Multifunctional horizontal band saw and using method thereof
By using a cylinder-driven clamping system and air pump suction collection design on a horizontal band saw machine, the problem of difficult debris collection in the prior art is solved, and the efficiency of automatic clamping, positioning and debris collection is achieved. Improves processing accuracy and production efficiency.
Patent Information
- Application Number
- CN202411356579.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-09-27
AI Technical Summary
The debris generated by the existing horizontal band saw machines during the cutting process are difficult to collect effectively, resulting in an untidy working environment and poses a safety hazard to the equipment operators.
A multi-function horizontal band saw machine is designed, using a cylinder-driven clamping and positioning material, and collects debris through the suction force generated by the air pump and the through-pipe system, combining the cleaning components of the bidirectional reciprocating screw and scraper. Clean impurities on the filter.
Automatic clamping and positioning of materials is realized, cutting accuracy and processing efficiency is improved; by automatically collecting and cleaning debris, the working environment is kept clean, the operation difficulty and labor intensity are reduced, and production efficiency is improved.
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Figure CN118951152B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cutting technology, in particular to a multifunctional horizontal band sawing machine and a use method thereof. Background Art
[0002] As an efficient and precise metal processing equipment, horizontal band sawing machine occupies an important position in modern manufacturing industry. Its technical background and development history not only reflect the continuous progress of metal processing technology, but also reflect the continuous pursuit of production efficiency, processing accuracy and operation convenience. The history of horizontal band sawing machine can be traced back to the early stage of metal processing technology. With the advancement of industrial revolution, the demand for processing metal materials has increased day by day, and the traditional manual sawing method can no longer meet the needs of large-scale production. Therefore, mechanized and automated sawing machine equipment came into being. With its compact structure, convenient operation and high processing efficiency, horizontal band sawing machine has gradually occupied a place in the field of metal processing.
[0003] For example, the patent application with the prior art announcement number CN211052723U relates to a double-column horizontal band saw, including a base, a workbench and a cutting device are installed on the base, the cutting device includes a mounting frame, a cutting assembly, a guide assembly and a driving assembly, the number of guide assemblies is two groups, each guide assembly includes a guide rod and a guide sleeve, the guide rod is fixedly arranged on the base, the guide sleeve is fixedly arranged on the mounting frame, and the guide sleeve is slidably sleeved on the outer periphery of the guide rod, the driving assembly includes a driving hydraulic cylinder, a first articulated seat and a second articulated seat, and the two ends of the driving hydraulic cylinder are hinged to the mounting frame and the base through the first articulated seat and the second articulated seat. The above scheme is adopted to provide a double-column horizontal band saw that eliminates the bending moment of the driving hydraulic cylinder through the first articulated seat and the second articulated seat, and guides and bears the bending moment through the guide assembly, thereby protecting the driving hydraulic cylinder.
[0004] In the practical application of the prior art, although a chip removal assembly is provided to collect the debris generated during the cutting process, its effect still faces certain challenges. Specifically, the chip removal assembly mainly relies on the inertial force generated by the cutting to achieve collection. However, due to the influence of various factors such as the shape of the material, the material, the cutting speed and the state of the saw blade during the cutting process, the inertial force to which the debris is subjected when it is generated is often difficult to maintain consistency. This inconsistency in the inertial force causes the movement trajectory of the debris to become complex and diverse. Some debris may not be effectively captured by the chip removal assembly due to the small inertial force or deviation in direction, thereby scattering. Relying solely on the inertial force will cause a small part of the debris to escape from the collection range of the chip removal assembly. This not only increases the difficulty of cleaning the working environment, but may also pose a safety hazard to the equipment operator. To this end, the present application proposes a multifunctional horizontal band saw and a method for use. Summary of the invention
[0005] The object of the present invention is to provide a multifunctional horizontal band saw and a method of using the same to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a multifunctional horizontal band sawing machine, comprising a machine base and a processing table fixedly connected to the top thereof, a horizontal band sawing machine is installed on the top of the processing table, a movable clamping plate for clamping materials is arranged on one side of the processing table, and a plurality of air holes are opened on one side of the movable clamping plate, a second clamping plate is arranged on the top of the processing table, and a driving component for driving the second clamping plate to move is arranged on one side of the processing table, a chip collecting groove is arranged on the top of the processing table, a plurality of through pipes penetrating to the top of the chip collecting groove are connected to the bottom of the processing table, a collecting chamber is arranged inside the processing table, and an air pump whose output end is connected to the collecting chamber is fixedly connected to one side of the processing table, a filter screen is fixedly connected to the inside of the collecting chamber, and a cleaning component for cleaning the filter screen is arranged inside the collecting chamber.
