A non-woven fabric packaging and shaping machine for implant blocks
By designing a non-woven packaging and setting machine for planting blocks, the cutting edge and heat presser are used to quickly fix the non-woven fabric on the planting blocks, solving the problem of long production time in traditional methods, improving production efficiency and reducing material damage.
Patent Information
- Application Number
- CN202411428034.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-10-14
AI Technical Summary
Traditional methods use adhesive to wrap non-woven fabrics on planted blocks need to wait for drying, resulting in increased production time and reduced production efficiency.
A non-woven packaging and shaping machine for planting blocks is designed, including a base, connecting frame, shaping plate, non-woven roll and winding cylinder. The non-woven fabric is cut through the cutting edge and fixed by a heat presser. On the grafted blocks, achieve rapid shaping.
The rapid fixation of non-woven fabrics on planted blocks is achieved, which improves production efficiency, reduces damage and twisting of materials during handling, and ensures the uniform tension and correct cutting position of non-woven fabrics.
Smart Images

Figure CN118928875B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of non-woven fabric packaging and shaping, and in particular relates to a non-woven fabric packaging and shaping machine for implant blocks. Background Art
[0002] As a breathable material, non-woven fabric can provide a solid external frame for the vegetation blocks, which can prevent the vegetation blocks from scattering or deforming during the laying stage. In addition, the porous structure of the non-woven fabric is conducive to the circulation of air and moisture, which helps seed germination. The vegetation blocks wrapped in non-woven fabric can be easily moved during transportation and laying, which improves handling efficiency and reduces the risk of damage to the vegetation blocks during transportation. However, the traditional method is to use adhesives to wrap the non-woven fabrics on the vegetation blocks, but the bonding requires waiting for the adhesive to dry, which will increase production time and reduce production efficiency.
[0003] Based on this, a non-woven fabric packaging and shaping machine for implant blocks is now proposed. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] The present invention provides a non-woven fabric packaging and shaping machine for vegetation blocks to solve the problem that when using an adhesive to wrap a vegetation block with a non-woven fabric, it is necessary to wait for the adhesive to dry, resulting in increased production time and low production efficiency.
[0006] (II) Technical content
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A non-woven fabric packaging shaping machine for implant blocks, comprising a base, a connecting frame and a shaping plate, wherein the connecting frame is fixedly connected to the base, the shaping plate is fixedly connected to the upper surface of the base, a non-woven fabric roll and a winding roll are arranged above the base, the shaping plate is arranged between the non-woven fabric roll and the winding roll, and a plurality of shaping grooves are opened on the shaping plate;
[0009] A shear plate is slidably connected to one side of the connecting frame, and the shear plate is located directly above the shaping plate. A hot press avoidance groove corresponding to the shaping groove is formed on the shear plate;
[0010] A limit plate is arranged above the connecting frame, and a plurality of first push rods corresponding to the avoidance grooves of the hot press are slidably connected to the limit plate, and the bottoms of the plurality of first push rods are fixedly connected to the hot press, and the hot press is located directly above the avoidance groove of the hot press;
[0011] A push plate is arranged above the limit plate, and the tops of the plurality of first push rods are fixedly connected to the bottom of the push plate;
[0012] Two sets of control structures for controlling the shear plate to slide up and down are arranged on both sides of the connecting frame;
[0013] A feeding plate is arranged above the shaping plate, the feeding plate is slidably connected to the bottom of the connecting frame, and a pushing structure for pushing the feeding plate is arranged on the base.
[0014] Furthermore, a cutting guide groove is provided on the upper surface of the shaping plate, a cutting blade is fixedly connected to the bottom of the shear plate, the cutting blade is located directly above the cutting guide groove, and the cutting path of the cutting blade is adapted to the cutting guide groove;
[0015] The connecting frame is U-shaped, a slide rail is provided on one side of the connecting frame close to the shear plate, a slide groove is provided on one side of the shear plate close to the connecting frame, the shear plate is slidably connected to the slide rail through the slide groove, a positioning tripod is fixedly connected to the outer walls on both sides of the connecting frame, and the bottom of the positioning tripod is fixedly connected to a limiting structure.
[0016] Furthermore, clamping plates are fixedly connected to both sides of the upper surface of the shaping plate, and the clamping plates are provided with clamping openings for clamping the non-woven fabric. The limiting structure includes a connecting outer frame, a first feeding roller and a second feeding roller, wherein one of the connecting outer frames is located between the non-woven fabric roll and the shaping plate, and the other connecting outer frame is located between the winding roll and the shaping plate;
[0017] The upper surface of the connecting outer frame is fixedly connected to the bottom of the positioning tripod, the connecting outer frame is hollow inside and a first through hole is opened on a side close to the shaping plate, the connecting outer frame is rotatably connected with a first feeding roller and a second feeding roller, the first feeding roller and the second feeding roller are distributed up and down with a gap in between;
[0018] The end of the connecting outer frame away from the shaping plate is open, and a guide plug plate is installed at the port, the guide plug plate is provided with a second through hole, and the end of the guide plug plate away from the shaping plate is provided with an upper guide part and a lower guide part.
[0019] Furthermore, the upper guide portion and the lower guide portion are both rounded, and the clamping opening, the first through opening and the second through opening are all on the same horizontal plane.
