Rotary row grinding station for bearing ring faces

By designing a rotary discharge grinding station, using the conveying and transfer mechanism, pushing and lifting mechanism, the continuous grinding and convenient removal of bearing rings of different diameters is achieved, and the problems of low grinding efficiency and inconvenient removal are solved. Improve overall processing efficiency.

CN118951921BActive Publication Date: 2025-02-11JIANGSU YUANRONG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411442219.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-02-11
Estimated Expiration
2044-10-16

AI Technical Summary

Technical Problem

The grinding and processing efficiency of the end surface of the traditional bearing ring is low, and bearing rings of different diameters cannot be continuously processed, and cannot be quickly taken out after processing, which affects the efficiency.

Method used

A rotating material discharge grinding station is designed, by setting up a conveying and transfer mechanism and pushing clamping mechanism, the continuous grinding of the bearing ring is achieved using synchronous belts and clamping blocks, and the processed bearing ring is realized through the extrusion mechanism. Easy to remove.

Benefits of technology

Continuous grinding of bearing rings of different diameters is achieved, grinding efficiency is improved, and the process of machining ferrule removal is simplified, thereby improving the overall processing efficiency.

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Abstract

This invention discloses a rotating discharge grinding station for bearing ring end faces, specifically relating to the field of bearing ring processing. It includes a base platform, a housing fixedly mounted on the top of the base platform, and multiple grinding machines arranged on the inner wall of the housing. A conveying and turning mechanism and a pushing and clamping mechanism are arranged at the bottom of each grinding machine. This invention utilizes the conveying and turning mechanism and the pushing and clamping mechanism to slide and control the clamping width of a tray plate. A synchronous belt drives the tray plate supporting the bearing rings, allowing the bearing rings placed on the tray plate to continuously enter the grinding area and rotate to a replacement position after processing. This facilitates continuous grinding of a large number of bearing rings of different diameters, improving the grinding efficiency of the bearing rings. When the bearing rings rotate out after grinding, they are lifted and detached for easy retrieval of the processed bearing rings.
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Description

Technical Field

[0001] The present invention relates to the technical field of bearing ring processing, and more particularly to a rotary discharge type grinding station for the end surface of a bearing ring. Background Art

[0002] Bearings are an important component in contemporary mechanical equipment. Their main function is to support mechanical rotating bodies, reduce the friction coefficient during their movement, and ensure their rotation accuracy. Sliding bearings have no inner and outer rings and no rolling elements. They are generally made of wear-resistant materials and are often used in mechanical rotating parts with low speed, light load and lubricating oil. The sliding contact surface of spherical bearings is spherical, which is mainly suitable for swinging motion, tilting motion and rotational motion.

[0003] The traditional end face grinding process of a bearing ring is to place the bearing ring in a grinder, and then use a rotating tooth column to push the outer wall tooth block of the bearing ring to rotate to grind the end face. Since the existing technology uses a circular and closed grinding platform, only a certain number of bearing rings can be placed when grinding the end face of the bearing ring, and only bearing rings of the same diameter can be processed. It is impossible to take out the processed bearing rings before shutting down, and it is impossible to achieve continuous and coherent processing of bearing rings. Multiple bearing rings can only be processed in batches, which makes the grinding efficiency of a large number of bearing rings low. At the same time, there is no structure that can quickly take out the processed bearing rings, resulting in inconvenient removal of the bearing rings, affecting the processing efficiency of the bearing rings.

[0004] In view of the above technical defects, a solution is now provided. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a rotating discharge grinding station for the end face of the bearing ring, which is configured by setting a conveying dial mechanism and a push-clamp mechanism, a pallet plate that can slide to control the clamping width, and a synchronous belt is used to drive the pallet plate supporting the bearing ring, so that the bearing rings placed on the pallet plate can continuously enter the grinding processing area, and can automatically rotate to the replacement position after processing, so as to facilitate the continuous grinding processing of a large number of bearing rings with different diameters, thereby improving the grinding efficiency of the bearing rings, and when the bearing rings are rotated out after grinding, the bearing rings are lifted up and disengaged, so as to facilitate the removal of the processed bearing rings, thereby solving the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a rotary discharge type grinding station for the end face of a bearing ring, comprising a base table, a cover box is fixedly installed on the top of the base table, a plurality of grinders are arranged on the inner wall of the cover box, and a conveying and rotating mechanism and a pushing and clamping mechanism are arranged at the bottom of the grinder;

[0007] The conveying and turning mechanism includes a motor fixedly mounted on the inner wall of the base platform, a rotating pulley is provided on the top of the motor, there are two rotating pulleys, the two rotating pulleys are rotatably mounted on the top of the base platform, a synchronous belt is installed on the outer walls of the two rotating pulleys for common rotation, a plurality of squeezing blocks are fixedly mounted on the outer wall of the synchronous belt, and the plurality of squeezing blocks are arranged equidistantly in a circular shape.

