A plate nut mounting device

By designing an automated plate nut assembly device, the automatic assembly of nuts is achieved by using the drive device and arc-shaped elastic washer, the problem of low nut assembly efficiency in the prior art is solved, production efficiency is improved, and the alignment of the nuts and holes is ensured, reducing the Dust debris influence.

CN118989923BActive Publication Date: 2025-01-07佛山市强鸿轩工艺品有限公司
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Patent Information

Application Number
CN202411487132.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-01-07
Estimated Expiration
2044-10-24

AI Technical Summary

Technical Problem

In the prior art, nut assembly is inefficient in the assembly process of sheet materials and requires manual operation, resulting in inefficient assembly efficiency.

Method used

A plate nut loading device is designed, including an operating table, a gantry, a load bearing mechanism, a translation mechanism, a lifting mechanism, a spinning mechanism and a limiting mechanism. The nut is loaded into the mounting hole of the plate through an automated driving device, and the arc shape is used. The elastic washer and rotary drive device realize the automatic assembly of the nut, combining high-pressure gas to clean dust and debris to ensure that the nut is aligned with the hole.

Benefits of technology

The nut assembly process without manual operation is realized, which improves assembly efficiency, ensures the alignment of the nuts and holes, reduces the impact of dust and debris, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of nut installation equipment, and specifically discloses a plate nut installation device, which drives the plate to the area below the pressure column through a y-axis driving device, and through the cooperation of the x-axis driving device and the y-axis driving device, one of the installation holes of the plate is located directly below the pressure column, and then the lifting frame is driven downward by the first z-axis driving device of the lifting mechanism, so that the pressure column is lowered to a predetermined position, and the through hole of the pressure column is aligned with the installation hole of the plate, and an interface for passing the nut is provided at the lower part of the pressure column, the interface is connected with the through hole, and an arc-shaped elastic gasket is provided on the inner side of the through hole. After the nut enters the through hole from the interface, it is stuck by the elastic gasket and does not fall off automatically. After the through hole and the installation hole of the plate are aligned, the pressure rod is driven downward by the second z-axis driving device, and the nut can be pressed downward out of the through hole by the pressure rod, so that the nut is installed in the installation hole of the plate. The whole process does not require manual operation, and the processing efficiency is high.
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Description

Technical Field

[0001] The invention relates to the technical field of nut installation equipment, and in particular to a plate nut installation device. Background Art

[0002] A mirror cabinet is a device that combines mirror and storage functions. It is mainly composed of a cabinet body and a cabinet door. A dressing mirror is set on the front face of the cabinet door. One side of the cabinet door is hinged to the corresponding side of the cabinet body. When the door is opened, it rotates around the side as the rotation axis to take out the items in the cabinet body. The cabinet body is usually assembled from multiple panels, such as Figure 8 As shown, before assembling the plate 91, a mounting hole 93 needs to be drilled on the plate 91, and then the nut 92 is installed in the mounting hole 93. The traditional nut assembly method is to install the nut manually, which has low installation efficiency.

[0003] Therefore, the prior art still needs to be improved and developed. Summary of the invention

[0004] In view of the above-mentioned deficiencies of the prior art, an object of the present invention is to provide a device for installing nuts on a plate to solve the problem of low efficiency of manual nut installation in the prior art.

[0005] A plate nut mounting device, comprising:

[0006] An operating table, wherein a gantry is provided on the operating table;

[0007] At least one bearing mechanism, including a y-axis driving device provided on the operating table and driven along the y-axis direction, and a support plate fixed to a driving end of the y-axis driving device, wherein the support plate is used to place a plate;

[0008] The translation mechanism comprises an x-axis driving device provided on the gantry and driving along the x-axis direction, and a mounting seat fixed to a driving end of the x-axis driving device;

[0009] A lifting mechanism, comprising a first z-axis driving device provided on the mounting seat and driven along the z-axis direction, and a lifting frame fixed to a driving end of the first z-axis driving device;

[0010] A pressure column is fixed to the lower end of the lifting frame, the pressure column is provided with a through hole penetrating along the z direction, the lower part of the pressure column is provided with an interface for inserting a nut, the interface is communicated with the through hole, an arc-shaped elastic washer is provided inside the through hole, after the nut enters the through hole from the interface, it is stuck by the elastic washer and does not fall off automatically;

[0011] The spinning mechanism includes a second z-axis driving device which is arranged on the lifting frame and drives along the z-axis direction, a rotation driving device fixed to the driving end of the second z-axis driving device, and a pressure rod connected to the output end of the rotation driving device. The lower end of the pressure rod moves in the through hole along the z-direction, and the pressure rod can press the nut downward out of the through hole.

