A fully automatic stamping equipment
By designing fully automatic stamping equipment and using electric telescopic rods and feeding mechanisms to achieve automated operation, the problem of limited efficiency of stamping equipment in the prior art is solved, and processing efficiency and safety are improved.
Patent Information
- Application Number
- CN202411451835.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-10-17
AI Technical Summary
There are limitations on processing efficiency of existing stamping equipment, mainly because the work efficiency determined by the worker's hand speed is low, and it is urgent to improve the automation level of the equipment.
A fully automatic stamping equipment is designed, using an electric telescopic rod to adjust the lower mold height, equipped with a feeding mechanism to achieve automatic supply of raw materials and automatic discharge of molded parts, and the efficient movement of the stamping head is achieved through the servo motor.
It realizes automatic supply of raw materials and automatic discharge of molded parts, improves stamping and forming efficiency, reduces manual operation steps, and improves safety and processing flexibility.
Smart Images

Figure CN118950807B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of mechanical processing equipment, and in particular to a fully automatic stamping equipment. Background Art
[0002] Thin sheet metal is mostly formed by stamping. For metal parts that need to be bent at the edges for easy holding, the stamping operation is mostly completed by manual cooperation with machines. Since the efficiency of stamping depends largely on the worker's hand speed, the processing efficiency is relatively limited, and the efficiency of existing stamping equipment needs to be upgraded urgently. Summary of the invention
[0003] The purpose of this application is to provide a fully automatic stamping equipment with higher working efficiency.
[0004] To achieve the above objectives, the present application provides a fully automatic stamping equipment: comprising a base, on which a lower die is movably connected and an upper die is fixedly connected, a cavity is opened on the upper surface of the lower die, the base has an electric telescopic rod, suitable for adjusting the height of the lower die, the upper die is located above the lower die, a feeding mechanism is arranged on the back of the upper die, suitable for providing raw material sheets to be stamped to the lower die, a punching head is movably connected to the bottom of the upper die, a driving mechanism and a transmission mechanism are arranged on the top of the upper die, the driving mechanism drives the punching head through the transmission mechanism, presses the raw material sheet into the cavity to become a molded part, the feeding mechanism will push a new raw material sheet to the upper surface of the lower die, and the new raw material sheet is suitable for ejecting the molded part from the cavity, thereby realizing automatic loading and unloading.
[0005] As a preferred embodiment, the transmission mechanism includes a shell fixedly connected to the upper mold, a gear shaft and two crankshafts are rotatably connected in the shell, the gear shaft is connected to the output end of the driving mechanism, and is suitable for driving the two crankshafts to rotate synchronously, the crankshaft includes a plurality of main journal sections, the main journals are fixedly connected with secondary journals via crank arms, the secondary journals are movably connected with sliders via movable rods, and are suitable for cooperating with the upper mold to form a sliding pair, the punching head includes a swing arm, the end of the swing arm is rotatably connected to the upper mold, the swing arm is provided with a sliding hole, the lower end of the slider passes through the upper mold and cooperates with the sliding hole to form a sliding pair, thereby ensuring the smooth movement of the slider.
[0006] Preferably, the bottom surface of the upper mold has supporting feet, and a accommodating cavity is formed between the supporting feet. A limiting shaft is fixedly connected in the accommodating cavity. An axial hole is opened at one end of the swing arm, which is suitable for cooperating with the limiting shaft to form a rotating pair. The other end of the swing arm has an extrusion handle, and the extrusion handle is located at the lower end of the swing arm. The lower surface of the lower end of the extrusion handle is provided with a pressure plate, which is used to form a straight portion of the stamped part.
[0007] As a preferred embodiment, the upper end of the movable rod has an upper bushing, which is suitable for cooperating with the secondary shaft neck to form a rotating pair. The top of the slider is provided with a fitting groove, and the slider is fixedly connected with a connecting rod shaft in the fitting groove. The lower end of the movable rod has a lower bushing, which is suitable for cooperating with the connecting rod shaft to form a rotating pair; the upper mold is provided with a through groove, which is suitable for the slider to pass through to form a sliding pair. The bottom of the slider is provided with a yield groove, and the slider is fixedly connected with a sliding shaft in the yield groove, which is suitable for cooperating with the sliding hole to form a rotating sliding pair, thereby ensuring that the pusher has sufficient freedom.
