Automatic sausage packaging equipment and packaging method
By designing the automatic packaging equipment of sausages, using vacuum suction cups and electric sliders to combine the detergent head, the efficient and stable packaging of sausages is achieved, solving the problems of artificial participation in high pollution and casings in the existing technology, and improving the packaging efficiency and quality.
Patent Information
- Application Number
- CN202411433620.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-10-15
AI Technical Summary
Existing sausage packaging equipment is difficult to reduce the degree of artificial participation, which increases the probability of contamination caused by the exposure time of sausage in the environment, and it is difficult to stabilize the oil stains of the sausage coat, resulting in high probability of damage or deformation of the casing, reducing packaging efficiency and quality.
A sausage automatic packaging equipment is designed, including rack, packaging film, conveying components, carrier disk, heat sealing components, cutting components and suction cup components. The vacuum suction cup is combined with electric sliders, and the self-cleaning function is achieved with a detergent head. , ensure suction cup stability and packaging efficiency.
Through quantitative loading, vacuum packaging and autonomous cleaning, the probability of sausages being contaminated and oxidized by external contamination and oxidation is reduced, packaging efficiency and quality is improved, and casings are damaged and deformed.
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Figure CN118928895B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of product packaging, in particular to automatic sausage packaging equipment and a packaging method thereof. Background Art
[0002] Sausage is a food that uses very ancient food production and meat preservation technology. Animal meat is minced into strips and then stuffed into casings to make a long cylindrical tube of food. Sausages are made by stuffing the small intestine casings of pigs or sheep (some use large intestine casings) with seasoned meat and drying. After the sausages are made, in order to ensure their taste and quality, they are often transported or stored in vacuum packaging;
[0003] In the process of mass production of sausages, since the outer casing of sausages is mostly sausage casings, which are soft, smooth and easy to be damaged, automated equipment is often used to package sausages, and suction cups are used to transfer and transport sausages before packaging. However, the outer casing of sausages is often accompanied by grease during the production process. When using suction cups, it is necessary to ensure that the suction cups and the surrounding surfaces are clean and oil-free to prevent affecting the adsorption capacity of the suction cups. It is also necessary to properly adjust the adsorption force of the suction cups according to the actual filling size of the sausages and the specifications of the casings to avoid excessive or insufficient suction to adversely affect the enema process. The currently commonly used fixed suction cups and auxiliary handling components have a large working range limitation when dealing with the handling operations before sausage packaging, and it is difficult to clean up the oil in time, which increases the packaging time of the sausage body and the probability of it being polluted or oxidized by the external environment, increases the probability of casing damage or deformation of the sausage body, and reduces the overall packaging efficiency of the sausage and the overall quality of the sausage body after packaging.
[0004] In view of this, the present invention proposes an automatic sausage packaging device and a packaging method thereof, which solve the above technical problems. Summary of the invention
[0005] In order to address the deficiencies of the prior art, the present invention provides an automatic sausage packaging device; thereby solving the problem that the currently commonly used sausage packaging equipment is difficult to reduce the degree of manual involvement, increases the probability of sausages being contaminated due to increased exposure time in the environment, is difficult to reduce the poor stability of the sausage handling process caused by oil stains on the sausage casings, and increases the probability of sausage casings being damaged or sausage bodies being deformed.
[0006] The technical solution adopted by the present invention to solve its technical problems is an automatic sausage packaging equipment, including a frame, a packaging film and an sausage body, a conveying component is fixedly installed in the middle of the frame, a carrying plate is movably installed on the upper part of the conveying component, a plurality of grooves that are evenly arranged and matched with the sausage body are evenly opened on the upper part of the carrying plate, a heat-sealing film is laid and installed on the upper surface of the groove, the sausage body is placed on the heat-sealing film, the packaging film is fixedly installed on the frame, a heat-sealing component is fixedly installed in the middle of the frame, the heat-sealing film and the packaging film are vacuum-closed after passing through the heat-sealing component, and furthermore, a cutting component and a suction cup component are also included.
[0007] The cutting component is movably installed in the heat sealing component, and the cutting component is used to realize the unitized cutting of the outer packaging film of the sausage after packaging.
[0008] A slide rail is fixedly installed in the middle of the frame, a carrying frame is slidably installed on the slide rail, the carrying frame is located above the carrying plate, an electric slider for walking on the slide rail is fixedly installed on the carrying frame, the suction cup assembly is movably installed in the carrying frame, and the suction cup assembly is adsorbed and cooperated with the casing of the outer layer of the intestine.
[0009] Preferably, the suction cup assembly includes a vacuum suction cup and a horizontal axis. The vacuum suction cup is fixedly mounted on the movable end of the telescopic rod. An air groove connected to the inner side of the telescopic rod is opened. The vacuum suction cup is located above the intestinal body, and the vacuum suction cup is adsorbed and cooperated with the outer casing of the intestinal body.