[0012] Specifically, the plate nut mounting device also includes a limiting mechanism, which includes a fixed seat fixed to one side of the rotation drive device, an extension rod fixed to the fixed seat and extending along the z-axis direction, and a first pressure block fixed to the lower end of the extension rod, and the first pressure block rises and falls synchronously with the pressure rod.

[0013] Specifically, a jet connector connected to the through hole is provided at the lower part of the pressure column, and the jet connector is connected to the high-pressure gas generating equipment through a first air duct. The first pressure block is provided with an exhaust channel, and the exhaust port of the exhaust channel faces the pressure column. The exhaust port of the exhaust channel is connected to the exhaust equipment through a second air duct, and a dust filtering device is also provided on the second air duct.

[0014] Specifically, the output shaft of the rotary drive device is connected to the pressure rod via a coupling.

[0015] Specifically, a clamping mechanism is fixed to the side of the pallet, and the clamping mechanism includes a lifting motor and a second pressing block connected to the output shaft of the lifting motor. The second pressing block is controlled to rise and fall by the lifting motor and can rotate to the top of the pallet to clamp the plate on the pallet.

[0016] Specifically, baffles are fixed to the upper ends of the two edges of the support plate, and the two baffles are placed at right angles.

[0017] Specifically, the support plate is also provided with an avoidance groove for the robot to extend into and grab the plate.

[0018] Specifically, two carrying mechanisms are provided, and the two carrying mechanisms are arranged side by side along the x-axis direction.

[0019] Specifically, the y-axis driving device, the x-axis driving device, the first z-axis driving device, and the second z-axis driving device are all screw modules.

[0020] Specifically, an operation panel is provided at the front end of the operation table, and a main switch, a start switch and an emergency stop switch are provided on the operation panel.

[0021] Beneficial effects of the present invention:

[0022] The plate nut installation device of the present invention drives the plate to the area below the pressure column through the y-axis driving device, and through the cooperation of the x-axis driving device and the y-axis driving device, one of the mounting holes of the plate is located directly below the pressure column, and then the lifting frame is driven downward by the first z-axis driving device of the lifting mechanism, so that the pressure column is lowered to a predetermined position, and the through hole of the pressure column is aligned with the mounting hole of the plate, and an interface for passing the nut is provided at the lower part of the pressure column, the interface is connected with the through hole, and an arc-shaped elastic gasket is provided on the inner side of the through hole. After the nut enters the through hole from the interface, it is stuck by the elastic gasket and does not fall off automatically. After the through hole and the mounting hole of the plate are aligned, the pressure rod is driven downward by the second z-axis driving device, and the nut can be pressed downward out of the through hole by the pressure rod, so that the nut is installed in the mounting hole of the plate. The whole process does not require manual operation and has high processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the structure of the plate nut mounting device of the present application;

[0024] Figure 2 for Figure 1 A magnified view of part A;

[0025] Figure 3 A cross-sectional view of a plate nut mounting device according to the present application;

[0026] Figure 4 The three-dimensional structure of the supporting mechanism, the pressing mechanism and the plate of the present application Figure 1 ;

[0027] Figure 5 The three-dimensional structure of the supporting mechanism, the pressing mechanism and the plate of the present application Figure 2 ;

[0028] Figure 6 A cross-sectional view of the pressure column of the present application;

[0029] Figure 7 This is a schematic diagram of the structure of the pressure rod of the present application pressing the nut out of the through hole of the pressure column;

[0030] Figure 8 It is a schematic diagram of the structure of the plate part and the nut.

[0031] The accompanying drawings are marked as: operating table 10, gantry 11, bearing mechanism 20, y-axis driving device 21, support plate 22, plate 91, translation mechanism 30, x-axis driving device 31, mounting seat 32, lifting mechanism 40, first z-axis driving device 41, lifting frame 42, pressure column 50, through hole 51, nut 92, interface 52, elastic washer 53, spinning mechanism 60, second z-axis driving device 61, rotation driving device 62, pressure rod 63, limiting mechanism 70, mounting seat 71, extension rod 72, first pressure block 73, jet joint 54, exhaust channel 74, coupling 64, clamping mechanism 80, lifting motor 81, second pressure block 82, baffle 23, avoidance groove 24, operation panel 12, main switch 121, start switch 122, emergency stop switch 123, mounting hole 93. DETAILED DESCRIPTION

[0032] The present invention provides a plate nut mounting device. To make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the present invention and are not used to limit the present invention.

