A dehydration device for producing and processing fresh kelp

By introducing frame plates, dewatering tanks and hydraulic pressure mechanisms into the fresh kelp dewatering device, combined with the top cover mechanism, the problems of low efficiency and poor environment caused by manual wrapping and pressure disk contact in the prior art are solved, and efficient dewatering is achieved and a long-lived production environment.

CN118947929BActive Publication Date: 2025-01-07FUZHOU WONDERFUL BIOLOGICAL TECH CO LTD
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Patent Information

Application Number
CN202411456215.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-01-07
Estimated Expiration
2044-10-18

AI Technical Summary

Technical Problem

The existing dehydration device for the production and processing of fresh kelp requires manual wrapping of kelp and pressure dehydration using a pressure disc, resulting in low working efficiency and poor production environment, and kelp is prone to stick to the surface of the pressure disc.

Method used

A dehydration device including a frame plate, a dehydration tank, a hydraulic pressure mechanism and a top cover mechanism is designed. The dehydration of the kelp is achieved through the movement of the dehydration tank between the hydraulic pressure mechanism and the funnel, and the top cover mechanism avoids direct contact between the hydraulic pressure mechanism. Cloth bags to reduce the risk of stickiness.

Benefits of technology

It improves the dehydration efficiency, reduces the contact between the hydraulic pressure mechanism and the kelp, extends the service life of the device, and improves the production environment.

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Abstract

The present invention belongs to the technical field of kelp production, and specifically discloses a dehydration device for fresh kelp production and processing, comprising a frame plate, a dehydration box is slidably arranged inside the frame plate, a first bracket and a second bracket are installed on the side of the dehydration box, a funnel is installed on the top of the first bracket, a hydraulic pressure mechanism is installed on the top of the second bracket, the funnel and the hydraulic pressure mechanism are both installed above the dehydration box, a box groove is opened on the surface of the dehydration box, a dehydration bucket is installed inside the box groove, and a top cover mechanism is arranged above the dehydration bucket. The present invention enables the dehydration box to move repeatedly under the hydraulic pressure mechanism and under the funnel, so that the device can complete dehydration in a short time, and by arranging the top cover mechanism, there is a barrier between the output end of the hydraulic pressure mechanism and the liquid and the kelp, so that the kelp will not stick to the surface of the output end of the hydraulic pressure mechanism, thereby ensuring the production environment.
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Description

Technical Field

[0001] The invention belongs to the field of kelp production, and specifically discloses a dehydration device for producing and processing fresh kelp. Background Art

[0002] Kelp is a perennial large edible algae. In order to extend the storage time and facilitate transportation, kelp usually needs to be dehydrated.

[0003] The existing dehydration device for the production and processing of fresh kelp requires workers to wrap the kelp with a cloth bag and then put it into a filter press when dehydrating the fresh kelp under pressure. The above operations are all performed manually, which has low work efficiency. In addition, during pressure dehydration, the pressure plate of the pressure mechanism is in direct contact with the kelp, and the kelp is easy to stick to the surface of the pressure plate, resulting in a poor production environment. Summary of the invention

[0004] In view of this, the purpose of the present invention is to propose a dehydration device for the production and processing of fresh kelp, so as to solve the problem that in the prior art, when pressure dehydrating fresh kelp, the staff needs to use a cloth bag to wrap the kelp and then put it into a filter press, and the above operations are all performed manually, with low work efficiency. In addition, during pressure dehydration, the pressure plate of the pressure mechanism is in direct contact with the kelp, and the kelp is easy to stick to the surface of the pressure plate, resulting in a poor production environment.