[0010] Preferably, the horizontal axis is fixedly installed in the middle of the carrier frame, a plurality of groups of snap-in grooves are provided at equal intervals on the horizontal axis, a plurality of groups of snap-in rods are fixedly installed on the horizontal axis, the snap-in rods are engaged with the snap-in grooves, the telescopic rod is fixedly installed at the end position of the snap-in rod, an electromagnetic valve for realizing air intake and exhaust inside the vacuum suction cup is fixedly installed on the snap-in rod, and an air pipe is connected between the electromagnetic valve and the fixed end of the telescopic rod.
[0011] Preferably, an adjustment hole for adjusting the installation spacing of the telescopic rod is opened at the end of the buckle rod, the number of installed vacuum suction cups is consistent with the number of sausages contained in the supporting plate, and the vacuum suction cups are adsorbed and cooperated with the middle casing of the sausage.
[0012] Preferably, an external conveying frame for supplying intestines is rotatably mounted on the side of the frame, an external conveying belt is rotatably mounted inside the external conveying frame, the upper surface height of the external conveying belt is consistent with the upper surface height of the carrying plate, and a telescopic plate for adjusting the staying position of the intestines is movably mounted on the end of the external conveying frame near the middle of the base frame.
[0013] Preferably, a decontamination tray is fixedly mounted on one side of the frame, the decontamination tray is located outside the external conveying frame, the carrying frame is located in the middle above the decontamination tray, and the decontamination tray contains food-grade cleaning liquid for cleaning the vacuum suction cup;
[0014] Preferably, a fixing ring is fixedly installed on the inner side of the decontamination plate. The fixing rings are arranged in groups of two, and a splash-proof ring is installed on the inner side of each group of fixing rings. The splash-proof ring is a semi-cylindrical structure. The highest position of the splash-proof ring in an inclined state is higher than the static position of the vacuum suction cup, and dirt intercepting brushes are arranged on both sides of the semi-cylindrical notch of the splash-proof ring.
[0015] Preferably, a compression spring is connected between the splash-proof ring and the fixed ring, a lower pressure rod is slidably installed in the middle of the decontamination plate, a "V"-shaped lower pressure plate is obliquely installed in the middle of the carrying frame, the upper end of the lower pressure rod slides with the inclined side wall of the lower pressure plate, the lower end of the lower pressure rod is fixedly connected to a pressure belt, and the other end of the pressure belt is fixedly connected to the splash-proof ring after sliding through the fixed ring.
[0016] Preferably, the rotation angle of the splash-proof ring in the fixed ring is 0 to 90 degrees, the liquid level of the cleaning liquid in the decontamination tray is lower than the lowest outer arc height of the splash-proof ring, and the vacuum suction cup is located on the inner side of the splash-proof ring and below the axial position of the splash-proof ring.
[0017] Preferably, a cam is rotatably installed at the axial position of the fixed ring, a cleaning motor is fixedly installed in the middle of the cleaning disk, a synchronous wheel is cooperatively installed on the output shaft end of the cleaning motor and the side wall of the cam, and the multiple synchronous wheels are meshed and transmitted by synchronous belts, a waist-shaped groove is opened on the fixed ring, a scraping rod is slidably installed in the waist-shaped groove, a scraping plate is fixedly installed on the scraping rod, the scraping plate is located below the vacuum suction cup, the cam slides and squeezes with the upper end surface of the scraping plate during rotation, and a cleaning head for cleaning the inside of the vacuum suction cup is coupled and installed on the scraping plate, a through plate is fixedly installed between the same group of fixed rings, the through plate is located below the scraping plate, and an extrusion spring is arranged between the through plate and the scraping plate.
[0018] Preferably, the cleaning head is conical, and the outer layer of the cleaning head is provided with a soft cleaning layer, and the cleaning layer fits against the inner wall of the vacuum suction cup during operation, an infusion groove for the flow of cleaning liquid is provided on the inner side of the scraping rod, a hole groove connected to the infusion groove is provided in the middle of the cleaning head, and a nozzle for the outflow of cleaning liquid is provided on the upper part of the conical end of the cleaning head, a spiral rotating groove is provided at the lower part of the cleaning head, a penetration rod is fixedly installed on the through plate, and a ball is provided on the upper end of the penetration rod for rotating with the rotating groove.
[0019] In addition, the present invention also provides a packaging method of sausage automatic packaging equipment, comprising the following steps:
[0020] S1. Sausage processing: The sausages are processed and cut by the existing sausage processing equipment to make them into columns with uniform length and thickness. Then, according to the packaging quantity requirements, an appropriate number of vacuum suction cups are installed in the suction cup assembly, and the distance between the vacuum suction cups is adjusted to match the length of the sausage. Then, a bottom heat-sealing film for packaging the sausage is laid on the carrier plate, and the external conveyor belt and conveying assembly are started to operate to convey and supply the sausage.
