A fully automatic graphene electric heating film processing equipment
By designing fully automatic graphene electric heating film processing equipment, optimizing the flow of hot air and using heating plates and bending plates to guide hot air, the problem of uneven drying of graphene electric heating films has been solved, an efficient and uniform drying process has been achieved, and the efficiency has been improved. The quality and production efficiency of electric heating film.
Patent Information
- Application Number
- CN202411410884.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-10
AI Technical Summary
During the preparation of graphene electric heating film, the hot air flows unevenly during drying and curing, resulting in different heat received in different parts of the electric heating film, and drying is uneven, affecting the quality of the electric heating film.
A fully automatic graphene electric film treatment equipment is designed, including brackets, rolling rollers, rolling rollers, coating components, pressure roller components and drying components. By optimizing the flow of thermal air, the heating plate and the bend plate are used to guide the thermal air to different areas of the electric heating film to ensure uniformly drying.
By optimizing the flow of thermal air, accelerate the evaporation of water in the electro -heating film, shorten the drying time, improve production efficiency, and ensure the quality and performance of the electric heating film.
Smart Images

Figure CN118904658B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric heating film preparation, and in particular to a fully automatic graphene electric heating film processing device. Background Art
[0002] my country's territory ranks among the largest in the world, with a vast area and a large temperature difference between the north and the south. In the northern regions with severe winters, heating is usually provided by burning stoves or radiators in the cold winter. However, for environmental protection reasons, combustion heating has gradually been eliminated. In some remote areas, heating is temporarily difficult to supply, resulting in extremely cold indoor temperatures in winter, affecting people's daily lives. In order to facilitate heating and reduce environmental pollution, electric heating films are used for heating.
[0003] The graphene heating film is made by sandwiching a graphene conductor between two base films and then generating heat by electrifying the graphene. During the preparation of the graphene heating film, if the hot air flow during drying and curing is uneven, different parts of the heating film will receive different amounts of heat, resulting in uneven drying, which will in turn affect the quality of the heating film. Summary of the invention
[0004] To achieve the above purpose, the present invention is implemented through the following technical solutions: a fully automatic graphene electric heating film processing equipment, including a bracket, the number of the brackets is two, a winding roller is rotatably connected at the interval between the two brackets, a side of the bracket close to the winding roller is rotatably connected to an unwinding roller, the winding roller and the unwinding roller are located on the same vertical plane, a motor is fixedly connected to the outside of the bracket, the output end of the motor is fixedly connected to the unwinding roller, the unwinding roller and the winding roller are connected through a transmission member, and a control box is fixedly connected to the outside of the bracket;
[0005] A coating assembly, the coating assembly is fixedly mounted between the two brackets, and the coating assembly is located at an end away from the unwinding roller;
[0006] A pressure roller assembly, the pressure roller assembly is rotatably connected to the bracket, and the pressure roller assembly is located above the coating assembly;
[0007] A drying component, the drying component is rotatably connected to the outer side of the bracket, and the drying component is located on the top of the bracket;
[0008] Wherein, the drying component includes a fixed plate, which is rotatably connected to the intervals of the two brackets, a shell is fixedly connected at the middle of the top of the fixed plate, and rollers are rotatably connected at both ends of the fixed plate. The rollers arranged at both ends of the fixed plate can guide the material to run in a straight line along a specific path, which is very important for ensuring that the material does not deviate, twist or fold during the drying process. At the same time, the material may swing due to airflow, tension changes and other reasons during the processing. The rollers can effectively limit the swing amplitude of the material to keep it in a relatively stable state. There are two rollers, and the two rollers are symmetrically arranged with the shell as the center. A heating plate is fixedly connected at the middle of the inner wall of the shell. The base film roll is placed on the unwinding roller, so that the base film passes through the middle of the pressing roller assembly and the coating assembly, and then returns to the winding roller through the drying assembly. The motor is connected to an external power supply to work, and the motor drives the unwinding roller to rotate, thereby driving the winding roller to rotate through the transmission member. At this time, the winding roller and the unwinding roller work synchronously, and they can run at the same linear speed to ensure that the material maintains a stable conveying speed throughout the production process, which can avoid the speed inconsistency. The problems such as material stretching, deformation or accumulation are avoided, thereby improving production efficiency. The base film passes through the drying assembly through the middle of the outer shell and the fixed plate. At this time, the heating plate in the middle dries and solidifies the graphene on the surface of the base film, removes the solvent, and forms a stable electric heating film with the graphene powder and the binder. At the same time, the air enters the inner part of the outer shell through the side holes on the outside of the outer shell through the inclined plate. The air contacts the heating plate, and the air carries the heat and moves outward along the connecting plate and the bending plate. The evaporation of water in the graphene electric heating film can be accelerated by optimizing the flow of hot air. Rapid evaporation of water can shorten the drying time. Drying time is shortened and production efficiency is improved. By arranging the bending plate, the hot air can be guided to different areas of the electric heating film to avoid local overheating or insufficient drying, which may lead to performance degradation or even damage of the electric heating film. A connecting plate is fixedly connected to the side of the shell close to the heating plate, and a bending plate is fixedly connected to the side of the connecting plate away from the heating plate. A through hole is provided on the side of the connecting plate close to the bending plate, and the through hole penetrates the connecting plate and extends to the bending plate. An inclined plate is fixedly connected to the outer side of the shell, and the inclined plate is located at the interval between the connecting plate and the heating plate.