[0008] In a preferred embodiment, a plurality of synchronization plates are fixedly mounted on the bottom of the outer wall of the synchronization belt, the plurality of synchronization plates are arranged in a horizontal state, and the plurality of synchronization plates are arranged in a circular shape with equal distances.

[0009] In a preferred embodiment, a plurality of the synchronous plates are slidably mounted with sliding pads on their outer walls, a plurality of the sliding pads are fixedly mounted with pallet plates on their tops, the plurality of pallet plates are arranged in a horizontal state, a plurality of the pallet plates are fixedly mounted with limiting pad columns on their tops, and the limiting pad columns are arranged vertically upwards.

[0010] In a preferred embodiment, the pushing and clamping mechanism includes a flat strip plate fixedly mounted on the outer walls of multiple synchronous plates, the multiple flat strip plates are arranged in a horizontal state, and sliding rods are slidably mounted on the inner walls on both sides of the multiple flat strip plates, two of the sliding rods are fixedly mounted on the outer wall of the sliding pad, the two sliding rods are arranged in a horizontal state, a limiting spring is fixedly mounted on the outer wall of the flat strip plate, the limiting spring is fixedly mounted on the outer wall of the sliding pad, and a clamping plate is fixedly mounted on the outer walls of the two sliding rods.

[0011] In a preferred embodiment, a compression strip is provided between the flat strip plate and the clamping plate, the compression strip is fixedly mounted on the top of the base platform, the compression strip is L-shaped, the compression strip is horizontally arranged, and the compression strip and the clamping plate are staggered with each other.

[0012] In a preferred embodiment, a squeezing and lifting mechanism is provided on the top of the base platform, and the squeezing and lifting mechanism includes a scraping plate arranged on one side of the pallet plate, the scraping plate is located on the outer wall of the synchronous belt, the top of the scraping plate is arranged in an inclined state, the bottom of the scraping plate and the top of the pallet plate are in contact with each other, a fixing plate is fixedly installed on one side of the scraping plate, a supporting plate is fixedly installed on the outer wall of the fixing support plate, and the supporting plate is fixedly installed on the top of the base platform.

[0013] In a preferred embodiment, a secondary top plate is fixedly installed on one side of the fixing support plate, the secondary top plate is arranged in a horizontal state, the length of the secondary top plate is greater than the length of the fixing support plate, and the horizontal height of the bottom of the secondary top plate is higher than the horizontal height of the top of the limiting column.

[0014] Technical effects and advantages of the present invention:

[0015] The present invention is to set a conveying dial mechanism and a pushing and clamping mechanism, and the flat strip plate and the clamping plate located on the squeezing strip are rotated and pushed and pulled apart by the squeezing strip, so that the clamping plate drives the sliding push rod to make the sliding pad plate slide outward, that is, the sliding pad plate compresses the two limit springs and drives the tray plate and the limit pad column to move out, at this time, the bearing ring is placed on the tray plate and the limit pad column, and then the motor drives the rotating pulley to make the synchronous belt continue to rotate, and then the flat strip plate and the clamping plate are separated from the squeezing strip, then under the elastic extrusion of the limit spring, the tray plate and the limit pad column on the sliding pad plate support the bearing ring and the outer wall of the synchronous belt to stabilize the multiple squeezing blocks, the bearing ring is limited in this way and is driven to perform circular motion, and is continuously and stably processed by multiple grinders, so that it is convenient to deal with bearing rings of different diameters and can also enable a large number of bearing rings to be continuously ground, thereby improving the grinding efficiency of the bearing ring.

[0016] At the same time, by setting up a squeezing and lifting mechanism, after the pallet plate driven by the synchronous belt rotates one circle and approaches the scraper seesaw, the inclined surface of the scraper seesaw scrapes up the bearing ring on the top of the pallet plate, so that the bearing ring on the pallet plate is lifted up, and then the bearing ring lifted by the scraper seesaw moves up to the fixed support plate, and the bearing ring is supported by the auxiliary top plate, so that the processed bearing ring can be taken out easily. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 2 It is a top view of the present invention.

