make the second adjustment gear rotate synchronously, and under the meshing action of the first adjustment gear and the second adjustment gear, the first adjustment gear rotates in the opposite direction, so that the states of the two coating assemblies that rotate forward and backward are consistent. At the same time, the clamping assembly drives the cut film to move synchronously, thereby realizing automatic replenishment of the film, facilitating subsequent coating operations, and improving coating efficiency.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0019] Figure 1 The figure is a schematic diagram of the structure of a coating control system for magnetic material processing.
[0020] Figure 2 It is a schematic diagram of the structure of the transmission component in the present invention.
[0021] Figure 3 It is a schematic structural diagram of the film coating support assembly in the present invention.
[0022] Figure 4 It is a schematic structural diagram of another angle of the coating support assembly in the present invention.
[0023] Figure 5 It is a structural schematic diagram of the coating adjustment mechanism in the present invention.
[0024] Figure 6 It is a longitudinal structural cross-sectional view of the coating adjustment mechanism in the present invention.
[0025] Figure 7 for Figure 6 A local enlarged schematic diagram of point A in the middle.
[0026] Figure 8 It is a schematic diagram of the structure of the film covering component in the present invention.
[0027] Fig. 9 It is a cross-sectional view of the transverse structure of the membrane covering component in the present invention.
[0028] Fig.10 for Fig. 9 A local enlarged schematic diagram of point B in the middle.
[0029] Fig.11 for Fig. 9 A partial enlarged schematic diagram of point C in the middle.
[0030] Fig.12 It is a schematic diagram of the structure of the regulating component in the present invention.
[0031] Fig.13 It is a schematic diagram of the structure of the clamping assembly in the present invention.
[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0033] 1-transmission assembly, 101-limiting frame, 102-transmission support frame, 103-transmission belt, 104-transmission electric push rod, 105-cutting drive gear, 2-film support assembly, 201-film support plate, 202-film frame, 203-first transmission frame, 204-film support frame, 205-transmission support column, 206-transmission slide groove, 207-drive support column, 208-second transmission frame, 209-first adjustment connecting rod, 210-second adjustment connecting rod, 211-film electric push rod, 212-adjustment rack, 213-electromagnet, 3-film adjustment mechanism, 4-film assembly, 401-cutting knife, 402-vertical support plate, 403-hollow support block, 404-cutting screw, 405-first adjustment groove, 406-second Adjustment groove, 407-limiting block, 408-first bevel gear, 409-second bevel gear, 410-clamping tube, 411-bidirectional clamping column, 412-driving bevel gear, 413-cutting transmission gear, 414-cutting support block, 415-transmission rack, 416-cutting adjustment gear, 417-guide slide, 418-bidirectional screw, 419-adjusting transmission gear, 420-adjustment spring, 5-adjustment assembly, 501-adjustment support rod, 502-first adjustment gear, 503-adjustment support plate, 504-first transmission wheel, 505-second adjustment gear, 506-second transmission wheel, 6-clamping assembly, 601-clamping plate, 602-transmission disk, 603-clamping spring, 604-clamping electric push rod, 605-clamping adjustment block. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] For specific embodiment 1, please refer to Figure 1-13 The present invention is a coating control system for magnetic material processing, comprising a transmission component 1, specifically, the transmission component 1 comprises a limit frame 101 which can be moved up and down, an exhaust negative pressure device is arranged inside the limit frame 101, after the magnetic material moves into the limit frame 101, the limit frame 101 moves down, and a coating support component 2 is fixedly connected to one side of the transmission component 1; the coating support component 2 comprises a coating support plate 201 which can be moved up and down and a coating frame 202, the coating support plate 201 and the coating frame 202 are fixedly connected to a first transmission frame 203 through a transmission block, the coating support plate 201 and the coating frame 202 move synchronously and approach each other until the two are in contact with the transmission component 1, and a closed coating cavity is formed between the two, the magnetic material is located inside the coating cavity, and a coating adjustment mechanism 3 is rotatably connected to one side of the coating support component 2.