[0007] Preferably, the driving assembly includes a second cylinder fixedly connected to one side of the processing table, the output end of the second cylinder is fixedly connected to the second clamp, the bottom of the second clamp is rotatably connected to an arc plate, the bottom of the processing table is fixedly connected to a fixed frame, and the interior of the fixed frame is rotatably connected to a rotating shaft, the outer surface of the rotating shaft is fixedly connected to a flap fixedly connected to the movable clamp, and the outer surface of the rotating shaft is fixedly connected to a transmission plate rotatably connected to the arc plate.
[0008] Preferably, one side of the fixed frame is connected to an air pipe, one end of the air pipe is connected to a telescopic hose connected to a movable splint, one side of the air pipe is slidably connected to a piston rod adapted thereto, one end of the piston rod is fixedly connected to a connecting plate, the outer surface of the rotating shaft is fixedly connected to a boss, the inside of the boss is rotatably connected to a crank rotatably connected to the connecting plate, and the outer surface of the piston rod is sleeved with a reset spring for its own reset.
[0009] Preferably, the bottoms of the plurality of through tubes are commonly connected to a connecting tube, the bottoms of the connecting tubes are connected to a delivery tube, one end of the delivery tube is connected to a collecting chamber, the other end of the delivery tube is slidably connected to a steering piston rod, the piston end of the steering piston rod is placed inside the delivery tube, the outer surface of the steering piston rod is sleeved with a tension spring for its own reset, one end of the steering piston rod away from its piston end is ball-connected to a movable handle, and one end of the movable handle away from the steering piston rod is ball-connected to one side of a transmission plate.
[0010] Preferably, the cleaning assembly includes a bidirectional reciprocating screw arranged inside the collecting chamber, and the outer surface of the bidirectional reciprocating screw is threadedly connected to two nut seats, one side of the two nut seats is fixedly connected to a scraper that is slidably connected to the collecting chamber, and the scrapers are respectively in contact with the filter screen, and power mechanisms are constructed on both sides of the processing table.
[0011] Preferably, the power mechanism includes straight tubes fixedly connected to both sides of the processing table, and the straight tubes are connected to the collecting chamber, and the two ends of the bidirectional reciprocating screw are respectively fixedly connected to connecting rods rotatably connected to the processing table, and the outer surfaces of the connecting rods are fixedly connected to multiple turbine blades.
[0012] Preferably, one side of the straight tube is connected to a side tube, a piston is provided inside the side tube, and one side of the piston is fixedly connected to a spring fixedly connected to the side tube.
[0013] Preferably, a material dropping chute is provided on the top of the machine base.
[0014] Preferably, a fixed clamping plate is fixedly connected to the top of the processing table, a first cylinder is fixedly connected to the top of the processing table, and a first clamping plate is fixedly connected to the output end of the first cylinder.
[0015] The present invention also provides a multifunctional horizontal band sawing machine and a method for using the same, comprising the following steps:
[0016] S1. When in use, first place the material to be processed on the top of the processing table, between the movable clamping plate and the second clamping plate, and then drive the second clamping plate to move to fix the other end of the material;
[0017] S2. At the same time, when the second clamping plate moves, the driving assembly drives the movable clamping plate to rotate, and when the movable clamping plate rotates, negative pressure is formed at the air hole to further fix the material;
[0018] S3, turning on the air pump to extract air from the collection chamber to generate negative pressure in the collection chamber, and then the cleaning component starts to remove impurities on the filter screen surface;
[0019] S4, when the movable clamping plate and the second clamping plate are close to each other, the air pump generates suction force to make the multiple through pipes generate suction force to suck the debris into the collection chamber, and then filter it through the filter screen;
[0020] S5. When the horizontal band saw is operated to cut the material into two sections, the driving assembly is operated to move the second clamping plate to pull the movable clamping plate to flip. At this time, the negative pressure gas generated in the pores will absorb the material and flip it together with it. Then the negative pressure at the pores disappears, causing the material to fall off the movable clamping plate and be stored.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. Through the coordinated use of the first cylinder and the second cylinder, the clamping and positioning of the material can be automatically achieved without frequent manual adjustment, which greatly improves the processing efficiency. The coordination of the fixed splint, the first splint, the movable splint and the second splint can ensure that the material maintains a stable position and posture during the processing, thereby improving the cutting accuracy. Most of the operations in the entire processing process can be completed by automatic components such as cylinders. The operator only needs to simply set up and monitor, which reduces the difficulty of operation and labor intensity. After the cutting is completed, by controlling the reset of the second cylinder, the movable splint can be automatically driven to flip and release the material. At the same time, the negative pressure at the air hole is used to temporarily adsorb the material to help the material fall smoothly into the chute, realizing the automatic unloading function, reducing manual intervention and improving production efficiency.
