A steel wheel rim welding and forming equipment
By designing an automated conveying and locking mechanism, the automation and efficiency of wheel hub steel cylinder welding is realized, and the problems of low efficiency and poor accuracy of existing equipment are solved, which significantly improves production efficiency and product quality.
Patent Information
- Application Number
- CN202411313854.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-09-20
AI Technical Summary
The steel cylinder welding equipment of existing wheel hubs is inefficient, requires manual assisted rotation and alignment, and the width of the welded seams is different, which affects the high-precision production of the finished product.
A steel wheel rim welding molding equipment is designed, using an automated conveying mechanism and locking mechanism to realize automatic positioning and welding of the steel cylinder through intermittent conveying and compression components to ensure close contact and synchronous welding of the welded seams.
It significantly improves the efficiency and accuracy of steel cylinder welding, reduces the time and labor intensity of manual operation, ensures high-precision production of wheel hubs, and shortens the forming cycle.
Smart Images

Figure CN118951345B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wheel rim manufacturing, in particular to a welding and forming device for a section steel wheel rim. Background Art
[0002] The wheel rim is an important component of the wheel. It refers to the circular metal frame on the inside of the tire. Its main function is to support the tire and fix the tire on the vehicle's axle hub. The rim not only affects the safety and stability of the vehicle's driving, but also has a direct impact on the appearance of the car. The rim is usually made of steel, aluminum alloy or magnesium alloy.
[0003] Steel wheel rims are the most common. Generally, steel wheel rims are composed of two parts, one is the steel cylinder and the other is the inner frame. The steel cylinder is made of steel plates rolled by a winding machine. After rolling, the butt joints of the steel cylinder need to be further welded to ensure the integrity of the steel cylinder.
[0004] The existing wheel hub steel cylinder welding equipment is a conventional welding machine, which only has the function of welding the steel cylinder butt joint. Generally, when the steel cylinder is wound and transported, it is necessary to manually assist the steel cylinder to rotate and align the welding seam to the welding line position of the welding machine. The wheel hub steel cylinder is relatively heavy, and it is troublesome for the staff to rotate it. Moreover, the staff mostly rely on visual inspection to check whether it is aligned. The alignment process is time-consuming and the work efficiency needs to be improved. At the same time, since the steel cylinder will have a certain resilience after being rolled, this will cause the butt joint to have different widths. The wheel hub is a high-precision product, and smaller size differences will affect the subsequent installation, which is not conducive to ensuring the high-precision production of the wheel hub. In addition, the steel cylinder welding is mostly done after one side is welded, and then the next side is welded. The work efficiency needs to be further improved. Summary of the invention
[0005] Technical problem to be solved: The present invention provides a steel wheel rim welding and forming equipment, which can solve the above-mentioned problems.
[0006] Technical solution: In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: a steel wheel rim welding and forming equipment, including a base, a conveying mechanism for conveying multiple rolled steel cylinders in sequence is provided on the rear side of the base, and a locking mechanism for positioning and locking a single steel cylinder is provided on the front side of the base.
[0007] The conveying mechanism includes a feed trough frame fixedly connected to the rear side of the base through multiple array-distributed legs. The rear side of the feed trough frame is provided with an intermittent feed assembly for intermittently conveying the steel cylinders therein to the locking mechanism. The rear end of the feed trough frame is fixedly connected to a slide frame.
[0008] The locking mechanism includes an arch frame fixedly connected to the front side of the base by brackets symmetrically distributed on the left and right, a plurality of clamping rollers are distributed in an array in the arch frame, two clamping rollers symmetrically distributed front and back on the lower side are rotatably connected in the fixed mounting frame through a rotating rod, the fixed mounting frame is fixedly connected to the bottom of the arch frame, two clamping rollers symmetrically distributed front and back on the upper side are rotatably connected in the mobile mounting frame through a rotating rod, the left and right sides of the mobile mounting frame are jointly provided with a clamping assembly for controlling the clamping or separation of the steel cylinder, the fixed mounting frame and the left side of the mobile mounting frame are jointly provided with a rolling assembly for controlling the synchronous and unidirectional rotation of each clamping roller, and a welding assembly for double-sided welding of the welding seam of the steel cylinder is provided on the left bracket; the conveying mechanism and the locking mechanism are used in conjunction with each other to automatically and quickly complete the welding of the steel cylinder seam.
