A testing system and method for conductive slip ring
By designing a test system including a rotating mechanism, a slide rail and a photoelectric sensor, the problem that traditional test systems cannot simulate the rapid rotation of the conductive slip ring rotor and the stator is solved, and the conductive slip ring is realized in various states. Effective resistance test.
Patent Information
- Application Number
- CN202411121882.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-08-15
AI Technical Summary
Traditional testing systems cannot simulate the instantaneous rapid change in the relative rotation direction between the rotor and the stator of the conductive slip ring, and cannot effectively test the conductivity of the conductive slip ring in this environment.
A test system is designed, including a base plate, a mounting mechanism and an optoelectronic sensor. The installation mechanism can change the rotation state between the sliding ring stator and the sliding ring rotor through components such as the rotating mechanism, slide rail, T-block and transposition cylinder, and simulate different usage scenarios.
The test system can measure the resistance of the conductive slip ring in a variety of rotational states, which is more in line with the actual use and improves the testing ability of the conductive slip ring performance.
Smart Images

Figure CN118914664B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of conductive slip ring testing, and in particular to a testing system and method for conductive slip rings. Background Art
[0002] Conductive slip rings are also called conductive rings, slip rings, collector rings, and convergence rings. They can be used in any electromechanical system that requires continuous rotation and needs to transmit power and signals from a fixed position to a rotating position. Conductive slip rings can improve system performance, simplify system structure, and avoid twisting of wires during rotation.
[0003] Conductive slip rings include Figure 1 The slip ring stator 32 and the slip ring rotor 31 shown in the figure are composed of. When they rotate relative to each other, the brush wire 33 slides in close contact with the slide groove on the slip ring structure 34, and the transmission of electric energy or signal is realized by sliding contact between the slip ring structure 34 and the brush. When the slip ring rotor 31 changes its rotation direction instantaneously, the relative motion state between the slip ring rotor 31 and the slip ring stator 32 changes. This change may affect the position and contact state of the contact point, such as the contact area and the tightness of the contact, so that the resistance changes, thereby affecting the stability of the current.
[0004] In applications such as ships, heavy machinery, and engineering machinery, the equipment is often subjected to high vibration and impact. These external forces may directly cause a sudden change in the rotation direction of the conductive slip ring rotor or aggravate the wear of internal parts. When detecting the stability of the transmission current of the conductive slip ring, the traditional test system needs to use a multimeter to connect the two terminals of the conductive slip ring, and then make the stator and rotor of the conductive slip ring rotate relative to each other. Generally, it can only detect the resistance state of the conductive slip ring under normal conditions, and cannot simulate the situation when the relative rotation direction between the rotor and the stator changes rapidly and instantaneously, and cannot realize the test of the conductive slip ring's conductive performance in this environment. Therefore, a test system and method for conductive slip rings are proposed. Summary of the invention
[0005] The purpose of the present invention is to provide a testing system and method for a conductive slip ring, so as to solve the problem raised in the above background technology that "the traditional testing system needs to use a multimeter to connect the two terminals of the conductive slip ring when detecting the stability of the transmission current of the conductive slip ring, and then make the stator and the rotor of the conductive slip ring rotate relative to each other. Generally, it can only detect the resistance state of the conductive slip ring under normal conditions, and cannot simulate the situation when the relative rotation direction between the rotor and the stator changes instantly and rapidly, and cannot realize the test of the conductive performance of the conductive slip ring under such environment."
[0006] To achieve the above object, the present invention provides the following technical solution: a testing system for a conductive slip ring, comprising a base plate, a mounting mechanism is provided above the base plate, and a rotating mechanism for driving a slip ring rotor and a slip ring stator to rotate is installed on the surface of the mounting mechanism;
[0007] The mounting mechanism comprises a fixed turntable and a movable turntable, the fixed turntable is connected to the slip ring stator, and the movable turntable is connected to the slip ring rotor;
[0008] The fixed turntable and the movable turntable are both fixedly connected with a sliding rail at the middle part of the repelling side of the fixed turntable, and the inner wall of the slide rail is slidably connected with a T-shaped block, a connecting assembly is installed on one side of the T-shaped block, the bottom of the outer wall of the connecting assembly is hinged with a transmission rod, the bottom end of the transmission rod is hinged with a sliding column, the bottom end of one of the sliding columns is connected to driving cylinder 1, and the bottom end of the other sliding column is connected to driving cylinder 2, and the outer wall of the T-block is connected to a shift cylinder. The mounting mechanism also includes three baffle rods and three mounting frames, one of the baffle rods is fixedly connected to the outer wall of the movable turntable, and the other two baffle rods are symmetrically fixedly connected to the outer wall of the fixed turntable, and the inner wall of the mounting frame is installed with a corresponding photoelectric sensor, one of the corresponding photoelectric sensors is located at the upper left of the bottom plate, and the other two corresponding photoelectric sensors are symmetrically located at the upper right of the bottom plate.