[0036] Furthermore, the film-coating adjustment mechanism 3 includes symmetrically arranged film-coating components 4, an adjustment component 5 is fixedly connected between the two film-coating components 4, and the adjustment component 5 is used to adjust the position change of the two film-coating components 4. The film-coating component 4 includes an axially movable cutting knife 401 and a symmetrically slidably arranged vertical support plate 402, and the lower end of the vertical support plate 402 is fixedly connected to a clamping component 6, and the film is clamped by the clamping component 6, and the film is located between the two film-coating components 4; the adjustment component 5 includes a symmetrically rotatably arranged adjustment support rod 501, and the side surface of the adjustment support rod 501 is fixedly connected to a first The adjusting gear 502 and the adjusting support rod 501 are fixedly connected with the corresponding coating assembly 4 through the ear plate. The rotation of the first adjusting gear 502 drives the corresponding coating assembly 4 to rotate synchronously. The two adjusting support rods 501 are rotatably connected with an adjusting support plate 503, which drives the adjusting support plate 503 to rotate and drives the two coating assemblies 4 to move synchronously. At the same time, the rotation of the first adjusting gear 502 drives the adjusting support rod 501 to rotate in the opposite direction, thereby driving the film to move. Under the clamping action of the clamping assembly 6, when the coating assembly 4 moves, it drives the film to move synchronously, which is convenient for the next coating operation.
[0037] The operation process of this embodiment is as follows: the magnetic material is placed on the upper surface of the transmission component 1. When the magnetic material moves to the bottom of the limit frame 101, the limit frame 101 is controlled to move downward so that the magnetic material is located inside the limit frame 101. The coating support plate 201 and the coating frame 202 move synchronously and approach each other until the coating frame 202 is in contact with the upper surface of the limit frame 101, and a closed coating cavity is formed between the three, and the film is in contact with the upper surface of the magnetic material. The vacuum negative pressure device is started to make the film close to the surface of the magnetic material, and then the cutting knife 401 is controlled to move to the top of the frame of the limit frame 101. The cutting knife 401 moves axially to cut the film.
[0038] When the coating frame 202 and the limiting frame 101 move to the initial position, the control adjustment support plate 503 is rotated to drive the two coating components 4 to move synchronously. During this process, the first adjustment gear 502 rotates in the opposite direction, driving the corresponding adjustment support rod 501 to rotate in the opposite direction synchronously. The two coating components 4 exchange positions and drive the film to move synchronously, so that the film is located between the two coating components 4 (i.e., directly above the limiting frame 101), which is convenient for the next coating operation.
[0039] For specific embodiment 2, please refer to Figure 2-4 On the basis of the specific embodiment 1, specifically, the transmission component 1 also includes two symmetrically arranged transmission support frames 102, a film roll roller and two transmission rollers are rotatably connected between the two transmission support frames 102, a film-covered winding drum can be sleeved and fixed on the side surface of the film roll roller, and the two transmission rollers are connected by a transmission belt 103, a power source is installed on one side of one of the transmission support frames 102, and the power source is used to drive the corresponding transmission roller to rotate, and under the cooperation of the other transmission roller, the transmission belt 103 is moved back and forth in a cycle, and the lower surface of one of the transmission support frames 102 A transmission electric push rod 104 is fixedly installed, and the output shaft of the transmission electric push rod 104 is fixedly connected to the limit frame 101; a transmission support plate is fixedly connected to the upper surface of the transmission support frame 102 close to the transmission electric push rod 104, and an electric telescopic rod is installed on one side of the transmission support frame 102, and the horizontal movement of the transmission support plate is controlled by the electric telescopic rod. A cutting drive gear 105 is rotatably connected to one side of the transmission support plate, and a first drive motor is fixedly installed on the other side of the transmission support plate, and the output shaft of the first drive motor is fixedly connected to the cutting drive gear 105.