[0008] Preferably, the gear shaft comprises a stepped shaft, a driving gear is provided in the middle of the stepped shaft, a driven gear is provided in the middle of the main journal, the two driven gears are suitable for simultaneously engaging with the driving gear, and the crank arms on the two crankshafts are in the same direction, thereby ensuring that the two crankshafts have a synchronized posture.
[0009] Preferably, the shell includes a pair of end covers, the inner walls of the end covers are provided with side sliding grooves, which are suitable for cooperating with the slider to form a sliding pair, and a side sealing plate is fixedly connected between the two end covers. The inner walls of the side sealing plates are fixedly connected with an axis frame, which is suitable for cooperating with the main shaft neck to form a rotating pair. The main shaft necks located at both ends respectively cooperate with the two end covers to form a rotating pair, and the two ends of the stepped shaft also cooperate with the end covers to form a rotating pair, thereby limiting the freedom of movement of the stepped shaft.
[0010] Preferably, the driving mechanism includes a servo motor and a reducer fixedly connected to the outer side surface of one of the end covers, one end of the stepped shaft passes through one of the end covers and is connected to the output end of the reducer, and the other end passes through another end cover and is fixedly connected to a limiting ring; both ends of the driving gear are provided with retaining rings, which are suitable for respectively contacting the two end surfaces of the driven gear to suppress the relative movement of the crankshaft and the gear shaft.
[0011] As a preferred embodiment, the feeding mechanism includes a storage bin fixedly connected to the back side of the upper mold, the storage bin is suitable for storing stacked raw material sheets, the side wall of the storage bin away from the upper mold is provided with an insertion slide, and the side wall of the storage bin close to the upper mold is provided with a discharge slide, the insertion slide and the discharge slide both pass through the inner and outer walls of the storage bin, the inner bottom walls of the insertion slide and the discharge slide are flush with the inner bottom surface of the storage bin, the distance between the inner top wall and the inner bottom wall of the insertion slide and the discharge slide is greater than the thickness of a single raw material sheet and less than the thickness of two raw material sheets, and a pushing piece is provided at the rear of the storage bin, which is suitable for passing through the insertion slide to allow the raw material sheet at the bottom of the storage bin to slide out from the discharge slide, thereby realizing automatic supply of raw materials.
[0012] As a preferred embodiment, an openable bin door is provided at the back of the storage bin, a raw material viewing window is provided on the side wall of the storage bin, and a guide rail close to the bottom surface is also provided at the back of the storage bin, wherein the guide rail comprises a baffle plate fixedly connected to the storage bin, and the lower surfaces on both sides of the baffle plate are respectively fixedly connected to support plates, and a guide slide is formed between the upper surface of the support plate and the lower surface of the baffle plate; the pushing member comprises a ejecting plate, and the two sides of the ejecting plate cooperate with the guide slide to form a sliding pair, and the rear end of the ejecting plate has a traction plate extending downward; the bottom of the storage bin has an extension plate, and a hydraulic cylinder is connected between the extension plate and the traction plate; a rib plate is fixedly connected between the upper surface of the baffle plate and the rear side surface of the storage bin, and a lubricant is coated between the raw material sheets to reduce the force between the stacked raw material sheets, so that the bottom raw material sheet can be smoother during ejection and extrusion.
[0013] As a preferred embodiment, the base includes a bottom plate, the upper surface of which is fixedly connected to a guide column, the lower mold is provided with a guide hole that passes through the upper and lower surfaces, suitable for cooperating with the guide column to form a sliding pair, the cylinder of the electric telescopic rod is fixedly connected to the bottom plate, the movement direction of the movable end of the electric telescopic rod is parallel to the guide column, the lower surface of the bottom plate is also fixedly connected to a support column, and a shock-absorbing block is provided at the bottom of the support column; the upper surface of the lower mold is also provided with a positioning groove that is continuous with the cavity, suitable for limiting the distance between the left and right sides of the raw material sheet and the cavity, the front side of the lower mold is also fixedly connected to a discharge plate, the inner wall of the discharge plate is lower than the inner wall of the cavity in any vertical plane, and the front end of the discharge plate is lower than the rear end, so that the molded part can slide down and leave the stamping equipment by its own gravity.
