A PAD hole drilling machine for automotive sheet production equipped with an etching module
By introducing an etching module to etch the inner base copper layer and an atomizing nozzle to cool the drill, the problems of drill bit wear and poor chip removal were solved, enabling the efficient and high-quality production of ultra-thick copper automotive PCBs.
Patent Information
- Application Number
- CN202411283732.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2044-09-13
AI Technical Summary
Traditional drilling methods result in significant wear on the drill bit's cutting edge, poor chip removal, and the production of low-quality PCB ultra-thick copper automotive board products.
Design a PAD hole drilling machine for automotive sheet production with an etching module. The etching mechanism removes the inner base copper layer in the middle of the drilling area. Combined with an atomizing nozzle, the temperature around the drill bit is reduced, and the drill bit position is adjusted to improve drilling efficiency and quality.
Reduce drill bit wear, improve chip removal capacity, and produce high-quality ultra-thick copper automotive PCBs.
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Figure CN118973107B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of sheet metal drilling technology, specifically to a PAD hole drilling machine for automotive sheet metal production equipped with a corrosion module. Background Technology
[0002] With the rapid development of automotive electronics, industrial automation, and other fields, the demand for high-performance and high-reliability PCBs will continue to grow. Ultra-thick copper automotive PCBs, due to their superior performance characteristics, will find wider application in these fields. In the future, with continuous innovation and advancements in PCB manufacturing technology, the manufacturing process for ultra-thick copper automotive PCBs will also be continuously optimized and improved to meet increasingly diverse market demands.
[0003] Ultra-thick copper automotive PCBs are a special type of printed circuit board widely used in the automotive electronics field. Their key feature is the use of ultra-thick copper foil as the conductive material. Processing ultra-thick copper automotive PCBs requires drilling holes in the substrate. Traditional hole pads are designed as circular shapes, with the hole diameter smaller than the pad. Depending on the total copper thickness, several sheets can be stacked for drilling, resulting in relatively good drilling quality. However, current drilling methods involve drilling the entire copper surface. During drilling, the high-speed drill bit penetrates each copper layer, generating immense heat for each thick copper layer. This leads to significant wear on the drill bit's cutting edge, poor chip removal, and the production of low-quality products.
[0004] Therefore, in order to address the above problems, the applicant needs to design a PAD hole drilling machine for automotive sheet production with a corrosion module to solve the problem. Summary of the Invention
[0005] The purpose of this invention is to provide a PAD hole drilling machine for automotive sheet production equipped with an etching module, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a PAD hole drilling machine for automotive sheet production equipped with an etching module, comprising a base, a base plate on the top surface of the base, a column on the top surface of the base, a conveying assembly fixedly mounted on the top surface of the column, and a buffer box for stably placing the substrate detachably mounted on the top surface of the conveying assembly.
[0007] It also includes,
[0008] A drilling mechanism is provided on the side of the conveying component. The drilling mechanism includes a horizontal adjustment module fixedly connected to the base, and a vertical adjustment module is movably provided on the top surface of the horizontal adjustment module. A drilling module is movably provided on one side of the vertical adjustment module, and the drilling module is located above the conveying component.
[0009] The corrosion mechanism is located on the side of the drilling mechanism and includes a fixed base that is fixedly connected to the base. A buffer box is fixedly installed on the top surface of the fixed base, and a water inlet pipe that is fixedly connected to an external water source is installed on the top surface of the buffer box. A connecting pipe is fixedly connected to one side of the buffer box, and a buffer cylinder that is fixedly connected to the fixed base is fixedly connected to the end of the connecting pipe away from the buffer box. A connecting hose is fixedly connected to the top surface of the buffer cylinder, and an extension pipe is fixedly connected to the end of the connecting hose away from the buffer cylinder. A nozzle is fixedly connected to the end of the extension pipe away from the connecting hose, and the nozzle is located above the conveying assembly.
[0010] Preferably, the top surface of the buffer box is fixedly connected to a delivery hose, the end of the delivery hose away from the buffer box is fixedly connected to a buffer chamber that is fixedly connected to the drilling module, and the bottom surface of the buffer chamber is fixedly connected to an atomizing nozzle.