[0019] Figure 3 It is a partial vertical sectional view of the present invention.

[0020] Figure 4 For the present invention Figure 3 A-section structure enlarged view.

[0021] Figure 5 It is a vertical cross-sectional view of the push-clamp mechanism in the present invention.

[0022] Figure 6 It is a partial schematic diagram of the present invention.

[0023] Figure 7 For the present invention Figure 6 Enlarged view of the structure of part B.

[0024] The accompanying drawings are marked as follows: 1. base table; 2. cover box; 3. grinder; 4. conveying and turning mechanism; 41. motor; 42. rotating pulley; 43. synchronous belt; 44. clamping block; 45. synchronous plate; 46. sliding plate; 47. tray plate; 48. limiting pad column; 5. pushing and clamping mechanism; 51. flat strip plate; 52. sliding push rod; 53. limiting spring; 54. clamping and limiting plate; 55. squeezing strip; 6. squeezing and lifting mechanism; 61. scraping and rocking plate; 62. fixing support plate; 63. supporting plate; 64. auxiliary top plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Embodiment 1: Since the prior art uses a circular and closed grinding platform, only a certain number of bearing rings can be placed when grinding the end face of the bearing ring, and only bearing rings of the same diameter can be handled. It is impossible to take the processed bearing rings before stopping the machine, and it is impossible to continuously and coherently process the bearing rings. Multiple bearing rings can only be processed in batches, which makes the grinding efficiency of a large number of bearing rings low. In order to solve this problem, the following technical solution is proposed:

[0027] Refer to the instruction manual Figure 1-Figure 7 , for rotating row grinding stations for bearing ring end faces, such as Figure 1 and Figure 2 As shown, it comprises a base platform 1, a cover box 2 is fixedly installed on the top of the base platform 1, a plurality of grinders 3 are arranged on the inner wall of the cover box 2, and a conveying and rotating mechanism 4 and a pushing and clamping mechanism 5 are arranged at the bottom of the grinder 3;

[0028] like Figure 2 and Figure 3 As shown, the conveying and turning mechanism 4 includes a motor 41 fixedly mounted on the inner wall of the base platform 1, and a rotating pulley 42 is provided on the top of the motor 41. There are two rotating pulleys 42, and the two rotating pulleys 42 are rotatably mounted on the top of the base platform 1. The outer walls of the two rotating pulleys 42 are jointly rotatably mounted with a synchronous belt 43, and the outer wall of the synchronous belt 43 is fixedly mounted with a plurality of squeezing blocks 44, and the plurality of squeezing blocks 44 are arranged equidistantly in a circular shape, and then the rotating pulley 42 is driven by the motor 41 to make the synchronous belt 43 rotate synchronously, and the synchronous belt 43 drives the plurality of squeezing blocks 44 to rotate synchronously in a circle, and the plurality of squeezing blocks 44 can drive the bearing rings that are closely meshed with them.

[0029] like Figure 3 and Figure 4As shown, a plurality of synchronous plates 45 are fixedly mounted on the bottom of the outer wall of the synchronous belt 43. The plurality of synchronous plates 45 are arranged horizontally and are arranged equidistantly in a circular shape, that is, the synchronous belt 43 drives the plurality of synchronous plates 45 to rotate synchronously.

[0030] like Figure 3 , Figure 4 and Figure 5 As shown, the outer walls of the multiple synchronous plates 45 are slidably installed with sliding plates 46, and the tops of the multiple sliding plates 46 are fixedly installed with pallet plates 47. The rotation of the multiple synchronous plates 45 drives the sliding plates 46 on their outer walls to make the pallet plates 47 rotate synchronously. The multiple pallet plates 47 are arranged in a horizontal state, and the tops of the multiple pallet plates 47 are fixedly installed with limited pads 48, and the limited pads 48 are arranged vertically upward, so that the pallet plates 47 drive the limited pads 48 to rotate synchronously, and the pallet plates 47 and the limited pads 48 can support the bearing rings placed on the tops.