[0009] As a preferred technical solution of the present invention, the intermittent feeding assembly includes two groups of through-holes opened on the front side of the bottom wall of the feeding trough frame, the steel cylinder at the frontmost position is located between the two groups of through-holes, and spacers are slidably embedded in the two groups of through-holes, and the lower end of each spacer is extended with an extension plate, which is threadedly connected to a screw rod 1 and slidably connected to a guide rod 1, the screw rod 1 is rotatably connected between the bottom wall of the feeding trough frame and the bottom bracket, the bottom bracket is fixedly connected to the bottom wall of the feeding trough frame, the guide rod 1 is fixedly connected between the bottom wall of the feeding trough frame and the bottom bracket, a lower end of the screw rod extends to the bottom of the bottom bracket and is fixedly connected to the output end of a motor 1, and the motor 1 is fixedly connected to the lower side of the bottom bracket.
[0010] As a preferred technical solution of the present invention, the bottom wall of the feed trough frame and the slide frame are both facing forward and inclined downward.
[0011] As a preferred technical solution of the present invention, the clamping assembly includes a screw rod 2 threadedly connected to the left side of the mobile mounting frame, and a guide rod 2 rotatably connected to the right side of the mobile mounting frame, the screw rod 2 is rotatably connected to the left side of the arch frame, the guide rod 2 is fixedly connected to the right side of the arch frame, the upper end of the screw rod 2 extends to the top of the arch frame and is fixedly connected to the output end of the motor 2, the motor 2 is fixedly connected to the top of the arch frame, and an ejection component for ejecting the welded steel cylinder is provided on the lower side of the fixed mounting frame.
[0012] As a preferred technical solution of the present invention, the ejection component includes a connecting frame fixedly connected to the front of the bottom of the fixed mounting frame, the connecting frame is parallel to the installation direction of the clamping roller, a plurality of electric push rods are fixedly connected to the connecting frame, the output ends of each electric push rod are upwardly fixedly connected to a lifting frame, and a lifting roller is rotatably connected inside the lifting frame.
[0013] As a preferred technical solution of the present invention, the rolling assembly includes a first bevel gear fixedly connected to the left end of each rotating rod, and the lower side of each first bevel gear is meshed with a second bevel gear, and the lower centers of the two groups of second bevel gears on the upper side are fixedly connected to a mounting sleeve, and the mounting sleeve is rotatably connected to the left side of the mobile mounting frame through ear plate one, and the position of the fixed mounting frame corresponding to the two ear plates one on the left side is fixedly connected to an ear plate two, and a limited rotation shaft is rotatably connected between the top of the arch frame and the two ear plates two, and the front and rear side limited rotation shafts slide respectively and limit through the front and rear side mounting sleeves, and the front and rear second bevel gears on the lower side are fixedly connected to the front and rear side limited rotation shafts respectively, and the front and rear side limited rotation shafts are connected by synchronous belt drive, and the upper end of the limited rotation shaft on either side extends to the outside of the arch frame and is fixedly connected to the output end of motor three, and motor three is fixedly connected to the top of the arch frame.
[0014] As a preferred technical solution of the present invention, the front end of the right side wall of the arch frame is fixedly connected with a support bar at a position corresponding to the central axis of the steel cylinder in the locked state, and the front end of the support bar is fixedly connected with an information sensor at a position corresponding to the cylinder wall of the steel cylinder in the locked state. The detection end of the information sensor faces to the left, and the information sensor is an ultrasonic sensor. The information sensor is electrically connected to a controller, and the controller is also electrically connected to the motor.