[0014] Compared with the prior art, the beneficial effects of this application are:
[0015] (1) By setting a feeding mechanism for the stamping equipment, the raw materials can be automatically supplied, and the formed metal sheet can be pushed away from the forming cavity during the supply process, realizing automatic loading and unloading, eliminating the steps of manual operation, and no longer being limited by the speed of workers. The upper limit of stamping efficiency can be higher, and the safety factor will also be higher;
[0016] (2) By designing a transmission mechanism driven by a servo motor, the transmission mechanism uses the crankshaft of the rotating rod for continuous output. Under the high-precision coordinated control of the industrial computer, it cooperates with the feeding mechanism to realize the rapid automatic loading and unloading function, making the output speed of the automatic stamping equipment faster;
[0017] (3) By setting a height-adjustable lower die, the stamping equipment can be used with metal sheets of different thicknesses, which makes the processing more flexible. The lower die and the punch head are also replaceable, which makes the stamping equipment more applicable. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is the first stereoscopic schematic diagram of the overall structure of the fully automatic stamping equipment.
[0019] Figure 2 This is the second stereoscopic schematic diagram of the overall structure of the fully automatic stamping equipment.
[0020] Figure 3 It is a three-dimensional structural schematic diagram of the connection between the driving mechanism and the transmission mechanism of the fully automatic stamping equipment.
[0021] Figure 4 It is a three-dimensional schematic diagram of the internal structure of the transmission mechanism of the fully automatic stamping equipment.
[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the gear shaft of the fully automatic stamping equipment.
[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the crankshaft of the fully automatic stamping equipment.
[0024] Figure 7 It is a schematic diagram of the three-dimensional structure of the active rod of the fully automatic stamping equipment.
[0025] Figure 8 It is a schematic diagram of the three-dimensional structure of the slider of the fully automatic stamping equipment.
[0026] Fig. 9 It is a three-dimensional structural cross-sectional view of the shell of the fully automatic stamping equipment.
[0027] Fig.10 It is a schematic diagram of the three-dimensional structure of the punching head of the fully automatic punching equipment.
[0028] Fig.11 It is a first three-dimensional structural schematic diagram of the cooperation between the slider and the punching head and the upper die of the fully automatic punching equipment.
[0029] Fig.12 It is a second three-dimensional structural schematic diagram of the slider and punching head of the fully automatic punching equipment cooperating with the upper die.
[0030] Fig.13 This is a schematic diagram of the three-dimensional structure of the feeding mechanism of the fully automatic stamping equipment supplying raw material sheets to the lower die.
[0031] Fig.14 It is a first three-dimensional structural schematic diagram of the feeding mechanism of the fully automatic stamping equipment.
[0032] Fig.15 It is a second three-dimensional structural schematic diagram of the feeding mechanism of the fully automatic stamping equipment.
[0033] Fig.16It is a three-dimensional structural cross-sectional view of the discharge bin of the fully automatic stamping equipment.
[0034] Fig.17 This is a schematic diagram of the three-dimensional structure of the connection between the pusher and the hydraulic cylinder of the fully automatic stamping equipment.
[0035] Fig.18 It is a schematic diagram of the three-dimensional structure of the lower die and the base of the fully automatic stamping equipment.
[0036] In the figure: 1. driving mechanism; 101. servo motor; 102. reducer; 2. transmission mechanism; 210. housing; 211. side sealing plate; 212. shaft frame; 213. end cover; 214. side slide groove; 220. gear shaft; 221. stepped shaft; 222. stop ring; 223. driving gear; 224. retaining ring; 230. crankshaft; 231. main journal; 232. driven gear; 233. crank arm; 234. secondary journal; 240. movable rod; 241. upper sleeve; 242. lower sleeve; 250. slider; 251. fitting groove; 252. connecting rod shaft; 253. giving way groove; 254. sliding shaft; 3. lower die; 301. guide hole; 302. positioning groove; 303. cavity; 4. upper die; 401. support foot; 402, through groove; 403, accommodating cavity; 404, limiting shaft; 5, base; 501, bottom plate; 502, guide column; 503, support column; 504, shock-absorbing block; 505, electric telescopic rod; 6, discharge plate; 7, feeding mechanism; 710, storage bin; 711, bin door; 712, raw material window; 713, insertion slide; 714, discharge slide; 715, extension plate; 720, guide rail; 721, shielding plate; 722, rib plate; 723, support plate; 724, guide slide; 730, hydraulic cylinder; 740, pusher; 741, traction plate; 742, ejector plate; 8, punch head; 801, swing arm; 802, shaft hole; 803, slide hole; 804, pressure plate; 805, extrusion handle; 9, raw material sheet. DETAILED DESCRIPTION
[0037] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0038] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.
