A mixing preparation device and a furan resin preparation process based on shutdown anti-caking
By designing the circulation components and processing boxes in the furan resin preparation equipment, and using battery power supply and alarm lights to notify workers, the material agglomeration problem caused by mixing components failure or power outage is solved, and the equipment is automated protection and efficient mixing is achieved.
Patent Information
- Application Number
- CN202411472587.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-10-22
AI Technical Summary
During the preparation of furan resin, if the stirring assembly stops working due to a malfunction or power outage, the workshop workers fail to discover it in time, resulting in the agglomeration of materials in the mixing tank and causing economic losses.
A hybrid preparation equipment is designed, including circulation components and processing boxes. The circulation pump is driven by temporary power supply of the battery, and the materials are pumped into the processing box for mixing to avoid agglomeration. The workers are promptly notified to repair by sound alarm lights.
It effectively avoids material agglomeration caused by the suspension of the mixing assembly, reduces economic losses, and provides sufficient time for emergency repairs.
Smart Images

Figure CN118988104B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mixing equipment, in particular to a mixing preparation equipment and a furan resin preparation process based on shutdown anti-caking. Background Art
[0002] When preparing furan resin, it is necessary to continuously stir various materials through a mixing device to make them evenly mixed;
[0003] Chinese patent CN217042257U discloses a mixing device for processing furan resin raw materials. When producing furan resin, the stirring rod is driven by a motor to mix and stir the materials in the mixing tank. However, in actual production, if a sudden failure or power outage causes the motor to stop rotating, and the workshop workers fail to find it in time, the materials in the mixing tank will agglomerate on a large scale after a period of time, thereby making the materials being processed in the mixing tank scrapped, causing economic losses. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a mixing preparation device and a furan resin preparation process based on shutdown anti-caking, which has the advantages that after the stirring component stops working due to a fault or a power outage, the mixing can continue through the cooperation of the circulation component and the processing box, and the alarm is timely given through the sound alarm light, etc., which solves the problem that in actual production, if a sudden fault or power outage causes the motor to stop rotating, and the workshop workers fail to discover it in time, it will cause the materials in the mixing tank to agglomerate on a large scale after the stirring is stopped for a period of time, thereby making the materials being processed in the mixing tank scrapped, causing economic losses.
[0005] In order to solve the technical problem that in the above-mentioned actual production, if a sudden failure or power outage causes the motor to stop rotating and the workshop workers fail to discover it in time, the materials in the mixing tank will cause large-scale agglomeration after the stirring is stopped for a period of time, thereby making the materials being processed in the mixing tank scrapped and causing economic losses, the present invention provides the following technical solutions: a mixing preparation equipment, including a mixing tank, characterized in that: the mixing tank is provided with a control box, a circulation component, a processing box, a feeding component, a crushing component and a stirring component, the control box is installed on the outside of the mixing tank, and cooperates with the circulation component and the stirring component, the control box is installed with a sound alarm light, the circulation component includes a battery and a circulation pump, the battery is installed at the lower end of the mixing tank and connected to the control box, the circulation pump is installed at the bottom of the mixing tank, and the processing box is fixedly installed in the mixing tank. A main channel and a discharge trough are sequentially provided on the upper part, the circulation pump is connected to the upper end of the main channel, a filter plate and an impeller are sequentially arranged in the main channel, the circulation pump pumps the material into the main channel, and the liquid material drives the impeller to rotate after passing through the filter plate, the lower end of the main channel and the upper end of the discharge trough are connected by a spiral pipe, a crushing trough is also provided in the processing box, and the crushing trough is connected with the discharge trough, the feeding assembly includes a plurality of scraper plates, the scraper plates are located on the filter plate and cooperate with one side of the impeller, the rotation of the impeller drives the scraper plates to rotate, and the rotating scraper plates push the agglomerated material filtered out by the filter plate into the crushing trough, the crushing assembly includes a pair of crushing rollers, the crushing rollers are installed in the crushing trough and cooperate with the other side of the impeller, and the impeller synchronously drives the crushing rollers to rotate to crush the agglomerated material.