[0009] Preferably, a square groove is formed on one side of the bracket close to the fixed plate, a slider is slidably connected to the inner wall of the square groove, an end of the slider away from the square groove is rotatably connected to a connecting rod, an end of the connecting rod away from the slider is rotatably connected to the bottom of the fixed plate, and a cylinder is fixedly connected to the inner wall of the square groove. The size of the base film tension will affect the uniformity of distribution of the conductive material in the electric heating film, and then affect the uniformity of resistance. When the base film tension is uniform and moderate, the conductive material is more evenly distributed in the electric heating film, and the consistency of resistance is better. When the base film tension is large, the electric heating film will be pulled during the drying and curing process. The film can be stretched tighter, making it easier to maintain a flat state. Appropriate base film tension can keep the electric heating film at a stable size during the drying and curing process. Too much or too little tension may cause the electric heating film to change in size, affecting the accuracy and consistency of the product. When the tension of the base film becomes smaller, the cylinder works to push the slider to move inside the square groove, and the slider drives the connecting rod to move toward the direction of the cylinder. At this time, under the support of the connecting rod, the inclination angle of the fixed plate increases, which increases the tension of the base film. The output end of the cylinder is fixedly connected to the slider, and a limiting member is fixedly connected to the inner wall side of the shell.
[0010] Preferably, the limiting member includes a round rod, which is slidably connected to the outer shell, the round rod is located inside the outer shell, the bottom of the round rod is fixedly connected to an extension rod, there are two round rods, the two round rods are symmetrically arranged with the extension rod as the center, the extension rod is arranged vertically to the drum, the bottom of the extension rod is rotatably connected to a ball, the top of the extension rod is fixedly connected to a spring, under the elastic force of the spring, the ball contacts the top of the base film, so as to prevent the base film from twisting and vibrating during the drying process, which affects the quality of the graphene heating film, and the end of the spring away from the extension rod is fixedly connected to the inner wall of the outer shell.