[0033] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0034] like Figures 1 to 8 This embodiment discloses a plate nut mounting device, comprising:

[0035] An operating platform 10, on which a gantry 11 is provided;

[0036] At least one carrying mechanism 20, including a y-axis driving device 21 provided on the operating table 10 and driving along the y-axis direction, and a support plate 22 fixed to the driving end of the y-axis driving device 21, the support plate 22 being used to place the plate 91;

[0037] The translation mechanism 30 includes an x-axis driving device 31 disposed on the gantry 11 and driven along the x-axis direction, and a mounting seat 32 fixed to the driving end of the x-axis driving device 31;

[0038] The lifting mechanism 40 includes a first z-axis driving device 41 disposed on the mounting seat 32 and driven along the z-axis direction, and a lifting frame 42 fixed to the driving end of the first z-axis driving device 41;

[0039] The pressure column 50 is fixed to the lower end of the lifting frame 42. The pressure column 50 is provided with a through hole 51 that penetrates along the z direction. The lower part of the pressure column 50 is provided with an interface 52 for inserting the nut 92. The interface 52 is connected with the through hole 51. An arc-shaped elastic washer 53 is provided inside the through hole 51. After the nut 92 enters the through hole 51 from the interface 52, it is stuck by the elastic washer 53 and does not fall off automatically.

[0040] The spinning mechanism 60 includes a second z-axis driving device 61 which is arranged on the lifting frame 42 and driven along the z-axis direction, a rotating driving device 62 fixed to the driving end of the second z-axis driving device 61, and a pressure rod 63 connected to the output end of the rotating driving device 62. The lower end of the pressure rod 63 moves in the through hole 51 along the z-direction, and the pressure rod 63 can press the nut 92 downward out of the through hole 51.

[0041] In the plate nut mounting device of the present embodiment, the plate 91 is placed on the support plate 22, and the plate 91 is driven to the area below the pressure column 50 by the y-axis driving device 21, and one of the mounting holes 93 of the plate 91 is located directly below the pressure column 50 by the cooperation of the x-axis driving device 31 and the y-axis driving device 21, and then the lifting frame 42 is driven downward by the first z-axis driving device 41 of the lifting mechanism 40, so that the pressure column 50 is lowered to a predetermined position, and the through hole 51 of the pressure column 50 is aligned with the mounting hole 93 of the plate 91, and the pressure column 50 is lowered. An interface 52 for inserting a nut 92 is provided on the part, and the interface 52 is communicated with the through hole 51. An arc-shaped elastic washer 53 is provided on the inner side of the through hole 51. After the nut 92 enters the through hole 51 from the interface 52, it is stuck by the elastic washer 53 and does not fall off automatically. After the through hole 51 and the mounting hole 93 of the plate 91 are aligned, the pressure rod 63 is driven downward by the second z-axis driving device 61. The pressure rod 63 can be used to press the nut 92 downward out of the through hole 51, so that the nut 92 can be installed in the mounting hole 93 of the plate 91. The whole process does not require manual operation, and the processing efficiency is high.

[0042] In addition, the lower ends of some nuts 92 are hexagonal or octagonal structures, and the lower ends of the mounting holes 93 of the plate 91 are correspondingly hexagonal or octagonal structures. If the lower ends of the nuts 92 and the mounting holes 93 are not aligned at an angle, the nuts 92 cannot be installed. For this reason, the present embodiment provides a spinning mechanism 60, which includes a rotary drive device 62, and connects a pressure rod 63 to the output end of the rotary drive device 62. When the nut 92 is installed, the pressure rod 63 is driven to rotate by the rotary drive device 62, and the friction between the lower end surface of the pressure rod 63 and the upper end surface of the nut 92 is utilized to drive the nut 92 to rotate. When the nut 92 is rotated to align with the mounting hole 93, the nut 92 falls into the mounting hole 93, and the assembly of the nut 92 is completed.

[0043] like Figure 6 and Figure 7As shown, this embodiment also needs to be used in conjunction with a vibration plate and a material guide tube. The staff pours a number of nuts 92 into the vibration plate in advance, sorts the discharged materials through the vibration plate, and then transports them to the interface 52 position through the material guide tube and then enters the through hole 51.