[0021] S2. Conveying and clamping. When the intestine is transported to the predetermined position at the end of the frame by the external conveyor belt, the carrier frame is driven by the electric slider to move on the slide rail, so that the suction cup assembly reaches the upper position of the intestine. Then, the telescopic rod is controlled by the solenoid valve to allow the vacuum suction cup to adsorb the intestine. Then, the intestine is adsorbed and transferred to the top of the carrying plate, the vacuum adsorption effect is released, and the intestine falls and enters the groove of the carrying plate.
[0022] S3, vacuum packaging: The conveying component drives the carrier plate to move, and during the movement, the packaging film is attached to the upper part of the sausage body. After passing through the heat sealing component, the vacuum closure between the heat sealing film and the packaging film is achieved. Subsequently, the unit cutting operation after the sausage body packaging is achieved through the cutting component, and the sausage body packaging is completed.
[0023] S4. Maintenance and cleaning: When the suction cup assembly completes a single or rated batch of intestine transport operations, it is placed above the decontamination plate. Subsequently, the decontamination head is used to remove oil and stains from the vacuum suction cup, thereby achieving self-cleaning of the vacuum suction cup. After self-cleaning is completed, the next batch of finished product adsorption and transport operations are carried out.
[0024] Beneficial effects of the present invention:
[0025] (1) The present invention can realize the loading operation of a fixed quantity or volume of sausages by using a carrier plate set to a fixed size. In the subsequent packaging process, the sausages are isolated from each other, avoiding adhesion between the sausages due to the low temperature environment, ensuring the independence of the sausages, and facilitating the user's use.
[0026] (2) The present invention improves the degree of automation in the sausage packaging process and improves efficiency, reduces the sausage packaging time, and thus reduces the probability of being contaminated or oxidized by the external environment through the vacuum packaging of the heat sealing component and the cutting operation of the cutting component. The quantitative transportation and position conversion operations of the sausage are achieved through the autonomous operation of the carrying frame and its inner suction cup component. The force on the outer casing of the sausage is reasonably controlled by vacuum adsorption, thereby avoiding the probability of casing damage or sausage deformation, which is beneficial to improving the overall quality of the sausage after packaging.
[0027] (3) The present invention removes residual oil stains on the inner wall of the vacuum suction cup through the self-cleaning effect of the cleaning head, thereby ensuring the stable adsorption force of the vacuum suction cup during the process of adsorbing and transporting the intestines, avoiding the damage of the outer casing of the intestines or the deformation and falling of the intestines themselves caused by changes in suction force, and improving the overall quality of the intestines after packaging. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0029] Figure 1 It is a schematic diagram of the first overall connection structure of the present invention;
[0030] Figure 2 It is a schematic diagram of a second overall connection structure of the present invention;
[0031] Figure 3 It is a schematic diagram of the positional relationship between the frame and the external conveying frame in the present invention;
[0032] Figure 4 It is a schematic diagram of the positional relationship between the external conveying frame and the decontamination tray in the present invention;
[0033] Figure 5 is a top view schematic diagram of the suction cup assembly in the present invention;
[0034] Figure 6 A schematic diagram of the positional relationship between the fixing ring and the anti-splash ring in the present invention;
[0035] Figure 7 for Figure 6 A is an enlarged schematic diagram;
[0036] Figure 8 A schematic diagram of the positional relationship between the anti-splash ring and the decontamination plate in the present invention;
[0037] Fig. 9 for Figure 8 The enlarged schematic diagram of point B in FIG.
[0038] Fig.10 for Figure 8 The enlarged schematic diagram is shown in Figure 2.
[0039] In the figure:
[0040] 1. Rack; 2. Packaging film; 3. Intestine; 4. Conveying assembly; 41. Carrying plate; 5. Heat sealing assembly; 6. Cutting assembly; 7. Suction cup assembly; 8. Carrying frame; 11. Slide rail; 12. Electric slider; 71. Vacuum suction cup; 72. Telescopic rod; 73. Horizontal axis; 731. Snap-on groove; 732. Snap-on rod; 733. Solenoid valve; 734. Air pipe; 735. Adjustment hole; 13. External conveying frame; 14. Telescopic plate; 9. Decontamination tray; 91. Fixed Ring; 92, splash ring; 921, dirt intercepting brush; 922, compression spring; 93, pressure rod; 81, pressure plate; 931, pressure belt; 94, cam; 95, dirt removal motor; 96, synchronous wheel; 961, synchronous belt; 97, scraping rod; 971, scraping plate; 98, dirt removal head; 99, through plate; 991, extrusion spring; 981, cleaning layer; 972, hole groove; 982, nozzle; 983, rotating groove; 992, insertion rod; 993, ball. DETAILED DESCRIPTION
[0041] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0042] The embodiment of the present invention provides an automatic sausage packaging device, which solves the problem that the currently commonly used sausage packaging equipment is difficult to reduce the degree of human involvement, increases the probability of sausages being contaminated due to increased exposure time in the environment, and is difficult to reduce the poor stability of the sausage handling process caused by oil stains on the sausage casings, thereby increasing the probability of sausage casings being damaged or sausage bodies being deformed.