[0015] As a preferred technical solution of the present invention, the welding assembly includes a side mounting frame fixedly connected to the left side of the arch frame, the side mounting frame is bent toward the front and fixedly connected to an electric push rod 2, the output end of the electric push rod 2 faces the right side and is fixedly connected to a U-shaped frame, the distance between the two symmetrical walls of the U-shaped frame is much larger than the thickness of the steel cylinder wall, the position of the U-shaped frame also corresponds to the direction line pointed by the information sensor, the right ends of the two walls of the U-shaped frame are fixedly connected to laser welding gun heads, and the output muzzles of the two laser welding gun heads are relatively distributed. Beneficial Effects
[0016] 1. The conveying mechanism adopted in the present invention can automatically and intermittently convey a single rolled steel tube, and is simple to operate and convenient to use.
[0017] 2. The locking mechanism adopted in the present invention can press the steel cylinder tightly through the clamping assembly to ensure that the welding seam of the steel cylinder is in close contact, avoiding the problem of uneven seam sizes affecting the forming diameter of the steel cylinder. The steel cylinder can be rotated through the rolling assembly to automatically align the welding seam and welding line of the steel cylinder, which is more time-saving and labor-saving to use. The welding assembly can perform double-sided synchronous welding on the welding seam of the steel cylinder, which significantly improves the welding forming efficiency and further shortens the forming time of the steel cylinder.
[0018] 3. The conveying mechanism and locking mechanism adopted in the present invention are used in combination to automatically complete the single-body conveying of the steel cylinder, the tightening of the steel cylinder, and the alignment of the steel cylinder welding seam with the laser welding gun head. The finished steel cylinder has a uniform diameter, which can significantly improve the molding efficiency while ensuring the molding quality of the steel cylinder, effectively shorten the steel cylinder molding cycle, and greatly promote the high-precision production of wheel hubs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure from the first viewing angle of the present invention.
[0021] Figure 2 It is a three-dimensional structural schematic diagram of the conveying mechanism of the present invention.
[0022] Figure 3 It is a side structural schematic diagram of the conveying mechanism of the present invention.
[0023] Figure 4 It is a side structural schematic diagram of the locking mechanism of the present invention.
[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the locking mechanism of the present invention from a first viewing angle.
[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the locking mechanism of the present invention from a second viewing angle.
[0026] Figure 7 It is a top view and a cross-sectional three-dimensional structure schematic diagram of the locking mechanism of the present invention.
[0027] In the figure: 1, base; 11, legs; 12, bracket; 2, conveying mechanism; 21, intermittent feeding assembly; 211, partition plate; 212, guide rod 1; 213, screw rod 1; 214, motor 1; 215, bottom bracket; 22, feeding trough frame; 23, sliding frame; 3, locking mechanism; 31, clamping roller; 32, clamping assembly; 321, motor 2; 322, screw rod 2; 323, guide rod 2; 324, ejector; 3241, ejector roller; 3242, electric push rod 1; 3243 , connecting frame; 33, rolling assembly; 331, motor three; 332, limit shaft; 333, first bevel gear; 334, second bevel gear; 335, synchronous belt; 336, support bar; 337, information sensor; 338, mounting sleeve; 339, ear plate one; 3310, ear plate two; 34, welding assembly; 341, side mounting frame; 342, electric push rod two; 343, U-shaped frame; 344, laser welding gun head; 35, arch frame; 36, fixed mounting frame; 37, mobile mounting frame. DETAILED DESCRIPTION
[0028] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
[0029] See also Figure 1 A steel wheel rim welding and forming device comprises a base 1, a conveying mechanism 2 for conveying a plurality of rolled steel cylinders in sequence is provided at the rear side of the base 1, and a locking mechanism 3 for positioning and locking a single steel cylinder is provided at the front side of the base 1.
[0030] See also Figure 1 , Figure 2 and Figure 3 The conveying mechanism 2 includes a feed trough frame 22 fixedly connected to the rear side of the base 1 through a plurality of array-distributed legs 11, and an intermittent feed assembly 21 for intermittently conveying the steel cylinders therein to the locking mechanism 3 is provided on the rear side of the feed trough frame 22, and a slide frame 23 is fixedly connected to the rear end of the feed trough frame 22.