[0011] By adopting the above technical solution, when the atomizing nozzle is turned on, the pump inside the atomizing nozzle will draw clean water from the buffer tank into the delivery hose. The clean water in the delivery hose will enter the buffer chamber under pressure. The clean water in the buffer chamber can be easily atomized and sprayed out through the atomizing nozzle, which will help reduce the ambient temperature around the drill bit during drilling and improve product quality.
[0012] Preferably, the connecting pipe is equipped with a water pump to increase water pressure, and the bottom surface of the water pump is fixedly provided with a sturdy seat that is fixedly connected to the fixed seat.
[0013] By adopting the above technical solution, the stable base facilitates the support of the water pump, improving the stability of the water pump during operation. The water pump also facilitates the increase of water pressure in the connecting pipes, making it easier to input clean water from the buffer tank into the buffer cylinder. This allows for the adjustment of the concentration of the corrosive liquid in the buffer cylinder according to the thickness and material of the plate, improving resource utilization and preventing waste of the corrosive liquid.
[0014] Preferably, a support sleeve is fitted on the outer side of the extension pipe, and a cylinder that is fixedly connected to the base is fixedly installed on the bottom surface of the support sleeve.
[0015] By adopting the above technical solution, the cylinder and support sleeve facilitate the support of the extension pipe, and starting the cylinder facilitates the movement of the support sleeve, which in turn facilitates the movement of the extension pipe, which in turn facilitates the movement of the nozzle, thereby facilitating the corrosion of multi-layered substrates and improving the corrosion effect.
[0016] Preferably, the horizontal adjustment module includes a first linear module, and a support plate is fixedly provided on one side of the first linear module. A first slider is fixedly provided on the bottom surface of the support plate, and a first guide rail fixedly connected to the base is slidably provided on the bottom surface of the first slider.
[0017] By adopting the above technical solution, when in use, the first linear module can be started to facilitate the directional movement of the support plate along the direction of the first guide rail.
[0018] Preferably, a second guide rail is fixedly provided on the top surface of the support plate, and the second guide rail is slidably connected to the vertical adjustment module. A second linear module is fixedly provided on the top surface of the support plate, and the second linear module is fixedly connected to the vertical adjustment module.
[0019] By adopting the above technical solution, starting the second linear module facilitates the directional movement of the support plate along the direction of the second guide rail. The movement of the support plate will drive the vertical adjustment module to move directionally, which will facilitate the adjustment of the drilling position of the drill bit.
[0020] Preferably, the vertical adjustment module includes a second slider that is slidably connected to the second guide rail, and a movable plate that is fixedly connected to the second linear module is fixedly disposed on the top surface of the second slider. A mounting component is disposed on the top surface of the movable plate, and an electric telescopic rod is fixedly disposed inside the mounting component.
[0021] By adopting the above technical solution, the movable plate facilitates a stable connection between the second linear module and the vertical adjustment module, thereby enabling the vertical adjustment module to move with the second linear module using the movable plate.
[0022] Preferably, the drilling module includes a connector that is fixedly connected to the output end of the electric telescopic rod, and a connecting shell is fixedly provided on one side of the connector. A stabilizing frame is fixedly provided on the top surface of the connecting shell, and a drill bit is movably provided on the bottom surface of the stabilizing frame.
[0023] By adopting the above technical solution, starting the electric telescopic rod facilitates the movement of the connector, the movement of the connector facilitates the movement of the connecting shell, the movement of the connecting shell will drive the movement of the stabilizing frame, and the movement of the stabilizing frame will drive the movement of the drill bit, thereby facilitating the drill bit to drill holes in the substrate, which is convenient and easy to use.
[0024] Preferably, a motor is fixedly mounted on the top surface of the stabilizing frame, and the output end of the motor extends movably into the interior of the stabilizing frame and is provided with a pulley assembly that is fixedly connected to the drill bit.