[0040] Furthermore, the coating support assembly 2 also includes a coating support frame 204 fixedly connected to a side of another transmission support frame 102, the coating frame 202 is fixedly connected to the corresponding transmission block through a hollow support column, and the two transmission blocks are slidingly matched with the coating support frame 204, the coating support frame 204 is fixedly connected to a transmission support column 205 away from the coating frame 202 through a horizontal support plate, the first transmission frame 203 is slidably arranged on the side surface of the transmission support column 205, and a guide groove is opened on the surface of the transmission support column 205.
[0041] A transmission slot 206 is provided on one side of the coating support frame 204 close to the transmission support column 205, and a transmission slider is slidably arranged inside the transmission slot 206, and a driving support column 207 is fixedly connected to one side of the transmission slider. Under the sliding cooperation between the transmission slider and the transmission slot 206, the driving support column 207 maintains horizontal linear movement, and a second transmission frame 208 is symmetrically slidably arranged on the side surface of the driving support column 207. A first adjusting link 209 is rotatably connected between the second transmission frame 208 and the corresponding first transmission frame 203, and a second adjusting link 210 is rotatably connected between the second transmission frame 208 and the transmission support column 205. There is a certain angle between the first adjusting link 209 and the second adjusting link 210, and the ends of the two are facing different directions (such as Figure 3 As shown in the figure), when the driving support column 207 moves horizontally and approaches the transmission support column 205, the second adjusting link 210 rotates and tilts, so that the two second transmission frames 208 slide along the side surfaces of the driving support column 207 and approach each other. Under the connection of the first adjusting link 209, the two first transmission frames 203 are pushed to slide along the side surfaces of the transmission support column 205 and approach each other.
[0042] The coating support frame 204 is fixedly installed with a coating electric push rod 211 through a supporting vertical plate. The output shaft of the coating electric push rod 211 is fixedly connected to the driving support column 207. The coating support frame 204 is fixedly connected with an adjustment rack 212 on two opposite sides. The coating support frame 204 is fixedly installed with an electromagnet 213 on one side close to the adjustment rack 212. The electromagnet 213 is electrically connected to an external power supply, and the control power supply realizes control of whether the electromagnet 213 has magnetism.
[0043] The operation process of this embodiment is: placing the magnetic material on the conveyor belt 103, starting the power source to make the conveyor belt 103 move back and forth, thereby driving the magnetic material to move synchronously; when the magnetic material moves to the bottom of the limit frame 101, the transmission electric push rod 104 retracts to drive the limit frame 101 to move downward synchronously until the limit frame 101 fits the surface of the conveyor belt 103 and the magnetic material is located inside the limit frame 101.
[0044] The driving coating electric push rod 211 is extended, and the transmission slider moves along the transmission slide groove 206 toward the transmission support column 205, so that the driving support column 207 is synchronously moved horizontally close to the driving support column 205. In this process, the second adjusting link 210 rotates and tilts, and one end of the second adjusting link 210 pushes the corresponding second transmission frame 208 to slide along the side of the driving support column 207. The two second transmission frames 208 approach each other. Under the connection of the first adjusting link 209, the two first transmission frames 203 are pushed to slide along the side of the driving support column 205 and approach each other. The angle between the adjusting link 210 and the corresponding first adjusting link 209 gradually increases, and at the same time, under the connecting action of the transmission block, the coating support plate 201 and the coating frame 202 move synchronously and approach each other, until the coating frame 202 is in close contact with the upper surface of the limiting frame 101, and the coating support plate 201 is in close contact with the surface of the conveyor belt 103, and a closed coating cavity is formed between the three, and the film is attached to the upper surface of the magnetic material, and the vacuum negative pressure device is started to make the film close to the surface of the magnetic material, and the vacuum negative pressure device is started to exhaust air in the coating cavity so that the film can be in close contact with the surface of the magnetic material.