[0011] Preferably, the coating assembly includes an ink cartridge, the ink cartridge is fixedly connected to the bracket, the two sides of the ink cartridge are fixedly connected to the two brackets, the ink cartridge is set as an L-shaped plate, the bracket is rotatably connected to the outer side of the ink cartridge with a rotating shaft, the outer side of the rotating shaft is fixedly connected to a cylinder, the cylinder is located in the middle of the two sides of the ink cartridge, a trapezoidal groove is opened on the outer side of the cylinder, the slurry inside the ink cartridge is flush with the inner wall of the semicircular groove, the rotating shaft drives the cylinder to rotate counterclockwise, and the cylinder drives the outer convex strip to rotate, so that the convex strip and the slurry inside the semicircular groove are aligned. The convex strips stained with ink then come into contact with the base film on the pressure roller, and extrusion is generated between the convex strips and the pressure roller. The convex strips are forced to move toward the direction of the rotating shaft, causing the spring plate to shrink and deform. Since the surfaces of different base materials may have slight unevenness, the elastic pressure of the spring plate can make the cylinder better adapt to the changes in the base surface, ensuring that the graphene slurry can be evenly coated on the base film. At the same time, it can also enhance the bonding force between the slurry and the base film, and improve the stability of the electric heating film. The bottom edge of the trapezoidal groove close to the rotating shaft The inner wall of the trapezoidal groove is slidably connected with a convex strip, and the outer side of the convex strip is fixedly connected with a spring plate, there are two spring plates, and the two spring plates are symmetrically arranged with the convex strip as the center, and the end of the spring plate away from the convex strip is fixedly connected to the inner wall of the trapezoidal groove, and the top of the ink cartridge away from the rotating shaft is provided with a feed port, and the side of the ink cartridge close to the cylinder is fixedly connected with a scraper, and the side of the ink cartridge close to the scraper is provided with a guide groove, and the rotating shaft drives the cylinder to rotate, and after the convex strip contacts the base film on the outer side of the pressure roller, it continues to rotate, and at this time, the convex strip and the base film on the outer side of the pressure roller are in contact, and ... The scraper contacts and squeezes, and the convex strip moves toward the rotating shaft under the action of force, so that the scraper cleans the outside of the cylinder to prevent the residual slurry on the cylinder from affecting the next coating. At the same time, the scraped slurry flows downward along the inclined scraper, enters the guide groove and returns to the interior of the semicircular groove. Filter holes are set on the semicircular groove to prevent impurities from entering the interior of the ink cartridge and causing pollution. A semicircular groove is provided on the outside of the ink cartridge. By setting the semicircular groove, the semicircular groove is prevented from being located below the cylinder, and a filter hole is provided on the inner wall of the semicircular groove.
[0012] Preferably, the pressure roller assembly includes a rotating rod, which is rotatably connected to the bracket, and a pressure roller is fixedly connected to the outer side of the rotating rod. The pressure roller is located above the cylinder, and the motor drives the unwinding roller to rotate. As the base film rotates, the pressure roller is driven to rotate. The base film may deviate during processing, and the base film will contact and be squeezed between the limit blocks on both sides of the pressure roller. The limit blocks are acted upon by the force and move in the direction away from the pressure roller. The inclined side of the outer side of the limit block is squeezed between the protrusion, and the protrusion drives the elastic ring to move in the direction away from the limit block. Under the elastic force of the elastic ring, the protrusion pushes the limit block to reset, thereby resetting the base film on the pressure roller to prevent the base film from deviating and causing The graphene coating is uneven, which affects the heating uniformity and stability of the electric heating film. At the same time, the offset may also cause wrinkles and uneven stretching of the base film, reducing the mechanical strength and service life of the product. The outer side of the pressure roller is fixedly connected to the round block, and the outer side of the round block is symmetrically provided with limiting grooves. The outer side of the pressure roller is provided with a groove, and the inner wall of the limiting groove is slidably connected to the limiting block. The end of the limiting block away from the pressure roller is set to a trapezoid. The inner wall of the round block is fixedly connected to an elastic ring, and the elastic ring is set to a C-shaped plate. There are two elastic rings, and the two elastic rings are symmetrically arranged with the limiting block as the center, and the end of the elastic ring close to the limiting block is fixedly connected to a protrusion.
[0013] The present invention provides a fully automatic graphene electric heating film processing device. It has the following beneficial effects:
[0014] 1. This fully automatic graphene electric heating film processing equipment, through the air contact with the heating plate, the air carries the heat and moves outward along the connecting plate and the bending plate. It can accelerate the evaporation of water in the graphene electric heating film by optimizing the flow of hot air. Rapid water evaporation can shorten the drying time and improve production efficiency.
[0015] 2. The fully automatic graphene electric heating film processing equipment increases the tension of the base film by increasing the inclination angle of the fixed plate. The electric heating film will be stretched tighter, making it easier to keep a flat state. Appropriate base film tension can keep the electric heating film in a stable size during the drying and curing process. Too much or too little tension may cause the size of the electric heating film to change, affecting the accuracy and consistency of the product.
[0016] 3. The fully automatic graphene electric heating film processing equipment can make the cylinder better adapt to the changes in the substrate surface by utilizing the elastic pressure of the spring plate, ensuring that the graphene slurry can be evenly coated on the base film. At the same time, it can also enhance the bonding force between the slurry and the base film and improve the stability of the electric heating film.