[0043] like Figures 1 to 4 As shown, in order to optimize the packaging efficiency and packaging effect of sausages, a preferred embodiment of the present invention proposes an automatic sausage packaging equipment, including a frame 1, a packaging film 2 and an intestine 3, a conveying component 4 is fixedly installed in the middle of the frame 1, a carrying plate 41 is movably installed on the upper part of the conveying component 4, a plurality of grooves that are evenly arranged and matched with the intestine 3 are evenly opened on the upper part of the carrying plate 41, a heat-sealing film is laid and installed on the upper surface of the groove, the intestine 3 is placed on the heat-sealing film, the packaging film 2 is fixedly installed on the frame 1, a heat-sealing component 5 is fixedly installed in the middle of the frame 1, the heat-sealing film and the packaging film 2 are vacuum-closed after passing through the heat-sealing component 5, and further comprises a cutting component 6 and a suction cup component 7.
[0044] By means of a carrier plate 41 of a fixed size, the loading operation of a fixed quantity or volume of sausage bodies 3 can be realized. A groove of a predetermined width is set in the carrier plate 41, and the groove is bent with a certain arc. When the sausage bodies 3 are put in, they stay at the bottom of the groove by themselves and maintain a predetermined distance with adjacent sausage bodies 3. In the subsequent packaging process, the mutual contact between the sausage bodies 3 is cut off. In the subsequent refrigeration and retrieval process of the sausage bodies 3, adhesion between the sausage bodies 3 due to the low temperature environment is avoided, thereby ensuring the independence of the sausage bodies 3 and facilitating the retrieval of users.
[0045] Furthermore, in order to achieve the continuity of the packaging process of the intestine 3, reduce the exposure time of the intestine 3 in the environment, and reduce the possibility of contamination, such as Figures 1 to 4 As shown, the cutting assembly 6 is movably installed in the heat sealing assembly 5, and the cutting assembly 6 is used to realize the unitized cutting of the outer packaging film 2 of the sausage body 3 after packaging. A slide rail 11 is fixedly installed in the middle of the frame 1, and a carrying frame 8 is slidably installed on the slide rail 11. The carrying frame 8 is located above the carrying plate 41, and an electric slider 12 for walking on the slide rail 11 is fixedly installed on the carrying frame 8. The suction cup assembly 7 is movably installed in the carrying frame 8, and the suction cup assembly 7 is adsorbed and cooperated with the casing of the outer layer of the sausage body 3. An external conveying frame 13 for supplying the sausage body 3 is rotatably installed on the side of the frame 1, and an external conveying belt is rotatably installed in the external conveying frame 13, and the upper surface height of the external conveying belt is consistent with the upper surface height of the carrying plate 41. The end of the external conveying frame 13 close to the middle of the base frame is movably installed with a telescopic plate 14 for adjusting the staying position of the sausage body 3.
[0046] The continuous supply of the sausage 3 by the external conveying frame 13 reduces the manual involvement in the packaging process, thereby enhancing the sterilization of the packaging environment; the vacuum packaging of the heat sealing component 5 and the cutting operation of the cutting component 6 improve the degree of automation in the packaging process of the sausage 3, improve efficiency, and reduce the packaging time of the sausage 3, thereby reducing the probability of it being contaminated or oxidized by the external environment; the quantitative transportation and position conversion of the sausage 3 are achieved through the autonomous operation of the carrying frame 8 and the inner suction cup component 7; the vacuum adsorption method is used to reasonably control the stress on the external casing of the sausage 3, thereby avoiding the probability of casing damage or deformation of the sausage 3, which is beneficial to improving the overall quality of the sausage 3 after packaging.