[0005] To achieve the above objectives, the present invention provides a dehydration device for the production and processing of fresh kelp, comprising a frame-type plate, a dehydration box is slidably arranged inside the frame-type plate, a sliding bar is arranged on the surface of the frame-type plate, a base is fixedly installed at the bottom of the dehydration box, and the base is slidably installed on the surface of the sliding bar, a first bracket and a second bracket are installed on the side of the dehydration box, the first bracket is parallel to the second bracket, a funnel is installed on the top of the first bracket, a hydraulic pressure mechanism is installed on the top of the second bracket, the funnel and the hydraulic pressure mechanism are both installed above the dehydration box, a box groove is opened on the surface of the dehydration box, a dehydration barrel is installed inside the box groove, and a top cover mechanism is arranged above the dehydration barrel.

[0006] In the above technical solution, preferably, an output tube is provided at the bottom of the funnel, a tube groove is provided on the surface of the output tube, four inclined convex plates are evenly installed on the inner wall of the tube groove through a rotating shaft, a first spring is provided on the inner wall of the tube groove, and an end of the first spring is connected to the inclined convex plate.

[0007] In the above technical solution, preferably, a chassis is installed in the middle of the box trough, four supporting steel pipes are evenly arranged at the ends of the chassis, and the dewatering barrel is installed inside the four supporting steel pipes.

[0008] In the above technical scheme, preferably, the top cover mechanism includes two first semi-circular disks, which are spliced ​​into a disk, a through groove is opened in the middle of the first semi-circular disk, a positioning circular plate is fixedly arranged on the surface of the through groove, three protruding columns are evenly installed on the top of the positioning circular plate, a second semi-circular disk is arranged below the first semi-circular disk, the second semi-circular disk corresponds to the through groove, three guide columns are installed on the top of the second semi-circular disk by bolts, the top end of the guide column passes through the positioning circular plate and is movably installed in the interior of the protruding column, a tension spring is arranged in the interior of the protruding column, the end of the tension spring is connected to the guide column, and the diameter of the second semi-circular disk is the same as the diameter of the inner wall of the dehydration box.

[0009] In the above technical solution, preferably, an open groove is provided on the inner wall of the box groove, and two gears are symmetrically installed inside the open groove, and the two gears respectively correspond to the two first semi-circular disks, and a connecting rod is fixedly provided at the end of the first semi-circular disk, and the end of the connecting rod is installed on the top of the gear, and a pushing mechanism is provided on the side of the dehydration box, and the pushing mechanism includes a telescopic plate, and the telescopic plate passes through the open groove, and racks are installed at both ends of the telescopic plate, and the racks at both ends of the telescopic plate are respectively meshed with the two gears.

[0010] In the above technical solution, preferably, a pressure plate is provided at one end of the telescopic plate outside the dehydration box, and light rods are symmetrically provided at both ends of the pressure plate. The light rods pass through the dehydration box, and a second spring is provided on the surface of the light rods.

[0011] In the above technical solution, preferably, a water leakage groove is provided at the bottom end of the dehydration barrel, a water leakage hole is provided through the bottom of the dehydration barrel, and a water leakage pipe is connected to the side of the dehydration box.

[0012] In the above technical solution, preferably, a cylinder is installed on the end surface of the frame plate, and the output end of the cylinder is connected to the dehydration box.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] By enabling the dehydration box to move repeatedly under the hydraulic pressure mechanism and under the funnel, when the dehydration box moves to the bottom of the funnel, fresh kelp falls into the cloth bag from the funnel and the output pipe, and when the dehydration box moves to the bottom of the hydraulic pressure mechanism, the hydraulic pressure mechanism can squeeze the water inside the kelp to achieve dehydration. This device can complete dehydration in a short time with high working efficiency;

[0015] By setting up the top cover mechanism, the output end of the hydraulic pressure mechanism will not directly contact the cloth bag, thereby reducing the contact between the hydraulic pressure mechanism and the liquid and kelp, and preventing the kelp from sticking to the surface of the output end of the hydraulic pressure mechanism, thereby ensuring the production environment and increasing the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 For the present invention Figure 1 The enlarged view of point A in the middle;

[0018] Figure 3 It is a schematic diagram of the structure of the dehydration box of the present invention;

[0019] Figure 4 It is a schematic diagram of the top view of the dehydration box of the present invention;

[0020] Figure 5 For the present invention Figure 4 The enlarged view of point B in the middle;

[0021] Figure 6 It is a schematic diagram of the top cover structure of the present invention;

[0022] Figure 7 It is a schematic diagram of the internal structure of the dehydration box of the present invention;

[0023] Figure 8 This is a schematic diagram of the internal structure of the dehydration box from another perspective of the present invention.