[0017] 4. The fully automatic graphene electric heating film processing equipment uses a scraper to clean the outside of the cylinder to prevent the residual slurry on the cylinder from affecting the next coating. At the same time, the scraped slurry flows downward along the inclined scraper, enters the guide groove and returns to the interior of the semicircular groove. The filter holes are set on the semicircular groove to prevent impurities from entering the interior of the ink cartridge and causing pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the external structure of a fully automatic graphene electric heating film processing device of the present invention;
[0019] Figure 2 It is another side view structural schematic diagram of the present invention;
[0020] Figure 3 This is a schematic diagram of the structure of the drying component of the present invention;
[0021] Figure 4 It is a schematic diagram of the local structure of the drying component of the present invention;
[0022] Figure 5 It is a schematic diagram of the local structure of the drying component of the present invention;
[0023] Figure 6 It is a schematic diagram of the structure of the position-limiting member of the present invention;
[0024] Figure 7 This is a schematic diagram of the coating assembly structure of the present invention;
[0025] Figure 8 It is a schematic diagram of the structure of a partial cross-sectional view of the coating assembly of the present invention;
[0026] Fig. 9 This is a schematic structural diagram of a pressure roller assembly of the present invention;
[0027] Fig.10 It is a schematic diagram of the structure of a partial cross-sectional view of the pressure roller assembly of the present invention.
[0028] In the figure: 1, bracket; 2, control box; 3, coating assembly; 31, ink cartridge; 32, feed port; 33, semicircular groove; 34, scraper; 35, guide groove; 36, rotating shaft; 37, cylinder; 38, convex strip; 39, trapezoidal groove; 310, spring plate; 4, pressure roller assembly; 41, rotating rod; 42, pressure roller; 43, limit block; 44, groove; 45, elastic ring; 46, limit groove; 47, convex block; 48, circular block; 5, drying assembly; 51, square groove; 52, slider; 53, connecting rod; 54, limiter; 541, extension rod; 542, ball; 543, spring; 544, round rod; 55, fixing plate; 56, roller; 57, shell; 58, heating plate; 59, inclined plate; 510, connecting plate; 511, bending plate; 512, through hole; 513, cylinder; 6, motor; 7, winding roller; 8, unwinding roller. DETAILED DESCRIPTION
[0029] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0030] The first embodiment, as Figures 1 to 5 As shown, the present invention provides a technical solution: a fully automatic graphene electric heating film processing equipment, including a bracket 1, the number of the brackets 1 is two, a winding roller 7 is rotatably connected at the interval between the two brackets 1, a side of the bracket 1 close to the winding roller 7 is rotatably connected to a winding roller 8, the winding roller 7 and the winding roller 8 are located on the same vertical plane, a motor 6 is fixedly connected to the outside of the bracket 1, the output end of the motor 6 is fixedly connected to the winding roller 8, the winding roller 8 is connected to the winding roller 7 through a transmission member, and a control box 2 is fixedly connected to the outside of the bracket 1;
[0031] A coating assembly 3, which is fixedly mounted between the two brackets 1, and is located at an end away from the unwinding roller 8;
[0032] A pressure roller assembly 4, the pressure roller assembly 4 is rotatably connected to the bracket 1, and the pressure roller assembly 4 is located above the coating assembly 3;
[0033] A drying component 5, the drying component 5 is rotatably connected to the outer side of the bracket 1, and the drying component 5 is located on the top of the bracket 1;
[0034] The drying assembly 5 includes a fixed plate 55, which is rotatably connected to the intervals of the two brackets 1. A shell 57 is fixedly connected to the middle of the top of the fixed plate 55, and rollers 56 are rotatably connected to both ends of the fixed plate 55. The rollers 56 arranged at both ends of the fixed plate 55 can guide the material to run in a straight line along a specific path, which is very important for ensuring that the material does not deviate, twist or fold during the drying process. At the same time, the material may swing during the processing due to airflow, tension changes, etc. The rollers 56 can effectively limit the swing amplitude of the material to keep it in a relatively stable state. The number of rollers 56 There are two rollers 56 symmetrically arranged with the outer shell 57 as the center. A heating plate 58 is fixedly connected to the middle of the inner wall of the outer shell 57. The base film roll is placed on the unwinding roller 8, so that the base film passes through the middle of the pressing roller assembly 4 and the coating assembly 3, and then returns to the winding roller 7 through the