[0006] Preferably, a scraper trough and an impeller trough are further provided in the processing box, the scraper trough is located above the filter plate, the bottom of the scraper trough is flush with the top of the filter plate, a slide is provided on one side of the scraper trough, the slide extends to the top of the crushing trough and is connected with it, the filter plate is fixedly installed in the main channel, a plurality of filter holes for filtering agglomerated materials are provided on the filter plate, a gathering bucket is fixedly connected in the main channel, the gathering bucket is funnel-shaped and is located between the filter plate and the impeller, the impeller groove is provided on one side of the main channel, is located below the gathering bucket, and one side of the impeller groove is connected with the main channel.
[0007] Preferably, the impeller is rotatably installed in the impeller groove, one side of the impeller extends into the main channel and corresponds to the bottom of the gathering bucket, the impeller is coaxially fixedly connected with a drive shaft, the impeller is located in the middle of the drive shaft, both ends of the drive shaft pass through the impeller groove and extend to both sides thereof, both ends of the drive shaft are rotatably connected in the processing box, one end of the drive shaft is coaxially fixedly connected with a worm, and the other end of the drive shaft is coaxially fixedly connected with a drive gear.
[0008] Preferably, the lower end of the main channel is forked to both sides, and the fork on each side is connected to a spiral pipe. The spiral pipes on both sides are symmetrically distributed in an arc shape in the processing box. The lower ends of the two spiral pipes are respectively connected to the two sides of the discharge trough and correspond to each other. Threads are provided in the spiral pipes, and the lower end of the crushing trough is fixedly connected to a feed pipe, and the feed pipe is connected to the upper side of the discharge trough.
[0009] Preferably, the feeding assembly also includes a fixing ring and a transmission shaft, one end of the scraper plate is fixedly connected to the outside of the fixing ring, and a plurality of the scraper plates are evenly distributed in a circular shape on the fixing ring, the transmission shaft is rotatably installed in the processing box, and its upper end is located in the scraper trough, the fixing ring is coaxially fixedly connected to the upper end of the transmission shaft, the upper and lower ends of the scraper plate are respectively attached to the top and bottom of the scraper trough, and the lower end of the transmission shaft is coaxially fixedly connected with a turbine, and the turbine is fitted on one side of the worm.
[0010] Preferably, one end of the two pulverizing rollers is coaxially fixedly connected with a driven gear, the driven gears on the two pulverizing rollers are meshed with each other, and the driven gear on the pulverizing roller close to the main channel is also meshed with the lower end of the driving gear.
[0011] Preferably, a feed inlet is provided at the upper end of the mixing tank, and the feed inlet is located on one side of the stirring assembly. A battery slot is provided on the outer side of the mixing tank, and the battery slot is located at the lower end of the mixing tank. A discharge valve is fixedly installed at the bottom of the mixing tank, and the discharge valve is connected to the control box through an electrical signal.
[0012] Preferably, the circulation component also includes a solenoid valve and a circulation pipe, the solenoid valve is fixedly installed at the bottom of the mixing tank, located on one side of the discharge valve, the solenoid valve is connected to one end of the circulation pump, the circulation pipe is fixedly connected to the other end of the circulation pump, the circulation pump is connected to the main channel through the circulation pipe, the solenoid valve and the circulation pump are both connected to the control box through electrical signals, and the battery is fixedly installed in the battery slot.
[0013] Preferably, the stirring assembly includes a stirring motor, a stirring shaft and a stirring paddle. The stirring motor is fixedly installed on the top of the mixing tank and is connected to the control box through an electrical signal. The stirring shaft runs from the upper end of the mixing tank to the lower end inside the mixing tank. The upper end of the stirring shaft is fixedly connected to the stirring motor, and the lower end of the stirring shaft is coaxially fixedly connected with a stirring paddle.
[0014] Preferably, a furan resin preparation process based on shutdown anti-caking uses a mixing preparation device.