[0009] The present invention can measure the resistance of the conductive slip ring in various states by changing the rotation state between the slip ring stator and the slip ring rotor during the test of the conductive slip ring resistance, which is more in line with the situations that may be encountered in actual use;
[0010] The rotation state of the slip-ring stator and the slip-ring rotor is monitored by the through-beam photoelectric sensor. Every time the slip-ring rotor rotates one circle or half a circle, the transposition cylinder drives the T-block to change its position, thus changing the rotation direction of the slip-ring rotor and the slip-ring stator. The wire will not be entangled if the direction is changed in time, and multiple relative states are formed between the slip-ring rotor and the slip-ring stator. The resistance of the conductive slip-ring can be tested when the rotor rotates normally or suddenly turns.
[0011] As a further preferred embodiment of the present technical solution: the connecting assembly includes a round seat, the round seat is fixedly connected to one side of the T-shaped block, the outer wall of the round seat is provided with a mounting groove, the inner wall of the mounting groove is evenly and fixedly connected with a spring 1, a movable rod is provided inside the round seat, and the spring 1 is fixedly connected to the movable rod.
[0012] Under the above arrangement, the movable rod can move inside the round seat, so that the connecting assembly can automatically compensate for the distance when the T-block moves, ensuring that the connecting function of the transmission rod is not affected.
[0013] As a further preferred embodiment of the present technical solution: the outer side wall of the movable rod is fixedly connected to a limiting ring, the inner side wall of the mounting groove is fixedly connected to a limiting disc, the inner side wall of the limiting disc is provided with a circular groove, and the limiting ring extends into the interior of the circular groove.
[0014] Under the above setting, the limiting ring moves inside the circular groove, so that the limiting ring and the movable rod are limited, and the axis of the movable rod is always parallel to the horizontal plane.
[0015] As a further preferred embodiment of the present technical solution: two vertical plates are symmetrically fixedly connected to the left side of the upper surface of the base plate, two fixed shafts are symmetrically fixedly connected between the opposite sides of the two vertical plates, the outer side walls of the fixed shafts are slidably connected to a slide plate, the outer side wall of one of the vertical plates is threadedly connected to a screw rod, and the right end of the screw rod is rotatably connected to the left side wall of the slide plate through a bearing.
[0016] Under the above settings, the sliding plate can be driven to move left and right by rotating the screw rod, so as to change the distance between the movable turntable and the fixed turntable, thereby facilitating the installation of conductive slip rings of different lengths and specifications, thereby increasing applicability.
[0017] As a further preferred embodiment of the present technical solution: two support rods 1 are symmetrically fixedly connected to the right side of the upper surface of the base plate, a circular ring 1 is fixedly connected to the top end of the support rod 1, the fixed turntable is rotatably connected to the inner wall of the circular ring 1 through a bearing, and two support rods 2 are symmetrically fixedly connected to the upper surface of the skateboard, a circular ring 2 is fixedly connected to the top end of the support rod 2, and the movable turntable is rotatably connected to the inner wall of the circular ring 2 through a bearing.
[0018] As a further preferred embodiment of the present technical solution: a vertical pole 1 is fixedly connected to the rear side of the upper surface of the slide board, two vertical poles 2 are symmetrically fixedly connected to the right side of the upper surface of the base plate, the top ends of the vertical poles 2 and the vertical pole 1 are fixedly connected to the lower surface of the mounting frame, the bottom of the driving cylinder 1 is installed on the left part of the upper surface of the slide board, and the bottom of the driving cylinder 2 is installed on the right side of the upper surface of the base plate.
[0019] As a further preferred embodiment of the present technical solution: two support rods are symmetrically fixedly connected to the middle of the upper surface of the slide plate and the right side of the upper surface of the base plate, and the top ends of the support rods are fixedly connected to guide plates, which are slidably connected to the slide posts.
[0020] As a further preferred embodiment of the present technical solution: a positioning mechanism is provided on the opposite side of the fixed turntable and the movable turntable, and the positioning mechanism includes a threaded groove, a left side wall of the fixed turntable and a right side wall of the movable turntable are both provided with a threaded groove, the inner side wall of the threaded groove is threadedly connected with a thread ring, the opposite side of the two thread rings are fixedly connected with an extrusion ring, the inner side wall of the extrusion ring is a conical smooth surface, the left side wall of the fixed turntable and the right side wall of the movable turntable are symmetrically fixedly connected with two fixed blocks, the outer side wall of the fixed block is slidably connected with a square rod, the end of the square rod away from the extrusion ring is fixedly connected with an arc splint, the inner side wall of the arc splint is bonded with a rubber pad, the end of the square rod close to the extrusion ring is fixedly connected with a circular plate, the side of the circular plate away from the square rod is fixedly connected with a cylinder, and the end of the cylinder away from the circular plate is provided with a ball.