[0025] By adopting the above technical solution, the starting motor can easily drive the pulley assembly to work, and the pulley assembly can easily drive the drill bit to rotate, thereby improving the drilling efficiency and drilling quality.
[0026] Compared with the prior art, the beneficial effects of the present invention are: the PAD hole drilling machine for automotive sheet production equipped with an etching module can etch away the inner layer base copper in the middle of the drilling area by using the etching mechanism, thereby reducing the copper thickness in the middle part, which will greatly reduce the heat generated by the drill bit during operation, thereby reducing the wear of the drill bit cutting edge, improving the chip removal capacity, and producing high-quality products. The specific details are as follows.
[0027] 1. Equipped with an etching mechanism, during use, the buffer box containing the multilayer board substrate is transported to the area below the nozzle using a conveying assembly. Then, the water pump is activated according to the thickness and material of the board substrate. The water pump draws clean water from the buffer box into the connecting pipe. Under pressure, the clean water in the connecting pipe easily enters the buffer cylinder containing a high-concentration etching solution. After the clean water and etching solution are mixed, the nozzle is opened, and the nozzle draws the etching solution of the target concentration and drips it onto the center of the drilling area of the board substrate. This can etch away the inner copper base layer in the center of the drilling area, reducing the copper thickness in the center. This greatly reduces the heat generated by the drill bit during operation, thereby reducing the wear of the drill bit's cutting edge, improving chip removal capability, and producing high-quality products.
[0028] 2. Equipped with a corrosion protection mechanism, when in use, the atomizing nozzle is turned on, and the pump inside the atomizing nozzle draws clean water from the buffer tank into the delivery hose. Under pressure, the clean water in the delivery hose enters the buffer chamber, where it is easily atomized and sprayed out through the atomizing nozzle. This helps to reduce the ambient temperature around the drill bit during drilling and improve product quality.
[0029] 3. Equipped with a drilling mechanism, when in use, the first linear module and the second linear module are started, and the drilling position of the drill bit is freely adjusted. After the drill bit is adjusted, the motor is started. The motor drives the pulley assembly to work, and the pulley assembly drives the drill bit to rotate, thereby improving the drilling efficiency and drilling quality. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 1 ;
[0031] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 2 ;
[0032] Figure 3 This is a three-dimensional structural diagram of the drilling mechanism of the present invention;
[0033] Figure 4 This is a three-dimensional structural diagram of the horizontal adjustment module of the present invention;
[0034] Figure 5 This is a three-dimensional structural diagram of the vertical adjustment module of the present invention;
[0035] Figure 6 This is a three-dimensional structural diagram of the drilling module of the present invention;
[0036] Figure 7 This is a three-dimensional structural diagram of the corrosion mechanism of the present invention.
[0037] In the diagram: 1. Base; 2. Drilling mechanism; 3. Etching mechanism; 10. Column; 11. Conveying assembly; 12. Buffer box; 13. Base; 20. Horizontal adjustment module; 21. Vertical adjustment module; 22. Drilling module; 200. First linear module; 201. Support plate; 202. First slider; 203. First guide rail; 204. Second guide rail; 205. Second linear module; 210. Second slider; 211. Moving plate; 212. Mounting component; 213. Electric... 214 Telescopic pole; 220 Connector; 221 Connecting shell; 222 Stabilizer; 222 Motor; 223 Pulley assembly; 224 Drill bit; 30 Fixed base; 31 Buffer box; 32 Connecting pipe; 33 Buffer cylinder; 34 Connecting hose; 35 Extension pipe; 36 Nozzle; 37 Support sleeve; 38 Delivery hose; 310 Water inlet pipe; 320 Water pump; 321 Stabilizer; 370 Cylinder; 380 Buffer chamber; 381 Atomizing nozzle. Detailed Implementation