[0020] Furthermore, the two groups of control structures include a sliding base and a sliding rod, the sliding rod is rotatably connected to both sides of the connecting frame, one end of the sliding rod is fixedly connected to a first docking rod, and one side of the first docking rod is fixedly connected to a lever;
[0021] The other end of the sliding rod rotates through the connecting frame and extends to the inner side thereof, and the end is fixedly connected to the second docking rod;
[0022] Sliding grooves are arranged on both sides of the shear plate, a sliding base is slidably connected to the sliding groove, a connecting ear is arranged on the upper surface of the sliding base, and the free end of the second docking rod is rotatably connected to the connecting ear through a pin shaft.
[0023] Furthermore, a material storage box is fixedly connected to the outer wall of one side of the connecting frame away from the shaping plate, and a placement groove for placing the vegetation block is opened on the material storage box, and a plurality of placement grooves are provided, and they correspond to the shaping grooves one by one. The placement groove runs through the material storage box, and a first telescopic slider is slidably connected to the bottom inner wall; an electric telescopic rod is embedded in the upper surface of the material storage box, and a push plate is fixedly connected to the telescopic end of the electric telescopic rod, and a push rod corresponding to the placement groove one by one is fixedly connected to the lower surface of the push plate;
[0024] The feeding plate is located below the material storage box, and is provided with feeding grooves corresponding to the molding grooves one by one. A second telescopic slider is slidably connected to the bottom inner wall of the feeding groove, and both ends of the feeding plate away from the molding plate are rotatably connected to rollers, and a pushing structure is provided on the side of the feeding plate away from the molding plate.
[0025] Furthermore, the pushing structure includes a screw and a push slider, a second rotating motor and two screw support bases are provided on the base, the two screw support bases are rotatably connected with the same screw, the screw is provided with a positive thread and a negative thread, two push sliders are provided and are respectively threadedly connected with the positive thread and the negative thread provided on the screw, one end of the screw slides through one of the screw support bases and is fixedly connected with the rotating shaft of the second rotating motor, a sliding rail is provided on the upper surface of the base, the two push sliders are slidably connected to the sliding rail, the push slider is provided with a third oblique pushing portion, a limited position track is provided on the third oblique pushing portion, and the rotating roller is rollingly connected with the limited position track;
[0026] A tension spring is arranged at one end of the feeding plate away from the shaping plate, a fixing plate is fixedly connected to the base, and a free end of the tension spring is fixedly connected to the fixing plate.
[0027] Furthermore, a docking clamping plate is fixedly connected to the upper surface of the connecting frame, a clamping groove is provided on the docking clamping plate, one side of the limit plate is inserted into the clamping groove, and is fixedly connected to the docking clamping plate by bolts;
[0028] The upper surface of the limit plate is fixedly connected with a hydraulic rod support platform, the free end of the hydraulic rod support platform is located above the limit plate, and a hydraulic telescopic rod is arranged on the hydraulic rod support platform, the telescopic end of the hydraulic telescopic rod is fixedly connected with the upper surface of the push plate.
[0029] Furthermore, a slot is provided at the bottom of the shaping plate, a support plate is provided at the bottom of the inner wall of the slot, a top plate is slidably inserted on the support plate, a plurality of shaping slots are provided with top openings at the bottom, a second push rod corresponding to the top openings is provided on the upper surface of the top plate, the second push rod is slidably connected in the top opening, a first oblique push portion is provided on one side of the top plate, a hand push plate is slidably connected in the slot, a second oblique push portion is provided on the side of the hand push plate close to the top plate, and the second oblique push portion abuts against the first oblique push portion.
[0030] Furthermore, both sides of the non-woven fabric roll and the winding roll are rotatably connected to a supporting base, the bottom of the supporting base is fixedly connected to the upper surface of the base, and a first rotating motor is arranged on the base, and the output shaft of the first rotating motor slides through one of the supporting bases and is fixedly connected to the winding roll.
[0031] (III) Beneficial effects
[0032] Compared with the prior art, the present invention has the following beneficial effects:
[0033] 1. In the present invention, the non-woven fabric on the shaping plate is cut by a cutting blade, and the staff presses the vegetation block in the feeding trough together with the cut non-woven fabric into the shaping trough, so that the non-woven fabric wraps the bottom and side walls of the vegetation block, and the non-woven fabric above the vegetation block is pressed onto the upper surface of the vegetation block by a hot press. At the same time, the hot press performs hot pressing and shaping on the non-woven fabric on the upper surface of the vegetation block, so that the non-woven fabric can be fixed on the vegetation block efficiently and quickly.
[0034] 2. In the present invention, the lever is pulled downward to rotate the sliding rod counterclockwise, and the sliding rod drives the second docking rod to rotate counterclockwise, and at the same time, a downward pressure is applied to the sliding base to make the shear plate slide downward, so that the cutting blade cuts the non-woven fabric above the shaping plate. After the cutting is completed, the lever is pulled upward to rotate the sliding rod clockwise, and the sliding rod drives the second docking rod to rotate clockwise, and at the same time, an upward pulling force is applied to the sliding base, so that the shear plate slides upward and resets.
[0035] 3. In the present invention, the non-woven fabric can be introduced and led out in an orderly manner through the guide plug plate, and the upper guide part and the lower guide part are rounded to prevent the non-woven fabric from being damaged or torn during movement. The clamping port, the first through port and the second through port are on the same horizontal plane, so that the non-woven fabric can pass smoothly, ensuring that the non-woven fabric maintains uniform tension and is in the correct cutting position during movement, thereby reducing wrinkles and distortions of the material.