[0045] For specific embodiment 3, please refer to Figure 5-13 On the basis of the specific embodiment 1 and the specific embodiment 2, specifically, the coating component 4 also includes symmetrically arranged hollow support blocks 403, a cutting screw 404 is slidably arranged between the two hollow support blocks 403, one end of the cutting screw 404 is fixedly connected to an adjustment block, the adjustment block is located inside one of the hollow support blocks 403, and the side surfaces of the adjustment block are respectively provided with a first adjustment groove 405 and a second adjustment groove 406; a limiting groove is provided inside the hollow support block 403 close to the adjustment block, and a limiting block 407 that slides with the first adjustment groove 405 and the second adjustment groove 406 is fixedly connected inside the limiting groove through an elastic element.
[0046] Furthermore, the other hollow support block 403 is rotatably connected to the first bevel gear 408 and the second bevel gear 409 on the two opposite side surfaces. The first bevel gear 408 and the second bevel gear 409 are provided with a connecting hole at the axis center. The cutting screw 404 passes through the connecting hole. The first bevel gear 408 and the second bevel gear 409 are fixedly connected to one side with a clamping tube 410. The clamping tube 410 is a tubular structure with a toothed structure on one side. The cutting screw 404 is fixedly connected to a bidirectional clamping column 411 that is clamped and matched with the clamping tube 410 on the side surface. The bidirectional clamping column 411 is a columnar structure with a toothed structure on both opposite side surfaces. The bidirectional clamping column 411 moves axially and engages with the corresponding clamping tube When 410 is engaged, the bidirectional engaging column 411 is driven to rotate with the rotation of the first bevel gear 408 or the second bevel gear 409, thereby causing the cutting screw 404 to rotate synchronously; an inner side wall of the hollow support block 403 close to the first bevel gear 408 is rotatably connected to a driving bevel gear 412 that meshes with both the first bevel gear 408 and the second bevel gear 409, and a side surface of the hollow support block 403 close to the first bevel gear 408 is rotatably connected to a cutting transmission gear 413 that meshes with the cutting drive gear 105, and the cutting transmission gear 413 is fixedly connected to the driving bevel gear 412, and the driving bevel gear 412 is located between the first bevel gear 408 and the second bevel gear 409 (such as Fig.10 As shown in FIG. 4 ), the driving bevel gear 412 rotates to drive the first bevel gear 408 and the second bevel gear 409 to rotate in different directions respectively.
[0047] Furthermore, the cutting screw 404 is threadedly matched with a cutting support block 414 on the side surface, and a cutting slot is provided on the lower surface of the cutting support block 414. A transmission rack 415 is slidably arranged inside the cutting slot, and the cutting knife 401 is fixedly connected to the lower surface of the transmission rack 415. In the initial state, the cutting knife 401 is located near the side of the laminating frame 202, and a cutting adjustment gear 416 meshing with the transmission rack 415 is rotatably connected inside the cutting slot. A third driving motor is fixedly installed on one side of the cutting support block 414, and the output shaft of the third driving motor is fixedly connected to the cutting adjustment gear 416. The cutting adjustment gear 416 rotates, driving the transmission rack 415 to move horizontally, so that the cutting knife 401 moves synchronously; a gear 416 fixedly connected to the vertical support plate 402 is fixedly connected between the two hollow support blocks 403. A sliding guide slide 417, the guide slide 417 is internally rotatably connected with a bidirectional screw 418 that is threadedly matched with the vertical support plate 402, and one end of the bidirectional screw 418 passes through the hollow support block 403 and is fixedly connected to an adjusting transmission gear 419 that meshes with the adjusting rack 212 through a telescopic rod. One side of the adjusting transmission gear 419 is made of a magnetic material, and the electromagnet 213 is energized to attract the magnetic material. After the telescopic rod is extended, the adjusting transmission gear 419 can mesh with the adjusting rack 212, and the electromagnet 213 is turned off and the electromagnetic property disappears, the telescopic rod automatically retracts, and the adjusting transmission gear 419 moves away from the adjusting rack 212. A side of the guide slide 417 is provided with an adjustment slide groove that is slidably matched with the cutting support block 414, and the adjustment slide groove is fixedly connected with an adjustment spring 420 relative to the two inner side walls.