[0039] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.
[0040] The terms "including" and "having" and any variations thereof in the specification and claims of the present application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.
[0041] like Figure 1-18The fully automatic stamping equipment shown in the figure includes a base 5 located at the bottom, on which a lower mold 3 is movably connected and an upper mold 4 is fixedly connected, the upper mold 4 is located above the lower mold 3, and a cavity 303 is provided on the upper surface of the lower mold 3 for forming the pressed metal sheet into a specific shape, the base 5 has an electric telescopic rod 505 for accurately adjusting the height of the lower mold 3 to adapt to metal sheets of different thicknesses, so that the stamping equipment has higher processing flexibility, and the specific structure of the base 5 includes a bottom plate 501, the upper surface of the bottom plate 501 is horizontal, and vertical guide columns 502 are fixedly connected at the four corners of the upper surface of the bottom plate 501, and guide holes 301 that pass through the upper and lower surfaces are provided at the four corners of the lower mold 3, which just cooperate with the guide columns 502 to form a sliding pair. In fact, the cylinder of the electric telescopic rod 505 is fixedly connected to the bottom plate 501, and the movement direction of the movable end of the electric telescopic rod 505 is parallel to the guide column 502, so that the lower mold 3 can be carried. It makes lifting movement along the direction of the guide column 502. The lower surface of the base plate 501 is also fixedly connected with a support column 503, which is used to allow the base plate 501 to be suspended at a certain height from the ground. A shock-absorbing block 504 is also arranged at the bottom of the support column 503 to reduce the influence of ground vibration on the stamping accuracy; the upper surface of the lower mold 3 is also provided with a positioning groove 302 continuous with the cavity 303, the main part of the cavity 303 is located below the positioning groove 302, the positioning groove 302 runs through the front and rear sides of the lower mold 3, and the width of the positioning groove 302 in the left and right directions is equal to the width of the unpressurized metal sheet in the left and right directions, which can well limit the distance between the left and right sides of the raw material sheet 9 and the cavity 303, thereby ensuring the accuracy of the stamping position of the metal sheet, and the front side of the lower mold 3 is also fixedly connected with a discharge plate 6, the inner wall of the discharge plate 6 is lower than the inner wall of the cavity 303 in any vertical plane, and the front end of the discharge plate 6 is lower than the rear end, and the metal sheet formed after stamping slides off the discharge plate 6 under the action of its own gravity.
[0042] The bottom of the upper mold 4 is movably connected with a punch head 8, which is a component that directly contacts the metal sheet and applies extrusion force. The top of the upper mold 4 is provided with a driving mechanism 1 and a transmission mechanism 2. The driving mechanism 1 drives the punch head 8 through the transmission mechanism 2, so that the raw material sheet 9 is pressed into the cavity 303 to become a molded part. The specific structure of the transmission mechanism 2 includes a shell 210 fixedly connected to the upper mold 4, and a gear shaft 220 and two crankshafts 230 are rotatably connected in the shell 210. The two crankshafts 230 have the same structure and are always in a parallel state. The gear shaft 220 is connected to the output end of the driving mechanism 1 to drive the two crankshafts 230 to rotate synchronously. The gear shaft 220 includes a stepped shaft 221, and a driving gear 223 is provided in the middle of the stepped shaft 221. A driven gear 232 is provided in the middle of the main shaft journal 231. The two driven gears 232 have the same size, which are both smaller than the driving gear 223, and the two driven gears 232 do not mesh with each other. The two driven gears 232 only rotate simultaneously. It meshes with the driving gear 223, and the gear meshing can ensure the transmission accuracy, thereby ensuring that the two crankshafts 230 rotate synchronously. The directions of the crank arms 233 on the two crankshafts 230 are the same during assembly, and will remain the same during subsequent movement. The driving mechanism 1 includes a servo motor 101 and a reducer 102 fixedly connected to the outer side of an end cover 213. The servo motor 101 has high control accuracy, and its output end is connected to the input end of the reducer 102, and can output high torque and high precision. One end of the stepped shaft 221 passes through an end cover 213 and is connected to the output end of the reducer 102, and the other end passes through another end cover 213 and is fixedly connected to a limiting ring 222, which is used to improve the rotation stability of the gear shaft 220; both ends of the driving gear 223 have retaining rings 224, which are used to contact the two end surfaces of the driven gear 232 respectively, thereby suppressing the movement of the two crankshafts 230 relative to the gear shaft 220, and improving the stability of relative motion.