[0036] Fourth, in the present invention, the first feeding roller and the second feeding roller are provided to ensure that the non-woven fabric maintains a straight line motion during the conveying process, thereby reducing deviation.
[0037] 5. In the present invention, the vegetation block in the placement groove can be supported by the first telescopic slider. When the vegetation block is subjected to downward extrusion force, the first telescopic slider can be retracted back into the storage box, so that the vegetation block can be smoothly discharged from the bottom of the placement groove; the vegetation block in the feeding groove can be supported by the second telescopic slider. When the vegetation block is subjected to downward extrusion force, the second telescopic slider can be retracted back into the feeding plate, so that the vegetation block can be smoothly discharged from the bottom of the feeding groove.
[0038] 6. In the present invention, after the feeding is completed, the second rotating motor drives the screw to reverse through the rotating shaft, and drives the push slider to move in opposite directions through the positive thread and negative thread on the screw. At this time, the tension spring in the stretched state will shrink and reset, pulling the feeding plate back to its original position.
[0039] 7. In the present invention, after the operator takes out the vegetation block wrapped with the non-woven fabric, he turns on the first rotating motor, which drives the winding drum to rotate, and winds the cut non-woven fabric on the shaping plate on the winding drum, and at the same time takes out the uncut non-woven fabric and moves it to the top of the shaping plate, waiting for the next cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 A three-dimensional schematic diagram of the present invention as a whole;
[0041] Figure 2 A three-dimensional schematic diagram of another viewing angle of the present invention as a whole;
[0042] Figure 3 It is an exploded schematic diagram of the shaping plate, the support plate, the supporting plate and the hand push plate in the present invention;
[0043] Figure 4 It is a cross-sectional view of the shaping plate in the present invention;
[0044] Figure 5 for Figure 4 A local enlarged schematic diagram of the middle A;
[0045] Figure 6 A schematic diagram of the second ejector rod ejecting from the ejection opening in the present invention;
[0046] Figure 7 is a bottom view schematic diagram of the shear plate in the present invention;
[0047] Figure 8 It is an exploded schematic diagram of the connection frame, the limit plate, the docking clamping plate and the clamping groove in the present invention;
[0048] Fig. 9 It is a schematic diagram of the connection frame, the positioning tripod and the limiting structure in the present invention;
[0049] Fig.10is a cross-sectional view of the limiting structure in the present invention;
[0050] Fig.11 It is an exploded schematic diagram of the control structure in the present invention;
[0051] Fig.12 It is an exploded schematic diagram of the material storage box and the ejector plate in the present invention;
[0052] Fig.13 It is an exploded schematic diagram of the material storage box and the ejector plate in the present invention from another perspective;
[0053] Fig.14 It is a schematic diagram of the propulsion structure and the base in the present invention;
[0054] Fig.15 It is a bottom view schematic diagram of the feeding plate in the present invention;
[0055] Fig.16 This is a schematic diagram of the vegetation block after being wrapped and shaped by the non-woven fabric in the present invention.
[0056] In the figure: 1, base; 2, connecting frame; 3, shaping plate; 301, support plate; 4, non-woven fabric roll; 5, winding roll; 6, shaping groove; 7, shear plate; 8, heat press avoidance groove; 9, limit plate; 10, first push rod; 11, heat press; 12, push plate; 13, cutting guide groove; 14, cutting blade; 15, slide rail; 16, slide groove; 17, positioning tripod; 18, clamping plate; 19, clamping mouth; 20, connecting outer frame; 21, first feeding roller; 22, second feeding roller; 23, first through-hole; 24, guide plug plate; 25, second through-hole; 26, upper guide part; 27, lower guide part; 28, sliding base; 29, sliding rod; 30, first docking rod; 31, lever; 32, second docking rod; 33, sliding groove; 34, connecting Ear; 35, pin; 36, docking clamp; 37, clamping groove; 38, hydraulic rod support platform; 39, hydraulic telescopic rod; 40, supporting base; 41, first rotating motor; 42, feeding plate; 43, storage box; 44, placement groove; 45, first telescopic slider; 46, electric telescopic rod; 47, push plate; 48, push rod; 49, feeding slot; 50, second telescopic slider; 51, roller; 52, screw rod; 53, push slider; 54, screw rod supporting base; 55, sliding rail; 56, third oblique push part; 57, limiting rail; 58, notch; 59, top plate; 60, top opening; 61, second push rod; 62, first oblique push part; 63, hand push plate; 64, second rotating motor; 65, second oblique push part; 66, tension spring; 67, fixing plate. DETAILED DESCRIPTION
[0057] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0058] Embodiment 1
[0059] like Figure 1-Figure 16 As shown, a non-woven fabric packaging shaping machine for implant blocks includes a base 1, a connecting frame 2 and a shaping plate 3, the connecting frame 2 is fixedly connected to the base 1, the shaping plate 3 is fixedly connected to the upper surface of the base 1, a non-woven fabric roll 4 and a winding roll 5 are arranged above the base 1, the shaping plate 3 is arranged between the non-woven fabric roll 4 and the winding roll 5, and a plurality of shaping grooves 6 are opened on the shaping plate 3;
[0060] A shear plate 7 is slidably connected to one side of the connecting frame 2. The shear plate 7 is located directly above the shaping plate 3. A hot press avoidance groove 8 corresponding to the shaping groove 6 is provided on the shear plate 7.