[0048] Furthermore, an adjusting pillar is fixedly connected to one side of the adjusting support plate 503, and the adjusting pillar interacts with the guide groove, and the adjusting pillar slides through the coating frame 202 and the corresponding first transmission frame 203. A second drive motor is fixedly installed on one side of the first transmission frame 203, and the output shaft of the second drive motor is fixedly connected to the adjusting pillar; the first transmission wheel 504 is symmetrically fixedly connected to the side surface of the adjusting pillar, and two second adjustment gears 505 meshing with the first adjustment gear 502 are symmetrically rotationally connected to the side surface of the adjusting support plate 503 close to the adjustment pillar through the rotation axis, and the radius of the second adjustment gear 505 is twice the radius of the first adjustment gear 502, that is, when the second adjustment gear 505 rotates 180°, the first adjustment gear 502 rotates 360° in the opposite direction, and the second transmission wheel 506 is fixedly connected to the side surface of the rotating shaft, and the first transmission wheel 504 and the corresponding second transmission wheel 506 are connected by a transmission belt.
[0049] Furthermore, the clamping assembly 6 includes a clamping support plate fixedly connected to the lower surface of the adjusting support plate 503, and one side of the clamping support plate is symmetrically rotatably connected to two clamping plates 601, the clamping plate 601 is rotatably connected inside with a transmission disk 602, and a clamping spring 603 is fixedly connected between the two clamping plates 601, and the other side of the clamping support plate is fixedly connected to a clamping electric push rod 604, and the output shaft of the clamping electric push rod 604 passes through one end of the clamping support plate and is fixedly connected to a clamping adjustment block 605, and the clamping adjustment block 605 is located between the two clamping plates 601, and the transmission disk 602 is pushed by controlling the extension and retraction of the clamping adjustment block 605, thereby driving the two clamping plates 601 to rotate.
[0050] The operation process of this embodiment is as follows: when the film is in close contact with the surface of the magnetic material, the cutting transmission gear 413 is meshed with the cutting drive gear 105; the corresponding third drive motor is started to drive the cutting adjustment gear 416 near the film roll side to rotate, and the cutting adjustment gear 416 and the transmission rack 415 are meshed to drive the transmission rack 415 to move horizontally close to the limit frame 101, and the cutting knife 401 moves synchronously until the cutting knife 401 near the film roll side is located just above the frame of the limit frame 101, and then the first drive motor is started to drive The cutting drive gear 105 rotates, and the corresponding cutting transmission gear 413 rotates to drive the driving bevel gear 412 to rotate. Under the meshing action of the driving bevel gear 412, the first bevel gear 408 and the second bevel gear 409, the two are synchronously rotated in opposite directions (at this time, the two-way engaging column 411 is engaged with the engaging tube 410 on the first bevel gear 408). Under the engagement action of the two-way engaging column 411 and the corresponding engaging tube 410, the cutting screw 404 is driven to rotate synchronously. Under the action of the thread cooperation, the cutting support block 414 moves axially along the peripheral side of the cutting screw 404, and at the same time, the cutting support block 414 slides along the inner side of the adjustment slot, and the cutting support block 414 drives the cutting knife 401 to move axially synchronously, and moves in the direction away from the adjustment block to cut the film. When the cutting support block 414 contacts the adjustment spring 420 away from the side of the adjustment block, as the cutting support block 414 continues to move, the cutting support block 414 squeezes the adjustment spring 420 away from the side of the adjustment block, and the force generated by the squeezing causes the cutting knife 401 to move axially synchronously, and moves in the direction away from the adjustment block to cut the film. The cutting screw 404 moves in the opposite direction away from the adjustment block, and the limit block 407 is compressed by the elastic element under the force of the second adjustment groove 406. The limit block 407 moves along the adjustment block until it moves from the second adjustment groove 406 to the first adjustment groove 405 (the two-way engaging column 411 moves synchronously, so that the two-way engaging column 411 is engaged with the engaging tube 410 on the second bevel gear 409). At this time, the cutting knife 401 completes the cutting of the film. When the cutting screw 404 is rotated again, the cutting knife 401 moves in the direction close to the adjustment block for cutting.