[0043] The shell 210 includes a pair of end covers 213 in the front-to-back direction, and a side sealing plate 211 is fixedly connected between the two end covers 213. Only the lower end of the entire shell 210 is open, and the other side walls are closed. The inner wall of the side sealing plate 211 is fixedly connected to a shaft frame 212 for cooperating with the main journal 231 to form a rotating pair. The crankshaft 230 includes a plurality of main journals 231. In this embodiment, the main journal 231 is divided into three coaxial sections. The main journals 231 located at both ends cooperate with the two end covers 213 to form a rotating pair, and the two ends of the stepped shaft 221 also cooperate with the end covers 213 to form a rotating pair. A secondary journal 234 is fixedly connected between the main journals 231 through a crank arm 233, and the axis of the secondary journal 234 is not coaxial with the axis of the main journal 231. The auxiliary journal 234 is movably connected to the slider 250 through a movable rod 240. The inner wall of the end cover 213 is provided with a side slide groove 214 for cooperating with the slider 250 to form a sliding pair, thereby limiting the freedom of movement of the slider 250. The upper end of the movable rod 240 is provided with an upper sleeve 241 for cooperating with the auxiliary journal 234 to form a rotating pair. The top of the slider 250 is provided with a fitting groove 251. The slider 250 is fixedly connected with a connecting rod shaft 252 in the fitting groove 251. The lower end of the movable rod 240 is provided with a lower sleeve 242 for cooperating with the connecting rod shaft 252 to form a rotating pair. In this way, when the crankshaft 230 rotates, it will drive the slider 250 to reciprocate.
[0044] The slider 250 will also cooperate with the upper die 4 to form a sliding pair, because the upper die 4 is provided with a through groove 402, which is just for the slider 250 to pass through to form a sliding pair, further improving the movement stability of the slider 250. The specific structure of the punch head 8 includes a swing arm 801, and the end of the swing arm 801 is rotatably connected to the upper die 4. The bottom surface of the upper die 4 has a support foot 401, and an accommodating cavity 403 is formed between the two support feet 401 on the left or the right. The accommodating cavity 403 is fixedly connected to the limiting shaft 404. One end of the swing arm 801 is provided with an axial hole 802, which just cooperates with the limiting shaft 404 to form a rotating pair. The other end of the swing arm 801 has an extrusion handle 805. The shape of the extrusion handle 805 is similar to that of the cavity 303, and is used to completely press the metal sheet into the cavity 303. Because the swing arm 801 is always inclined In order to make the extrusion handle 805 contact the metal sheet first, the extrusion handle 805 is located at the lower end of the swing arm 801, and the lower surface of the lower end of the extrusion handle 805 also has a pressure plate 804, which is used to press the metal sheet against the straight inner wall of the cavity 303, so that the molded part has not only a curved part but also a straight part. The swing arm 801 is provided with a sliding hole 803 passing through the front and rear side walls near the lower end, and the lower end of the slider 250 passes through the upper mold 4 and cooperates with the sliding hole 803 to form a sliding pair. Specifically: a yield groove 253 is provided at the bottom of the slider 250, and the slider 250 is fixedly connected with a sliding shaft 254 in the yield groove 253, which can cooperate with the sliding hole 803 to form a rotating pair and a sliding pair. That is to say, the swing arm 801 can slide and rotate relative to the slider 250 at the same time, thereby ensuring the freedom of movement of the punch head 8.