[0021] Under the above settings, the slip ring stator is fitted with the fixed turntable, the sliding plate is moved to fit the slip ring rotor with the movable turntable, and the grips on both sides are rotated to move the threaded circle on the left to the right and the threaded circle on the right to the left, driving the extrusion ring to squeeze the cylinder and the ball, so that the square rod moves towards the direction of the slip ring product, and the square rod drives the arc clamping plate to move, so as to clamp and position the slip ring rotor and the slip ring stator. After being squeezed, the square rod moves synchronously, so the slip ring rotor and the slip ring stator remain in a coaxial state after being clamped and positioned, and the rubber pad can increase the friction between the slip ring product and the arc clamping plate to prevent slipping.
[0022] As a further preferred embodiment of the technical solution: a second spring is fixedly connected between the circular plate and the opposite side of the fixed block, and a gripping rod is evenly fixedly connected to the outer side wall of the extrusion ring.
[0023] Under the above settings, when clamping and positioning the slip ring product, Spring 2 is in a compressed state. When the test is over and the slip ring product needs to be removed, the gripping rod is rotated to drive the threaded ring and the extrusion ring to rotate, so that the extrusion ring no longer squeezes the cylinder and the ball, and Spring 2 extends, driving the arc clamping plate away from the slip ring product, making it easier to remove the arc clamping plate.
[0024] In addition, the present invention also provides a method for using a testing system for a conductive slip ring, comprising the following steps:
[0025] S1. Fix the two ends of the slip ring product on the fixed turntable and the movable turntable respectively;
[0026] S2. Connect the connection wire 1 and connection wire 2 of the slip ring product to the terminal of the multimeter, and connect the multimeter to the computer to record the data;
[0027] S3, start the driving cylinder 1 separately, the driving cylinder 1 drives the sliding column to move up and down, the sliding column drives the transmission rod, the transmission rod drives the movable turntable and the slip ring rotor to rotate, each time the movable turntable rotates one circle, the blocking rod on the movable turntable blocks the light beam when passing through the left-side opposite-beam photoelectric sensor, the left-side opposite-beam photoelectric sensor sends a signal, so that the transposition cylinder on the movable turntable drives the T-shaped block to transpose to the other end of the slide rail, thereby changing the rotation direction of the movable turntable and the slip ring rotor, and measuring the resistance of the slip ring product when the slip ring rotor rotates back and forth;
[0028] S4. Start the driving cylinder 1 and the driving cylinder 2 at the same time. The driving cylinder 1 drives the slip ring rotor to rotate back and forth. The driving cylinder 2 drives the sliding column to move up and down. The sliding column drives the transmission rod. The transmission rod drives the fixed turntable and the slip ring stator to rotate. Every time the fixed turntable rotates half a circle, the blocking rod on the fixed turntable blocks the light beam when passing through the right-side through-type photoelectric sensor. The right-side through-type photoelectric sensor sends a signal to make the transposition cylinder on the fixed turntable drive the T-block to transpose to the other end of the slide rail, thereby changing the rotation direction of the fixed turntable and the slip ring stator, so that the slip ring stator can rotate in the same direction as the slip ring rotor and in the opposite direction. The slip ring stator and the slip ring rotor can switch back and forth between these two states, and the resistance of the slip ring product in these two states is measured.
[0029] Compared with the prior art, the present invention has the following beneficial effects:
[0030] 1. The present invention changes the rotation state between the slip ring stator and the slip ring rotor, and can measure the resistance of the conductive slip ring in various states during the test of the conductive slip ring resistance, which is more in line with the situations that may be encountered in actual use.
[0031] 2. The present invention monitors the rotation state of the slip-ring stator and the slip-ring rotor through a through-beam photoelectric sensor. Every time the slip-ring rotor rotates one circle or half a circle, the transposition cylinder drives the T-shaped block to change position, thereby changing the rotation direction of the slip-ring rotor and the slip-ring stator. The direction is changed in time without the wire being entangled, and a variety of relative states are formed between the slip-ring rotor and the slip-ring stator, so that the resistance of the conductive slip ring can be tested when the rotor rotates normally, suddenly turns, etc.
[0032] 3. The present invention drives the slide plate to move left and right by rotating the screw rod, which can change the distance between the movable turntable and the fixed turntable, facilitates the installation of conductive slip rings of different lengths and specifications, and increases applicability.