[0015] Compared with the prior art, the present invention provides a mixing preparation device and a furan resin preparation process based on shutdown anti-caking, which has the following beneficial effects:
[0016] 1. The mixing preparation equipment and the furan resin preparation process based on shutdown anti-caking, through the setting of the circulation component and the processing box, when the stirring component stops working due to a fault or a power outage, the equipment enables temporary power supply from the battery to drive the circulation pump to pump the material in the mixing tank into the processing box, so that the material continues to be mixed during the process of circulating through the main channel and the spiral pipe and then discharged from the discharge chute, thereby avoiding the large-scale agglomeration phenomenon caused by the shutdown of the stirring component and the resulting economic losses. At the same time, an alarm is sounded through the sound alarm light to promptly notify the workshop workers to repair the faulty equipment. The operation of the circulation component and the processing box also provides sufficient time for the repair work.
[0017] 2. The mixing preparation equipment and the furan resin preparation process based on shutdown anti-caking, through the cooperation of the filter plate, impeller, feeding assembly and crushing assembly, when a small part of the agglomerates appear in the material, the filter plate can filter out the agglomerates, the material flushes the impeller to rotate, thereby driving the feeding assembly and the crushing assembly to work, the feeding assembly sends the agglomerates and a small part of the material into the crushing trough through the scraper plate, the crushing assembly crushes the agglomerates in the crushing trough through the crushing roller, and reintegrates them into the material for further processing, thereby avoiding waste and saving production costs.
[0018] 3. The mixing preparation equipment and the furan resin preparation process based on shutdown anti-caking can make the materials flush the impeller in a concentrated manner through the setting of the gathering bucket, so that the impeller can rotate stably, ensuring that the feeding component and the crushing component can work normally when the processing box is working. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the right side partial cross-sectional structure of the present invention;
[0020] Figure 2 for Figure 1 A local enlarged structural schematic diagram;
[0021] Figure 3It is a front cross-sectional structural schematic diagram of the present invention;
[0022] Figure 4 It is a left structural schematic diagram of the present invention;
[0023] Figure 5 It is a schematic diagram of the left partial cross-sectional structure of the present invention;
[0024] Figure 6 for Figure 5 A schematic diagram of the local enlarged structure at B;
[0025] Figure 7 It is a schematic diagram of the partial cross-sectional structure of the upper left side of the present invention;
[0026] Figure 8 It is a schematic diagram of the right structure of the present invention;
[0027] Fig. 9 It is a right side cross-sectional structural schematic diagram of the present invention;
[0028] Fig.10 for Fig. 9 Schematic diagram of the local enlarged structure at C.
[0029] In the figure: 1. mixing tank; 11. inlet; 12. battery slot; 13. discharge valve; 2. control box; 21. audible alarm light; 3. circulation component; 31. battery; 32. solenoid valve; 33. circulation pump; 34. circulation pipeline; 4. treatment box; 41. main channel; 411. scraper trough; 412. slideway; 413. gathering bucket; 42. filter plate; 43. impeller groove; 44. impeller; 441. drive shaft; 442. worm; 443. drive gear; 45. spiral pipeline; 46. crushing trough; 461. feed pipeline; 47. discharge trough; 5. feeding component; 51. scraper plate; 52. fixing ring; 53. transmission shaft; 54. turbine; 6. crushing component; 61. crushing roller; 62. driven gear; 7. stirring component; 71. stirring motor; 72. stirring shaft; 73. stirring paddle. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] See also Figure 1-Figure 10A mixing preparation device comprises a mixing tank 1, on which a control box 2, a circulation component 3, a processing box 4, a feeding component 5, a crushing component 6 and a stirring component 7 are arranged. The control box 2 is installed on the outside of the mixing tank 1 and cooperates with the circulation component 3 and the stirring component 7. The control box 2 is installed with a sound alarm lamp 21. The circulation component 3 comprises a battery 31 and a circulation pump 33. The battery 31 is installed at the lower end of the mixing tank 1 and connected to the control box 2. The circulation pump 33 is installed at the bottom of the mixing tank 1. The processing box 4 is fixedly installed in the mixing tank 1, and a main flow channel 41 and a discharge trough 47 are sequentially opened thereon. The circulation pump 33 