[0024] In the figure: 1. frame plate; 2. first bracket; 3. second bracket; 4. hydraulic pressure mechanism; 5. funnel; 6. output pipe; 7. pipe groove; 8. inclined convex plate; 9. first spring; 10. dehydration box; 11. base; 12. sliding bar; 13. cylinder; 14. box groove; 15. chassis; 16. supporting steel pipe; 17. dehydration bucket; 18. leakage groove; 19. leakage hole; 20. top cover mechanism; 21. first semicircular disk; 22. through groove; 23. positioning circular plate; 24. extending column; 25. guide column; 26. second semicircular disk; 27. connecting rod; 28. gear; 29. ​​opening groove; 30. telescopic plate; 31. rack; 32. light rod; 33. second spring; 34. pressure plate; 35. pushing mechanism. DETAILED DESCRIPTION

[0025] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] like Figure 1 - Figure 8 The dehydration device for fresh kelp production and processing shown in the figure comprises a frame plate 1, a dehydration box 10 is slidably arranged inside the frame plate 1, a sliding bar 12 is arranged on the surface of the frame plate 1, a base 11 is fixedly installed at the bottom of the dehydration box 10, and the base 11 is slidably installed on the surface of the sliding bar 12. Through the base 11 and the sliding bar 12, the dehydration box 10 can slide stably inside the frame plate 1, thereby ensuring the stability of the dehydration box 10 during operation. A first bracket 2 and a second bracket 3 are installed on the side of the dehydration box 10, and the first bracket 2 corresponds to the second bracket 3 in parallel. A funnel 5 is installed on the top of the first bracket 2, and a hydraulic pressure mechanism 4 is installed on the top of the second bracket 3. The funnel 5 and the hydraulic pressure mechanism 4 are both installed above the dehydration box 10. A box groove 14 is opened on the surface of the dehydration box 10, and a dehydration bucket 17 is installed inside the box groove 14. A top cover mechanism 20 is arranged above the dehydration bucket 17. By making the dehydration box 10 It can move repeatedly under the hydraulic pressure mechanism 4 and under the funnel 5. When the dehydration box 10 moves to the bottom of the funnel 5, the fresh kelp falls into the cloth bag from the funnel 5 and the output pipe 6. At this time, the cloth bag can directly fall into the dehydration barrel 17 under the action of gravity, and when the dehydration box 10 moves to one side of the hydraulic pressure mechanism 4, the top cover mechanism 20 can clamp the top of the cloth bag and close the opening of the cloth bag. When the output end of the hydraulic pressure mechanism 4 is pressed downward, the two second semi-circular disks 26 directly press the cloth bag containing fresh kelp. At this time, the output end of the hydraulic pressure mechanism 4 will not directly contact the cloth bag, reducing the contact between the hydraulic pressure mechanism 4 and the liquid and kelp, and will not make the kelp stick to the surface of the output end of the hydraulic pressure mechanism 4, ensuring the production environment and improving the service life of the device. Finally, the moisture inside the kelp can be squeezed out, thereby achieving dehydration. This device can complete dehydration in a short time with high working efficiency.

[0028] An output pipe 6 is provided at the bottom of the funnel 5, and a pipe groove 7 is opened on the surface of the output pipe 6. Four inclined convex plates 8 are evenly installed on the inner wall of the pipe groove 7 through a rotating shaft. A first spring 9 is provided on the inner wall of the pipe groove 7. The end of the first spring 9 is connected to the inclined convex plate 8. The staff can put the cloth bag wrapped in fresh kelp on the surface of the output pipe 6, and then the elastic force of the first spring 9 will pop out the inclined convex plate 8, so that the empty cloth bag can be fixedly put on the surface of the output pipe 6.