[0033] 4. When the present invention is working, the slip ring stator is fitted with the fixed turntable, the sliding plate is moved to fit the slip ring rotor with the movable turntable, and the gripping rods on both sides are rotated to make the left threaded circle move to the right and the right threaded circle move to the left, driving the extrusion ring to squeeze the cylinder and the ball, so that the square rod moves in the direction close to the slip ring product, and the square rod drives the arc clamping plate to move, so as to clamp and position the slip ring rotor and the slip ring stator. After being squeezed, the square rod moves synchronously, so the slip ring rotor and the slip ring stator maintain a coaxial state after being clamped and positioned. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a structural schematic diagram of existing slip ring products;
[0035] Figure 2 It is a left-side structural schematic diagram of the present invention;
[0036] Figure 3 For the present invention Figure 2 A magnified view of the structure of area A;
[0037] Figure 4 It is a right view structural schematic diagram of the present invention;
[0038] Figure 5 It is a structural schematic diagram of the fixed turntable and the movable turntable in the present invention;
[0039] Figure 6 It is a partial cross-sectional structural schematic diagram of the present invention;
[0040] Figure 7 For the present invention Figure 6 A magnified view of the structure of region B;
[0041] Figure 8 It is a schematic cross-sectional structure diagram of the round seat in the present invention;
[0042] Fig. 9 It is a schematic diagram of the structure of the thread ring and the extrusion ring in the present invention.
[0043] In the figure:
[0044] 1. Base plate; 2. Mounting mechanism; 3. Slip ring product; 4. Rotation mechanism; 5. Positioning mechanism;
[0045] 21. Fixed turntable; 22. Movable turntable; 23. Vertical plate; 24. Fixed shaft; 25. Slide plate; 26. Screw rod; 27. Support rod 1; 28. Ring 1; 29. Support rod 2; 210. Ring 2;
[0046] 31. Slip ring rotor; 32. Slip ring stator; 33. Brush wire; 34. Slip ring structure; 35. Connecting wire 1; 36. Connecting wire 2;
[0047] 41. Slide rail; 42. T-block; 43. Connecting assembly; 44. Transmission rod; 45. Sliding column; 46. Driving cylinder 1; 47. Driving cylinder 2; 48. Transposition cylinder; 49. Stop rod; 410. Vertical pole 1; 411. Vertical pole 2; 412. Mounting frame; 413. Opposed photoelectric sensor; 414. Support rod; 415. Guide plate;
[0048] 431, round seat; 432, mounting groove; 433, spring 1; 434, movable rod; 435, limiting ring; 436, limiting disc; 437, round groove;
[0049] 51. Thread groove; 52. Thread ring; 53. Extrusion ring; 54. Fixed block; 55. Square rod; 56. Arc clamp; 57. Rubber pad; 58. Round plate; 59. Cylinder; 510. Ball; 511. Spring 2; 512. Grip. DETAILED DESCRIPTION
[0050] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be understood as limitations on the present application. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0051] See also Figure 1-9 The present invention provides a technical solution: a test system for a conductive slip ring, comprising a base plate 1, a mounting mechanism 2 is provided above the base plate 1, and a rotating mechanism 4 for driving a slip ring rotor 31 and a slip ring stator 32 to rotate is installed on the surface of the mounting mechanism 2;
[0052] The mounting mechanism 2 includes a fixed turntable 21 and a movable turntable 22, wherein the fixed turntable 21 is connected to the slip ring stator 32, and the movable turntable 22 is connected to the slip ring rotor 31;
[0053] The middle of the repelling sides of the fixed turntable 21 and the movable turntable 22 are fixedly connected with a slide rail 41, the inner wall of the slide rail 41 is slidably connected with a T-shaped block 42, one side of the T-shaped block 42 is installed with a connecting assembly 43, the bottom of the outer wall of the connecting assembly 43 is hinged with a transmission rod 44, the bottom end of the transmission rod 44 is hinged with a slide column 45, the bottom end of one slide column 45 is connected to a driving cylinder 1 46, the bottom end of the other slide column 45 is connected to a driving cylinder 2 47, the outer wall of the T-shaped block 42 is hinged with a transmission rod 44, and the bottom end of the transmission rod 44 is hinged with a slide column 45. It is connected to a shift cylinder 48, and the mounting mechanism 2 also includes three baffle rods 49 and three mounting frames 412. One baffle rod 49 is fixedly connected to the outer wall of the movable turntable 22, and the other two baffle rods 49 are symmetrically fixedly connected to the outer wall of the fixed turntable 21. The inner wall of the mounting frame 412 is installed with a through-beam photoelectric sensor 413, one through-beam photoelectric sensor 413 is located on the upper left of the base plate 1, and the other two through-beam photoelectric sensors 413 are symmetrically located on the upper right of the base plate 1.
[0054] The present invention can measure the resistance of the conductive slip ring in various states by changing the rotation state between the slip ring stator 32 and the slip ring rotor 31 during the test of the conductive slip ring resistance, which is more suitable for the situations that may be encountered in actual use.