is connected to the upper end of the main flow channel 41. A filter plate 42 and an impeller 44 are sequentially arranged in the main flow channel 41. The circulation pump 33 transfers the material The liquid material is pumped into the main channel 41, and then drives the impeller 44 to rotate after passing through the filter plate 42. The lower end of the main channel 41 and the upper end of the discharge trough 47 are connected through a spiral pipe 45. A crushing trough 46 is also provided in the processing box 4, and the crushing trough 46 is connected to the discharge trough 47. The feeding component 5 includes a plurality of scraper plates 51, which are located on the filter plate 42 and cooperate with one side of the impeller 44. When the impeller 44 rotates, it drives the scraper plates 51 to rotate, and the rotating scraper plates 51 push the agglomerated materials filtered out by the filter plate 42 into the crushing trough 46. The crushing component 6 includes a pair of crushing rollers 61, which are installed in the crushing trough 46 and cooperate with the other side of the impeller 44. The impeller 44 synchronously drives the crushing rollers 61 to rotate to crush the agglomerated materials.
[0032] When in use, first add the materials to be mixed into the mixing tank 1. After the materials are loaded, start the stirring component 7 to stir the materials in the mixing tank 1. When a sudden failure or power outage occurs during the stirring process, causing the stirring component 7 to stop stirring, the control box 2 is connected to the battery 31 and starts to use the battery 31 for emergency. The control box 2 controls the components connected to it through the PLC program. After the battery 31 is enabled, the control box 2 controls the sound alarm light 21 to sound an alarm to remind the workshop workers that the stirring component 7 of the equipment has a problem. Failure requires emergency repair. At the same time, the control box 2 starts the circulation pump 33 through the battery 31 to work. The circulation pump 33 extracts materials from the bottom of the mixing tank 1 and injects them into the processing box 4. The materials entering the processing box 4 flow downward along the main channel 41 to the filter plate 42. When a small amount of agglomerates appear in the materials in the mixing tank 1, the filter plate 42 filters out the agglomerates mixed in the materials. Most of the materials continue to flow downward after passing through the filter plate 42 and flush the impeller 44 to rotate. The rotating impeller 44 drives the scraper plate 51 and the crushing roller 6 at the same time. 1 rotates. During this process, the rotating scraper plate 51 pushes the agglomerates and a small part of the materials on the filter plate 42 into the crushing trough 46. The pair of crushing rollers 61 rotate in opposite directions to crush the agglomerates falling into the crushing trough 46. The crushed agglomerate powder is mixed with the materials entering the crushing trough 46. The materials with agglomerate powder flow through the crushing trough 46 toward the discharge trough 47. The agglomerate powder is integrated into the materials during this process. At the same time, most of the materials in the main channel 41 flow through the lower end of the main channel 41 and enter the spiral pipe 45. The material entering the spiral pipe 45 will rotate therein, thereby playing a mixing role. Subsequently, this part of the material enters the discharge trough 47 through the spiral pipe 45 and merges with the material flowing out of the crushing trough 46, and is discharged from the discharge trough 47 into the mixing tank 1. This cycle continues to mix the entire tank of material, providing sufficient repair time for the workshop workers. When the stirring component 7 can work again, the control box 2 ends the power supply of the battery 31, stops the circulation component 3 from working, and starts the stirring component 7 to work again until the production is completed.
[0033] The difference from the above embodiment is that a scraper trough 411 and an impeller groove 43 are further provided in the processing box 4, the scraper trough 411 is located above the filter plate 42, the bottom of the scraper trough 411 is flush with the top of the filter plate 42, a slide 412 is provided on one side of the scraper trough 411, the slide 412 extends to the top of the crushing trough 46 and is connected thereto, the filter plate 42 is fixedly installed in the main channel 41, a plurality of filter holes for filtering agglomerated materials are provided on the filter plate 42, a gathering bucket 413 is fixedly connected in the main channel 41, the gathering bucket 413 is funnel-shaped and is located between the filter plate 42 and the impeller 44, the impeller groove 43 is provided on one side of the main channel 41, and is located below the gathering bucket 413, and one side of the impeller groove 43 is connected to the main channel 41.