drying assembly 5. The motor 6 is connected to an external power supply to work, and the motor 6 drives the unwinding roller 8 to rotate, thereby driving the winding roller 7 to rotate through the transmission member. At this time, the winding roller 7 and the unwinding roller 8 work synchronously, and they can run at the same linear speed to ensure that the material maintains a stable conveying speed throughout the production process, which can avoid material stretching, deformation or accumulation caused by inconsistent speeds. In order to solve the problem, the production efficiency is improved. The base film passes through the drying assembly 5 between the shell 57 and the fixing plate 55. At this time, the heating plate 58 in the middle dries and solidifies the graphene on the surface of the base film, removes the solvent, and forms a stable electric heating film with the graphene powder and the binder. At the same time, the air enters the shell 57 through the side hole on the outside of the shell 57 through the inclined plate 59. The air contacts the heating plate 58. The air carries the heat and moves outward along the connecting plate 510 and the bending plate 511. The evaporation of water in the graphene electric heating film can be accelerated by optimizing the flow of hot air. The rapid evaporation of water can shorten the drying time and improve the production efficiency. The bending plate 511 allows the hot air to be guided to different areas of the electric heating film to avoid local overheating or insufficient drying, which would cause the performance of the electric heating film to deteriorate or even be damaged. A connecting plate 510 is fixedly connected to the side of the outer shell 57 close to the heating plate 58, and a bending plate 511 is fixedly connected to the side of the connecting plate 510 away from the heating plate 58. A through hole 512 is provided on the side of the connecting plate 510 close to the bending plate 511. The through hole 512 penetrates the connecting plate 510 and extends to the bending plate 511. An inclined plate 59 is fixedly connected to the outer side of the outer shell 57. The inclined plate 59 is located at the gap between the connecting plate 510 and the heating plate 58.
[0035] The second embodiment is based on the first embodiment. Figures 3 to 6As shown, a square groove 51 is provided on one side of the bracket 1 close to the fixed plate 55, and a slider 52 is slidably connected to the inner wall of the square groove 51, and the end of the slider 52 away from the square groove 51 is rotatably connected to a connecting rod 53, and the end of the connecting rod 53 away from the slider 52 is rotatably connected to the bottom of the fixed plate 55, and the inner wall of the square groove 51 is fixedly connected to a cylinder 513. The size of the base film tension will affect the uniformity of distribution of the conductive material in the electric heating film, and then affect the uniformity of resistance. When the base film tension is uniform and moderate, the distribution of the conductive material in the electric heating film is more uniform, and the consistency of resistance is better. When the base film tension is large, the electric heating film will be stretched tighter during the drying and curing process. , so that it is easier to maintain a flat state. Appropriate base film tension can keep the electric heating film in a stable size during the drying and curing process. Too much or too little tension may cause the electric heating film to change in size, affecting the accuracy and consistency of the product. When the tension of the base film becomes smaller, the cylinder 513 works to push the slider 52 to move inside the square groove 51, and the slider 52 drives the connecting rod 53 to move toward the direction of the cylinder 513. At this time, under the support of the connecting rod 53, the inclination angle of the fixed plate 55 increases, which increases the tension of the base film. The output end of the cylinder 513 is fixedly connected to the slider 52, and the inner wall side of the shell 57 is fixedly connected to the limiting member 54.
[0036] The limiting member 54 includes a round rod 544, which is slidably connected to the outer shell 57 and is located inside the outer shell 57. An extension rod 541 is fixedly connected to the bottom of the round rod 544. There are two round rods 544, which are symmetrically arranged with the extension rod 541 as the center. The extension rod 541 is vertically arranged to the roller 56. A ball 542 is rotatably connected to the bottom of the extension rod 541, and a spring 543 is fixedly connected to the top of the extension rod 541. Under the elastic force of the spring 543, the ball 542 contacts the top of the base film to prevent the base film from twisting and vibrating during the drying process, which affects the quality of the graphene heating film. The end of the spring 543 away from the extension rod 541 is fixedly connected to the inner wall of the outer shell 57.