[0055] In order to avoid the problem that "the traditional test system needs to use a multimeter to connect the two terminals of the conductive slip ring when detecting the stability of the transmission current of the conductive slip ring, and then make the stator and the rotor of the conductive slip ring rotate relatively, which can generally only detect the resistance state of the conductive slip ring under normal state, and cannot simulate the situation when the relative rotation direction between the rotor and the stator changes instantly and rapidly, and cannot test the conductive performance of the conductive slip ring under such environment", the present invention monitors the rotation state of the slip ring stator 32 and the slip ring rotor 31 through a corresponding photoelectric sensor 413, and the transposition cylinder 48 drives the T-shaped block 42 to change its position every time the slip ring rotor 31 rotates one circle and every time the slip ring rotor 31 rotates half a circle, so as to change the rotation direction of the slip ring rotor 31 and the slip ring stator 32. The timely change of direction will not cause the wire to be entangled, and a variety of relative states are formed between the slip ring rotor 31 and the slip ring stator 32, so as to test the resistance of the conductive slip ring under the states of normal rotation of the rotor, sudden turning, etc.
[0056] In this embodiment, specifically: the connecting component 43 includes a round seat 431, the round seat 431 is fixedly connected to one side of the T-shaped block 42, the outer wall of the round seat 431 is provided with a mounting groove 432, the inner wall of the mounting groove 432 is evenly and fixedly connected with a spring 433, and a movable rod 434 is provided inside the round seat 431, and the spring 433 is fixedly connected to the movable rod 434.
[0057] Under the above arrangement, the movable rod 434 can move inside the round seat 431, so that the connecting assembly 43 can automatically compensate for the distance when the T-shaped block 42 moves, ensuring that the connecting function of the transmission rod 44 is not affected.
[0058] In this embodiment, specifically: the outer wall of the movable rod 434 is fixedly connected to the limiting ring 435, the inner wall of the installation groove 432 is fixedly connected to the limiting disc 436, the inner wall of the limiting disc 436 is provided with a circular groove 437, and the limiting ring 435 extends into the circular groove 437.
[0059] Under the above arrangement, the limiting ring 435 moves inside the circular groove 437, so that the limiting ring 435 and the movable rod 434 are limited, and the axis of the movable rod 434 is always parallel to the horizontal plane.
[0060] In this embodiment, specifically: two vertical plates 23 are symmetrically fixedly connected to the left side of the upper surface of the base plate 1, two fixed shafts 24 are symmetrically fixedly connected between the opposite sides of the two vertical plates 23, the outer side wall of the fixed shaft 24 is slidably connected to a slide plate 25, the outer side wall of one vertical plate 23 is threadedly connected to a screw rod 26, and the right end of the screw rod 26 is rotatably connected to the left side wall of the slide plate 25 through a bearing.
[0061] Under the above arrangement, the screw rod 26 is rotated to drive the slide plate 25 to move left and right, so as to change the distance between the movable turntable 22 and the fixed turntable 21, thereby facilitating the installation of conductive slip rings of different lengths and specifications, thereby increasing applicability.
[0062] In this embodiment, specifically: two support rods 27 are symmetrically fixedly connected to the right side of the upper surface of the base plate 1, and a ring 28 is fixedly connected to the top of the support rod 27. The fixed turntable 21 is rotatably connected to the inner wall of the ring 28 through a bearing. Two support rods 29 are symmetrically fixedly connected to the upper surface of the slide plate 25, and a ring 210 is fixedly connected to the top of the support rod 29. The movable turntable 22 is rotatably connected to the inner wall of the ring 210 through a bearing. The setting of the ring 1 28 and the ring 210 can enable the fixed turntable 21 and the movable turntable 22 to have a rotation function.
[0063] In this embodiment, specifically: a vertical pole 410 is fixedly connected to the rear side of the upper surface of the slide plate 25, two vertical poles 411 are symmetrically fixedly connected to the right side of the upper surface of the base plate 1, the tops of the vertical poles 411 and the vertical pole 410 are fixedly connected to the lower surface of the mounting frame 412, the bottom of the driving cylinder 46 is installed on the left part of the upper surface of the slide plate 25, and the bottom of the driving cylinder 47 is installed on the right side of the upper surface of the base plate 1; the vertical poles 411 and the vertical pole 410 are arranged to support the mounting frame 412.
[0064] In this embodiment, specifically: two support rods 414 are symmetrically fixedly connected to the middle of the upper surface of the slide plate 25 and the right side of the upper surface of the base plate 1, and a guide plate 415 is fixedly connected to the top of the support rod 414, and the guide plate 415 is slidably connected to the sliding column 45; the guide plate 415 provides guidance for the sliding of the sliding column 45, thereby increasing the sliding stability of the sliding column 45.