[0034] When the scraper plate 51 rotates, it pushes the lumps and a small part of the material on the filter plate 42 into the scraper trough 411. As the scraper plate 51 continues to push, the lumps mixed with a small part of the material eventually fall into the slide 412 and enter the crushing trough 46 along the slide 412. After most of the material passes through the filter plate 42, it converges into the gathering bucket 413. The gathering bucket 413 gathers the material in the main channel 41 and concentrates on flushing the impeller 44 below it, thereby causing the impeller 44 to rotate.
[0035] The difference from the above embodiment is that the impeller 44 is rotatably installed in the impeller groove 43, one side of the impeller 44 extends into the main channel 41 and corresponds to the bottom of the gathering bucket 413, the impeller 44 is coaxially fixedly connected with a drive shaft 441, the impeller 44 is located in the middle of the drive shaft 441, both ends of the drive shaft 441 pass through the impeller groove 43 and extend to both sides thereof, both ends of the drive shaft 441 are rotatably connected in the processing box 4, one end of the drive shaft 441 is coaxially fixedly connected with a worm 442, and the other end of the drive shaft 441 is coaxially fixedly connected with a drive gear 443.
[0036] When the impeller 44 rotates, the driving shaft 441 drives the worm 442 and the driving gear 443 to rotate synchronously.
[0037] The difference from the above embodiment is that the lower end of the main channel 41 is forked to both sides, and the fork on each side is connected to a spiral pipe 45. The spiral pipes 45 on both sides are symmetrically distributed in an arc shape in the processing box 4, and the lower ends of the two spiral pipes 45 are respectively connected to the two sides of the discharge trough 47 corresponding to each other. The spiral pipes 45 are provided with threads, and the lower end of the crushing trough 46 is fixedly connected to the feed pipe 461, and the feed pipe 461 is connected to the upper side of the discharge trough 47.
[0038] Among them, after the material flows into the lower end of the main channel 41, it is divided into two parts through the fork and enters a spiral pipe 45 respectively. The material rotates under the guidance of the inner thread of the spiral pipe 45 and is discharged into the discharge trough 47. The spiral pipes 45 corresponding to the two sides make the materials discharged from the spiral pipes 45 on both sides collide with each other, and are further mixed before being discharged from the discharge trough 47. The material mixed with agglomerated powder in the crushing trough 46 is collected from the top of the discharge trough 47 through the feed pipe 461 to the colliding materials to complete the mixing.
[0039] The difference from the above embodiment is that the feeding assembly 5 also includes a fixing ring 52 and a transmission shaft 53, one end of the scraper plate 51 is fixedly connected to the outside of the fixing ring 52, and a plurality of scraper plates 51 are evenly distributed in a circular shape on the fixing ring 52, the transmission shaft 53 is rotatably installed in the processing box 4, and its upper end is located in the scraper groove 411, the fixing ring 52 is coaxially fixedly connected to the upper end of the transmission shaft 53, the upper and lower ends of the scraper plate 51 are respectively attached to the top and bottom of the scraper groove 411, and the lower end of the transmission shaft 53 is coaxially fixedly connected with a turbine 54, and the turbine 54 is fitted on one side of the worm 442.
[0040] When the worm 442 rotates, the transmission shaft 53 is driven to rotate through the turbine 54 , and the rotating transmission shaft 53 drives the scraper plate 51 on the fixed ring 52 to rotate.
[0041] The difference from the above embodiment is that one end of the two crushing rollers 61 is coaxially fixedly connected with a driven gear 62, the driven gears 62 on the two crushing rollers 61 are meshed with each other, and the driven gear 62 on the crushing roller 61 close to the main channel 41 is also meshed with the lower end of the driving gear 443.