[0023] 2. The chip collecting groove is designed as an inclined surface, which helps the debris to slide naturally to the vicinity of the through pipe. Through the suction generated by the air pump, multiple through pipes can effectively absorb and collect debris, avoid the accumulation of debris on the processing table, and keep the working environment clean. The cleaning component can automatically clean the impurities on the filter screen through the cooperation of the two-way reciprocating screw and the scraper, ensuring that the filter screen always maintains efficient filtering ability and prevents blockage, thereby ensuring the continuous and effective operation of the air pump. When the second clamp moves to clamp the material, the channel between the delivery pipe and the connecting pipe is automatically opened through the linkage of the transmission plate and the steering piston rod, so that the suction generated by the air pump acts on the through pipe and starts to collect debris. When the second clamp is reset, the steering piston rod closes the channel, and the negative pressure increases to drive the piston to move, open the channel between the side pipe and the collection chamber, provide power for the two-way reciprocating screw, and start to clean the filter. This design realizes the intelligent linkage of debris collection and filter cleaning, improves work efficiency, and drives the two processes of debris collection and filter cleaning at the same time through the suction generated by the air pump. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the structure of the present invention without the base;
[0026] Figure 3 This is a schematic diagram of the structure of the processing platform in the present invention from a first perspective;
[0027] Figure 4 It is a schematic diagram of the structure of the processing platform in the present invention from a second viewing angle;
[0028] Figure 5 It is a structural schematic diagram of the second splint in the present invention;
[0029] Figure 6 is a schematic diagram of the cross-sectional structure of the fixing frame in the present invention;
[0030] Figure 7 For the present invention Figure 6 A schematic diagram of the structure enlargement in the middle;
[0031] Figure 8 It is a schematic diagram of the structure of the movable handle in the present invention;
[0032] Fig. 9 It is a schematic diagram of the cross-sectional structure of the pipeline in the present invention;
[0033] Fig.10 It is a schematic diagram of the cross-sectional structure of the processing table in the present invention;
[0034] Fig.11 It is a schematic diagram of the local structure of the collecting chamber in the present invention;
[0035] Fig.12 For the present invention Fig.11 A magnified schematic diagram of the structure at B in the middle;
[0036] Fig.13 It is a schematic diagram of the cross-sectional structure of the straight pipe and the side pipe in the present invention.
[0037] In the figure: 100, machine base; 101, processing table; 102, horizontal band saw; 103, blanking chute; 200, fixed clamp; 201, first cylinder; 202, first clamp; 203, movable clamp; 204, second clamp; 205, second cylinder; 206, arc plate; 207, fixed frame; 208, transmission plate; 209, flap; 210, rotating shaft; 300, air hole; 301, air pipe; 302, telescopic hose; 303, piston rod; 304, return spring; 3 05, connecting plate; 306, boss; 307, crank; 400, chip collecting groove; 401, through pipe; 402, connecting pipe; 403, delivery pipe; 404, steering piston rod; 405, movable handle; 406, tension spring; 500, air pump; 501, collecting chamber; 502, filter screen; 503, scraper; 504, two-way reciprocating screw; 505, nut seat; 506, straight pipe; 507, side pipe; 508, piston; 509, spring; 510, connecting rod; 511, turbine blade. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] Example 1: Please refer to Figure 1, Figure 2 as well as Figure 3 The present invention provides a technical solution: a multifunctional horizontal band sawing machine, comprising a machine base 100 and a processing table 101 fixedly connected to the top thereof, a horizontal band sawing machine 102 is installed on the top of the processing table 101, a blanking trough 103 is provided on the top of the machine base 100, and the blanking trough 103 can be used to place the cut materials, a fixed clamping plate 200 is fixedly connected to the top of the processing table 101, a first cylinder 201 is fixedly connected to the top of the processing table 101, a first clamping plate 202 is fixedly connected to the output end of the first cylinder 201, and the fixed clamping plate 200 is connected to the first clamping plate 202. The mutual cooperation can fix one end of the material, and a movable splint 203 for clamping the material is provided on one side of the processing table 101, and a plurality of air holes 300 are opened on one side of the movable splint 203, and a second splint 204 is provided on the top of the processing table 101, and the cooperation between the movable splint 203 and the second splint 204 can fix the other end of the material, and a driving component for driving the second splint 204 to move is provided on one side of the processing table 101. By setting the driving component, the second splint 204 can be effectively driven to move and at the same time the movable splint 203 can be pulled over and placed on one side of the material.