[0029] A chassis 15 is installed in the middle of the box trough 14, and four supporting steel pipes 16 are evenly arranged at the ends of the chassis 15. The dehydration bucket 17 is installed inside the four supporting steel pipes 16. The staff can directly install the dehydration bucket 17 inside the four supporting steel pipes 16 to achieve positioning of the dehydration bucket 17, which is convenient for the staff to use.

[0030] The top cover mechanism 20 includes two first semi-circular disks 21, which are spliced ​​to form a disk. A through groove 22 is provided in the middle of the first semi-circular disk 21, and a positioning circular plate 23 is fixedly provided on the surface of the through groove 22. Three protruding columns 24 are evenly installed on the top of the positioning circular plate 23. A second semi-circular disk 26 is provided below the first semi-circular disk 21, and the second semi-circular disk 26 corresponds to the through groove 22. Three guide columns 25 are installed on the top of the second semi-circular disk 26 by bolts, so that the positioning of the second semi-circular disk 26 is relatively simple, and the installation is convenient and fast, and it is easy to replace. The top of the guide column 25 passes through the positioning circular plate 23 and is movably installed in the protruding column 24. A tension spring is provided in the protruding column 24, and the end of the tension spring is connected to the guide column 25. The diameter of the second semi-circular disc 26 is the same as the diameter of the inner wall of the dehydration box 10. The two first semi-circular discs 21 and the two second semi-circular discs 26 can block the top of the dehydration barrel 17 to prevent the fresh kelp from overflowing from the dehydration barrel 17 when the hydraulic pressure mechanism 4 presses and dehydrates the fresh kelp. The guide column 25 is movably inserted into the extending column 24. When the output end of the hydraulic pressure mechanism 4 is pressed downward, the output end of the hydraulic pressure mechanism 4 can press the two second semi-circular discs 26 into the dehydration barrel 17, so that the two second semi-circular discs 26 directly press the cloth bag filled with fresh kelp. At this time, the output end of the hydraulic pressure mechanism 4 will not directly contact the cloth bag, reducing the contact between the hydraulic pressure mechanism 4 and the liquid, thereby improving the service life of the device.

[0031] An open groove 29 is provided on the inner wall of the box groove 14, and two gears 28 are symmetrically installed inside the open groove 29. The two gears 28 correspond to the two first semi-circular disks 21 respectively. A connecting rod 27 is fixedly provided at the end of the first semi-circular disk 21, and the end of the connecting rod 27 is installed at the top of the gear 28. A pushing mechanism 35 is provided on the side of the dehydration box 10. The pushing mechanism 35 includes a telescopic plate 30. The telescopic plate 30 passes through the open groove 29. Racks 31 are installed at both ends of the telescopic plate 30. The racks 31 at both ends of the telescopic plate 30 are respectively meshed with the two gears 28. When the telescopic plate 30 is pushed toward the inside of the box groove 14, the racks 31 at both ends of the telescopic plate 30 can drive the two gears 28 to rotate at the same time. When the gear 28 rotates, the connecting rod 27 at its top will also rotate, and the two connecting rods 27 can simultaneously drive the two first semi-circular disks 21 to move to the side. At this time, the top of the dehydration barrel 17 is not blocked by the first semi-circular disk 21.