[0031] See also Figure 1 , Figure 4 , Figure 5 and Figure 6 The locking mechanism 3 includes an arch frame 35 fixedly connected to the front side of the base 1 through a bracket 12 symmetrically distributed on the left and right sides, and a plurality of clamping rollers 31 are distributed in an array in the arch frame 35. The two clamping rollers 31 symmetrically distributed on the lower side are rotatably connected to the fixed mounting frame 36 through a rotating rod. The fixed mounting frame 36 is fixedly connected to the bottom of the arch frame 35. The two clamping rollers 31 symmetrically distributed on the upper side are rotatably connected to the mobile mounting frame 37 through a rotating rod. The left and right sides of the mobile mounting frame 37 are jointly provided with a clamping assembly 32 for controlling the clamping or separation of the steel cylinder. The left sides of the fixed mounting frame 36 and the mobile mounting frame 37 are jointly provided with a rolling assembly 33 for controlling the synchronous and unidirectional rotation of each clamping roller 31. The left bracket 12 is provided with a welding assembly 34 for double-sided welding of the welding seam of the steel cylinder.
[0032] By using the conveying mechanism 2 and the locking mechanism 3 in coordination, the seam welding of the steel cylinder can be completed automatically and quickly.
[0033] See also Figure 1 , Figure 2 and Figure 3The intermittent feeding assembly 21 includes two groups of through-holes opened on the front side of the bottom wall of the feeding trough frame 22, the steel cylinder at the frontmost position is between the two groups of through-holes, and the two groups of through-holes are slidably embedded with spacer plates 211, and the lower end of each spacer plate 211 is extended with an extension plate, which is threadedly connected to a screw rod 213 and slidably connected to a guide rod 212, and the screw rod 213 is rotatably connected between the bottom wall of the feeding trough frame 22 and a bottom bracket 215, and the bottom bracket 215 is fixedly connected to the bottom wall of the feeding trough frame 22, and the guide rod 212 is fixedly connected between the bottom wall of the feeding trough frame 22 and the bottom bracket 215, and the lower end of the screw rod 213 extends to the bottom of the bottom bracket 215 and is fixedly connected to the output end of a motor 214, and the motor 214 is fixedly connected to the lower side of the bottom bracket 215; the bottom wall of the feeding trough frame 22 and the sliding frame 23 are both facing forward and inclined downward.
[0034] During specific operation, the motor 214 controls the screw rod 213 to rotate, and the screw rod 213 drives the partition plate 211 to rise and fall in the hole. When the upper end of the partition plate 211 is flush with the bottom wall of the feeding trough frame 22, there is no obstacle inside the feeding trough frame 22, and the steel cylinder will be automatically pushed forward by gravity. The front partition plate 211 is a control plate for intermittent feeding, which can release the steel cylinder on the front side, and the rear partition plate 211 is a limit plate, which can limit the subsequent steel cylinders. The two sets of partition plates 211 operate independently. When discharging, the control The front partition plate 211 descends to the bottom wall of the feed chute frame 22. When the material discharge is completed, the front partition plate 211 is raised, and then the rear partition plate 211 is controlled to descend to the bottom wall of the feed chute frame 22. The subsequent steel cylinders will move toward the front partition plate 211 without any hindrance. When the frontmost steel cylinder moves to the front partition plate 211, the rear partition plate 211 is raised again to separate the frontmost steel cylinder between the two groups of partition plates 211. The inclined feed chute frame 22 and the slide frame 23 can make the steel cylinder automatically slide forward under the influence of gravity.