[0044] Furthermore, the plate nut mounting device of the present embodiment also includes a limiting mechanism 70, which includes a fixed seat 71 fixed to one side of the rotating drive device 62, an extension rod 72 fixed to the fixed seat 71 and extending along the z-axis direction, and a first pressure block 73 fixed to the lower end of the extension rod 72. The first pressure block 73 and the pressure rod 63 are synchronously raised and lowered. By setting the limiting mechanism 70, when the pressure rod 63 is driven to move downward by the second z-axis drive device 61, the first pressure block 73 is also driven to move downward at the same time. The first pressure block 73 is used to press the plate 91, which can prevent the plate 91 from tilting and prevent the pressure rod 63 from contacting the plate 91, causing the plate 91 to be crushed.

[0045] In actual production, after the plate 91 is drilled out of the mounting hole 93, some dust and debris will remain in the mounting hole 93. After some nuts 92 are installed in the mounting hole 93, glue coating is required. If there are too many dust and debris in the mounting hole 93, it is easy to cause the glue to be loose. Based on this, please refer to Figure 2 and Figure 3 In this embodiment, a jet connector 54 connected to the through hole 51 is provided at the lower part of the pressure column 50, and the jet connector 54 is connected to the high-pressure gas generating device through the first air duct. The first pressure block 73 is provided with an exhaust channel 74, and the exhaust port of the exhaust channel 74 faces the pressure column 50. The exhaust port of the exhaust channel 74 is connected to the exhaust device through the second air duct. After the pressure column 50 moves to the mounting hole 93, the high-pressure gas generating device can be turned on first. The gas generated by the high-pressure gas generating device is transported to the jet connector 54 through the first air duct, and then ejected downward through the through hole 51 to flush away the dust and debris in the mounting hole 93. At the same time, the exhaust device is turned on, and the gas with dust and debris is discharged through the exhaust channel 74. In addition, a dust filtering device is also provided on the second air duct. The dust filtering device can adopt a conventional bag dust collector. The dust and debris in the gas are filtered by the dust filtering device to avoid workshop pollution.

[0046] For further information, please refer to Figure 3 In this embodiment, the output shaft of the rotary drive device 62 is connected to the pressure rod 63 via a coupling 64. The rotary drive device 62 can use a motor. By setting the coupling 64, if the pressure rod 63 is stuck in rotation due to operational errors or other reasons, the coupling 64 can protect the rotary drive device 62.

[0047] For further information, please refer to Figure 4 and Figure 5In order to better fix the plate 91 and prevent the plate 91 from loosening, a clamping mechanism 80 is fixed to the side of the support plate 22. The clamping mechanism 80 includes a lifting motor 81 and a second pressing block 82 connected to the output shaft of the lifting motor 81. The second pressing block 82 is controlled by the lifting motor 81 to rise and fall and can rotate to the top of the support plate 22 to clamp the plate 91 on the support plate 22.

[0048] Please refer to Figure 4 In this embodiment, baffles 23 are fixed to the upper ends of the two edges of the support plate 22. The two baffles 23 are placed at right angles. The two side edges of the support plate 22 are limited by the two baffles 23, so that rapid positioning can be achieved.

[0049] Please refer to Figure 4 The support plate 22 of this embodiment is also provided with an avoidance groove 24 for the robot arm or the operator's hand to reach in and grab the plate 91.

[0050] Please refer to Figure 4 In this embodiment, two supporting mechanisms 20 are provided, and the two supporting mechanisms 20 are arranged side by side along the x-axis direction. During the processing, one of the supporting mechanisms 20 can be used as a nut installation station, and the other can be used as a plate installation station to achieve uninterrupted production.

[0051] Specifically, the y-axis driving device 21, the x-axis driving device 31, the first z-axis driving device 41, and the second z-axis driving device 61 are all screw modules, which have high working precision, can meet the requirements of high-precision processing, and have small errors.

[0052] Please refer to Figure 1 An operation panel 12 is provided at the front end of the operation table 10 of this embodiment. A main switch 121, a start switch 122 and an emergency stop switch 123 are provided on the operation panel 12. The power switch of the entire device is controlled by the main switch 121, and the start switch 122 is used to control the start and stop of the entire device. If an emergency occurs and the device needs to be shut down, the emergency stop switch 123 is used to control the entire device to stop working.