[0040] For further information, see Figure 4 , Figure 5 as well as Figure 6 The driving assembly includes a second cylinder 205 fixedly connected to one side of the processing table 101, the output end of the second cylinder 205 is fixedly connected to the second clamping plate 204, the bottom of the second clamping plate 204 is rotatably connected to an arc plate 206, the bottom of the processing table 101 is fixedly connected to a fixing frame 207, and the interior of the fixing frame 207 is rotatably connected to a rotating shaft 210, the outer surface of the rotating shaft 210 is fixedly connected to a flap 209 fixedly connected to the movable clamping plate 203, and the outer surface of the rotating shaft 210 is fixedly connected to a transmission plate 208 rotatably connected to the arc plate 206. By driving the second cylinder 205 to start, the second clamping plate 204 is driven to move so as to contact one side of the material. When the second clamping plate 204 moves, it drives the arc plate 206 to flip and pulls the transmission plate 208 to move, thereby driving the rotating shaft 210 to rotate, so that the flap 209 pulls the movable clamping plate 203 to flip, so as to be placed on the other side of the material to fix the material.
[0041] For further information, see Figure 6 , Figure 7 as well as Figure 8In order to further improve the fixation of the material and facilitate the subsequent unloading, one side of the fixed frame 207 is connected with an air pipe 301, one end of the air pipe 301 is connected with a telescopic hose 302 connected with the movable clamping plate 203, one side of the air pipe 301 is slidably connected with a piston rod 303 adapted thereto, one end of the piston rod 303 is fixedly connected with a connecting plate 305, the outer surface of the rotating shaft 210 is fixedly connected with a cam 306, the inner part of the cam 306 is rotatably connected with a crank 307 rotatably connected with the connecting plate 305, and the piston rod 303 is slidably connected with a piston rod 303 adapted thereto. A reset spring 304 is sleeved on the outer surface for its own reset. As the second clamping plate 204 moves, the rotating shaft 210 can be driven to rotate, thereby driving the cam 306 to rotate with it, so that the cam 306 pulls the crank 307 to drive the connecting plate 305 to move, thereby driving the piston end of the piston rod 303 to slide in the air pipe 301, and then sucking gas from multiple air holes 300. As the rotating shaft 210 continues to rotate, the piston end of the piston rod 303 can be driven to slide in the air pipe 301 continuously, and air is continuously sucked from the air holes 300.
[0042] It is worth mentioning that the horizontal band saw 102 cuts the material into two sections. After the cutting is completed, the second clamping plate 204 can be driven to reset and the arc plate 206 can be pulled to reset, so that the rotating shaft 210 rotates. At this time, the boss 306 will pull the crank 307 to rotate and drive the crank 307 to flip between the boss 306 and the connecting plate 305, and the connecting plate 305 cannot be reset for a short time, so that the air hole 300 maintains a negative pressure state, and as the movable clamping plate 203 is reset, the material will be attached to one side of the movable clamping plate 203 due to gravity and the suction force at the air hole 300, thereby driving the cut material to move, and finally the connecting plate 305 is reset so that the material is separated from the movable clamping plate 203 and loses the adsorption force and falls into the chute 103.