[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0039] Please see Figure 1-7This invention provides a technical solution: a PAD hole drilling machine for automotive sheet production with an etching module, comprising a base 1, a base 13 on the top surface of the base 1, a column 10 on the top surface of the base 1, a conveying assembly 11 fixedly mounted on the top surface of the column 10, and a buffer box 12 for stably placing the substrate detachably mounted on the top surface of the conveying assembly 11. It also includes a drilling mechanism 2 disposed on the side of the conveying assembly 11, the drilling mechanism 2 comprising a horizontal adjustment module 20 fixedly connected to the base 13, a vertical adjustment module 21 movably disposed on the top surface of the horizontal adjustment module 20, a drilling module 22 movably disposed on one side of the vertical adjustment module 21, and the drilling module 22 located above the conveying assembly 11. The horizontal adjustment module 20 comprises a first linear module 200, and one side of the first linear module 200 is fixed. A support plate 201 is provided, and a first slider 202 is fixedly provided on the bottom surface of the support plate 201. A first guide rail 203, which is fixedly connected to the base 13, is slidably provided on the bottom surface of the first slider 202. A second guide rail 204 is fixedly provided on the top surface of the support plate 201 and is slidably connected to the vertical adjustment module 21. A second linear module 205 is fixedly provided on the top surface of the support plate 201 and is fixedly connected to the vertical adjustment module 21. The vertical adjustment module 21 includes a second slider 210, which is slidably connected to the second guide rail 204. A movable plate 211, which is fixedly connected to the second linear module 205, is fixedly provided on the top surface of the second slider 210. An installation component 212 is provided on the top surface of the movable plate 211, and an electric telescopic rod 213 is fixedly provided inside the installation component 212.
[0040] The drilling module 22 includes a connector 214 fixedly connected to the output end of the electric telescopic rod 213, and a connecting shell 220 is fixedly provided on one side of the connector 214. A stabilizing frame 221 is fixedly provided on the top surface of the connecting shell 220, and a drill bit 224 is movably provided on the bottom surface of the stabilizing frame 221. A motor 222 is fixedly provided on the top surface of the stabilizing frame 221, and the output end of the motor 222 movably extends into the interior of the stabilizing frame 221 and is provided with a pulley assembly 223 fixedly connected to the drill bit 224.
[0041] Based on the above structural design, Figure 1-6 As shown, when in use, the first linear module 200 and the second linear module 205 are started, and the drilling position of the drill bit 224 is freely adjusted. After the drill bit 224 is adjusted, the motor 222 is started. The motor 222 can drive the pulley assembly 223 to work, and the pulley assembly 223 can drive the drill bit 224 to rotate, thereby improving the drilling efficiency and drilling quality.
[0042] The corrosion mechanism 3 is located on the side of the drilling mechanism 2, and includes a fixed base 30 fixedly connected to the base 13. A buffer box 31 is fixedly mounted on the top surface of the fixed base 30, and a water inlet pipe 310 fixedly connected to an external water source is mounted on the top surface of the buffer box 31. A connecting pipe 32 is fixedly connected to one side of the buffer box 31, and a buffer cylinder 33 fixedly connected to the fixed base 30 is fixedly connected to the end of the connecting pipe 32 away from the buffer box 31. A connecting hose 34 is fixedly connected to the top surface of the buffer cylinder 33. The end of the connecting hose 34 away from the buffer cylinder 33 is fixedly connected to an extension pipe 35. The end of the extension pipe 35 away from the connecting hose 34 is fixedly connected to a nozzle 36, and the nozzle 36 is located above the conveying assembly 11. A water pump 320 for increasing water pressure is provided on the connecting pipe 32, and a stabilizing seat 321 fixedly connected to the fixed seat 30 is fixedly provided on the bottom surface of the water pump 320. A support sleeve 37 is sleeved on the outside of the extension pipe 35, and a cylinder 370 fixedly connected to the base 13 is fixedly provided on the bottom surface of the support sleeve 37.