[0047] Furthermore, in order to adapt the size of the intestine 3 and optimize the external force when the intestine 3 is transported, Figures 5 to 8As shown, the suction cup assembly 7 includes a vacuum suction cup 71 and a horizontal shaft 73. The vacuum suction cup 71 is fixedly mounted on the movable end of the telescopic rod 72. The inner side of the telescopic rod 72 is provided with an air groove connected to the inner side of the vacuum suction cup 71. The vacuum suction cup 71 is located above the intestine 3, and the vacuum suction cup 71 and the outer casing of the intestine 3 are adsorbed and matched. The horizontal shaft 73 is fixedly mounted on the middle part of the carrier frame 8. A plurality of groups of buckle grooves 731 are evenly spaced on the horizontal shaft 73. A plurality of groups of buckle rods 732 are fixedly mounted on the horizontal shaft 73. The buckle rods 732 Engaged with the snap-fit groove 731, the telescopic rod 72 is fixedly installed at the end position of the snap-fit rod 732, and a solenoid valve 733 for realizing air intake and exhaust inside the vacuum suction cup 71 is fixedly installed on the snap-fit rod 732, and an air pipe 734 is connected between the solenoid valve 733 and the fixed end of the telescopic rod 72. An adjustment hole 735 for adjusting the installation spacing of the telescopic rod 72 is provided at the end of the snap-fit rod 732, and the number of installed vacuum suction cups 71 is consistent with the number of sausage bodies 3 contained in the supporting plate 41, and the vacuum suction cup 71 is adsorbed and cooperated with the middle casing of the sausage body 3.
[0048] When working, according to the size and volume of the intestine 3 to be transported, a vacuum suction cup 71 with a suitable diameter and adsorption pressure is selected. During the installation of the vacuum suction cup 71, the adjacent vacuum suction cups 71 are kept at a suitable distance through the adjustment hole 735 and the buckle groove 731. When the electric slider 12 drives the carrier frame 8 and the suction cup assembly 7 to reach the position above the intestine 3 on the external conveying frame 13, the solenoid valve 733 controls the air flow to enter the telescopic rod 72, so that the telescopic rod 72 is extended and pushes the vacuum suction cup 71 to approach the intestine 3. The vacuum suction cup 71 is made of a flexible material. During the contact between it and the intestine 3, it deforms itself and adheres to the outer wheel of the intestine 3. The intestine 3 fits the contour. When the telescopic rod 72 reaches the maximum telescopic length, the vacuum suction cup 71 and the intestine 3 are adsorbed. Subsequently, the solenoid valve 733 is used to exhaust the air. While the inside of the vacuum suction cup 71 is vacuumed, the telescopic end of the telescopic rod 72 moves upward synchronously. Under the action of suction, the intestine 3 is lifted up, completing the preliminary transfer of the intestine 3. Subsequently, the electric slider 12 is further controlled to work so that the intestine 3 reaches the upper position of the supporting plate 41. Subsequently, the vacuum environment inside the vacuum suction cup 71 is released, and the intestine 3 falls into the groove of the supporting plate 41 under the action of gravity, and then moves to the packaging station for vacuum packaging.
[0049] Furthermore, the intestine 3 contains a large amount of meat material, and the intestine 3 undergoes fumigation and cooling during processing, and its outer casing is often attached with grease. In order to avoid the problem of reduced adsorption area and adsorption force of the vacuum suction cup 71 caused by grease adhesion, the handling stability of the intestine 3 is improved. Figure 1 and Figure 2As shown, a decontamination tray 9 is fixedly installed on one side of the frame 1, and the decontamination tray 9 is located at the outer side of the external conveying frame 13, and the carrying frame 8 is located in the upper middle position of the decontamination tray 9. The decontamination tray 9 contains food-grade cleaning liquid for cleaning the vacuum suction cup 71, and a fixing ring 91 is fixedly installed on the inner side of the decontamination tray 9. The fixing rings 91 are grouped in pairs, and a splash-proof ring 92 is installed on the inner side of each group of fixing rings 91. The splash-proof ring 92 is a semi-cylindrical structure. The highest position of the splash-proof ring 92 in the inclined state is higher than the static stop position of the vacuum suction cup 71. Dirt intercepting brushes 921 are arranged on both sides of the semi-cylindrical notch of the splash-proof ring 92, and there is a gap between the splash-proof ring 92 and the fixing ring 91. A compression spring 922 is connected, a pressing rod 93 is slidably installed in the middle of the decontamination tray 9, a "V"-shaped pressing plate 81 is obliquely installed in the middle of the carrying frame 8, the upper end of the pressing rod 93 slides with the inclined side wall of the pressing plate 81, the lower end of the pressing rod 93 is fixedly connected with a pressure belt 931, the other end of the pressure belt 931 is fixedly connected to the splash-proof ring 92 after sliding through the fixing ring 91, the rotation angle of the splash-proof ring 92 in the fixing ring 91 is 0~90 degrees, the liquid level of the cleaning liquid in the decontamination tray 9 is lower than the lowest outer arc height of the splash-proof ring 92, the vacuum suction cup 71 is located on the inner side of the splash-proof ring 92 and it is located below the axial position of the splash-proof ring 92.