[0031] like Figure 3 , Figure 4 and Figure 5 As shown, the pushing and clamping mechanism 5 includes a flat strip plate 51 fixedly mounted on the outer walls of multiple synchronous plates 45, and the multiple flat strip plates 51 are arranged in a horizontal state. Sliding push rods 52 are slidably mounted on the inner walls of both sides of the multiple flat strip plates 51. Two sliding push rods 52 are fixedly mounted on the outer wall of the sliding pad 46. The two sliding push rods 52 are arranged in a horizontal state. A limiting spring 53 is fixedly mounted on the outer wall of the flat strip plate 51. The limiting spring 53 is fixedly mounted on the outer wall of the sliding pad 46, and then the two limiting springs 53 on the outer wall of the flat strip plate 51 elastically squeeze the sliding pad 46, and the outer walls of the two sliding push rods 52 are fixedly mounted with a clamping plate 54, and the clamping plate 54 can drive the two sliding push rods 52 to move synchronously, so that the sliding pad 46 can drive the tray plate 47 and the limiting pad column 48 under the action of the two limiting springs 53, so that the tray plate 47 and the limiting pad column 48 make the bearing ring close to the outer wall of the synchronous belt 43.

[0032] like Figure 3 , Figure 4 and Figure 6 As shown, a compression strip 55 is provided between the flat strip plate 51 and the clamping plate 54. The compression strip 55 is fixedly mounted on the top of the base platform 1. The compression strip 55 is arranged in an L shape and in a horizontal state. The compression strip 55 and the clamping plate 54 are arranged to be staggered with each other. Then, through the limitation of the compression strip 55, when the flat strip plate 51 and the clamping plate 54 rotate close to each other and staggered with the compression strip 55, the position of the compression strip 55 squeezes the flat strip plate 51 and the clamping plate 54 in the rotating process, so that the clamping plate 54 is pushed by the compression strip 55 to move outward, that is, the clamping plate 54 drives the sliding push rod 52 to move and slide out synchronously.

[0033] In the specific implementation, the flat strip plate 51 and the clamping plate 54 located on the squeezing strip 55 are rotated and pushed and pulled apart by the squeezing strip 55, so that the clamping plate 54 drives the sliding push rod 52 to make the sliding pad plate 46 slide outward, that is, the sliding pad plate 46 compresses the two limit springs 53 and drives the tray plate 47 and the limit pad column 48 to move out, at this time, the bearing ring is placed on the tray plate 47 and the limit pad column 48, and then the motor 41 drives the rotating pulley 42 to make the synchronous belt 43 continue to rotate, so that the flat strip plate 51 and the clamping plate 54 are pushed and pulled apart by the squeezing strip 55. When the plate 54 is separated from the compression strip 55, the tray plate 47 and the limiting column 48 on the sliding plate 46 are pressed by the elastic force of the limiting spring 53 to support the multiple squeezing blocks 44 on the outer wall of the synchronous belt 43 of the bearing ring, so that the bearing ring is limited and driven to perform circular motion, and is continuously and stably processed by multiple grinders 3, which makes it easy to deal with bearing rings of different diameters and enables a large number of bearing rings to be continuously ground, thereby improving the grinding efficiency of the bearing rings.

[0034] Embodiment 2: In view of the fact that the prior art does not have a structure capable of quickly taking out the processed bearing ring, which makes it inconvenient to take out the bearing ring, and affects the processing efficiency of the bearing ring, the following technical solution is proposed to solve this problem:

[0035] like Figure 6 and Figure 7 As shown, a squeezing and lifting mechanism 6 is provided on the top of the base platform 1, and the squeezing and lifting mechanism 6 includes a scraper plate 61 arranged on one side of the pallet plate 47, the scraper plate 61 is located on the outer wall of the synchronous belt 43, and the top of the scraper plate 61 is arranged in an inclined state, and the bottom of the scraper plate 61 is in contact with the top of the pallet plate 47, and a fixed support plate 62 is fixedly installed on one side of the scraper plate 61, and a supporting plate 63 is fixedly installed on the outer wall of the fixed support plate 62, and the supporting plate 63 is fixedly installed on the top of the base platform 1. After the pallet plate 47 driven by the synchronous belt 43 rotates one circle, it approaches the scraper plate 61 driven by the supporting plate 63 and the fixed support plate 62, and the inclined surface of the scraper plate 61 scrapes the bearing ring on the top of the pallet plate 47, so as to facilitate the lifting of the bearing ring on the pallet plate 47.

[0036] like Figure 6 and Figure 7 As shown, a secondary top plate 64 is fixedly installed on one side of the fixing support plate 62, and the secondary top plate 64 is arranged in a horizontal state. The length of the secondary top plate 64 is greater than the length of the fixing support plate 62, and the horizontal height of the bottom of the secondary top plate 64 is higher than the horizontal height of the top of the limiting pad column 48, so that the bearing ring lifted by the scraper rocker 61 moves up to the fixing support plate 62, and the bearing ring is supported by the secondary top plate 64, so that the processed bearing ring can be taken out easily.