[0043] Based on the above structural design, Figure 1 , Figure 2 and Figure 7 As shown, during use, the buffer box 12 containing the multilayer board substrate is transported to below the nozzle 36 using the conveying assembly 11. Then, the water pump 320 is started according to the thickness and material of the board substrate. The water pump 320 draws clean water from the buffer box 31 into the connecting pipe 32. Under pressure, the clean water in the connecting pipe 32 easily enters the buffer cylinder 33 containing high-concentration etching solution. After the clean water and etching solution are mixed, the nozzle 36 is opened. The nozzle 36 draws the etching solution of the target concentration and drips it onto the middle position of the drilling area of the board substrate. This can etch away the inner base copper in the middle of the drilling area, reducing the copper thickness in the middle part. This greatly reduces the heat generated by the drill bit 224 during operation, thereby reducing the wear of the drill bit 224 cutting surface, improving chip removal capability, and producing high-quality products.
[0044] The top surface of the buffer box 31 is fixedly connected to a delivery hose 38, and the end of the delivery hose 38 away from the buffer box 31 is fixedly connected to a buffer chamber 380 that is fixedly connected to the drilling module 22. The bottom surface of the buffer chamber 380 is fixedly connected to an atomizing nozzle 381.
[0045] Based on the above structural design, Figure 1 , Figure 2 and Figure 7 As shown, when in use, the atomizing nozzle 381 is turned on, and the pump inside the atomizing nozzle 381 draws clean water from the buffer tank 31 into the delivery hose 38. Under pressure, the clean water in the delivery hose 38 enters the buffer chamber 380. The clean water in the buffer chamber 380 is easily atomized and sprayed out through the atomizing nozzle 381, which helps to reduce the ambient temperature around the drill bit 224 during drilling and improve product quality.
[0046] Working Principle: When using this PAD hole drilling machine for automotive sheet production equipped with an etching module, the conveying assembly 11 transports the buffer box 12 containing multilayer board substrate to below the nozzle 36. Then, the water pump 320 is activated according to the thickness and material of the board substrate. The water pump 320 draws clean water from the buffer box 31 into the connecting pipe 32. Under pressure, the clean water in the connecting pipe 32 easily enters the buffer cylinder 33 containing high-concentration etching solution. After the clean water and etching solution are mixed, the nozzle 36 is opened, and the nozzle 36 draws the etching solution of the target concentration and drips it onto the center of the drilling area of the board substrate. This can etch away the inner base copper layer in the center of the drilling area, reducing the copper thickness in the center. This greatly reduces the heat generated by the drill bit 224 during operation, thereby reducing the wear of the drill bit 224 cutting edge, improving chip removal capacity, and increasing production efficiency. High-quality product. Simultaneously, the atomizing nozzle 381 is opened. The pump inside the atomizing nozzle 381 draws clean water from the buffer tank 31 into the delivery hose 38. Under pressure, the clean water in the delivery hose 38 enters the buffer chamber 380. The clean water in the buffer chamber 380 is easily atomized and sprayed out through the atomizing nozzle 381, which helps to reduce the ambient temperature around the drill bit 224 during drilling. After the substrate is corroded, the buffer box 12 is transported to the bottom of the drill bit 224 using the delivery assembly 11, and the first linear module 200 and the second linear module 205 are activated to freely adjust the drilling position of the drill bit 224. After the drill bit 224 is adjusted, the motor 222 is started. The motor 222 drives the pulley assembly 223 to work, and the pulley assembly 223 drives the drill bit 224 to rotate, thereby improving the drilling efficiency and drilling quality.