[0045] A feeding mechanism 7 is provided on the back of the upper mold 4 for providing the raw material sheet 9 to be stamped, that is, the above-mentioned metal sheet, to the lower mold 3. The feeding mechanism 7 includes a storage bin 710 fixedly connected to the back of the upper mold 4. The storage bin 710 is hollow and can store stacked raw material sheets 9 inside. In order to reduce the friction between the stacked raw material sheets 9, a lubricant is usually applied between the raw material sheets 9. An insertion slide 713 is provided on the side wall of the storage bin 710 away from the upper mold 4, and a discharge slide 714 is provided on the side wall of the storage bin 710 close to the upper mold 4. The insertion slide 713 and the discharge slide 714 both pass through the inner and outer walls of the storage bin 710, and the inner bottom walls of the insertion slide 713 and the discharge slide 714 are flush with the inner bottom surface of the storage bin 710, but the insertion slide 713 and the discharge slide 714 are not connected. The spacing between the inner top wall and the inner bottom wall of the slide 714 should be greater than the thickness of a single raw material sheet 9 and less than the thickness of two raw material sheets 9. The horizontal width of the discharge slide 714 should also be slightly greater than the horizontal width of the raw material sheet 9. There is no such requirement for the insertion slide 713. A pushing piece 740 is provided at the rear of the storage bin 710, which can pass through the insertion slide 713 to allow the raw material sheet 9 at the bottom of the storage bin 710 to slide out of the discharge slide 714 and translate into the positioning groove 302 on the upper surface of the lower mold 3. Because a part of the metal sheet will remain in the positioning groove 302 even after being formed, when the feeding mechanism 7 pushes the new raw material sheet 9 to the upper surface of the lower mold 3, the new raw material sheet 9 will push the molded part out of the cavity 303, thereby realizing automatic loading and unloading.
[0046] An openable door 711 is provided on the back of the storage bin 710. After the door 711 is opened, the raw material sheets 9 can be quickly replenished into the storage bin 710. A raw material viewing window 712 is provided on the side wall of the storage bin 710. The raw material viewing window 712 is made of transparent tempered glass, which is convenient for the staff to observe the remaining amount of raw material sheets 9 in the storage bin 710, providing a good basis for when to replenish the raw material sheets 9. A guide rail 720 close to the bottom surface is also provided on the back of the storage bin 710. The guide rail 720 includes a baffle plate 721 fixedly connected to the storage bin 710 for shielding moving parts, so that the entire stamping equipment is less affected by the outside world during operation and the operation is safer. A rib plate 722 is fixedly connected between the upper surface of the baffle plate 721 and the rear side surface of the storage bin 710 for improving the installation stability of the baffle plate 721 , the lower surfaces of both sides of the baffle plate 721 are fixedly connected with support plates 723 for providing lifting force to the moving parts, and a guide slide 724 is formed between the upper surface of the support plate 723 and the lower surface of the baffle plate 721; and the specific structure of the pusher 740 includes a straight top plate 742, the thickness of the top plate 742 is equivalent to the thickness of the raw material sheet 9, the two sides of the top plate 742 are located above the support plate 723, and just cooperate with the guide slide 724 to form a sliding pair, the rear end of the top plate 742 is provided with a traction plate 741 extending downward, which is an integral structure with the top plate 742, and the transition between the two is thickened to avoid relative bending; the bottom of the storage bin 710 is provided with an extension plate 715, and a hydraulic cylinder 730 is connected between the extension plate 715 and the traction plate 741, which is used to drive the pusher 740 to reciprocate back and forth.
[0047] Working principle: The electric telescopic rod 505 drives the lower die 3 to adjust its height under the control of the industrial computer, so that the bottom surface of the positioning groove 302 is flush with the inner bottom surface of the storage bin 710. The servo motor 101 and the hydraulic cylinder 730 also work together under the control of the industrial computer. The hydraulic cylinder 730 drives the pusher 740 to push the raw material sheet 9 onto the lower die 3. The servo motor 101 rotates at a constant speed through the transmission mechanism 2 to let the lower end of the punch head 8 swing down, squeezing the raw material sheet 9 into the cavity 303 to form a molded part. The servo motor 101 continues to rotate, the secondary journal 234 moves up, the slider 250 allows the lower end of the punch head 8 to swing up, the extrusion handle 805 moves out of the cavity 303 and separates from the molded part, the hydraulic cylinder 730 drives the pusher 740 to return to the initial position, the raw material sheet 9 in the storage bin 710 moves down, the bottom raw material sheet 9 is flush with the ejector plate 742, and the above actions are repeated. The new raw material sheet 9 will eject the molded parts on both sides of the positioning groove 302, and slide out from the discharge plate 6 to the material box, completing a round of stamping work.