[0061] A limit plate 9 is arranged above the connecting frame 2, and a plurality of first push rods 10 corresponding to the autoclave avoidance grooves 8 are slidably connected to the limit plate 9, and a hot press 11 is fixedly connected to the bottom of the plurality of first push rods 10, and the hot press 11 is located directly above the autoclave avoidance grooves 8;
[0062] A push plate 12 is disposed above the limit plate 9, and the tops of the plurality of first push rods 10 are fixedly connected to the bottom of the push plate 12;
[0063] Two sets of control structures for controlling the shear plate 7 to slide up and down are arranged on both sides of the connecting frame 2;
[0064] A feeding plate 42 is provided above the shaping plate 3, and the feeding plate 42 is slidably connected to the bottom of the connecting frame 2, and a pushing structure for pushing the feeding plate 42 is provided on the base 1; the feeding plate 42 with the vegetation block is pushed to the top of the shaping plate 3 by the pushing structure, so that the staff can press the vegetation block into the shaping groove 6;
[0065] Further, such as Figure 4 and Figure 5 As shown, the upper surface of the shaping plate 3 is provided with a cutting guide groove 13. Figure 7 As shown, a cutting blade 14 is fixedly connected to the bottom of the shear plate 7, and the cutting blade 14 is located directly above the cutting guide groove 13. The cutting path of the cutting blade 14 is adapted to the cutting guide groove 13, and the non-woven fabric can be cut by the provided cutting blade 14; Fig. 9 As shown, the connecting frame 2 is U-shaped, and a slide rail 15 is provided on one side of the connecting frame 2 close to the shear plate 7. Figure 7 As shown, a slide groove 16 is provided on the side of the shear plate 7 close to the connection frame 2, and the shear plate 7 is slidably connected to the slide rail 15 through the slide groove 16. Fig. 9 As shown, a positioning tripod 17 is fixedly connected to the outer walls of both sides of the connecting frame 2, and the bottom of the positioning tripod 17 is fixedly connected to a limited position structure;
[0066] Further, such as Figure 4 and Figure 5 As shown, the upper surface of the shaping plate 3 is fixedly connected to the two sides with a clamping plate 18, and the clamping plate 18 is provided with a clamping opening 19 for clamping the non-woven fabric. Fig.10 As shown, the limiting structure includes a connecting outer frame 20, a first feeding roller 21 and a second feeding roller 22, wherein one connecting outer frame 20 is located between the non-woven fabric roll 4 and the shaping plate 3, and the other connecting outer frame 20 is located between the winding roll 5 and the shaping plate 3;
[0067] The upper surface of the connecting outer frame 20 is fixedly connected to the bottom of the positioning tripod 17, such as Fig.10 As shown, the interior of the connecting outer frame 20 is hollow and a first opening 23 is opened on one side close to the shaping plate 3. The interior of the connecting outer frame 20 is rotatably connected with a first feeding roller 21 and a second feeding roller 22. The first feeding roller 21 and the second feeding roller 22 are distributed up and down with a gap in the middle. The first feeding roller 21 and the second feeding roller 22 are set to ensure that the non-woven fabric maintains a linear motion during the conveying process and reduce deviation.
[0068] like Fig.10 As shown, the end of the connecting outer frame 20 away from the shaping plate 3 is open, and a guide plug plate 24 is installed at the port, the guide plug plate 24 is provided with a second through hole 25, and the end of the guide plug plate 24 away from the shaping plate 3 is provided with an upper guide portion 26 and a lower guide portion 27, so that the starting end of the non-woven fabric wound on the non-woven fabric roll 4 is pulled out, and passes through the second through hole 25 and the first through hole 23, the clamping opening 19 and the first through hole 23 and the second through hole 25 provided between the non-woven fabric roll 4 and the shaping plate 3 in sequence, so that the starting end of the non-woven fabric is fixed on the winding roll 5, and the two sides of the non-woven fabric can be limited and fixed by the non-woven fabric roll 4 and the winding roll 5, and the other two sides of the non-woven fabric can be clamped and limited by the provided clamping opening 19.
[0069] Furthermore, the upper guide portion 26 and the lower guide portion 27 are both rounded, and the non-woven fabric can be introduced and led out in an orderly manner through the set guide plug plate 24. By setting the upper guide portion 26 and the lower guide portion 27 to be rounded, the non-woven fabric can be prevented from being damaged or torn during movement. The clamping port 19, the first through port 23 and the second through port 25 are all on the same horizontal plane, so that the non-woven fabric can pass through smoothly, ensuring that the non-woven fabric maintains uniform tension and is in the correct cutting position during movement, thereby reducing wrinkles and distortions of the material.
[0070] Further, such as Fig.11 As shown, the two control structures include a sliding base 28 and a sliding rod 29, the sliding rod 29 is rotatably connected to both sides of the connecting frame 2, one end of the sliding rod 29 is fixedly connected to a first docking rod 30, and one side of the first docking rod 30 is fixedly connected to a lever 31;
[0071] The other end of the sliding rod 29 rotates through the connecting frame 2 and extends to the inner side thereof, and the end is fixedly connected to the second docking rod 32;
[0072] Sliding grooves 33 are provided on both sides of the shear plate 7, and a sliding base 28 is slidably connected to the sliding grooves 33. A connecting ear 34 is provided on the upper surface of the sliding base 28. The free end of the second docking rod 32 is rotatably connected to the connecting ear 34 through a pin shaft 35. The lever 31 is pulled downward to make the sliding rod 29 rotate counterclockwise, and the sliding rod 29 drives the second docking rod 32 to rotate counterclockwise. At the same time, a downward pressure is applied to the sliding base 28 to make the shear plate 7 slide downward, so that the cutting blade 14 cuts the non-woven fabric above the shaping plate 3. After the cutting is completed, the lever 31 is pulled upward to make the sliding rod 29 rotate clockwise, and the sliding rod 29 drives the second docking rod 32 to rotate clockwise. At the same time, an upward pulling force is applied to the sliding base 28, so that the shear plate 7 slides upward and resets.