[0032] A pressure plate 34 is provided at one end of the telescopic plate 30 on the outside of the dehydration box 10, and light rods 32 are symmetrically provided at both ends of the pressure plate 34. The light rods 32 penetrate the dehydration box 10, and a second spring 33 is provided on the surface of the light rods 32. When the dehydration box 10 moves toward the side of the funnel 5, when the end of the dehydration box 10 touches the surface of the frame plate 1, the frame plate 1 exerts a certain pressure on the pressure plate 34, so that the telescopic plate 30 is pushed toward the inside of the box groove 14. When the dehydration box 10 moves toward the side of the hydraulic pressure mechanism 4, the pressure plate 34 is not subject to external pressure at this time, and the second spring 33 can push the pressure plate 34 outward, and the telescopic plate 30 moves toward the outside of the dehydration box 10. At this time, the two first semi-circular disks 21 are spliced ​​to form a circular disk, and the top cover mechanism 20 is matched above the dehydration barrel 17.

[0033] A drainage groove 18 is arranged at the bottom of the dehydration barrel 17, a drainage hole 19 is arranged through the bottom of the dehydration barrel 17, and a drainage pipe is connected to the side of the dehydration box 10. When the cloth bag containing fresh kelp is pressed, the moisture inside the kelp can be squeezed out to achieve dehydration. This device can complete dehydration in a short time with high working efficiency.

[0034] A cylinder 13 is installed on the end surface of the frame plate 1, and the output end of the cylinder 13 is connected to the dehydration box 10. The cylinder 13 can drive the dehydration box 10 to move, so that the dehydration box 10 can move repeatedly under the hydraulic pressure mechanism 4 and under the funnel 5.

[0035] Working principle: First, the staff can put the cloth bag wrapped with fresh kelp on the surface of the output pipe 6, and then the elastic force of the first spring 9 will pop out the inclined convex plate 8, so that the empty cloth bag can be fixedly put on the surface of the output pipe 6, and then the cylinder 13 can drive the dehydration box 10 to move, so that the dehydration box 10 can move repeatedly under the hydraulic pressure mechanism 4 and under the funnel 5. When the dehydration box 10 moves to the bottom of the funnel 5, the end of the dehydration box 10 touches the surface of the frame plate 1, and the frame plate 1 There is a certain pressure on the pressure plate 34, so that the telescopic plate 30 is pushed into the box slot 14, and the racks 31 at both ends of the telescopic plate 30 can drive the two gears 28 to rotate at the same time. When the gear 28 rotates, the connecting rod 27 at the top thereof will also rotate, and the two connecting rods 27 can simultaneously drive the two first semi-circular disks 21 to move sideways, and the two first semi-circular disks 21 are unfolded outwardly. At this time, the top of the dehydration barrel 17 is not blocked by the first semi-circular disk 21, and then the fresh kelp falls into the cloth bag from the funnel 5 and the output pipe 6. , at this time, the cloth bag falls directly into the dewatering barrel 17 under the action of gravity. In the next step, the cylinder 13 drives the dewatering box 10 to move to one side of the hydraulic pressure mechanism 4. The pressure plate 34 is not subject to external pressure at this time. The second spring 33 can push the pressure plate 34 outward, and the telescopic plate 30 moves to the outside of the dewatering box 10. At this time, the two first semi-circular disks 21 are spliced ​​into a disc, and the top cover mechanism 20 can clamp the top of the cloth bag to close the opening of the cloth bag. The top cover mechanism 20 is matched above the dewatering barrel 17. Finally, the hydraulic pressure mechanism 4 drives the output end to press downward. The output end of the hydraulic pressure mechanism 4 can press the two second semi-circular disks 26 into the dewatering barrel 17, so that the two second semi-circular disks 26 directly press the cloth bag containing fresh kelp, and the moisture inside the kelp can be squeezed, thereby achieving dehydration. This device can complete dehydration in a short time with high working efficiency. At this time, the output end of the hydraulic pressure mechanism 4 will not directly contact the cloth bag, reducing the contact between the hydraulic pressure mechanism 4 and the liquid, and improving the service life of the device.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.