[0037] During the specific implementation, after the pallet plate 47 driven by the synchronous belt 43 rotates one circle, it approaches the scraper plate 61 driven by the supporting plate 63 and the fixed supporting plate 62, and the inclined surface of the scraper plate 61 scrapes up the bearing ring on the top of the pallet plate 47, so that the bearing ring on the pallet plate 47 can be lifted, and then the bearing ring lifted by the scraper plate 61 moves up to the fixed supporting plate 62, and the bearing ring is supported by the auxiliary top plate 64, so that the processed bearing ring can be taken out.

[0038] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0039] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0040] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rotary discharge type grinding station for bearing ring end faces, comprising a base table (1), a cover box (2) fixedly mounted on the top of the base table (1), a plurality of grinders (3) arranged on the inner wall of the cover box (2), characterized in that: The bottom of the grinding machine (3) is provided with a conveying and rotating mechanism (4) and a pushing and clamping mechanism (5); The conveying and turning mechanism (4) comprises a motor (41) fixedly mounted on the inner wall of the base platform (1), a rotating pulley (42) is arranged on the top of the motor (41), there are two rotating pulleys (42), the two rotating pulleys (42) are rotatably mounted on the top of the base platform (1), a synchronous belt (43) is mounted on the outer walls of the two rotating pulleys (42) for common rotation, a plurality of squeeze blocks (44) are fixedly mounted on the outer wall of the synchronous belt (43), and the plurality of squeeze blocks (44) are arranged in a circular shape and are equidistantly arranged; A plurality of synchronous plates (45) are fixedly mounted on the bottom of the outer wall of the synchronous belt (43), the plurality of synchronous plates (45) are arranged in a horizontal state, and the plurality of synchronous plates (45) are arranged in a circular shape with equal distances; The outer walls of the plurality of synchronous plates (45) are slidably mounted with sliding pads (46), the tops of the plurality of sliding pads (46) are fixedly mounted with tray plates (47), the plurality of tray plates (47) are arranged in a horizontal state, the tops of the plurality of tray plates (47) are fixedly mounted with limiting pad columns (48), and the limiting pad columns (48) are arranged vertically upwards; The push-clamp mechanism (5) comprises a flat strip plate (51) fixedly mounted on the outer wall of a plurality of synchronous plates (45), the plurality of flat strip plates (51) are arranged in a horizontal state, sliding push rods (52) are slidably mounted on the inner walls of both sides of the plurality of flat strip plates (51), two of the sliding push rods (52) are fixedly mounted on the outer wall of the sliding pad plate (46), the two sliding push rods (52) are arranged in a horizontal state, a limiting spring (53) is fixedly mounted on the outer wall of the flat strip plate (51), the limiting spring (53) is fixedly mounted on the outer wall of the sliding pad plate (46), and a clamping plate (54) is fixedly mounted on the outer wall of the two sliding push rods (52); A squeezing and lifting mechanism (6) is arranged on the top of the base platform (1), and the squeezing and lifting mechanism (6) comprises a scraping and rocking plate (61) arranged on one side of the tray plate (47), the scraping and rocking plate (61) is located on the outer wall of the synchronous belt (43), the top of the scraping and rocking plate (61) is arranged in an inclined state, the bottom of the scraping and rocking plate (61) and the top of the tray plate (47) are mutually abutted, a fixing plate (62) is fixedly installed on one side of the scraping and rocking plate (61), and a supporting plate (63) is fixedly installed on the outer wall of the fixing plate (62), and the supporting plate (63) is fixedly installed on the top of the base platform (1).

2. The rotary discharge grinding station for bearing ring end faces according to claim 1, characterized in that: A compression strip (55) is provided between the flat strip plate (51) and the clamping plate (54). The compression strip (55) is fixedly mounted on the top of the base platform (1). The compression strip (55) is arranged in an L shape. The compression strip (55) is arranged in a horizontal state. The compression strip (55) and the clamping plate (54) are arranged in an interlaced manner.

3. The rotary discharge grinding station for bearing ring end faces according to claim 1, characterized in that: A secondary top plate (64) is fixedly mounted on one side of the fixing support plate (62). The secondary top plate (64) is arranged in a horizontal state. The length of the secondary top plate (64) is greater than the length of the fixing support plate (62). The horizontal height of the bottom of the secondary top plate (64) is higher than the horizontal height of the top of the limiting pad column (48).

Citation Information

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