[0053] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of the present invention.

Claims

1. A plate nut mounting device, characterized in that: include: An operating table (10), wherein a gantry (11) is provided on the operating table (10); at least one carrying mechanism (20) comprising a y-axis driving device (21) provided on the operating table (10) and driven along the y-axis direction, and a support plate (22) fixed to a driving end of the y-axis driving device (21), wherein the support plate (22) is used to place a plate (91); A translation mechanism (30) comprising an x-axis driving device (31) provided on the gantry (11) and driving along the x-axis direction, and a mounting seat (32) fixed to a driving end of the x-axis driving device (31); A lifting mechanism (40) comprising a first z-axis driving device (41) provided on the mounting seat (32) and driven along the z-axis direction, and a lifting frame (42) fixed to a driving end of the first z-axis driving device (41); A pressure column (50) is fixed to the lower end of the lifting frame (42), the pressure column (50) is provided with a through hole (51) extending along the z direction, the lower part of the pressure column (50) is provided with an interface (52) for inserting a nut (92), the interface (52) is communicated with the through hole (51), an arc-shaped elastic washer (53) is provided inside the through hole (51), and after the nut (92) enters the through hole (51) from the interface (52), it is stuck by the elastic washer (53) and does not fall off automatically; The spinning mechanism (60) comprises a second z-axis driving device (61) which is arranged on the lifting frame (42) and driven along the z-axis direction, a rotation driving device (62) fixed to the driving end of the second z-axis driving device (61), and a pressure rod (63) connected to the output end of the rotation driving device (62), wherein the lower end of the pressure rod (63) moves in the through hole (51) along the z-direction, and the pressure rod (63) is capable of pressing the nut (92) downward out of the through hole (51).

2. A plate nut mounting device according to claim 1, characterized in that: The plate nut mounting device further comprises a limiting mechanism (70), the limiting mechanism (70) comprising a fixing seat (71) fixed to one side of the rotation drive device (62), an extension rod (72) fixed to the fixing seat (71) and extending along the z-axis direction, and a first pressing block (73) fixed to the lower end of the extension rod (72), the first pressing block (73) rising and falling synchronously with the pressing rod (63).

3. A plate nut mounting device according to claim 2, characterized in that: The lower part of the pressure column (50) is provided with an air jet connector (54) which is in communication with the through hole (51); the air jet connector (54) is in communication with a high-pressure gas generating device via a first air duct; the first pressure block (73) is provided with an air extraction channel (74); the air extraction port of the air extraction channel (74) faces the pressure column (50); the exhaust port of the air extraction channel (74) is in communication with the air extraction device via a second air duct; the second air duct is also provided with a dust filtering device.

4. A plate nut mounting device according to claim 1, characterized in that: The output shaft of the rotary drive device (62) and the pressure rod (63) are transmission-connected via a coupling (64).

5. A plate nut mounting device according to claim 1, characterized in that: A clamping mechanism (80) is fixed to the side of the support plate (22), and the clamping mechanism (80) comprises a lifting motor (81) and a second pressing block (82) connected to the output shaft of the lifting motor (81). The second pressing block (82) is lifted and lowered by the lifting motor (81) and can rotate to the top of the support plate (22) to clamp the plate (91) on the support plate (22).

6. A plate nut mounting device according to claim 1, characterized in that: Baffle bars (23) are fixed to the upper ends of the two edges of the support plate (22), and the two baffle bars (23) are arranged at right angles.

7. A plate nut mounting device according to claim 1, characterized in that: The support plate (22) is also provided with an avoidance groove (24) for a robot to extend into and grasp the plate (91).

8. A plate nut mounting device according to claim 1, characterized in that: Two supporting mechanisms (20) are provided, and the two supporting mechanisms (20) are arranged side by side along the x-axis direction.

9. A plate nut mounting device according to claim 1, characterized in that: The y-axis driving device (21), the x-axis driving device (31), the first z-axis driving device (41), and the second z-axis driving device (61) are all screw modules.

10. A plate nut mounting device according to claim 1, characterized in that: An operating panel (12) is provided at the front end of the operating table (10), and a main switch (121), a start switch (122) and an emergency stop switch (123) are provided on the operating panel (12).

Citation Information

Patent Citations

  • Automatic assembling machine for nut locking

    CN210524388U

  • End cover mounting and positioning mechanism

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