[0050] During operation, under the initial condition, the lower pressure rod 93 is not subjected to force, and under the elastic force of the compression spring 922, the pressure belt 931 is in a horizontal resting state, and the splash-proof ring 92 is in the initial horizontal static position with the opening facing upward. After the vacuum suction cup 71 performs the rated number or quantity of intestine 3 transport operations, the electric slider 12 is operated to make it reach the upper position of the decontamination tray 9, and the lower pressure plate 81 comes into contact with the lower pressure rod 93, and the lower pressure rod 93 is moved downward by the squeezing action. At this time, under the pushing action of the lower pressure rod 93, the pressure belt 931 gradually presents a "V" shape bend, and pulls the splash-proof ring 92 to rotate during the bending process. At this time, the vacuum suction cup 71 is directly above the decontamination tray 9, accompanied by the rotation of the splash-proof ring 92. , the highest position of the splash-proof ring 92 gradually exceeds the position of the vacuum suction cup 71. When the carrier frame 8 reaches the predetermined position and stops, the splash-proof ring 92 maintains its tilted state after rotation. Affected by the blocking effect of the fixed ring 91 and the splash-proof ring 92, the environment in which the vacuum suction cup 71 is located is relatively closed. At this time, the two rows of dirt intercepting brushes 921 arranged on both sides of the notch of the splash-proof ring 92 are respectively located at the oblique upper and lower positions of the vacuum suction cup 71. In the subsequent cleaning process, the flushed cleaning liquid overflows from the oblique lower position of the dirt intercepting brush 921, and the grease or stains flushed off during the cleaning process stay and gradually accumulate and collect under the blocking effect of the dirt intercepting brush 921, thereby improving the subsequent overall maintenance and cleaning efficiency and preventing additional pollution caused by disorderly flow and splashing of oil.
[0051] Furthermore, since the suction part of the vacuum suction cup 71 is concave, in order to improve the cleanliness of the concave part, Figure 4 ,as well as Figures 6 to 8 As shown, a cam 94 is rotatably installed at the axial position of the fixed ring 91, a cleaning motor 95 is fixedly installed in the middle of the cleaning disk 9, a synchronous wheel 96 is cooperatively installed at the output shaft end of the cleaning motor 95 and the side wall of the cam 94, and a plurality of synchronous wheels 96 are meshed and transmitted through a synchronous belt 961, a waist-shaped groove is provided on the fixed ring 91, a scraping rod 97 is slidably installed in the waist-shaped groove, a scraping plate 971 is fixedly installed on the scraping rod 97, and the scraping plate 971 is located below the vacuum suction cup 71, and the cam 94 slides and squeezes with the upper end surface of the scraping plate 971 during rotation, and a cleaning head 98 for cleaning the inside of the vacuum suction cup 71 is coupled and installed on the scraping plate 971, and a through plate 99 is fixedly installed between the same group of fixed rings 91, the through plate 99 is located below the scraping plate 971, and an extrusion spring 991 is arranged between the through plate 99 and the scraping plate 971.
[0052] During operation, when the vacuum suction cup 71 reaches the predetermined cleaning position, the cleaning motor 95 is started to operate. At this time, under the meshing action of the synchronous wheel 96 and the synchronous belt 961, the cam 94 rotates and intermittently squeezes the scraper plate 971. Under the elastic force of the squeezing spring 991, the scraper plate 971 performs intermittent lifting and lowering actions, and drives the cleaning head 98 to move synchronously. At this time, along with the rise, its end enters the inner recessed part of the vacuum suction cup 71 and cleans it, reducing the grease or stain residue on the inner wall of the vacuum suction cup 71 and improving its adsorption stability in subsequent work. At the same time, in order to improve the cleaning effect of stains or grease, the solenoid valve 733 can be controlled to work, and the airflow can be controlled to be discharged from the vacuum suction cup 71 position to perform pneumatic stain blowing, thereby further optimizing the cleaning effect.
[0053] Furthermore, in order to achieve continuous cleaning operation, the stable working time of the vacuum suction cup 71 is increased, such as Figures 6 to 10 As shown, the cleaning head 98 is conical, and the outer layer of the cleaning head 98 is provided with a soft cleaning layer 981, and the cleaning layer 981 fits with the inner wall of the vacuum suction cup 71 during operation, and an infusion groove for the flow of cleaning liquid is provided on the inner side of the scraping rod 97, and a hole groove 972 connected to the infusion groove is provided in the middle of the cleaning head 98, and a nozzle 982 for the outflow of cleaning liquid is provided at the upper part of the conical end of the cleaning head 98, and a spiral rotating groove 983 is provided at the lower part of the cleaning head 98, and a penetration rod 992 is fixedly installed on the through plate 99, and a ball 993 that rotates with the rotating groove 983 is provided on the upper end of the penetration rod 992.