[0073] Embodiment 2
[0074] This embodiment is improved on the basis of the first embodiment as follows: Fig.12 and Fig.13As shown, a storage box 43 is fixedly connected to the outer wall of one side of the connecting frame 2 away from the shaping plate 3, and a placement groove 44 for placing the vegetation block is opened on the storage box 43. There are multiple placement grooves 44, which correspond to the shaping grooves 6 one by one. The placement groove 44 runs through the storage box 43, and a first telescopic slider 45 is slidably connected to the bottom inner wall. The vegetation block in the placement groove 44 can be supported by the first telescopic slider 45. When the vegetation block is subjected to downward extrusion force, the first telescopic slider 45 can be retracted back into the storage box 43, so that the vegetation block can be smoothly discharged from the bottom of the placement groove 44; an electric telescopic rod 46 is embedded in the upper surface of the storage box 43, and a push plate 47 is fixedly connected to the telescopic end of the electric telescopic rod 46, and a push rod 48 corresponding to the placement groove 44 is fixedly connected to the lower surface of the push plate 47;
[0075] like Figure 2 , Fig.14 and Fig.15 As shown, the feeding plate 42 is located below the material storage box 43, and a feeding slot 49 corresponding to the shaping slot 6 is provided on the feeding plate 42. A second telescopic slider 50 is slidably connected to the bottom inner wall of the feeding slot 49. The second telescopic slider 50 can support the vegetation block in the feeding slot 49. When the vegetation block is subjected to downward extrusion force, the second telescopic slider 50 can be retracted back into the feeding plate 42, so that the vegetation block can be smoothly discharged from the bottom of the feeding slot 49; both ends of the feeding plate 42 away from the shaping plate 3 are rotatably connected to rollers 51, and a pushing structure is provided on the side of the feeding plate 42 away from the shaping plate 3;
[0076] Specifically, when feeding, the electric telescopic rod 46 is controlled, the telescopic end of the electric telescopic rod 46 moves downward, and the vegetation block in the placement groove 44 is pressed into the feeding groove 49 by the pushing rod 48.
[0077] Further, such as Fig.14 As shown, the pushing structure includes a screw rod 52 and a push slider 53. A second rotating motor 64 and two screw rod support bases 54 are provided on the base 1. The two screw rod support bases 54 are rotatably connected to the same screw rod 52. The screw rod 52 is provided with a positive thread and a negative thread. Two push sliders 53 are provided and are respectively threadedly connected with the positive thread and the negative thread provided on the screw rod 52. One end of the screw rod 52 slides through one of the screw rod support bases 54 and is fixedly connected to the rotating shaft of the second rotating motor 64. A sliding rail 55 is provided on the upper surface of the base 1. Figure 2 and Fig.14 As shown, two push sliders 53 are slidably connected to the slide rail 55, and the push slider 53 is provided with a third oblique push portion 56, and a limit track 57 is provided on the third oblique push portion 56, and the roller 51 is rollingly connected to the limit track 57;
[0078] A tension spring 66 is disposed at one end of the feeding plate 42 away from the shaping plate 3, a fixing plate 67 is fixedly connected to the base 1, and a free end of the tension spring 66 is fixedly connected to the fixing plate 67;
[0079] Specifically, after the non-woven fabric is cut, the second rotary motor 64 drives the screw rod 52 to rotate forward through the rotary shaft, and drives the push slider 53 to move toward each other through the positive thread and the negative thread on the screw rod 52, and the third oblique push portion 56 on the push slider 53 squeezes the rotating roller 51, and the rotating roller 51 rolls along the limiting track 57, and the feed plate 42 slides along the direction of the shaping plate 3, so that the feed plate 42 slides to the top of the shaping plate 3, and the tension spring 66 is in a stretched state during the movement;
[0080] After the feeding plate 42 slides to the top of the shaping plate 3, the staff presses the vegetation block in the feeding slot 49 together with the cut non-woven fabric into the shaping slot 6, so that the non-woven fabric wraps the bottom and side walls of the vegetation block;
[0081] After the feeding is completed, the second rotating motor 64 drives the screw rod 52 to reverse through the rotating shaft, and drives the pushing slider 53 to move in opposite directions through the positive thread and the negative thread on the screw rod 52. At this time, the tension spring 66 in the stretched state will shrink and reset, pulling the feeding plate 42 back to its original position.
[0082] Further, such as Figure 8 and Fig. 9 As shown, a docking clamp 36 is fixedly connected to the upper surface of the connecting frame 2, and a clamping groove 37 is provided on the docking clamp 36. One side of the limit plate 9 is inserted into the clamping groove 37 and fixedly connected to the docking clamp 36 by bolts. The limit plate 9 can be stably fixedly connected to the connecting frame 2 by the provided docking clamp 36 and bolts, so that the first push rod 10 can slide stably.