[0037] The third embodiment is based on the first and second embodiments. Figures 7 and 8As shown, the coating assembly 3 includes an ink cartridge 31, the ink cartridge 31 is fixedly connected to the bracket 1, the two sides of the ink cartridge 31 are fixedly connected to the two brackets 1, the ink cartridge 31 is set as an L-shaped plate, the bracket 1 is rotatably connected to the outer side of the ink cartridge 31 with a rotating shaft 36, the outer side of the rotating shaft 36 is fixedly connected to a cylinder 37, the cylinder 37 is located in the middle of the two sides of the ink cartridge 31, and a trapezoidal groove 39 is provided on the outer side of the cylinder 37. The slurry inside the ink cartridge 31 is flush with the inner wall of the semicircular groove 33. The rotating shaft 36 drives the cylinder 37 to rotate counterclockwise, and the cylinder 37 drives the outer convex strip 38 to rotate, so that the convex strip 38 is in contact with the slurry inside the semicircular groove 33. The convex strip 38 stained with ink then contacts the base film on the pressure roller 42, and extrusion is generated between the convex strip 38 and the pressure roller 42. The convex strip 38 is forced to move toward the direction of the rotating shaft 36, so that the spring plate 310 is forced to shrink and deform. Since the surfaces of different base materials may have slight unevenness, the elastic pressure of the spring plate 310 can make the cylinder 37 better adapt to the changes in the base surface, ensuring that the graphene slurry can be evenly coated on the base film. At the same time, it can also enhance the bonding force between the slurry and the base film, and improve the stability of the electric heating film. The bottom side of the trapezoidal groove 39 close to the rotating shaft 36 is long, and the trapezoidal groove 39 The inner wall of the ink cartridge 31 is slidably connected with a convex strip 38, and an elastic plate 310 is fixedly connected to the outer side of the convex strip 38. There are two elastic plates 310, and the two elastic plates 310 are symmetrically arranged with the convex strip 38 as the center. The end of the elastic plate 310 away from the convex strip 38 is fixedly connected to the inner wall of the trapezoidal groove 39. A feed port 32 is provided on the top of the ink cartridge 31 away from the rotating shaft 36. A scraper 34 is fixedly connected to the side of the ink cartridge 31 close to the cylinder 37. A guide groove 35 is provided on the side of the ink cartridge 31 close to the scraper 34. The rotating shaft 36 drives the cylinder 37 to rotate. After the convex strip 38 contacts the base film on the outer side of the pressure roller 42, it continues to rotate. At this time, the convex strip 38 and the base film on the outer side of the pressure roller 42 are in contact. The scraper 34 contacts and produces extrusion, and the convex strip 38 is moved toward the rotating shaft 36 by the force, so that the scraper 34 cleans the outer side of the cylinder 37 to prevent the residual slurry on the cylinder 37 from affecting the next coating. At the same time, the scraped slurry flows downward along the inclined scraper 34, thereby entering the guide groove 35 and returning to the interior of the semicircular groove 33. By setting filter holes on the semicircular groove 33, impurities are prevented from entering the interior of the ink cartridge 31 to cause pollution. A semicircular groove 33 is provided on the outer side of the ink cartridge 31. By setting the semicircular groove 33, the semicircular groove 33 is prevented from being located below the cylinder 37, and a filter hole is provided on the inner wall of the semicircular groove 33.
[0038] For the fourth embodiment, please refer to Figures 9 and 10As shown, the pressure roller assembly 4 includes a rotating rod 41, which is rotatably connected to the bracket 1, and a pressure roller 42 is fixedly connected to the outer side of the rotating rod 41. The pressure roller 42 is located above the cylinder 37. The motor 6 drives the unwinding roller 8 to rotate. As the base film rotates, the pressure roller 42 is driven to rotate. The base film may be offset during processing. The base film will contact and be squeezed between the limit blocks 43 on both sides of the pressure roller 42. The limit blocks 43 are acted upon by a force and move in a direction away from the pressure roller 42. The inclined side of the outer side of the limit block 43 is squeezed between the protrusion 47, and the protrusion 47 drives the elastic ring 45 to move in a direction away from the limit block 43. Under the elastic force of the elastic ring 45, the protrusion 47 pushes the limit block 43 to reset, thereby resetting the base film on the pressure roller 42. , to prevent the base film from shifting and causing uneven graphene coating, affecting the heating uniformity and stability of the electric heating film. At the same time, the shift may also cause wrinkles and uneven stretching of the base film, reducing the mechanical strength and service life of the product. The outer side of the pressure roller 42 is fixedly connected to the round block 48, and the outer side of the round block 48 is symmetrically provided with a limiting groove 46. The outer side of the pressure roller 42 is provided with a groove 44, and the inner wall of the limiting groove 46 is slidably connected to the limiting block 43. The end of the limiting block 43 away from the pressure roller 42 is set to a trapezoid. The inner wall of the round block 48 is fixedly connected to an elastic ring 45, and the elastic ring 45 is set to a C-shaped plate. There are two elastic rings 45, and the two elastic rings 45 are symmetrically arranged with the limiting block 43 as the center. The end of the elastic ring 45 close to the limiting block 43 is fixedly connected to a protrusion 47.