[0054] During operation, the supply of cleaning liquid can be realized through the infusion groove on the inner side of the scraping rod 97, so that the cleaning liquid is sprayed out from the nozzle 982 at the end of the cleaning head 98, directly reaching the inner wall of the vacuum suction cup 71, and forming a flushing effect on the oil stains adhered to its surface. The cleaning layer 981 arranged on the outer layer of the cleaning head 98 can reduce the wear of the inner wall of the vacuum suction cup 71 in the process of removing the oil stains, so that the inner wall of the vacuum suction cup 71 maintains a smooth property. At the same time, with the rise and fall of the cleaning head 98, the insertion rod 992 and the cleaning head 98 are intermittently separated and merged. At this time, due to the spiral cooperation between the rotating groove 983 and the ball 993, the cleaning head 98 rotates synchronously during the rising process, further improving the oil removal effect on the inside of the vacuum suction cup 71, and along with the self-rotation of the cleaning head 98, after leaving the vacuum suction cup 71, the oil or cleaning liquid can be thrown off through the centrifugal action, realizing self-cleaning, and then realizing continuous cleaning operation. After the cleaning operation is completed, the solenoid valve 733 controls the continuous outflow of gas, thereby realizing the drying process of the vacuum suction cup 71, which is convenient for the next batch of intestines 3 to be transported.
[0055] In addition, the present invention also provides a packaging method of sausage automatic packaging equipment, comprising the following steps:
[0056] S1. Sausage processing: The sausages are processed and cut by the existing sausage processing equipment to make the sausages into columns with uniform length and thickness. Then, according to the packaging quantity requirements, an appropriate number of vacuum suction cups 71 are installed in the suction cup assembly 7, and the spacing between the vacuum suction cups 71 is adjusted to match the length of the sausage body 3. Then, a bottom heat-sealing film for packaging the sausage body 3 is laid on the carrier plate 41, and the external conveyor belt and the conveying assembly 4 are started to operate to convey and supply the sausage body 3.
[0057] S2, conveying and clamping, when the intestine 3 is conveyed to the predetermined position at the end of the frame 1 by the external conveyor belt, the electric slider 12 drives the carrier frame 8 to move on the slide rail 11, so that the suction cup assembly 7 reaches the upper position of the intestine 3, and then the telescopic rod 72 is controlled by the solenoid valve 733 to make the vacuum suction cup 71 adsorb on the intestine 3, and then the intestine 3 is adsorbed and transferred to the top of the carrier plate 41, and the vacuum adsorption effect is released, and the intestine 3 immediately falls and enters the groove of the carrier plate 41;
[0058] S3, vacuum packaging: the conveying component 4 drives the carrier plate 41 to move, and the packaging film 2 is attached to the upper part of the sausage 3 during the movement, and the heat sealing film and the packaging film 2 are vacuum-sealed after passing through the heat sealing component 5. Subsequently, the sausage 3 is packaged and cut into units through the cutting component 6, and the packaging of the sausage 3 is completed;
[0059] S4. Maintenance and cleaning: When the suction cup assembly 7 completes the single or rated batch of intestine body 3 transportation operations, it is made to reach the upper position of the decontamination plate 9. Subsequently, the decontamination head 98 is used to remove oil and stains in the vacuum suction cup 71, thereby achieving self-cleaning of the vacuum suction cup 71. After the self-cleaning is completed, the next batch of finished product adsorption and transportation operations are carried out.
[0060] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. An automatic sausage packaging device, comprising a frame (1), a packaging film (2) and a sausage body (3), characterized in that: A conveying assembly (4) is fixedly mounted in the middle of the frame (1), a carrying plate (41) is movably mounted on the upper part of the conveying assembly (4), the sausage body (3) is placed on the carrying plate (41), the packaging film (2) is fixedly mounted on the frame (1), and a heat sealing assembly (5) is fixedly mounted in the middle of the frame (1), and further comprises: A cutting assembly (6), wherein the cutting assembly (6) is movably mounted in the heat sealing assembly (5), and the cutting assembly (6) is used to realize unitized cutting of the outer packaging film (2) of the sausage body (3) after packaging; A suction cup assembly (7), wherein the suction cup assembly (7) is movably mounted in a carrying frame (8), and the carrying frame (8) is movably mounted on the frame (1); A decontamination plate (9) is fixedly mounted on one side of the frame (1), a fixing ring (91) is fixedly mounted on the inner side of the decontamination plate (9), the fixing rings (91) are arranged in groups of two, an anti-splash ring (92) is mounted on the inner side of each group of fixing rings (91), and dirt intercepting brushes (921) are arranged and mounted on both sides of the semi-cylindrical notch of the anti-splash ring (92); A compression spring (922) is connected between the splash-proof ring (92) and the fixed ring (91); a pressing rod (93) is slidably mounted in the middle of the decontamination plate (9); a V-shaped pressing plate (81) is obliquely mounted in the middle of the carrier frame (8); a pressure belt (931) is fixedly connected to the lower end of the pressing rod (93); and the other end of the pressure belt (931) is fixedly connected to the splash-proof ring (92) after sliding through the fixed ring (91).