[0048] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.
Claims
1. A fully automatic stamping equipment, characterized in that: The invention comprises a base (5), wherein a lower die (3) is movably connected to the base (5) and an upper die (4) is fixedly connected to the base (5), a cavity (303) is provided on the upper surface of the lower die (3), the base (5) has an electric telescopic rod (505) suitable for adjusting the height of the lower die (3), the upper die (4) is located above the lower die (3), a feeding mechanism (7) is arranged on the back of the upper die (4), suitable for providing a raw material sheet (9) to be stamped to the lower die (3), a punch head (8) is movably connected to the bottom of the upper die (4), and a driving mechanism (1) and a transmission mechanism (2) are arranged on the top of the upper die (4), the driving mechanism (1) is connected to the lower die (3) through the transmission mechanism (2) driving the punch head (8) to press the raw material sheet (9) into the cavity (303) to form a molded part, the feeding mechanism (7) will push a new raw material sheet (9) to the upper surface of the lower die (3), the new raw material sheet (9) is suitable for ejecting the molded part from the cavity (303), the upper surface of the lower die (3) is also provided with a positioning groove (302) continuous with the cavity (303), suitable for limiting the distance between the left and right sides of the raw material sheet (9) and the cavity (303), the positioning groove (302) and the cavity (303) are connected by an inclined surface, and the inclined surface is inclined downward from the positioning groove (302) to the cavity (303); The transmission mechanism (2) comprises a housing (210) fixedly connected to the upper mold (4); a gear shaft (220) and two crankshafts (230) are rotatably connected in the housing (210); the gear shaft (220) is connected to the output end of the driving mechanism (1) and is suitable for driving the two crankshafts (230) to rotate synchronously; the crankshaft (230) comprises a plurality of main journals (231); the main journals (231) are fixedly connected to each other via crank arms (233). A secondary journal (234) is provided, and the secondary journal (234) is movably connected to a slider (250) via a movable rod (240), and is suitable for cooperating with the upper die (4) to form a sliding pair. The punch head (8) includes a swing arm (801), and the end of the swing arm (801) is rotatably connected to the upper die (4). The swing arm (801) is provided with a sliding hole (803), and the lower end of the slider (250) passes through the upper die (4) and cooperates with the sliding hole (803) to form a sliding pair.
2. The fully automatic stamping equipment according to claim 1, characterized in that: The bottom surface of the upper mold (4) has supporting feet (401), and a receiving cavity (403) is formed between the supporting feet (401). A limiting shaft (404) is fixedly connected in the receiving cavity (403). One end of the swing arm (801) is provided with an axial hole (802) suitable for cooperating with the limiting shaft (404) to form a rotating pair. The other end of the swing arm (801) has an extrusion handle (805), and the extrusion handle (805) is located at the lower end of the swing arm (801). The lower surface of the lower end of the extrusion handle (805) has a pressure plate (804).
3. The fully automatic stamping equipment according to claim 2, characterized in that: The upper end of the movable rod (240) is provided with an upper shaft sleeve (241), which is suitable for cooperating with the secondary shaft neck (234) to form a rotating pair. The top of the slider (250) is provided with a fitting groove (251), and the slider (250) is fixedly connected with a connecting rod shaft (252) in the fitting groove (251). The lower end of the movable rod (240) is provided with a lower shaft sleeve (242), which is suitable for cooperating with the connecting rod shaft (252) to form a rotating pair; the upper mold (4) is provided with a through groove (402), which is suitable for the slider (250) to pass through to form a sliding pair; the bottom of the slider (250) is provided with a clearance groove (253), and the slider (250) is fixedly connected with a sliding shaft (254) in the clearance groove (253), which is suitable for cooperating with the sliding hole (803) to form a rotating sliding pair.
4. The fully automatic stamping equipment according to claim 3, characterized in that: The gear shaft (220) comprises a stepped shaft (221), a driving gear (223) is provided in the middle of the stepped shaft (221), a driven gear (232) is provided in the middle of the main journal (231), the two driven gears (232) are suitable for meshing with the driving gear (223) at the same time, and the crank arms (233) on the two crankshafts (230) are in the same direction.