[0051] Then, by controlling the film-coating electric push rod 211 to retract, the driving support column 207 moves horizontally away from the transmission support column 205. Under the rotation of the second adjusting link 210, the two second transmission frames 208 slide away from each other along the side surface of the driving support column 207, so that the two first transmission frames 203 move away from each other, and the film-coating frame 202 and the film-coating support plate 201 move away from each other synchronously. The electromagnet 213 on the side away from the film-rolling roller is energized, so that the film-rolling roller attracts the adjusting transmission gear 419 on the corresponding side, and at the same time, the two clamping assemblies 6 on the side away from the film-rolling roller are controlled to release the film. The specific operation process is as follows:
[0052] The clamping electric push rod 604 is extended to drive the clamping adjustment block 605 to move toward the transmission disk 602. When the clamping adjustment block 605 contacts the transmission disk 602, the clamping adjustment block 605 continues to move and squeezes the two transmission disks 602. The corresponding clamping plates 601 are driven to rotate away from each other through the two transmission disks 602, and the film is released. At the same time, the clamping spring 603 is stretched.
[0053] The corresponding adjusting transmission gear 419 moves upward synchronously with the film coating frame 202. During the movement, when the adjusting transmission gear 419 is meshed with the corresponding adjusting rack 212, the adjusting transmission gear 419 rotates to drive the corresponding bidirectional screw 418 to rotate, so that the two vertical support plates 402 move away from each other until the film coating frame 202 and the film coating support plate 201 return to the initial state, and the second drive motor is started to drive the adjusting support pillar and the adjusting support plate 503 to rotate 180° synchronously. In this process, the film coating roller 202 is moved away from the film coating frame 202 and the film coating support plate 201. The two side clamping assemblies 6 clamp one end of the cut film and move synchronously until it is located away from the film roll side. At the same time, the first transmission wheel 504 rotates 180 degrees synchronously with the adjustment support, and the two second adjustment gears 505 are driven to rotate 180 degrees under the connection of the transmission belt. Under the meshing action of the second adjustment gear 505 and the first adjustment gear 502, since the radius of the second adjustment gear 505 is twice the radius of the first adjustment gear 502, the first adjustment gear 502 rotates 360 degrees in the opposite direction, so that the two film covering assemblies 4 exchange positions. The front and rear states are consistent (i.e., the cutting blade 401 faces downward and the cutting blade 401 is close to the film coating frame 202). When the film coating frame 202 is controlled to move downward again, the electromagnet 213 close to the film rolling roller is energized, so that the electromagnet 213 attracts the adjusting transmission gear 419 on the corresponding side, and the corresponding adjusting transmission gear 419 moves downward synchronously with the film coating frame 202. During the movement, the adjusting transmission gear 419 is meshed with the corresponding adjusting rack 212, so that the adjusting transmission gear 419 rotates to drive The corresponding bidirectional screw 418 rotates to make the two vertical support plates 402 approach each other until the corresponding two clamping components 6 are located on both sides of the film, and the clamping electric push rod 604 is controlled to retract, driving the clamping adjustment block 605 to move away from the transmission disk 602. The force of the clamping adjustment block 605 on the transmission disk 602 is weakened, and the two clamping plates 601 are rotated and approached to each other under the elastic recovery action of the clamping spring 603 until the film is clamped and fixed, which is convenient for cutting and convenient for the film to move synchronously after rotation again for automatic replenishment.