[0043] Specifically, firstly, the material to be processed is placed on the top of the processing table 101, and is located between the fixed clamping plate 200 and the first clamping plate 202 and between the movable clamping plate 203 and the second clamping plate 204. Then, the first cylinder 201 is turned on to push the first clamping plate 202 to move and fix one end of the material. Then, the second cylinder 205 is turned on to drive the second clamping plate 204 to move and fix the other end of the material. At the same time, when the second cylinder 205 is turned on to drive the second clamping plate 204 to move, one end of the arc plate 206 will be driven to move, so that the arc plate 206 pulls the transmission plate 208 to flip, thereby driving the rotating shaft 210 to rotate and driving the movable clamping plate 203 to flip, so that the material is located between the second clamping plate 204 and the movable clamping plate 203. When the rotating shaft 210 rotates, it will drive the cam 306 to move, thereby pulling the crank 307 to move and then the connecting plate 305 to move, so that the piston rod 303 slides inside the air pipe 301 and then sucks air from the air pipe 301, so that negative pressure is formed at the air hole 300 to further fix the material. When the horizontal band saw 102 is controlled to cut the material, the material is divided into two sections. At this time, the second cylinder 205 is controlled to contract to drive the second clamping plate 204 to move and simultaneously drive the arc plate 206 to reset and pull the movable clamping plate 203 to flip. At this time, the negative pressure gas generated in the air hole 300 will absorb the material and flip it together. After the rotating shaft 210 is reset, the negative pressure at the air hole 300 disappears, so that the material is separated from the movable clamping plate 203 and falls into the blanking trough 103 for storage.
[0044] In summary, through the coordinated use of the first cylinder 201 and the second cylinder 205, the clamping and positioning of the material can be automatically achieved without frequent manual adjustment, which greatly improves the processing efficiency. The coordination of the fixed clamp 200, the first clamp 202, the movable clamp 203 and the second clamp 204 can ensure that the material maintains a stable position and posture during the processing, thereby improving the cutting accuracy. Most of the operations in the entire processing process can be completed by automated components such as cylinders. The operator only needs to simply set up and monitor, which reduces the difficulty of operation and labor intensity. After the cutting is completed, by controlling the reset of the second cylinder 205, the movable clamp 203 can be automatically driven to flip and release the material. At the same time, the negative pressure at the air hole 300 is used to temporarily adsorb the material to help the material fall smoothly into the drop chute 103, thereby realizing the automatic unloading function, reducing manual intervention and improving production efficiency.
[0045] Example 2: Please refer to Fig. 9 , Fig.10 as well as Fig.11The present invention also provides a technical solution, which is different from the technical solution of the first embodiment: a multifunctional horizontal band sawing machine, a chip collecting groove 400 is provided on the top of the processing table 101, and the chip collecting groove 400 is an inclined surface that can better absorb the debris generated by cutting. The bottom of the processing table 101 is connected with a plurality of through pipes 401 that penetrate to the top of the chip collecting groove 400, and the through pipes 401 absorb the debris on the chip collecting groove 400 by generating suction. The bottoms of the plurality of through pipes 401 are commonly connected with a connecting pipe 402, and the bottoms of the connecting pipes 402 are connected with a delivery pipe 403, and a collecting chamber 501 is provided inside the processing table 101. One end of the delivery pipe 403 is connected to the collection chamber 501, and an air pump 500 whose output end is connected to the collection chamber 501 is fixedly connected to one side of the processing table 101. The air pump 500 can generate suction to suck air at multiple through pipes 401 and absorb debris into the collection chamber 501 for storage, and the filter 502 can filter the debris to protect the air pump 500. The inside of the collection chamber 501 is fixedly connected to the filter 502, and the inside of the collection chamber 501 is provided with a cleaning component for cleaning the filter 502. By setting the cleaning component, the filter 502 can be cleaned to maintain its efficient filtering capacity.
[0046] For further information, see Fig.10 , Fig.11 as well as Fig.12 The cleaning component includes a bidirectional reciprocating screw rod 504 arranged inside the collecting chamber 501, and the outer surface of the bidirectional reciprocating screw rod 504 is threadedly connected to two nut seats 505. One side of the two nut seats 505 is fixedly connected to a scraper 503 that is slidably connected to the collecting chamber 501, and the scraper 503 respectively contacts the filter screen 502. A power mechanism is constructed on both sides of the processing table 101. By setting the scraper 503, the filter screen 502 can be cleaned, and the bidirectional reciprocating screw rod 504 can be continuously driven to continuously drive the two scrapers 503 to continuously move and clean the filter screen 502.
[0047] For further information, see Fig.11 , Fig.12 as well as Fig.13 The power mechanism includes a straight tube 506 fixedly connected to both sides of the processing table 101, and the straight tube 506 is connected to the collecting chamber 501. The two ends of the two-way reciprocating screw rod 504 are respectively fixedly connected with connecting rods 510 rotatably connected to the processing table 101, and the outer surfaces of the connecting rods 510 are fixedly connected with multiple turbine blades 511. One side of the straight tube 506 is connected with a side tube 507, and a piston 508 is arranged inside the side tube 507. One side of the piston 508 is fixedly connected with a spring 509 fixedly connected to the side tube 507. By setting a power mechanism to provide a rotational force for the two-way reciprocating screw rod 504, the suction force generated by the air pump 500 cooperates with the turbine blades 511 to effectively drive the two-way reciprocating screw rod 504 to rotate.