[0035] See also Figure 1 , Figure 5 , Figure 6 and Figure 7The clamping assembly 32 includes a screw rod 322 threadedly connected to the left side of the mobile mounting frame 37, and a guide rod 323 rotatably connected to the right side of the mobile mounting frame 37. The screw rod 322 is rotatably connected to the left side of the arch frame 35, and the guide rod 323 is fixedly connected to the right side of the arch frame 35. The upper end of the screw rod 322 extends to the top of the arch frame 35 and is fixedly connected to the output end of the motor 321. The motor 321 is fixedly connected to the top of the arch frame 35. An ejection component 324 for ejecting the welded steel cylinder is provided on the lower side of the fixed mounting frame 36; the ejection component 324 includes a connecting frame 3243 fixedly connected to the front of the bottom of the fixed mounting frame 36, and the connecting frame 3243 is parallel to the installation direction of the clamping roller 31. A plurality of electric push rods 3242 are fixedly connected to the connecting frame 3243, and the output ends of each electric push rod 3242 are fixedly connected to a jacking frame upward, and a jacking roller 3241 is rotatably connected in the jacking frame.
[0036] During specific operation, the motor 2 321 controls the screw rod 2 322 to drive the mobile mounting frame 37 to rise and fall along the guide rod 2 323. When the steel cylinder enters the fixed mounting frame 36 and is supported by the two clamping rollers 31 on the lower side, the mobile mounting frame 37 moves down to make the two clamping rollers 31 on the upper side clamp the upper part of the steel cylinder. The four groups of clamping rollers 31 clamp the steel cylinder in an array to ensure that the connecting seams of the steel cylinder are in close contact. After the mobile mounting frame 37 moves up to loosen the welded steel cylinder, the electric push rod 1 3242 controls the lifting roller 3241 to lift it up at the lower front position of the steel cylinder. The force on the steel cylinder will use the clamping roller 31 at the lower rear position as the fulcrum and rotate to the outside of the locking mechanism 3.
[0037] See also Figure 1 , Figure 4 and Figure 6 The rolling assembly 33 includes a first bevel gear 333 fixedly connected to the left end of each rotating rod, and each first bevel gear 333 is meshed with a second bevel gear 334 at the lower side. The lower centers of the two sets of second bevel gears 334 on the upper side are fixedly connected with a mounting sleeve 338. The mounting sleeve 338 is rotatably connected to the left side of the mobile mounting frame 37 through an ear plate 1 339. The left side of the fixed mounting frame 36 is fixedly connected with an ear plate 2 3310 at the position corresponding to the two ear plates 1 339. The top of the arch frame 35 and the two ear plates There is a limit shaft 332 rotatably connected between the two 3310s, the front and rear limit shafts 332 slide and limit through the front and rear mounting sleeves 338 respectively, the front and rear second bevel gears 334 on the lower side are fixedly connected to the front and rear limit shafts 332 respectively, the front and rear limit shafts 332 are connected through a synchronous belt 335, the upper end of the limit shaft 332 on either side extends to the outside of the arch frame 35 and is fixedly connected to the output end of the motor three 331, and the motor three 331 is fixedly connected to the top of the arch frame 35.
[0038] During specific operation, the connected limiting shaft 332 is controlled to rotate by motor three 331, and another limiting shaft 332 is driven to rotate synchronously by the synchronous belt 335. The first bevel gear 333 is driven to rotate by the limiting shaft 332, and the second bevel gear 334 is driven by the first bevel gear 333 to control the connected clamping roller 31 to rotate. The four groups of clamping rollers 31 rotate synchronously and in the same direction. When the four groups of clamping rollers 31 are pressed against the steel cylinder at the same time, the steel cylinder is controlled to rotate by four-point friction to change the position of the welding seam of the steel cylinder.
[0039] See also Figure 5 The front end of the right side wall of the arch frame 35 is fixedly connected with a support bar 336 at a position corresponding to the central axis of the steel cylinder in the locked state, and the front end of the support bar 336 is fixedly connected with an information sensor 337 at a position corresponding to the cylinder wall of the steel cylinder in the locked state. The detection end of the information sensor 337 faces to the left, and the information sensor 337 is an ultrasonic sensor. The information sensor 337 is electrically connected to a controller, and the controller is also electrically connected to the motor three 331.