[0042] When the driving gear 443 rotates, it drives the driven gear 62 meshing with it. While driving the crushing roller 61 on it to rotate, the driven gear 62 synchronously drives another driven gear 62 meshing with it to rotate in the opposite direction, thereby driving the other crushing roller 61 to rotate in the same direction, and crushing the lumps that fall into the crushing groove 46.
[0043] The difference from the above embodiment is that a feed port 11 is provided at the upper end of the mixing tank 1, and the feed port 11 is located on one side of the stirring assembly 7. A battery slot 12 is provided on the outer side of the mixing tank 1, and the battery slot 12 is located at the lower end of the mixing tank 1. A discharge valve 13 is fixedly installed at the bottom of the mixing tank 1, and the discharge valve 13 is connected to the control box 2 through an electrical signal.
[0044] During loading, the materials enter the mixing tank 1 from the feed port 11 , and after production is completed, the mixed materials are discharged from the mixing tank 1 by opening the discharge valve 13 .
[0045] The difference from the above embodiment is that the circulation component 3 also includes a solenoid valve 32 and a circulation pipe 34. The solenoid valve 32 is fixedly installed at the bottom of the mixing tank 1, located on one side of the discharge valve 13. The solenoid valve 32 is connected to one end of the circulation pump 33. The circulation pipe 34 is fixedly connected to the other end of the circulation pump 33. The circulation pump 33 is connected to the main channel 41 through the circulation pipe 34. The solenoid valve 32 and the circulation pump 33 are both connected to the control box 2 through electrical signals, and the battery 31 is fixedly installed in the battery slot 12.
[0046] Among them, after the control box 2 activates the battery 31, the control box 2 first opens the solenoid valve 32 to enable the circulation pump 33 to extract the material in the mixing tank 1, and then starts the circulation pump 33. The started circulation pump 33 pumps the material at the bottom of the mixing tank 1 into the main channel 41 through the circulation pipe 34. When the equipment is put into use, the battery slot 12 protects the battery 31 and prevents the battery 31 from being damaged.
[0047] The difference from the above embodiment is that the stirring assembly 7 includes a stirring motor 71, a stirring shaft 72 and a stirring paddle 73. The stirring motor 71 is fixedly installed on the top of the mixing tank 1 and is connected to the control box 2 through an electrical signal. The stirring shaft 72 runs from the upper end of the mixing tank 1 to the lower end inside the mixing tank 1. The upper end of the stirring shaft 72 is fixedly connected to the stirring motor 71, and the lower end of the stirring shaft 72 is coaxially fixedly connected with the stirring paddle 73.
[0048] When stirring, the stirring motor 71 drives the stirring shaft 72 to rotate, and the rotating stirring shaft 72 stirs the materials in the mixing tank 1 through the stirring paddle 73 to mix them. During this process, the stirring motor 71 maintains connection with the control box 2 through electrical signals. When the stirring motor 71 suddenly stops due to a fault, the electrical signal between the stirring motor 71 and the control box 2 is disconnected, so that the control box 2 activates the battery 31 for emergency.
[0049] The invention discloses a furan resin preparation process based on shutdown anti-caking, and uses a mixing preparation device.