[0054] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0055] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A coating control system for magnetic material processing, comprising a transmission component (1), characterized in that: The transmission component (1) comprises a limit frame (101) that can move up and down, and after the magnetic material moves into the limit frame (101), the limit frame (101) moves downward, and a coating support component (2) is fixedly connected to one side of the transmission component (1); The laminating support assembly (2) comprises a laminating support plate (201) and a laminating frame (202) which are movable up and down; the laminating support plate (201) and the laminating frame (202) are fixedly connected to a first transmission frame (203) via a transmission block; and one side of the laminating support assembly (2) is rotatably connected to a laminating adjustment mechanism (3); The film-coating adjustment mechanism (3) comprises symmetrically arranged film-coating assemblies (4), an adjustment assembly (5) being fixedly connected between the two film-coating assemblies (4), the film-coating assembly (4) comprising an axially movable cutting knife (401) and a symmetrically slidably arranged vertical support plate (402), a clamping assembly (6) being fixedly connected to the lower end of the vertical support plate (402), the clamping assembly (6) being used to clamp the film, and the film being located between the two film-coating assemblies (4); The adjustment assembly (5) comprises an adjustment support rod (501) symmetrically arranged for rotation, a first adjustment gear (502) being fixedly connected to a peripheral side surface of the adjustment support rod (501), the adjustment support rod (501) being fixedly connected to a corresponding film coating assembly (4) via an ear plate, an adjustment support plate (503) being rotatably connected between the two adjustment support rods (501), the adjustment support plate (503) being driven to rotate to drive the two film coating assemblies (4) to move synchronously, and at the same time, the first adjustment gear (502) drives the adjustment support rod (501) to rotate in the opposite direction, thereby driving the film to move; An adjusting pillar is fixedly connected to one side of the adjusting support plate (503), and the adjusting pillar slides through the film-coating frame (202) and the corresponding first transmission frame (203); a second driving motor is fixedly mounted on one side of the first transmission frame (203), and an output shaft of the second driving motor is fixedly connected to the adjusting pillar; The first transmission wheel (504) is symmetrically fixedly connected to the side surface of the adjustment pillar, and the side surface of the adjustment support plate (503) close to the adjustment pillar is symmetrically rotationally connected to two second adjustment gears (505) meshing with the first adjustment gear (502) through a rotation axis, the radius of the second adjustment gear (505) is twice the radius of the first adjustment gear (502), and the side surface of the rotation axis is fixedly connected to the second transmission wheel (506), and the first transmission wheel (504) and the corresponding second transmission wheel (506) are connected via a transmission belt.
2. A coating control system for magnetic material processing according to claim 1, characterized in that: The transmission assembly (1) further comprises two symmetrically arranged transmission support frames (102), a film roll roller and two transmission rollers being rotatably connected between the two transmission support frames (102), the two transmission rollers being connected via a transmission belt (103), a transmission electric push rod (104) being fixedly mounted on the lower surface of one of the transmission support frames (102), and an output shaft of the transmission electric push rod (104) being fixedly connected to a limit frame (101); A transmission support plate is fixedly connected to the upper surface of the transmission support frame (102) near the transmission electric push rod (104), one side of the transmission support plate is rotatably connected to a cutting drive gear (105), and a first drive motor is fixedly installed on the other side of the transmission support plate, and the output shaft of the first drive motor is fixedly connected to the cutting drive gear (105).
3. A coating control system for magnetic material processing according to claim 2, characterized in that: The coating support assembly (2) further comprises a coating support frame (204) fixedly connected to a side surface of another transmission support frame (102); the coating frame (202) is fixedly connected to a corresponding transmission block via a hollow support column, and the two transmission blocks are slidably matched with the coating support frame (204); the coating support frame (204) is fixedly connected to a transmission support column (205) away from the coating frame (202) via a horizontal support plate; the first transmission frame (203) is slidably arranged on a side surface of the transmission support column (205), and a guide groove is provided on the surface of the transmission support column (205).
4. A coating control system for magnetic material processing according to claim 3, characterized in that: A transmission slot (206) is provided on one side of the coating support frame (204) close to the transmission support column (205), a transmission slider is slidably arranged inside the transmission slot (206), a driving support column (207) is fixedly connected to one side of the transmission slider, a second transmission frame (208) is symmetrically slidably arranged on the side surface of the driving support column (207), a first adjustment link (209) is rotatably connected between the second transmission frame (208) and the corresponding first transmission frame (203), and a second adjustment link (210) is rotatably connected between the second transmission frame (208) and the transmission support column (205); The coating support frame (204) is fixedly mounted with a coating electric push rod (211) via a supporting vertical plate; an output shaft of the coating electric push rod (211) is fixedly connected to a driving support column (207); two opposite side surfaces of the coating support frame (204) are fixedly connected with adjustment racks (212); and a side surface of the coating support frame (204) close to the adjustment rack (212) is fixedly mounted with an electromagnet (213).