[0040] During specific operation, the welding seam of the steel cylinder is sensed by the ultrasonic sensor. The ultrasonic sensor can sense the steel cylinder for a long time under normal conditions. When the welding seam of the steel cylinder rotates to the sensing line of the ultrasonic sensor, the welding seam is in a discharge state. The information feedback of the ultrasonic sensor is different from that of the normal state. The information of this state is transmitted to the controller, and the controller controls the motor three 331 to stop running, so that the welding seam of the steel cylinder is in the specified position.
[0041] See also Figure 1 , Figure 5 and Figure 6 The welding assembly 34 includes a side mounting frame 341 fixedly connected to the left side of the arch frame 35, the side mounting frame 341 is bent toward the front side and fixedly connected to an electric push rod 342, the output end of the electric push rod 342 faces the right side and is fixedly connected to a U-shaped frame 343, the distance between the two symmetrical walls of the U-shaped frame 343 is much larger than the thickness of the steel cylinder wall, the position of the U-shaped frame 343 also corresponds to the direction line pointed by the information sensor 337, the right ends of the two walls of the U-shaped frame 343 are fixedly connected to laser welding gun heads 344, and the output muzzles of the two laser welding gun heads 344 are relatively distributed.
[0042] During specific operation, the U-shaped frame 343 is controlled by the electric push rod 342 to drive the two laser welding gun heads 344 to move linearly along the welding seam of the steel cylinder, and the two laser welding gun heads 344 perform internal and external synchronous welding on the welding seam of the steel cylinder.
[0043] When in use: S1: first, arrange the rolled steel cylinders in order in the feeding trough frame 22, and control the rotation of the screw rod 213 through the motor 214, and the screw rod 213 drives the partition plate 211 to rise and fall in the hole, when the upper end of the partition plate 211 is flush with the bottom wall of the feeding trough frame 22, there is no obstacle inside the feeding trough frame 22, and the steel cylinders will be automatically pushed forward by gravity. The partition plate 211 on the front side is a control plate for intermittent feeding, which can release the steel cylinders on the front side, and the partition plate 211 on the rear side is a limit plate, which can control the subsequent The steel cylinder is conveyed and limited, and the two groups of partition plates 211 operate independently. When discharging, the front partition plate 211 is controlled to drop to the bottom wall of the material trough frame 22. After the discharging is completed, the front partition plate 211 is raised, and then the rear partition plate 211 is controlled to drop to the bottom wall of the material trough frame 22. The subsequent steel cylinders will move to the front partition plate 211 without any obstacles. After the frontmost steel cylinder moves to the position of the front partition plate 211, the rear partition plate 211 is raised again to separate the frontmost steel cylinder between the two groups of partition plates 211.
[0044] S2: The steel cylinder slid by the sliding frame 23 will roll onto the two pressing rollers 31 on the lower side, and then, the motor 2 321 controls the screw rod 2 322 to drive the movable mounting frame 37 to move downward along the guide rod 2 323, and the movable mounting frame 37 moves downward so that the two pressing rollers 31 on the upper side press the upper part of the steel cylinder, and the four groups of pressing rollers 31 press the steel cylinder in an array manner, and then the motor 331 controls the connected limiting shaft 332 to rotate, and the synchronous belt 335 drives another limiting shaft 332 to rotate synchronously, and the limiting shaft 332 drives the first bevel gear 333 to rotate, and the first bevel gear 333 drives the second bevel gear 334 to rotate and control the connected pressing rollers 31 to rotate, and the four groups of pressing rollers 31 rotate synchronously and in the same direction. When the four groups of pressing rollers 31 are in close contact with the steel cylinder at the same time, the steel cylinder is controlled to rotate by the four-point friction force to change the position of the steel cylinder welding seam.