[0039] When in use, the base film roll is placed on the unwinding roller 8, so that the base film passes between the pressure roller assembly 4 and the coating assembly 3, and then returns to the winding roller 7 through the drying assembly 5. The motor 6 is connected to an external power supply to work, and the motor 6 drives the unwinding roller 8 to rotate, thereby driving the winding roller 7 to rotate through the transmission member. At this time, the winding roller 7 and the unwinding roller 8 work synchronously, and the base film rotates around the pressure roller 42.
[0040] The slurry inside the ink cartridge 31 is flush with the inner wall of the semicircular groove 33, and the rotating shaft 36 drives the cylinder 37 to rotate counterclockwise, and the cylinder 37 drives the outer convex strip 38 to rotate, so that the convex strip 38 contacts the slurry inside the semicircular groove 33, and then the convex strip 38 stained with ink contacts the base film on the pressure roller 42, and extrusion is generated between the convex strip 38 and the pressure roller 42. The convex strip 38 is forced to move toward the direction of the rotating shaft 36, so that the spring plate 310 is forced to shrink and deform. Since different substrate materials may have slight unevenness on the surface, the elastic pressure of the spring plate 310 can be used to make the cylinder 37 better adapt to the changes in the substrate surface, ensuring that the graphene slurry can be evenly coated on the base film.
[0041] The base film passes through the drying assembly 5 between the outer shell 57 and the fixed plate 55. At this time, the heating plate 58 in the middle dries and solidifies the graphene on the surface of the base film, removes the solvent, and forms a stable electric heating film with the graphene powder and the binder. At the same time, air enters the inner part of the outer shell 57 through the side holes on the outer side of the outer shell 57 through the inclined plate 59. The air contacts the heating plate 58, and the air carries the heat and moves outward along the connecting plate 510 and the bending plate 511. The evaporation of water in the graphene electric heating film can be accelerated by optimizing the flow of hot air. Rapid evaporation of water can shorten the drying time and improve production efficiency.
[0042] When the tension of the base film becomes smaller, the cylinder 513 works to push the slider 52 to move inside the square groove 51, and the slider 52 drives the connecting rod 53 to move toward the direction of the cylinder 513. At this time, under the support of the connecting rod 53, the inclination angle of the fixed plate 55 increases, so that the tension of the base film becomes larger.
[0043] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A fully automatic graphene electric heating film processing equipment, characterized in that: include: A bracket (1), wherein the number of the brackets (1) is two, a winding roller (7) is rotatably connected at a distance between the two brackets (1), a side of the bracket (1) close to the winding roller (7) is rotatably connected to a reeling roller (8), the winding roller (7) and the reeling roller (8) are located on the same vertical plane, a motor (6) is fixedly connected to the outside of the bracket (1), an output end of the motor (6) is fixedly connected to the reeling roller (8), the reeling roller (8) and the winding roller (7) are connected via a transmission member, and a control box (2) is fixedly connected to the outside of the bracket (1); A coating assembly (3), the coating assembly (3) being fixedly mounted between the two brackets (1), the coating assembly (3) being located at an end away from the unwinding roller (8); A pressure roller assembly (4), the pressure roller assembly (4) being rotatably connected to the bracket (1), and the pressure roller assembly (4) being located above the coating assembly (3); A drying component (5), the drying component (5) being rotatably connected to the outer side of the bracket (1), and the drying component (5) being located on the top of the bracket (1); The drying assembly (5) comprises a fixing plate (55), the fixing plate (55) being rotatably connected to the interval between the two brackets (1), a shell (57) being fixedly connected to the middle of the top of the fixing plate (55), rollers (56) being rotatably connected to both ends of the fixing plate (55), two rollers (56) being provided, the two rollers (56) being symmetrically arranged with the shell (57) as the center, a heating plate (58) being fixedly connected to the middle of the inner wall of the shell (57), and the shell (57) being close to the heating plate. A connecting plate (510) is fixedly connected to one side of the housing (58); a bending plate (511) is fixedly connected to the side of the connecting plate (510) away from the heating plate (58); a through hole (512) is provided