[0050] Working principle: When in use, first add the material to be mixed into the mixing tank 1 from the feeding port 11. After the loading is completed, start the stirring motor 71 of the stirring assembly 7. The stirring motor 71 drives the stirring shaft 72 to rotate. The rotating stirring shaft 72 stirs the material in the mixing tank 1 through the stirring paddle 73 to mix it. During this process, the stirring motor 71 is connected to the control box 2 through an electrical signal. When a sudden fault or power failure occurs during the stirring process, causing the stirring motor 71 to stop rotating, the electrical signal between the stirring motor 71 and the control box 2 is disconnected, so that the control box 2 is connected to the battery 31. , the battery 31 is used for emergency, wherein the control box 2 controls the components connected thereto through the PLC program. After the battery 31 is enabled, the control box 2 controls the sound alarm lamp 21 to sound an alarm, reminding the workshop workers that the stirring assembly 7 of the equipment has a fault and needs to be repaired. At the same time, the control box 2 opens the solenoid valve 32, so that the circulation pump 33 can extract the material in the mixing tank 1, and then the circulation pump 33 is started again. The started circulation pump 33 pumps the material at the bottom of the mixing tank 1 into the main flow channel 41 through the circulation pipe 34, and the material flows downward along the main flow channel 41 to the filter plate 42;
[0051] When a small amount of agglomerates appear in the material in the mixing tank 1, the filter plate 42 filters out the agglomerates mixed in the material, and most of the material continues to flow downward after passing through the filter plate 42. The gathering bucket 413 gathers the material in the main channel 41 and intensively flushes the impeller 44 below it, thereby causing the impeller 44 to rotate. When the impeller 44 rotates, the driving shaft 441 drives the worm 442 and the driving gear 443 to rotate synchronously. In this process, the rotating worm 442 drives the transmission shaft 53 to rotate through the turbine 54, and the transmission shaft 53 drives the scraper plate 51 on the fixed ring 52 to rotate, pushing the agglomerates and a small amount of material on the filter plate 42 into the crushing tank 46. The driving gear 443 drives a pair of crushing rollers 61 to rotate in opposite directions to crush the agglomerates falling into the crushing tank 46. The crushed agglomerated powder is mixed with the material entering the crushing tank 46 together, and this part of the material with agglomerated powder passes through the powder The feed pipe 461 under the crushing trough 46 flows toward the discharge trough 47, and the agglomerated powder is integrated into the material in this process. At the same time, when most of the material in the main channel 41 flows through the lower end of the main channel 41, it is divided into two parts through the fork and enters a spiral pipe 45 respectively. The material rotates under the guidance of the inner thread of the spiral pipe 45 and is discharged into the discharge trough 47. The corresponding spiral pipes 45 on both sides make the materials discharged from the spiral pipes 45 on both sides collide with each other, and then are discharged from the discharge trough 47 into the mixing tank 1 after further mixing. This cycle allows the whole tank of material to continue to be mixed, providing sufficient repair time for the workshop workers. When the stirring component 7 can work again, the control box 2 ends the power supply of the battery 31, so that the circulation component 3 ends work, and starts the stirring component 7 to work again until the production is completed. After the production is completed, the mixed material is discharged from the mixing tank 1 by opening the discharge valve 13.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mixing preparation device, comprising a mixing tank, characterized in that: The mixing tank is provided with a control box, a circulation component, a processing box, a feeding component, a crushing component and a stirring component. The control box is installed on the outside of the mixing tank and cooperates with the circulation component and the stirring component. The control box is installed with a sound alarm light. The circulation component includes a battery and a circulation pump. The battery is installed at the lower end of the mixing tank and connected to the control box. The circulation pump is installed at the bottom of the mixing tank. The processing box is fixedly installed in the mixing tank, and a main flow channel and a discharge trough are sequentially opened on it. The circulation pump is connected to the upper end of the main flow channel. The main flow channel is sequentially provided with a filter plate and an impeller. The circulation pump pumps the material into the main flow channel. The liquid After the material passes through the filter plate, the impeller is driven to rotate. The lower end of the main channel and the upper end of the discharge trough are connected through a spiral pipe. A crushing trough is also provided in the processing box, and the crushing trough is connected with the discharge trough. The feeding assembly includes a plurality of scraper plates, which are located on the filter plate and cooperate with one side of the impeller. When the impeller