[0045] S3: Then the ultrasonic sensor is used to sense the weld of the steel cylinder. The ultrasonic sensor can sense the steel cylinder for a long time under normal conditions. When the weld of the steel cylinder rotates to the sensing line of the ultrasonic sensor, the weld is in a discharge state. The information feedback of the ultrasonic sensor is different from the normal state. The information of this state is transmitted to the controller, and the controller controls the motor 331 to stop running, so that the weld of the steel cylinder is in a specified position.
[0046] S4: Then, the U-shaped frame 343 is controlled by the electric push rod 2 342 to drive the two laser welding gun heads 344 to move linearly along the welding seam of the steel cylinder, and the two laser welding gun heads 344 perform internal and external synchronous welding on the welding seam of the steel cylinder. After the welding is completed, the welded steel cylinder is moved up and released by the mobile mounting frame 37, and then the electric push rod 1 3242 controls the lifting roller 3241 to lift it at the lower front position of the steel cylinder. The steel cylinder is subjected to force and uses the clamping roller 31 at the lower rear position as a fulcrum to rotate and disengage from the locking mechanism 3, and then the above steps are continued to weld the next steel cylinder.
[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A steel wheel rim welding and forming device, comprising a base (1), characterized in that: A conveying mechanism (2) for conveying a plurality of rolled steel cylinders in sequence is provided on the rear side of the base (1), and a locking mechanism (3) for positioning and locking a single steel cylinder is provided on the front side of the base (1); The conveying mechanism (2) comprises a material conveying trough frame (22) fixedly connected to the rear side of the base (1) via a plurality of supporting legs (11) distributed in an array, an intermittent material conveying assembly (21) for intermittently conveying the steel cylinder therein to the locking mechanism (3) is provided at the rear side of the material conveying trough frame (22), and a sliding frame (23) is fixedly connected to the rear end of the material conveying trough frame (22); The locking mechanism (3) comprises an arch frame (35) fixedly connected to the front side of the base (1) via brackets (12) symmetrically distributed on the left and right sides, a plurality of pressing rollers (31) are arranged in an array in the arch frame (35), two pressing rollers (31) symmetrically distributed on the lower side are rotatably connected to a fixed mounting frame (36) via a rotating rod, the fixed mounting frame (36) is fixedly connected to the bottom of the arch frame (35), two pressing rollers (31) symmetrically distributed on the upper side are rotatably connected to a movable mounting frame (37) via a rotating rod, the movable mounting frame (37) is provided with a pressing assembly (32) on both sides thereof for controlling the pressing or separation of the movable mounting frame (37) towards the steel cylinder, a rolling assembly (33) for controlling the synchronous and unidirectional rotation of the pressing rollers (31) is provided on the left side bracket (12), and a welding assembly (34) for double-sided welding of the welding seam of the steel cylinder is provided on the left side bracket (12); By using the conveying mechanism (2) and the locking mechanism (3) in coordination, the seam welding of the steel cylinder can be completed automatically and quickly.
2. The rim welding and forming equipment for a steel wheel according to claim 1, characterized in that: The intermittent feeding assembly (21) comprises two groups of through openings formed on the front side of the bottom wall of the feeding trough frame (22), the steel cylinder at the frontmost position being located between the two groups of through openings, and a spacer plate (211) being slidably embedded in the two groups of through openings, and an extension plate extending from the lower end of each spacer plate (211), the extension plate being threadedly connected to a screw rod (213) and slidably connected to a guide rod (212), the screw rod (213) being rotatably connected between the bottom wall of the feeding trough frame (22) and a bottom bracket (215), the bottom bracket (215) being fixedly connected to the bottom wall of the feeding trough frame (22), the guide rod (212) being fixedly connected between the bottom wall of the feeding trough frame (22) and the bottom bracket (215), the lower end of the screw rod (213) extending to the bottom of the bottom bracket (215) and fixedly connected to the output end of a motor (214), and the motor (214) being fixedly connected to the lower side of the bottom bracket (215).
3. The steel wheel rim welding and forming equipment according to claim 2, characterized in that: The bottom wall of the material conveying trough frame (22) and the sliding frame (23) are both oriented forward and inclined downward.