[0065] In this embodiment, specifically: a positioning mechanism 5 is provided on the opposite side of the fixed turntable 21 and the movable turntable 22, and the positioning mechanism 5 includes a threaded groove 51, and the left side wall of the fixed turntable 21 and the right side wall of the movable turntable 22 are both provided with a threaded groove 51, and the inner side wall of the threaded groove 51 is threadedly connected with a thread ring 52, and the opposite side of the two thread rings 52 is fixedly connected with an extrusion ring 53, and the inner side wall of the extrusion ring 53 is a conical smooth surface, and the left side wall of the fixed turntable 21 and the right side wall of the movable turntable 22 are symmetrically fixedly connected with two fixed blocks 54, and the outer side wall of the fixed block 54 is slidably connected with a square rod 55, and the end of the square rod 55 away from the extrusion ring 53 is fixedly connected with an arc splint 56, and the inner side wall of the arc splint 56 is bonded with a rubber pad 57, and the end of the square rod 55 close to the extrusion ring 53 is fixedly connected with a circular plate 58, and the side of the circular plate 58 away from the square rod 55 is fixedly connected with a cylinder 59, and the end of the cylinder 59 away from the circular plate 58 is provided with a ball 510.
[0066] Under the above settings, the slip ring stator 32 is fitted with the fixed turntable 21, and the sliding plate 25 is moved to fit the slip ring rotor 31 with the movable turntable 22. The gripping rods 512 on both sides are rotated to make the threaded ring 52 on the left side move rightward and the threaded ring 52 on the right side move leftward, driving the extrusion ring 53 to squeeze the cylinder 59 and the ball 510, so that the square rod 55 moves in the direction close to the slip ring product 3. The square rod 55 drives the arc clamping plate 56 to move, so as to clamp and position the slip ring rotor 31 and the slip ring stator 32. After being squeezed, the square rod 55 moves synchronously, so the slip ring rotor 31 and the slip ring stator 32 remain in a coaxial state after being clamped and positioned, and the rubber pad 57 can increase the friction between the slip ring product 3 and the arc clamping plate 56 to prevent slipping.
[0067] In this embodiment, specifically: a spring 2 511 is fixedly connected between the circular plate 58 and the opposite side of the fixing block 54 , and a gripping rod 512 is evenly fixedly connected to the outer side wall of the extrusion ring 53 .
[0068] Under the above setting, when clamping and positioning the slip ring product 3, the second spring 511 is in a compressed state. When the test is completed and the slip ring product 3 needs to be removed, the grip 512 is rotated to drive the threaded ring 52 and the extrusion ring 53 to rotate, so that the extrusion ring 53 no longer squeezes the cylinder 59 and the ball 510. The second spring 511 extends, driving the arc clamp 56 away from the slip ring product 3, making it convenient to remove the arc clamp 56.
[0069] The present invention also provides a method for using a testing system for a conductive slip ring, comprising the following steps:
[0070] S1, fix the two ends of the slip ring product 3 on the fixed turntable 21 and the movable turntable 22 respectively;
[0071] S2, connecting the connecting wire 1 35 and the connecting wire 2 36 of the slip ring product 3 to the wiring terminals of the multimeter, and connecting the multimeter to the computer to record data;
[0072] S3, start the driving cylinder 46 alone, the driving cylinder 46 drives the slide column 45 to move up and down, the slide column 45 drives the transmission rod 44, the transmission rod 44 drives the movable turntable 22 and the slip ring rotor 31 to rotate, each time the movable turntable 22 rotates one circle, the blocking rod 49 on the movable turntable 22 blocks the light beam when passing the left-side opposite-beam photoelectric sensor 413, the left-side opposite-beam photoelectric sensor 413 sends a signal, so that the transposition cylinder 48 on the movable turntable 22 drives the T-shaped block 42 to transpose to the other end of the slide rail 41, thereby changing the rotation direction of the movable turntable 22 and the slip ring rotor 31, and measuring the resistance of the slip ring product 3 when the slip ring rotor 31 rotates back and forth;
[0073] S4. Start the driving cylinder 1 46 and the driving cylinder 2 47 at the same time. The driving cylinder 1 46 drives the slip ring rotor 31 to rotate back and forth. The driving cylinder 2 47 drives the sliding column 45 to move up and down. The sliding column 45 drives the transmission rod 44. The transmission rod 44 drives the fixed turntable 21 and the slip ring stator 32 to rotate. Every time the fixed turntable 21 rotates half a circle, the blocking rod 49 on the fixed turntable 21 blocks the light beam when passing the right-side opposite-beam photoelectric sensor 413. The right-side opposite-beam photoelectric sensor 413 sends a signal to make the transposition cylinder 48 on the fixed turntable 21 drive the T-shaped block 42 to transpose to the other end of the slide rail 41, thereby changing the rotation direction of the fixed turntable 21 and the slip ring stator 32, so that the slip ring stator 32 can appear in two states: rotating in the same direction as the slip ring rotor 31 and rotating in the opposite direction, and the slip ring stator 32 and the slip ring rotor 31 can switch back and forth between the two states, and measure the resistance of the slip ring product 3 in the two states.