Claims

1. A dehydration device for the production and processing of fresh kelp, comprising a frame plate (1), characterized in that: A dehydration box (10) is slidably arranged inside the frame plate (1), a sliding bar (12) is arranged on the surface of the frame plate (1), a base (11) is fixedly installed at the bottom of the dehydration box (10), and the base (11) is slidably installed on the surface of the sliding bar (12), a first bracket (2) and a second bracket (3) are installed on the side of the dehydration box (10), the first bracket (2) and the second bracket (3) are parallel and corresponding, a funnel (5) is installed on the top of the first bracket (2), and a hydraulic pressure mechanism (4) is installed on the top of the second bracket (3), the funnel (5) and the hydraulic pressure mechanism (4) are both installed above the dehydration box (10), a box groove (14) is opened on the surface of the dehydration box (10), a dehydration bucket (17) is installed inside the box groove (14), and a top cover mechanism (20) is arranged above the dehydration bucket (17); The top cover mechanism (20) comprises two first semi-circular disks (21), which are spliced ​​together to form a disk. A through groove (22) is provided in the middle of the first semi-circular disk (21), a positioning circular plate (23) is fixedly provided on the surface of the through groove (22), and three protruding columns (24) are evenly installed on the top of the positioning circular plate (23). A second semi-circular disk (26) is provided below the first semi-circular disk (21), and the second semi-circular disk (26) corresponds to the through groove (22). Three guide columns (25) are installed on the top of the second semi-circular disk (26) by bolts. The top of the guide column (25) passes through the positioning circular plate (23) and is movably installed in the protruding column (24). A tension spring is provided in the interior of the protruding column (24), and the end of the tension spring is connected to the guide column (25). The diameter of the second semi-circular disk (26) is the same as the diameter of the inner wall of the dehydration box (10); An opening groove (29) is provided on the inner wall of the box groove (14), and two gears (28) are symmetrically installed inside the opening groove (29), and the two gears (28) correspond to the two first semi-circular disks (21) respectively. A connecting rod (27) is fixedly provided at the end of the first semi-circular disk (21), and the end of the connecting rod (27) is installed on the top of the gear (28). A pushing mechanism (35) is provided on the side of the dehydration box (10), and the pushing mechanism (35) includes a telescopic plate (30), and the telescopic plate (30) passes through the opening groove (29). Racks (31) are installed at both ends of the telescopic plate (30), and the racks (31) at both ends of the telescopic plate (30) are respectively meshed with the two gears (28); A pressure plate (34) is provided at one end of the telescopic plate (30) outside the dehydration box (10), and light rods (32) are symmetrically provided at both ends of the pressure plate (34). The light rods (32) penetrate the dehydration box (10), and a second spring (33) is provided on the surface of the light rods (32).

2. A dehydration device for production and processing of fresh kelp according to claim 1, characterized in that: An output pipe (6) is arranged at the bottom of the funnel (5), a pipe groove (7) is provided on the surface of the output pipe (6), four inclined convex plates (8) are evenly mounted on the inner wall of the pipe groove (7) via a rotating shaft, a first spring (9) is arranged on the inner wall of the pipe groove (7), and an end of the first spring (9) is connected to the inclined convex plate (8).

3. A dehydration device for production and processing of fresh kelp according to claim 1, characterized in that: A chassis (15) is installed in the middle of the tank (14), four supporting steel pipes (16) are evenly arranged at the ends of the chassis (15), and the dewatering barrel (17) is installed inside the four supporting steel pipes (16).

4. A dehydration device for production and processing of fresh kelp according to claim 3, characterized in that: The bottom end of the dehydration barrel (17) is provided with a water leakage groove (18), the bottom of the dehydration barrel (17) is penetrated by a water leakage hole (19), and the side of the dehydration box (10) is connected to a water leakage pipe.

5. A dehydration device for production and processing of fresh kelp according to claim 1, characterized in that: A cylinder (13) is installed on the end surface of the frame plate (1), and the output end of the cylinder (13) is connected to the dehydration box (10).

Citation Information

Patent Citations

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