rotates, the scraper plates are driven to rotate. The rotating scraper plates push the agglomerated materials filtered out of the filter plate into the crushing trough. The crushing assembly includes a pair of crushing rollers, which are installed in the crushing trough and cooperate with the other side of the impeller. The impeller synchronously drives the crushing rollers to rotate to crush the agglomerated materials. A scraper trough and an impeller trough are also provided in the processing box, the scraper trough is located above the filter plate, the bottom of the scraper trough is flush with the top of the filter plate, a slideway is provided on one side of the scraper trough, the slideway extends to the top of the crushing trough and is connected thereto, the filter plate is fixedly installed in the main channel, a plurality of filter holes capable of filtering agglomerated materials are provided on the filter plate, a gathering bucket is fixedly connected in the main channel, the gathering bucket is funnel-shaped and is located between the filter plate and the impeller, the impeller trough is provided on one side of the main channel and is located below the gathering bucket, and one side of the impeller trough is connected to the main channel; The impeller is rotatably mounted in the impeller groove, one side of the impeller extends into the main flow channel and corresponds to the lower part of the gathering bucket, a driving shaft is coaxially fixedly connected to the impeller, the impeller is located in the middle of the driving shaft, both ends of the driving shaft penetrate the impeller groove and extend to both sides thereof, both ends of the driving shaft are rotatably connected in the processing box, one end of the driving shaft is coaxially fixedly connected to a worm, and the other end of the driving shaft is coaxially fixedly connected to a driving gear; The lower end of the main channel is bifurcated to two sides, and the fork on each side is connected to one of the spiral pipes. The spiral pipes on both sides are symmetrically distributed in an arc shape in the processing box. The lower ends of the two spiral pipes are respectively connected to the two sides of the discharge trough and correspond to each other. The spiral pipes are provided with threads. The lower end of the crushing trough is fixedly connected to a feeding pipe, and the feeding pipe is connected to the upper side of the discharge trough. The feeding assembly also includes a fixing ring and a transmission shaft, one end of the scraper plate is fixedly connected to the outside of the fixing ring, and a plurality of the scraper plates are evenly distributed in a circumferential shape on the fixing ring, the transmission shaft is rotatably installed in the processing box, and its upper end is located in the scraper trough, the fixing ring is coaxially fixedly connected to the upper end of the transmission shaft, the upper and lower ends of the scraper plate are respectively attached to the top and bottom of the scraper trough, and the lower end of the transmission shaft is coaxially fixedly connected with a turbine, and the turbine is matched with one side of the worm; One end of the two pulverizing rollers is coaxially fixedly connected with a driven gear, the driven gears on the two pulverizing rollers are meshed with each other, and the driven gear on the pulverizing roller close to the main channel is also meshed with the lower end of the driving gear.
2. A mixing preparation device according to claim 1, characterized in that: A feed inlet is provided at the upper end of the mixing tank, and the feed inlet is located on one side of the stirring assembly. A battery slot is provided on the outer side of the mixing tank, and the battery slot is located at the lower end of the mixing tank. A discharge valve is fixedly installed at the bottom of the mixing tank, and the discharge valve is connected to the control box through an electrical signal.
3. A mixing preparation device according to claim 2, characterized in that: The circulation component also includes a solenoid valve and a circulation pipeline. The solenoid valve is fixedly installed at the bottom of the mixing tank and is located on one side of the discharge valve. The solenoid valve is communicated with one end of the circulation pump. The circulation pipeline is fixedly connected to the other end of the circulation pump. The circulation pump is communicated with the main channel through the circulation pipeline. The solenoid valve and the circulation pump are both connected to the control box through electrical signals. The battery is fixedly installed in the battery slot.
4. A mixing preparation device according to claim 1, characterized in that: The stirring assembly includes a stirring motor, a stirring shaft and a stirring paddle. The stirring motor is fixedly installed on the top of the mixing tank and is connected to the control box through an electrical signal. The stirring shaft runs from the upper end of the mixing tank to the lower end inside the mixing tank. The upper end of the stirring shaft is fixedly connected to the stirring motor, and the lower end of the stirring shaft is coaxially fixedly connected with a stirring paddle.
5. A furan resin preparation process based on shutdown anti-caking, characterized in that: A mixing preparation device as described in any one of claims 1 to 4 is used.
Citation Information
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