2. The automatic sausage packaging equipment according to claim 1, characterized in that: The suction cup assembly (7) comprises a vacuum suction cup (71), wherein the vacuum suction cup (71) is fixedly mounted on the movable end of the telescopic rod (72), and an air groove communicating with the inner side of the vacuum suction cup (71) is provided on the inner side of the telescopic rod (72); A horizontal shaft (73) is fixedly mounted on the middle part of the carrier frame (8), a plurality of groups of buckle rods (732) are fixedly mounted on the horizontal shaft (73), the telescopic rod (72) is fixedly mounted on the end position of the buckle rod (732), and a solenoid valve (733) is fixedly mounted on the buckle rod (732).
3. The automatic sausage packaging equipment according to claim 2 is characterized in that: An adjustment hole (735) for adjusting the installation spacing of the telescopic rods (72) is provided at the end of the buckle rod (732).
4. The automatic sausage packaging equipment according to claim 3 is characterized in that: An external conveying frame (13) for supplying the intestine (3) is rotatably mounted on the side of the frame (1), and a telescopic plate (14) for adjusting the stop position of the intestine (3) is movably mounted on the end of the external conveying frame (13) near the middle of the base frame.
5. The automatic sausage packaging equipment according to claim 4, characterized in that: The decontamination tray (9) is located outside the external conveying frame (13), and the carrying frame (8) is located above the middle of the decontamination tray (9).
6. The automatic sausage packaging equipment according to claim 5, characterized in that: A cam (94) is rotatably mounted on the axis of the fixed ring (91); a scraping rod (97) is slidably mounted on the fixed ring (91); a scraping plate (971) is fixedly mounted on the scraping rod (97); a decontamination head (98) is coupledly mounted on the scraping plate (971); a through plate (99) is fixedly mounted between the fixed rings (91) of the same group; and a compression spring (991) is provided between the through plate (99) and the scraping plate (971).
7. The automatic sausage packaging equipment according to claim 6, characterized in that: The outer layer of the decontamination head (98) is provided with a soft cleaning layer (981), the upper part of the conical end of the decontamination head (98) is provided with a nozzle (982) for the outflow of cleaning liquid, the lower part of the decontamination head (98) is provided with a spiral rotating groove (983), and a penetration rod (992) is fixedly mounted on the penetration plate (99), and a ball (993) is provided at the upper end of the penetration rod (992) for rotationally cooperating with the rotating groove (983).
8. A method for packaging sausages using the automatic sausage packaging equipment according to claim 7, characterized in that: The following steps are involved: S1. Sausage processing: The sausages are processed and cut by using existing sausage processing equipment to form a columnar body with uniform length and thickness. Subsequently, according to the packaging quantity requirement, a vacuum suction cup (71) is installed in the suction cup assembly (7), and the spacing between the vacuum suction cups (71) is adjusted to match the length of the sausage body (3). Subsequently, a bottom heat-sealing film for packaging the sausage body (3) is laid on the carrier plate (41), and the external conveyor belt and the conveying assembly (4) are started to operate to convey and supply the sausage body (3); S2, conveying and clamping, when the intestine (3) is conveyed to the predetermined position at the end of the frame (1) by the external conveyor belt, the electric slider (12) drives the carrier frame (8) to move on the slide rail (11), so that the suction cup assembly (7) reaches the upper position of the intestine (3), and the extension and retraction of the telescopic rod (72) is controlled by the solenoid valve (733), so that the vacuum suction cup (71) and the intestine (3) are adsorbed, and then the intestine (3) is adsorbed and transferred to the top of the carrier plate (41), and the vacuum adsorption effect is released, and the intestine (3) immediately falls and enters the groove of the carrier plate (41); S3, vacuum packaging: the conveying component (4) drives the carrier plate (41) to move, and during the movement, the packaging film (2) is attached to the upper part of the sausage body (3), and after passing through the heat sealing component (5), a vacuum seal is achieved between the heat sealing film and the packaging film (2). Subsequently, the unit cutting operation of the sausage body (3) after packaging is achieved through the cutting component (6), and the packaging of the sausage body (3) is completed; S4, maintenance and cleaning: After the suction cup assembly (7) has completed a single or rated batch of sausage bodies (3) handling operations, it is brought to the upper position of the decontamination plate (9). Subsequently, the decontamination head (98) is used to remove oil and dirt from the vacuum suction cup (71), thereby achieving self-cleaning of the vacuum suction cup (71). After the self-cleaning is completed, the next batch of finished product adsorption and handling operations are carried out.
Citation Information
Patent Citations
Suction disc clamp capable of realizing integral displacement
CN111152973A
Sausage packaging machine
CN210526937U
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CN220147693U