[0074] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A testing system for a conductive slip ring, characterized in that: It comprises a base plate (1), a mounting mechanism (2) is provided above the base plate (1), and a rotating mechanism (4) for driving a slip ring rotor (31) and a slip ring stator (32) to rotate is installed on the surface of the mounting mechanism (2); The mounting mechanism (2) comprises a fixed rotating disk (21) and a movable rotating disk (22); the fixed rotating disk (21) is connected to the slip ring stator (32), and the movable rotating disk (22) is connected to the slip ring rotor (31); The fixed turntable (21) and the movable turntable (22) are fixedly connected to a slide rail (41) at the middle of the repelling sides thereof; the inner side wall of the slide rail (41) is slidably connected to a T-shaped block (42); a connecting assembly (43) is installed on one side of the T-shaped block (42); a transmission rod (44) is hingedly connected to the bottom of the outer side wall of the connecting assembly (43); a sliding column (45) is hingedly connected to the bottom end of the transmission rod (44); a driving cylinder 1 (46) is connected to the bottom end of one sliding column (45); a driving cylinder 2 (47) is connected to the bottom end of the other sliding column (45); the outer side wall of the T-shaped block (42) is hingedly connected to a transmission rod (44); a sliding column (45) is hingedly connected to the bottom end of the transmission rod (44); a driving cylinder 1 (46) is connected to the bottom end of one sliding column (45); a driving cylinder 2 (47) is connected to the bottom end of the other sliding column (45); The wall is connected to a shift cylinder (48), the mounting mechanism (2) further comprising three blocking rods (49) and three mounting frames (412), one blocking rod (49) being fixedly connected to the outer wall of the movable turntable (22), and the other two blocking rods (49) being symmetrically fixedly connected to the outer wall of the fixed turntable (21), and the inner wall of the mounting frame (412) being installed with a counter-beam photoelectric sensor (413), one of the counter-beam photoelectric sensors (413) being located at the upper left of the bottom plate (1), and the other two of the counter-beam photoelectric sensors (413) being symmetrically located at the upper right of the bottom plate (1).
2. The testing system for a conductive slip ring according to claim 1, characterized in that: The connecting assembly (43) comprises a round seat (431), wherein the round seat (431) is fixedly connected to one side of the T-shaped block (42), an outer wall of the round seat (431) is provided with a mounting groove (432), an inner wall of the mounting groove (432) is evenly and fixedly connected with a spring 1 (433), a movable rod (434) is provided inside the round seat (431), and the spring 1 (433) is fixedly connected to the movable rod (434).
3. The testing system for a conductive slip ring according to claim 2, characterized in that: The outer side wall of the movable rod (434) is fixedly connected to a limiting ring (435), the inner side wall of the mounting groove (432) is fixedly connected to a limiting disc (436), the inner side wall of the limiting disc (436) is provided with a circular groove (437), and the limiting ring (435) extends into the interior of the circular groove (437).
4. The testing system for a conductive slip ring according to claim 3, characterized in that: Two vertical plates (23) are symmetrically fixedly connected to the left side of the upper surface of the bottom plate (1); two fixed shafts (24) are symmetrically fixedly connected between opposite sides of the two vertical plates (23); a slide plate (25) is slidably connected to the outer side wall of the fixed shaft (24); a screw rod (26) is threadedly connected to the outer side wall of one of the vertical plates (23); and the right end of the screw rod (26) is rotatably connected to the left side wall of the slide plate (25) via a bearing.
5. The testing system for a conductive slip ring according to claim 4, characterized in that: Two support rods (27) are symmetrically fixedly connected to the right side of the upper surface of the bottom plate (1), and a circular ring (28) is fixedly connected to the top of the support rod (27). The fixed turntable (21) is rotatably connected to the inner side wall of the circular ring (28) via a bearing. Two support rods (29) are symmetrically fixedly connected to the upper surface of the slide plate (25), and a circular ring (210) is fixedly connected to the top of the support rod (29). The movable turntable (22) is rotatably connected to the inner side wall of the circular ring (210) via a bearing.
6. The testing system for a conductive slip ring according to claim 5, characterized in that: A vertical pole 1 (410) is fixedly connected to the rear side of the upper surface of the slide plate (25), and two vertical poles 2 (411) are symmetrically fixedly connected to the right side of the upper surface of the base plate (1). The top ends of the vertical poles 2 (411) and the vertical pole 1 (410) are fixedly connected to the lower surface of the mounting frame (412). The bottom of the driving cylinder 1 (46) is installed on the left part of the upper surface of the slide plate (25), and the bottom of the driving cylinder 2 (47) is installed on the right side of the upper surface of the base plate (1).