4. The steel wheel rim welding and forming equipment according to claim 1, characterized in that: The clamping assembly (32) comprises a second screw rod (322) threadedly connected to the left side of the mobile mounting frame (37), and a second guide rod (323) rotatably connected to the right side of the mobile mounting frame (37), the second screw rod (322) is rotatably connected to the left side of the arch frame (35), the second guide rod (323) is fixedly connected to the right side of the arch frame (35), the upper end of the second screw rod (322) extends to the top of the arch frame (35) and is fixedly connected to the output end of the second motor (321), the second motor (321) is fixedly connected to the top of the arch frame (35), and an ejection component (324) for ejecting the welded steel cylinder is provided on the lower side of the fixed mounting frame (36).
5. The steel wheel rim welding and forming equipment according to claim 4, characterized in that: The ejection component (324) comprises a connecting frame (3243) fixedly connected to the front of the bottom of the fixed mounting frame (36); the connecting frame (3243) is parallel to the mounting direction of the pressure roller (31); a plurality of electric push rods (3242) are fixedly connected to the connecting frame (3243); the output ends of the electric push rods (3242) are upwardly fixedly connected to a lifting frame; and a lifting roller (3241) is rotatably connected inside the lifting frame.
6. The steel wheel rim welding and forming equipment according to claim 1, characterized in that: The rolling assembly (33) comprises a first bevel gear (333) fixedly connected to the left end of each rotating rod, a second bevel gear (334) meshingly connected to the lower side of each first bevel gear (333), a mounting sleeve (338) fixedly connected to the center of the lower side of the second bevel gear (334), the mounting sleeve (338) rotatably connected to the left side of the mobile mounting frame (37) through an ear plate 1 (339), an ear plate 2 (3310) fixedly connected to the position of the left side of the fixed mounting frame (36) corresponding to the two ear plates 1 (339), the top of the arch frame (35) and the two ear plates 2 (3310) are connected to the fixed mounting frame (36) at the same time. The front and rear side limiting rotating shafts (332) are rotatably connected to each other, the front and rear side limiting rotating shafts (332) respectively slide and limit through the front and rear side mounting sleeves (338), the front and rear second bevel gears (334) on the lower side are respectively fixedly connected to the front and rear side limiting rotating shafts (332), the front and rear side limiting rotating shafts (332) are connected to each other through a synchronous belt (335), the upper end of the limiting rotating shaft (332) on either side extends to the outside of the arch frame (35) and is fixedly connected to the output end of the motor three (331), and the motor three (331) is fixedly connected to the top of the arch frame (35).
7. The steel wheel rim welding and forming equipment according to claim 1, characterized in that: A support bar (336) is fixedly connected to the front end of the right side wall of the arch frame (35) at a position corresponding to the central axis of the steel cylinder in the locked state, and an information sensor (337) is fixedly connected to the front end of the support bar (336) at a position corresponding to the wall of the steel cylinder in the locked state. The detection end of the information sensor (337) faces the left side. The information sensor (337) is an ultrasonic sensor. The information sensor (337) is electrically connected to a controller, and the controller is also electrically connected to the motor three (331).
8. The steel wheel rim welding and forming equipment according to claim 1, characterized in that: The welding assembly (34) comprises a side mounting frame (341) fixedly connected to the left side of the arch frame (35); the side mounting frame (341) is bent toward the front side and fixedly connected to the second electric push rod (342); the output end of the second electric push rod (342) faces the right side and is fixedly connected to the U-shaped frame (343); the distance between the two symmetrical walls of the U-shaped frame (343) is much larger than the wall thickness of the steel cylinder; the position of the U-shaped frame (343) also corresponds to the direction line pointed by the information sensor (337); the right ends of the two walls of the U-shaped frame (343) are fixedly connected to laser welding gun heads (344); the output gun nozzles of the two laser welding gun heads (344) are relatively distributed.
Citation Information
Patent Citations
Reinforcing steel bar collecting machine
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