[0048] Among them, the other end of the delivery pipe 403 is slidably connected with a steering piston rod 404, the piston end of the steering piston rod 404 is placed inside the delivery pipe 403, the outer surface of the steering piston rod 404 is sleeved with a tension spring 406 for its own reset, and the end of the steering piston rod 404 away from its piston end is ball-connected with a movable handle 405, and the end of the movable handle 405 away from the steering piston rod 404 is ball-connected to one side of the transmission plate 208.
[0049] It is worth mentioning that when the second clamping plate 204 moves to clamp the material, the arc plate 206 pushes the transmission plate 208 to tilt and pull the movable handle 405 to move, thereby driving the piston end of the steering piston rod 404 to move, so that the connecting pipe 402 is connected with the collecting chamber 501 through the delivery pipe 403. At this time, the suction force generated by the air pump 500 will be formed through multiple through pipes 401, and the smooth fluid passage will make the piston 508 unable to obtain effective force dislocation, thereby continuing to block the side pipe 507. When the second clamping plate 204 releases the clamping of the material, the steering piston rod 404 will be reset with it, thereby blocking the channel between the connecting pipe 402 and the collecting chamber 501. At this time, the gradually increasing negative pressure will cause the piston 508 to move and open the channel between the straight pipe 506 and the side pipe 507, thereby driving the scraper 503 to move and clean the filter screen 502, realizing one use and one cleaning.
[0050] Specifically, by turning on the air pump 500 to extract air from the collection chamber 501, negative pressure is generated in the collection chamber 501. At this time, the steering piston rod 404 is blocked in the delivery pipe 403 to block the gas in the connecting pipe 402 from passing through. As the negative pressure in the collection chamber 501 increases, the piston 508 is forced to enter the straight pipe 506, so that the side pipe 507 is connected with the collection chamber 501, so that the external gas is transported to the collection chamber 501 through the side pipe 507, which drives the turbine blades 511 to rotate, thereby driving the two-way reciprocating screw rod 504 to rotate, and then continuously The two scrapers 503 are driven to move to remove impurities on the surface of the filter 502. When the transmission plate 208 flips, it will drive one end of the movable handle 405 to move, thereby pulling the piston end of the steering piston rod 404 to slide inside the pipe 403, so that the piston end of the steering piston rod 404 is placed on one side of the connecting pipe 402, thereby opening the channel between the pipe 403 and the connecting pipe 402. At this time, the air pump 500 generates suction, which will cause the multiple through pipes 401 to generate suction to suck the debris into the collection chamber 501, and then filter it through the filter 502.
[0051] In summary, the chip collecting groove 400 is designed as an inclined surface, which helps the debris to slide naturally to the vicinity of the through pipe 401. Through the suction generated by the air pump 500, multiple through pipes 401 can effectively absorb and collect debris, avoid the accumulation of debris on the processing table, and keep the working environment clean. The cleaning component can automatically clean the impurities on the filter screen 502 through the cooperation of the two-way reciprocating screw 504 and the scraper 503, ensuring that the filter screen always maintains efficient filtering ability and prevents clogging, thereby ensuring the continuous and effective operation of the air pump 500. When the second clamping plate 204 moves to clamp the material, the channel between the delivery pipe 403 and the connecting pipe 402 is automatically opened through the linkage of the transmission plate 208 and the steering piston rod 404, so that the suction generated by the air pump 500 acts on the through pipe 401 and starts to collect debris. When the second clamping plate 204 is reset, the steering piston rod 404 closes the channel, and the negative pressure increases to drive the piston 508 to move, opening the channel between the side tube 507 and the collection chamber 501, providing power for the two-way reciprocating screw rod 504 to start cleaning the filter 502. This design realizes the intelligent linkage of debris collection and filter cleaning, improves work efficiency, and drives the two processes of debris collection and filter cleaning at the same time through the suction force generated by the air pump 500.