[0047] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0048] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A PAD hole drilling machine for automotive sheet production with an etching module, comprising a base (1), and a base (13) provided on the top surface of the base (1), a column (10) provided on the top surface of the base (1), a conveying assembly (11) fixedly provided on the top surface of the column (10), and a buffer box (12) for stably placing the substrate is detachably installed on the top surface of the conveying assembly (11). Its features are, It also includes, A drilling mechanism (2) is provided on the side of the conveying assembly (11). The drilling mechanism (2) includes a horizontal adjustment module (20) fixedly connected to the base (13). A vertical adjustment module (21) is movably provided on the top surface of the horizontal adjustment module (20). A drilling module (22) is movably provided on one side of the vertical adjustment module (21). The drilling module (22) is located above the conveying assembly (11). A corrosion mechanism (3) is provided on the side of the drilling mechanism (2), and the corrosion mechanism (3) includes a fixed base (30) fixedly connected to the base (13). A buffer box (31) is fixedly provided on the top surface of the fixed base (30), and a water inlet pipe (310) fixedly connected to an external water source is provided on the top surface of the buffer box (31). A connecting pipe (32) is fixedly connected to one side of the buffer box (31), and a buffer cylinder (33) fixedly connected to the fixed base (30) is fixedly connected to the end of the connecting pipe (32) away from the buffer box (31). A connecting hose (34) is fixedly connected to the top surface of the buffer cylinder (33), and an extension pipe (35) is fixedly connected to the end of the connecting hose (34) away from the buffer cylinder (33). An extension pipe (35) is fixedly connected to the end of the extension pipe (35) away from the connecting hose (34). The nozzle (36) is located above the conveying assembly (11). The top surface of the buffer box (31) is fixedly connected to the conveying hose (38). The end of the conveying hose (38) away from the buffer box (31) is fixedly connected to the buffer chamber (380) which is fixedly connected to the drilling module (22). The bottom surface of the buffer chamber (380) is fixedly connected to the atomizing nozzle (381). The connecting pipe (32) is equipped with a water pump (320) to increase water pressure. The bottom surface of the water pump (320) is fixedly equipped with a stabilizing seat (321) which is fixedly connected to the fixed seat (30). The water pump (320) increases the water pressure in the connecting pipe (32) and inputs the clean water in the buffer box (31) into the buffer cylinder (33), thereby adjusting the concentration of the corrosive liquid in the buffer cylinder (33) according to the thickness and material of the plate.
2. The PAD hole drilling machine for automotive sheet production equipped with an etching module according to claim 1, characterized in that: The outer side of the extension pipe (35) is fitted with a support sleeve (37), and the bottom surface of the support sleeve (37) is fixedly provided with a cylinder (370) that is fixedly connected to the base (13).
3. A PAD hole drilling machine for automotive sheet production with an etching module as described in claim 1, characterized in that: The horizontal adjustment module (20) includes a first linear module (200), and a support plate (201) is fixedly provided on one side of the first linear module (200). A first slider (202) is fixedly provided on the bottom surface of the support plate (201), and a first guide rail (203) is slidably provided on the bottom surface of the first slider (202) and fixedly connected to the base (13).
4. A PAD hole drilling machine for automotive sheet production equipped with an etching module according to claim 3, characterized in that: The top surface of the support plate (201) is fixedly provided with a second guide rail (204), and the second guide rail (204) is slidably connected to the vertical adjustment module (21). The top surface of the support plate (201) is fixedly provided with a second linear module (205), and the second linear module (205) is fixedly connected to the vertical adjustment module (21).
5. A PAD hole drilling machine for automotive sheet production equipped with an etching module according to claim 4, characterized in that: The vertical adjustment module (21) includes a second slider (210) that is slidably connected to the second guide rail (204), and a movable plate (211) that is fixedly connected to the second linear module (205) is fixedly provided on the top surface of the second slider (210). An installation component (212) is provided on the top surface of the movable plate (211), and an electric telescopic rod (213) is fixedly provided inside the installation component (212).
6. A PAD hole drilling machine for automotive sheet production equipped with an etching module according to claim 5, characterized in that: The drilling module (22) includes a connector (214) fixedly connected to the output end of the electric telescopic rod (213), and a connecting shell (220) is fixedly provided on one side of the connector (214). A stabilizing frame (221) is fixedly provided on the top surface of the connecting shell (220), and a drill bit (224) is movably provided on the bottom surface of the stabilizing frame (221).
7. A PAD hole drilling machine for automotive sheet production with an etching module as described in claim 6, characterized in that: The top surface of the stabilizing frame (221) is fixedly provided with a motor (222), and the output end of the motor (222) extends into the interior of the stabilizing frame (221) and is provided with a pulley assembly (223) that is fixedly connected to the drill bit (224).
Citation Information
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