[0083] The upper surface of the limit plate 9 is fixedly connected with a hydraulic rod support platform 38, the free end of the hydraulic rod support platform 38 is located above the limit plate 9, and a hydraulic telescopic rod 39 is arranged on the hydraulic rod support platform 38, and the telescopic end of the hydraulic telescopic rod 39 is fixedly connected with the upper surface of the push plate 12;
[0084] The push plate 12 is pushed downward by the telescopic end of the hydraulic telescopic rod 39, and the push plate 12 drives the first push rod 10 to move downward, thereby moving the heat press 11 into the shaping groove 6, and the non-woven fabric above the vegetation block is pressed onto the upper surface of the vegetation block by the heat press 11. At the same time, the heat press 11 heat-presses and shapes the non-woven fabric on the upper surface of the vegetation block, thereby fixing the non-woven fabric on the vegetation block.
[0085] Embodiment 3
[0086] This embodiment is improved on the basis of the second embodiment as follows: further, Figure 3-Figure 6 As shown, a notch 58 is provided at the bottom of the shaping plate 3, a support plate 301 is provided at the bottom of the inner wall of the notch 58, a top plate 59 is slidably inserted on the support plate 301, and the top plate 59 can be supported by the support plate 301, and a top opening 60 is provided at the bottom of the plurality of shaping grooves 6, a second push rod 61 corresponding to the top opening 60 is provided on the upper surface of the top plate 59, and the second push rod 61 is slidably connected in the top opening 60, a first oblique push portion 62 is provided on one side of the top plate 59, a hand push plate 63 is slidably connected in the notch 58, and a second oblique push portion 65 is provided on the side of the hand push plate 63 close to the top plate 59, and the second oblique push portion 65 abuts against the first oblique push portion 62;
[0087] The hand push plate 63 is pushed inward, and the first oblique push portion 62 is squeezed by the second oblique push portion 65, so that the support plate 301 is pushed upward, and the second push rod 61 is pushed out from the top opening 60, and then the wrapped and shaped vegetation block is pushed out from the shaping groove 6, so as to facilitate the work of collecting the vegetation block;
[0088] Further, such as Fig.14 As shown, both sides of the non-woven fabric roll 4 and the winding roll 5 are rotatably connected to a supporting base 40, the bottom of the supporting base 40 is fixedly connected to the upper surface of the base 1, and a first rotating motor 41 is arranged on the base 1. The output shaft of the first rotating motor 41 slides through one of the supporting bases 40 and is fixedly connected to the winding roll 5. The first rotating motor 41 is turned on, and the winding roll 5 is driven to rotate by the first rotating motor 41. After the uncut non-woven fabric is pulled out and moved to the top of the shaping plate 3, the first rotating motor 41 stops rotating, and the staff starts to cut the non-woven fabric and wrap and shape the vegetation block. After the wrapped and shaped vegetation block is taken out, the first rotating motor 41 is started again to wind the cut non-woven fabric on the shaping plate 3 on the winding roll 5, and at the same time, the uncut non-woven fabric is pulled out and moved to the top of the shaping plate 3, waiting for the next cutting.
[0089] In summary, the workflow of the present invention is:
[0090] S1: Pull out the starting end of the non-woven fabric wound on the non-woven fabric roll 4, and pass it through the second hole 25 and the first hole 23, the clamping hole 19, and the first hole 23 and the second hole 25 between the winding drum 5 and the shaping plate 3 in sequence, fix the starting end of the non-woven fabric on the winding drum 5, drive the winding drum 5 to rotate by the first rotating motor 41, pull out the uncut non-woven fabric and move it to the top of the shaping plate 3, and then stop the first rotating motor 41.
[0091] S2: Pull the lever 31 downward to rotate the sliding rod 29 counterclockwise, and the sliding rod 29 drives the second docking rod 32 to rotate counterclockwise, and at the same time, a downward pressure is applied to the sliding base 28 to slide the shear plate 7 downward, so that the cutting blade 14 cuts the non-woven fabric above the shaping plate 3. After the cutting is completed, pull the lever 31 upward to rotate the sliding rod 29 clockwise, and the sliding rod 29 drives the second docking rod 32 to rotate clockwise, and at the same time, an upward pulling force is applied to the sliding base 28, so that the shear plate 7 slides upward and resets.
[0092] S3: After the non-woven fabric is cut, the second rotary motor 64 drives the screw rod 52 to rotate forward through the rotary shaft, and drives the push slider 53 to move toward each other through the positive thread and the negative thread on the screw rod 52. The third oblique push portion 56 on the push slider 53 squeezes the rotating roller 51, and the rotating roller 51 rolls along the limiting track 57. The feed plate 42 slides along the direction of the shaping plate 3, so that the feed plate 42 slides to the top of the shaping plate 3. During the movement, the tension spring 66 is in a stretched state;
[0093] After the feeding plate 42 slides to the top of the shaping plate 3, the staff presses the vegetation block in the feeding slot 49 together with the cut non-woven fabric into the shaping slot 6, so that the non-woven fabric wraps the bottom and side walls of the vegetation block;
[0094] After the feeding is completed, the second rotating motor 64 drives the screw rod 52 to reverse through the rotating shaft, and drives the pushing slider 53 to move in opposite directions through the positive thread and the negative thread on the screw rod 52. At this time, the tension spring 66 in the stretched state will shrink and reset, pulling the feeding plate 42 back to its original position.