7. The testing system for a conductive slip ring according to claim 6, characterized in that: Two support rods (414) are symmetrically fixedly connected to the middle of the upper surface of the slide plate (25) and the right side of the upper surface of the bottom plate (1). The top ends of the support rods (414) are fixedly connected to guide plates (415), and the guide plates (415) are slidably connected to the slide posts (45).
8. The testing system for a conductive slip ring according to claim 7, characterized in that: A positioning mechanism (5) is provided on the opposite side of the fixed rotating disk (21) and the movable rotating disk (22), and the positioning mechanism (5) comprises a thread groove (51). The left side wall of the fixed rotating disk (21) and the right side wall of the movable rotating disk (22) are both provided with a thread groove (51). The inner side wall of the thread groove (51) is threadedly connected with a thread ring (52). The opposite side of the two thread rings (52) are both fixedly connected with an extrusion ring (53). The inner side wall of the extrusion ring (53) is a conical smooth curved surface. The left side wall of the fixed rotating disk (21) and the right side wall of the movable rotating disk (22) are both provided with a thread groove (51). Two fixing blocks (54) are symmetrically fixedly connected to the walls, the outer wall of the fixing block (54) is slidably connected to a square rod (55), one end of the square rod (55) away from the extrusion ring (53) is fixedly connected to an arc-shaped clamping plate (56), the inner wall of the arc-shaped clamping plate (56) is bonded with a rubber pad (57), one end of the square rod (55) close to the extrusion ring (53) is fixedly connected to a circular plate (58), the side of the circular plate (58) away from the square rod (55) is fixedly connected to a cylinder (59), and one end of the cylinder (59) away from the circular plate (58) is provided with a ball (510).
9. The testing system for a conductive slip ring according to claim 8, characterized in that: A second spring (511) is fixedly connected between the circular plate (58) and the opposite side of the fixed block (54), and a gripping rod (512) is evenly fixedly connected to the outer side wall of the extrusion ring (53).
10. The method for using the testing system for a conductive slip ring according to claim 9, characterized in that: The following steps are involved: S1. Fixing the two ends of the slip ring product (3) on the fixed turntable (21) and the movable turntable (22) respectively; S2, connecting the connecting wire 1 (35) and the connecting wire 2 (36) of the slip ring product (3) to the terminal block of a multimeter, and connecting the multimeter to a computer to record data; S3, starting the driving cylinder 1 (46) alone, the driving cylinder 1 (46) drives the sliding column (45) to move up and down, the sliding column (45) drives the transmission rod (44), the transmission rod (44) drives the movable turntable (22) and the slip ring rotor (31) to rotate, each time the movable turntable (22) rotates one circle, the blocking rod (49) on the movable turntable (22) blocks the light beam when passing the left-side opposite-beam photoelectric sensor (413), the left-side opposite-beam photoelectric sensor (413) sends a signal, so that the transposition cylinder (48) on the movable turntable (22) drives the T-shaped block (42) to transpose to the other end of the slide rail (41), thereby changing the rotation direction of the movable turntable (22) and the slip ring rotor (31), and measuring the resistance of the slip ring product (3) when the slip ring rotor (31) rotates back and forth; S4. Simultaneously start the driving cylinder 1 (46) and the driving cylinder 2 (47). The driving cylinder 1 (46) drives the slip ring rotor (31) to rotate back and forth. The driving cylinder 2 (47) drives the sliding column (45) to move up and down. The sliding column (45) drives the transmission rod (44). The transmission rod (44) drives the fixed rotating disk (21) and the slip ring stator (32) to rotate. Every time the fixed rotating disk (21) rotates half a circle, the blocking rod (49) on the fixed rotating disk (21) blocks the light beam when passing the right-side through-beam photoelectric sensor (413). The opposite-beam photoelectric sensor (413) on the side sends a signal, causing the displacement cylinder (48) on the fixed turntable (21) to drive the T-shaped block (42) to be displaced to the other end of the slide rail (41), thereby changing the rotation direction of the fixed turntable (21) and the slip ring stator (32), so that the slip ring stator (32) and the slip ring rotor (31) rotate in the same direction and in the opposite direction, and the slip ring stator (32) and the slip ring rotor (31) switch back and forth between the two states, and measure the resistance of the slip ring product (3) in the two states.
Citation Information
Patent Citations
Conductive slip ring fatigue life detection device and detection method thereof
CN115166406A
Test support for generator rotor loop resistance and carbon brush loop resistance test tool
CN116008603A