5. A coating control system for magnetic material processing according to claim 4, characterized in that: The film coating assembly (4) further comprises symmetrically arranged hollow support blocks (403), a cutting screw (404) being slidably arranged between the two hollow support blocks (403), one end of the cutting screw (404) being fixedly connected to a direction adjustment block, the direction adjustment block being located inside one of the hollow support blocks (403), and a first direction adjustment groove (405) and a second direction adjustment groove (406) being respectively provided on the circumferential side surfaces of the direction adjustment block; A limit groove is provided inside the hollow support block (403) close to the direction adjustment block, and a limit block (407) is fixedly connected inside the limit groove via an elastic element and is slidably matched with the first direction adjustment groove (405) and the second direction adjustment groove (406).
6. A coating control system for magnetic material processing according to claim 5, characterized in that: The other hollow support block (403) is rotatably connected to two opposite side surfaces thereof, and a first bevel gear (408) and a second bevel gear (409) are fixedly connected to one side of the first bevel gear (408) and the second bevel gear (409), and the locking tube (410) is a tubular structure with a toothed structure on one side, and a bidirectional locking column (411) is fixedly connected to the side surface of the cutting screw (404) and is engaged with the locking tube (410), and the bidirectional locking column (411) is a columnar structure with toothed structures on both opposite side surfaces; An inner wall of the hollow support block (403) close to the first bevel gear (408) is rotatably connected to a driving bevel gear (412) that meshes with both the first bevel gear (408) and the second bevel gear (409); a side surface of the hollow support block (403) close to the first bevel gear (408) is rotatably connected to a cutting transmission gear (413) that meshes with the cutting drive gear (105); the cutting transmission gear (413) and the driving bevel gear (412) are fixedly connected.
7. A coating control system for magnetic material processing according to claim 6, characterized in that: The cutting screw (404) is threadedly engaged with a cutting support block (414) on the peripheral side surface, a cutting slot is provided on the lower surface of the cutting support block (414), a transmission rack (415) is slidably arranged inside the cutting slot, the cutting knife (401) is fixedly connected to the lower surface of the transmission rack (415), and a cutting adjustment gear (416) meshing with the transmission rack (415) is rotatably connected inside the cutting slot; A guide slideway (417) that is slidably matched with the vertical support plate (402) is fixedly connected between the two hollow support blocks (403); a bidirectional screw (418) that is threadably matched with the vertical support plate (402) is rotatably connected inside the guide slideway (417); one end of the bidirectional screw (418) passes through the hollow support block (403) and is fixedly connected to an adjustment transmission gear (419) that meshes with the adjustment rack (212) through a telescopic rod; one side of the adjustment transmission gear (419) is made of a magnetically attractive material; one side of the guide slideway (417) is provided with an adjustment slideway that is slidably matched with the cutting support block (414); and the adjustment slideway is fixedly connected to an adjustment spring (420) relative to the two inner side walls.
8. A coating control system for magnetic material processing according to claim 7, characterized in that: The clamping assembly (6) comprises a clamping support plate fixedly connected to the lower surface of the adjustment support plate (503); one side of the clamping support plate is symmetrically rotatably connected to two clamping plates (601); a transmission disk (602) is rotatably connected inside the clamping plate (601); a clamping spring (603) is fixedly connected between the two clamping plates (601); the other side of the clamping support plate is fixedly connected to a clamping electric push rod (604); and one end of the clamping electric push rod (604) whose output shaft passes through the clamping support plate is fixedly connected to a clamping adjustment block (605).
Citation Information
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