[0095] S4: Turn on the hydraulic telescopic rod 39, and push the push plate 12 downward through the telescopic end of the hydraulic telescopic rod 39. The push plate 12 drives the first push rod 10 to move downward, and then the heat press 11 moves into the shaping groove 6. The heat press 11 moves into the shaping groove 6, and the non-woven fabric above the vegetation block is pressed onto the upper surface of the vegetation block by the heat press 11. At the same time, the heat press 11 performs heat pressing and shaping on the non-woven fabric on the upper surface of the vegetation block, and then the non-woven fabric is fixed on the vegetation block.
[0096] S5: After the hot pressing and shaping is completed, the telescopic end of the hydraulic telescopic rod 39 is controlled to move upward to reset the hot press 11, push the hand push plate 63 inward, and squeeze the first oblique push part 62 through the second oblique push part 65 to push the support plate 301 upward, and the second push rod 61 is pushed out from the top opening 60, thereby pushing the wrapped and shaped vegetation block out of the shaping groove 6, and collecting the vegetation blocks.
[0097] S6: After the staff takes out the vegetation block wrapped with the non-woven fabric, the first rotating motor 41 is used to drive the winding drum 5 to rotate again, and the non-woven fabric that has been cut on the shaping plate 3 is wound on the winding drum 5. At the same time, the uncut non-woven fabric is pulled out and moved to the top of the shaping plate 3, waiting for the next cutting.
[0098] However, as is well known to those skilled in the art, the working principles and wiring methods of the hot press 11, the hydraulic telescopic rod 39, the first rotary motor 41 and the second rotary motor 64 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.
[0099] The above different embodiments can be combined, replaced and used in conjunction with each other.
[0100] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0101] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A non-woven fabric packaging and shaping machine for implant blocks, comprising a base (1), a connecting frame (2) and a shaping plate (3), wherein the connecting frame (2) is fixedly connected to the base (1), and the shaping plate (3) is fixedly connected to the upper surface of the base (1), characterized in that: A non-woven fabric roll (4) and a winding roll (5) are arranged above the base (1); the shaping plate (3) is arranged between the non-woven fabric roll (4) and the winding roll (5); and a plurality of shaping grooves (6) are provided on the shaping plate (3); A shear plate (7) is slidably connected to one side of the connecting frame (2), the shear plate (7) is located directly above the shaping plate (3), and a hot press avoidance groove (8) corresponding to the shaping groove (6) is provided on the shear plate (7); A limit plate (9) is arranged above the connecting frame (2), and a plurality of first push rods (10) corresponding to the autoclave avoidance grooves (8) are slidably connected to the limit plate (9), and the bottoms of the plurality of first push rods (10) are all fixedly connected to the autoclave (11), and the autoclave (11) is located directly above the autoclave avoidance grooves (8); A push plate (12) is arranged above the limit plate (9), and the tops of the plurality of first push rods (10) are fixedly connected to the bottom of the push plate (12); Two sets of control structures for controlling the shear plate (7) to slide up and down are arranged on both sides of the connecting frame (2); A feeding plate (42) is arranged above the shaping plate (3), and the feeding plate (42) is slidably connected to the bottom of the connecting frame (2), and a pushing structure for pushing the feeding plate (42) is arranged on the base (1).
2. The non-woven fabric packaging and shaping machine for vegetation blocks according to claim 1, characterized in that: A cutting guide groove (13) is formed on the upper surface of the shaping plate (3), a cutting blade (14) is fixedly connected to the bottom of the shear plate (7), the cutting blade (14) is located directly above the cutting guide groove (13), and the cutting path of the cutting blade (14) is adapted to the cutting guide groove (13); The connecting frame (2) is U-shaped, a slide rail (15) is provided on a side of the connecting frame (2) close to the shear plate (7), a slide groove (16) is provided on a side of the shear plate (7) close to the connecting frame (2), the shear plate (7) is slidably connected to the slide rail (15) via the slide groove (16), and positioning tripods (17) are fixedly connected to the outer walls on both sides of the connecting frame (2), and the bottom of the positioning tripod (17) is fixedly connected to the limiting structure.
3. The non-woven fabric packaging and shaping machine for vegetation blocks according to claim 2, characterized in that: Clamping plates (18) are fixedly connected to both sides of the upper surface of the shaping plate (3), and the clamping plates (18) are provided with clamping openings (19) for clamping the non-woven fabric. The limiting structure comprises a connecting outer frame (20), a first feeding roller (21) and a second feeding roller (22), wherein one of the connecting outer frames (20) is located between the non-woven fabric roll (4) and the shaping plate (3), and the other connecting outer frame (20) is located between the winding roll (5) and the shaping plate (3); The upper surface of the connecting outer frame (20) is fixedly connected to the bottom of the positioning tripod (17); the connecting outer frame (20) is hollow inside and has a first opening (23) on one side close to the shaping plate (3); the connecting outer frame (20) is rotatably connected to a first feeding roller (21) and a second feeding roller (22); the first feeding roller (21) and the second feeding roller (22) are arranged vertically and a gap is left in between; The end of the connecting outer frame (20) away from the shaping plate (3) is open, and a guide plug plate (24) is installed at the end, the guide plug plate (24) is provided with a second through hole (25), and the end of the guide plug plate (24) away from the shaping plate (3) is provided with an upper guide portion (26) and a lower guide portion (27).