[0052] Example 3: Please refer to Figures 1 to 13 The present invention also provides a technical solution, which is different from the technical solution of the first embodiment: a method for using a multifunctional horizontal band sawing machine, comprising the following steps:
[0053] S1. When in use, first place the material to be processed on the top of the processing table 101, and between the fixed clamping plate 200 and the first clamping plate 202 and between the movable clamping plate 203 and the second clamping plate 204, then turn on the first cylinder 201 to push the first clamping plate 202 to move and fix one end of the material, then turn on the second cylinder 205 to drive the second clamping plate 204 to move and fix the other end of the material;
[0054] S2. When the second cylinder 205 is turned on to drive the second clamping plate 204 to move, one end of the arc plate 206 will be driven to move, so that the arc plate 206 pulls the transmission plate 208 to flip, thereby driving the rotating shaft 210 to rotate and driving the movable clamping plate 203 to flip, so that the material is located between the second clamping plate 204 and the movable clamping plate 203. When the rotating shaft 210 rotates, it will drive the cam 306 to move, thereby pulling the crank 307 to move and then the connecting plate 305 to move, so that the piston rod 303 slides inside the air pipe 301 and then sucks air from the air pipe 301, so that negative pressure is formed at the air hole 300 to further fix the material;
[0055] S3, simultaneously turn on the air pump 500 to extract air from the collection chamber 501 so that negative pressure is generated in the collection chamber 501. At this time, the steering piston rod 404 is blocked in the delivery pipe 403 to block the gas in the connecting pipe 402 from passing through. As the negative pressure in the collection chamber 501 increases, the piston 508 is forced to enter the straight pipe 506 so that the side pipe 507 is connected with the collection chamber 501, so that the external gas is transported to the collection chamber 501 through the side pipe 507 to drive the turbine blades 511 to rotate, and drive the two-way reciprocating screw rod 504 to rotate, and then continuously drive the two scrapers 503 to move to remove impurities on the surface of the filter screen 502;
[0056] S4, when the transmission plate 208 turns over, it will drive one end of the movable handle 405 to move, thereby pulling the piston end of the steering piston rod 404 to slide inside the delivery pipe 403, so that the piston end of the steering piston rod 404 is placed on one side of the connecting pipe 402, thereby opening the channel between the delivery pipe 403 and the connecting pipe 402. At this time, the air pump 500 generates suction force, which will cause the multiple through pipes 401 to generate suction force to suck the debris into the collection chamber 501, and then filter it through the filter 502;
[0057] S5. When the horizontal band saw 102 is operated to cut the material so that the material is divided into two sections, the second cylinder 205 is controlled to contract to drive the second clamping plate 204 to move and at the same time drive the arc plate 206 to reset and pull the movable clamping plate 203 to flip. At this time, the negative pressure gas generated in the air hole 300 will absorb the material and flip it together. After the shaft 210 is reset, the negative pressure at the air hole 300 disappears, causing the material to separate from the movable clamping plate 203 and fall into the blanking chute 103 for storage.
[0058] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multifunctional horizontal band sawing machine, comprising a machine base (100) and a processing table (101) fixedly connected to the top of the machine base, wherein a horizontal band sawing machine (102) is installed on the top of the processing table (101), characterized in that: A movable clamping plate (203) for clamping materials is provided on one side of the processing table (101), and a plurality of air holes (300) are provided on one side of the movable clamping plate (203); a second clamping plate (204) is provided on the top of the processing table (101); a driving component for driving the second clamping plate (204) to move is provided on one side of the processing table (101); a chip collecting groove (400) is provided on the top of the processing table (101); a plurality of through pipes (401) penetrating to the top of the chip collecting groove (400) are connected to the bottom of the processing table (101); a collecting chamber (501) is provided inside the processing table (101); an air pump (500) whose output end is connected to the collecting chamber (501) is fixedly connected to one side of the processing table (101); a filter screen (502) is fixedly connected inside the collecting chamber (501); a cleaning component for cleaning the filter screen (502) is provided inside the collecting chamber (501); The driving assembly comprises a second cylinder (205) fixedly connected to one side of the processing table (101), the output end of the second cylinder (205) is fixedly connected to the second clamping plate (204), the bottom of the second clamping plate (204) is rotatably connected to an arc-shaped plate (206), the bottom of the processing table (101) is fixedly connected to a fixing frame (207), and the interior of the fixing frame (207) is rotatably connected to a rotating shaft (210), the outer surface of the rotating shaft (210) is fixedly connected to a flap (209) fixedly connected to the movable clamping plate (203), and the outer surface of the rotating shaft (210) is fixedly connected to a transmission plate (208) rotatably connected to the arc-shaped plate (206); One side of the fixed frame (207) is connected to an air pipe (301), one end of the air pipe (301) is connected to a telescopic hose (302) connected to the movable clamping plate (203), one side of the air pipe (301) is slidably connected to a piston rod (303) adapted thereto, one end of the piston rod (303) is fixedly connected to a connecting plate (305), an outer surface of the rotating shaft (210) is fixedly connected to a cam (306), an inner portion of the cam (306) is rotatably connected to a crank (307) rotatably connected to the connecting plate (305), and an outer surface of the piston rod (303) is sleeved with a reset spring (304) for reset.