on the side of the connecting plate (510) close to the bending plate (511); the through hole (512) penetrates the connecting plate (510) and extends to the bending plate (511); an inclined plate (59) is fixedly connected to the outer side of the housing (57); the inclined plate (59) is located at the interval between the connecting plate (510) and the heating plate (58); A square groove (51) is provided on one side of the bracket (1) close to the fixed plate (55); a slider (52) is slidably connected to the inner wall of the square groove (51); an end of the slider (52) away from the square groove (51) is rotatably connected to a connecting rod (53); an end of the connecting rod (53) away from the slider (52) is rotatably connected to the bottom of the fixed plate (55); a cylinder (513) is fixedly connected to the inner wall of the square groove (51); an output end of the cylinder (513) is fixedly connected to the slider (52); and a limiting member (54) is fixedly connected to the side of the inner wall of the housing (57); The limiting member (54) comprises a round rod (544), the round rod (544) is slidably connected to the housing (57), the round rod (544) is located inside the housing (57), the bottom of the round rod (544) is fixedly connected to an extension rod (541), the bottom of the extension rod (541) is rotatably connected to a ball (542), the top of the extension rod (541) is fixedly connected to a spring (543), and one end of the spring (543) away from the extension rod (541) is fixedly connected to the inner wall of the housing (57); There are two round rods (544), and the two round rods (544) are symmetrically arranged with the extension rod (541) as the center, and the extension rod (541) is arranged perpendicular to the roller (56); The coating component (3) comprises an ink cartridge (31), the ink cartridge (31) being fixedly connected to a bracket (1), the two sides of the ink cartridge (31) being fixedly connected to the two brackets (1), the ink cartridge (31) being configured as an L-shaped plate, the bracket (1) being rotatably connected to a rotating shaft (36) near the outer side of the ink cartridge (31), the outer side of the rotating shaft (36) being fixedly connected to a cylinder (37), the cylinder (37) being located in the middle of the two side edges of the ink cartridge (31), the outer side of the cylinder (37) being provided with a trapezoidal groove (39), the bottom side of the side of the trapezoidal groove (39) being closer to the rotating shaft (36) being longer, the inner wall of the trapezoidal groove (39) being slidably connected to a convex strip (38), the outer side of the convex strip (38) being fixedly connected to the outer side of the convex strip (38) There are two spring plates (310), the two spring plates (310) are symmetrically arranged with the convex strip (38) as the center, one end of the spring plate (310) away from the convex strip (38) is fixedly connected to the inner wall of the trapezoidal groove (39), a feed port (32) is provided at the top of the ink cartridge (31) away from the rotating shaft (36), a scraper (34) is fixedly connected to the side of the ink cartridge (31) close to the cylinder (37), a guide groove (35) is provided on the side of the ink cartridge (31) close to the scraper (34), a semicircular groove (33) is provided on the outer side of the ink cartridge (31), the semicircular groove (33) is located below the cylinder (37), and a filter hole is provided on the inner wall of the semicircular groove (33).
2. The fully automatic graphene electric heating film processing equipment according to claim 1 is characterized in that: The pressure roller assembly (4) comprises a rotating rod (41), the rotating rod (41) being rotatably connected to the bracket (1), the outer side of the rotating rod (41) being fixedly connected to a pressure roller (42), the pressure roller (42) being located above the cylinder (37), the outer side of the pressure roller (42) being fixedly connected to a round block (48), and the outer side of the round block (48) being symmetrically provided with limiting grooves (46).
3. The fully automatic graphene electric heating film processing equipment according to claim 2 is characterized in that: A groove (44) is provided on the outer side of the pressure roller (42); the inner wall of the limiting groove (46) is slidably connected to a limiting block (43); the end of the limiting block (43) away from the pressure roller (42) is configured as a trapezoid; the inner wall of the round block (48) is fixedly connected to an elastic ring (45); the elastic ring (45) is configured as a C-shaped plate; there are two elastic rings (45); the two elastic rings (45) are symmetrically arranged with the limiting block (43) as the center; and the end of the elastic ring (45) close to the limiting block (43) is fixedly connected to a protrusion (47).
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