4. The non-woven fabric packaging and shaping machine for vegetation blocks according to claim 3, characterized in that: The upper guide portion (26) and the lower guide portion (27) are both rounded, and the clamping opening (19), the first through opening (23) and the second through opening (25) are all located on the same horizontal plane.
5. The non-woven fabric packaging and shaping machine for vegetation blocks according to claim 4, characterized in that: The two groups of control structures include a sliding base (28) and a sliding rod (29), wherein the sliding rod (29) is rotatably connected to two sides of the connecting frame (2), one end of the sliding rod (29) is fixedly connected to a first docking rod (30), and one side of the first docking rod (30) is fixedly connected to a shifting rod (31); The other end of the sliding rod (29) rotates to penetrate the connecting frame (2) and extends to the inner side thereof, and the end is fixedly connected to a second docking rod (32); Sliding grooves (33) are provided on both sides of the shear plate (7), a sliding base (28) is slidably connected to the sliding groove (33), a connecting ear (34) is provided on the upper surface of the sliding base (28), and the free end of the second docking rod (32) is rotatably connected to the connecting ear (34) via a pin shaft (35).
6. The non-woven fabric packaging and shaping machine for vegetation blocks according to claim 5, characterized in that: A material storage box (43) is fixedly connected to an outer wall of a side of the connecting frame (2) away from the shaping plate (3); a placement groove (44) for placing a vegetation block is provided on the material storage box (43); a plurality of the placement grooves (44) are provided and correspond one-to-one with the shaping grooves (6); the placement grooves (44) penetrate the material storage box (43), and a first telescopic slider (45) is slidably connected to the bottom inner wall; an electric telescopic rod (46) is embedded in the upper surface of the material storage box (43); a telescopic end of the electric telescopic rod (46) is fixedly connected to a push plate (47); and a push rod (48) corresponding one-to-one with the placement grooves (44) is fixedly connected to the lower surface of the push plate (47); The feeding plate (42) is located below the material storage box (43), and is provided with feeding grooves (49) corresponding to the shaping grooves (6) one by one. A second telescopic slider (50) is slidably connected to the inner wall of the bottom of the feeding groove (49), and both ends of the feeding plate (42) away from the shaping plate (3) are rotatably connected to rollers (51), and a pushing structure is provided on the side of the feeding plate (42) away from the shaping plate (3).
7. The non-woven fabric packaging and shaping machine for vegetation blocks according to claim 6, characterized in that: The pushing structure comprises a screw (52) and a push slider (53); a second rotating motor (64) and two screw support bases (54) are provided on the base (1); the two screw support bases (54) are rotatably connected to the same screw (52); the screw (52) is provided with a positive thread and a negative thread; two push sliders (53) are provided and are respectively threadedly connected to the positive thread and the negative thread provided on the screw (52); one end of the screw (52) slides through one of the screw support bases (54) and is fixedly connected to the rotating shaft of the second rotating motor (64); a sliding rail (55) is provided on the upper surface of the base (1); the two push sliders (53) are slidably connected to the sliding rail (55); the push slider (53) is provided with a third oblique push portion (56); a limit track (57) is provided on the third oblique push portion (56); the roller (51) is rollingly connected to the limit track (57); A tension spring (66) is provided at one end of the feeding plate (42) away from the shaping plate (3), a fixing plate (67) is fixedly connected to the base (1), and a free end of the tension spring (66) is fixedly connected to the fixing plate (67).
8. The non-woven fabric packaging and shaping machine for vegetation blocks according to claim 7, characterized in that: A docking clamp (36) is fixedly connected to the upper surface of the connecting frame (2), and a clamping groove (37) is provided on the docking clamp (36). One side of the limit plate (9) is inserted into the clamping groove (37) and fixedly connected to the docking clamp (36) by bolts; The upper surface of the limit plate (9) is fixedly connected to a hydraulic rod support platform (38), the free end of the hydraulic rod support platform (38) is located above the limit plate (9), and a hydraulic telescopic rod (39) is provided on the hydraulic rod support platform (38), the telescopic end of the hydraulic telescopic rod (39) is fixedly connected to the upper surface of the push plate (12).
9. The non-woven fabric packaging and shaping machine for vegetation blocks according to claim 8, characterized in that: The bottom of the shaping plate (3) is provided with a notch (58), the bottom of the inner wall of the notch (58) is provided with a support plate (301), a top plate (59) is slidably inserted on the support plate (301), the bottoms of the plurality of shaping grooves (6) are each provided with a top opening (60), the upper surface of the top plate (59) is provided with a second push rod (61) corresponding to the top opening (60), the second push rod (61) is slidably connected in the top opening (60), a first oblique push portion (62) is provided on one side of the top plate (59), a hand push plate (63) is slidably connected in the notch (58), a second oblique push portion (65) is provided on a side of the hand push plate (63) close to the top plate (59), the second oblique push portion (65) is in contact with the first oblique push portion (62).
10. The non-woven fabric packaging and shaping machine for vegetation blocks according to claim 9, characterized in that: Both sides of the non-woven fabric roll (4) and the winding roll (5) are rotatably connected to support bases (40), the bottom of the support base (40) is fixedly connected to the upper surface of the base (1), and a first rotating motor (41) is provided on the base (1), and the output shaft of the first rotating motor (41) slides through one of the support bases (40) and is fixedly connected to the winding roll (5).
Citation Information
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