2. The multifunctional horizontal band saw according to claim 1, characterized in that: The bottoms of the plurality of through pipes (401) are commonly connected to a connecting pipe (402), the bottoms of the connecting pipes (402) are connected to a delivery pipe (403), one end of the delivery pipe (403) is connected to a collecting chamber (501), the other end of the delivery pipe (403) is slidably connected to a steering piston rod (404), the piston end of the steering piston rod (404) is placed inside the delivery pipe (403), the outer surface of the steering piston rod (404) is sleeved with a tension spring (406) for self-reset, one end of the steering piston rod (404) away from its piston end is ball-connected to a movable handle (405), and one end of the movable handle (405) away from the steering piston rod (404) is ball-connected to one side of a transmission plate (208).
3. The multifunctional horizontal band saw according to claim 1, characterized in that: The cleaning assembly comprises a bidirectional reciprocating screw (504) arranged inside the collecting chamber (501); the outer surface of the bidirectional reciprocating screw (504) is threadedly connected to two nut seats (505); one side of each of the two nut seats (505) is fixedly connected to a scraper (503) that is slidably connected to the collecting chamber (501); and the scraper (503) respectively contacts the filter screen (502); and both sides of the processing table (101) are constructed with a power mechanism.
4. The multifunctional horizontal band saw according to claim 3, characterized in that: The power mechanism comprises straight tubes (506) fixedly connected to both sides of the processing table (101), and the straight tubes (506) are in communication with the collection chamber (501); both ends of the bidirectional reciprocating screw rod (504) are respectively fixedly connected to connecting rods (510) rotatably connected to the processing table (101); and the outer surfaces of the connecting rods (510) are fixedly connected to a plurality of turbine blades (511).
5. The multifunctional horizontal band saw according to claim 4, characterized in that: One side of the straight tube (506) is connected to a side tube (507), a piston (508) is provided inside the side tube (507), and one side of the piston (508) is fixedly connected to a spring (509) that is fixedly connected to the side tube (507).
6. The multifunctional horizontal band saw according to claim 1, characterized in that: A material dropping chute (103) is provided on the top of the machine base (100).
7. The multifunctional horizontal band saw according to claim 1, characterized in that: A fixed clamping plate (200) is fixedly connected to the top of the processing table (101), a first cylinder (201) is fixedly connected to the top of the processing table (101), and a first clamping plate (202) is fixedly connected to the output end of the first cylinder (201).
8. A method for using a multifunctional horizontal band sawing machine, using the multifunctional horizontal band sawing machine according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. When in use, the material to be processed is first placed on the top of the processing table (101) and located between the movable clamping plate (203) and the second clamping plate (204), and then the second clamping plate (204) is driven to move to fix the other end of the material; S2, when the second clamping plate (204) moves, the driving assembly drives the movable clamping plate (203) to rotate, and when the movable clamping plate (203) rotates, negative pressure is formed at the air hole (300) to further fix the material; S3, simultaneously turning on the air pump (500) to extract air from the collection chamber (501) so that negative pressure is generated in the collection chamber (501), and at this time the cleaning component is activated to scrape away impurities on the surface of the filter screen (502); S4, when the movable clamping plate (203) and the second clamping plate (204) are brought close to each other, the air pump (500) generates suction, which causes the plurality of through tubes (401) to generate suction to suck the debris into the collection chamber (501), and then the debris is filtered through the filter screen (502); S5. When the horizontal band saw (102) is operated to cut the material so that the material is divided into two sections, the driving assembly is operated to move the second clamping plate (204) to pull the movable clamping plate (203) to flip. At this time, the negative pressure gas generated in the air hole (300) will absorb the material and flip it together. Then, the negative pressure at the air hole (300) disappears, causing the material to fall off the movable clamping plate (203) and be stored.
Citation Information
Patent Citations
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