5. The fully automatic stamping equipment according to claim 4, characterized in that: The housing (210) includes a pair of end covers (213), the inner walls of the end covers (213) are provided with side sliding grooves (214) suitable for cooperating with the slider (250) to form a sliding pair, a side sealing plate (211) is fixedly connected between the two end covers (213), and an axle frame (212) is fixedly connected to the inner wall of the side sealing plate (211), suitable for cooperating with the main shaft neck (231) to form a rotating pair, the main shaft necks (231) located at the two ends respectively cooperate with the two end covers (213) to form a rotating pair, and the two ends of the stepped shaft (221) also cooperate with the end covers (213) to form a rotating pair.
6. The fully automatic stamping equipment according to claim 5, characterized in that: The driving mechanism (1) comprises a servo motor (101) and a reducer (102) fixedly connected to the outer side surface of one end cover (213); one end of the stepped shaft (221) passes through one end cover (213) and is connected to the output end of the reducer (102); the other end passes through another end cover (213) and is fixedly connected to a limit ring (222); both ends of the driving gear (223) are provided with retaining rings (224) suitable for respectively contacting the two end surfaces of the driven gear (232).
7. The fully automatic stamping equipment according to any one of claims 1 to 6, characterized in that: The feeding mechanism (7) comprises a material storage bin (710) fixedly connected to the back side of the upper mold (4), the material storage bin (710) being suitable for storing stacked raw material sheets (9), an insertion slideway (713) being provided on a side wall of the material storage bin (710) away from the upper mold (4), and a discharge slideway (714) being provided on a side wall of the material storage bin (710) close to the upper mold (4), the insertion slideway (713) and the discharge slideway (714) both passing through the inner and outer walls of the material storage bin (710), and the insertion slideway (713) The inner bottom wall of the insertion slide (713) and the discharge slide (714) is flush with the inner bottom surface of the storage bin (710); the distance between the inner top wall and the inner bottom wall of the insertion slide (713) and the discharge slide (714) is greater than the thickness of a single raw material sheet (9) and less than the thickness of two raw material sheets (9); a pushing member (740) is provided at the rear of the storage bin (710) and is suitable for passing through the insertion slide (713) to allow the raw material sheet (9) at the bottom of the storage bin (710) to slide out of the discharge slide (714).
8. The fully automatic stamping equipment according to claim 7, characterized in that: The back of the material storage bin (710) is provided with an openable bin door (711), the side wall of the material storage bin (710) is provided with a raw material viewing window (712), and the back of the material storage bin (710) is also provided with a guide rail (720) close to the bottom surface, the guide rail (720) includes a shielding plate (721) fixedly connected to the material storage bin (710), and the lower surfaces of both sides of the shielding plate (721) are respectively fixedly connected with supporting plates (723), and a guide slideway (724) is formed between the upper surface of the supporting plate (723) and the lower surface of the shielding plate (721); The component (740) comprises a material ejecting plate (742), the two sides of which cooperate with the guide slideway (724) to form a sliding pair, and the rear end of the material ejecting plate (742) is provided with a traction plate (741) extending downward; the bottom of the material storage bin (710) is provided with an extension plate (715), and a hydraulic cylinder (730) is connected between the extension plate (715) and the traction plate (741); a rib plate (722) is fixedly connected between the upper surface of the shielding plate (721) and the rear side surface of the material storage bin (710), and a lubricant is coated between the raw material sheets (9).
9. The fully automatic stamping equipment according to any one of claims 1 to 6, characterized in that: The base (5) comprises a bottom plate (501), the upper surface of which is fixedly connected to a guide column (502), the lower die (3) is provided with a guide hole (301) which passes through the upper and lower surfaces and is suitable for cooperating with the guide column (502) to form a sliding pair, the cylinder of the electric telescopic rod (505) is fixedly connected to the bottom plate (501), the movement direction of the movable end of the electric telescopic rod (505) is parallel to the guide column (502), the lower surface of the bottom plate (501) is also fixedly connected to a support column (503), and a shock absorbing block (504) is arranged at the bottom of the support column (503); the front surface of the lower die (3) is also fixedly connected to a discharge plate (6), the inner wall of the discharge plate (6) is lower than the inner wall of the cavity (303) in any vertical plane, and the front end of the discharge plate (6) is lower than the rear end.
Citation Information
Patent Citations
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