An automatic diamond production line sand protection device
By installing an automated sand-raising protection device on the diamond production line, using particle dispersion and retarding mechanism, the problem of uniform dispersion and drop control of diamond micropowder particles in the electroplating solution is solved, and effective protection of the electroplating solution and uniformity of the surface of the diamond line are achieved. .
Patent Information
- Application Number
- CN202411497156.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-10-25
AI Technical Summary
In the prior art, when sanding on a diamond production line, it is difficult to evenly disperse diamond fine powder particles in the electroplating solution, and it is difficult to control the drop speed, resulting in splashing and loss of the electroplating solution.
Adopt the sand protection device on the diamond production line, including a support frame, a sand cylinder, a feed hopper, a connecting feeding mechanism, a first guide housing, a second guide housing, a blanking housing, a particle dispersion mechanism and a particle retarding mechanism . Through the synergy of these components, uniform dispersion and slow fall of diamond powder particles are achieved.
It effectively reduces the splashing loss of the electroplating liquid surface, improves the uniformity of diamond powder particles in the electroplating liquid and the distribution uniformity of the metal wire surface.
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Figure CN118996579B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of diamond production lines, in particular to a sand protection device for an automated diamond production line. Background Art
[0002] Diamond wire is made by uniformly consolidating diamond powder particles on a mother wire (generally a high-carbon steel wire) at a certain distribution density. The processing technology is electroplating. The diamond particles are evenly dispersed in the electroplating solution, with the diamond particles as the anode and the metal wire as the cathode. Through electrolysis, a metal film is formed on the surface of the diamond particles, which acts as a binder to fix the diamond particles on the metal wire.
[0003] The patent document with publication number CN215540676U discloses a sand protection device for a diamond production line, including a sand loading barrel and a discharge pipe arranged on the top barrel of the sand loading barrel, the discharge pipe is provided with a protection device, the protection device includes a conical barrel fixedly installed on the tube body at the end of the discharge pipe, the bottom end of the conical barrel is provided with a fixed barrel arranged vertically downward, a receiving groove whose bottom is connected to the outside is provided in the fixed barrel, a splash-proof barrel is slidably connected in the receiving groove, two left and right symmetrical hydraulic cylinders are provided on the fixed barrel, the splash-proof barrel is installed on the telescopic shafts of the two hydraulic cylinders, and a drop cover is provided at the bottom end of the splash-proof barrel.
[0004] In the prior art, when sanding a diamond production line, a protective cover is usually used to shield and protect the discharge position. When adding diamond micropowder particles into the electroplating solution, it is difficult to evenly disperse the diamond micropowder particles in the electroplating solution. In addition, in the process of adding the diamond micropowder particles into the electroplating solution, it is difficult to control the falling speed of the diamond micropowder particles, which easily causes the electroplating solution to splash onto the surface of the protective cover and the outside of the electroplating solution tank, thereby causing loss of the electroplating solution. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a sand protection device for an automated diamond production line.
[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a sand protection device for an automated diamond production line, comprising a support frame, an upper sand cylinder is arranged above the support frame, a feed hopper is arranged at one end of the upper sand cylinder, a connecting feeding mechanism is connected between the upper sand cylinder and the feed hopper, a first guide shell is fixedly connected to the bottom of the upper sand cylinder, a second guide shell is arranged at the bottom of the first guide shell, and a telescopic connecting mechanism is connected between the first guide shell and the second guide shell;
[0007] The interior of the second guide shell is connected with a particle dispersion mechanism, the bottom of the second guide shell is fixedly connected with a material drop shell, the material drop shell is connected with a particle deceleration mechanism, and a horizontal displacement mechanism is connected between the support frame and the upper sand cylinder.
[0008] Preferably, the second guide shell includes a dispersion section and a second connecting section, the dispersion section is located at the bottom of the second connecting section, the blanking shell is fixedly connected to the bottom of the dispersion section, and the particle dispersion mechanism includes a plurality of conical guide strips, which are all fixedly connected to the inside of the dispersion section, and both sides of the dispersion section gradually narrow along the bottom.
[0009] Preferably, the particle deceleration mechanism includes an adsorption ring, which is arranged below the bottom opening of the blanking shell, and a plurality of connecting holes are opened on the surface of the adsorption ring, and an annular filter cloth is fixedly connected to the adsorption ring, and connecting pipes are fixedly connected to both sides of the bottom of the blanking shell, and both ends of the adsorption ring are fixedly connected to rotating plates, and the rotating plates are rotatably connected to the corresponding connecting pipes, and an air pump is fixedly installed on the blanking shell, and the air suction end of the air pump is fixedly connected to one end of one of the connecting pipes, and one end of the other connecting pipe is fixedly connected to a sealing plate, and an arc-shaped baffle is arranged on the bottom surface inside the adsorption ring, and the two ends of the arc-shaped baffle are respectively fixedly connected to the two connecting pipes, one of the rotating plates is fixedly connected to an outer gear ring, and a first motor is fixedly installed on the blanking shell, and a gear is fixedly connected to the output shaft of the first motor, and the gear and the outer gear ring are meshed.
[0010] Preferably, an arcuate groove is provided inside the blanking shell, a rotating roller is arranged inside the arcuate groove, two material receiving grooves are provided on the surface of the rotating roller along the circumferential direction, the two material receiving grooves are respectively connected to the upper and lower ends of the blanking shell, a connecting shaft is fixedly connected to the inside of the rotating roller, the connecting shaft is rotatably connected to the inside of the blanking shell, a second motor is fixedly installed on the blanking shell, and the output shaft of the second motor is fixedly connected to one end of the connecting shaft.
[0011] Preferably, the first guide shell includes a material receiving section and a first connecting section, the first connecting section is located at the bottom of the material receiving section, the material receiving section is fixedly connected to the bottom of the upper sand cylinder, the first connecting section is sleeved inside the second connecting section, the telescopic connecting mechanism includes two limit pins, the two limit pins are fixedly connected to the bottom of the material receiving section, two limit rings are fixedly connected to the second connecting section, the limit pins are respectively slidably inserted in the corresponding limit rings, a hydraulic cylinder is fixedly installed on the first guide shell, and the piston shaft of the hydraulic cylinder is fixedly connected to the second connecting section.
[0012] Preferably, the horizontal displacement mechanism includes two sliding grooves and two fixed rods, the two sliding grooves are respectively opened on both sides of the top of the supporting frame, the two fixed rods are respectively fixedly connected to both sides of the first guide shell, the bottom ends of the two fixed rods are respectively slidably connected to the corresponding sliding grooves, the supporting frame is rotatably connected with a lead screw, one of the fixed rods is fixedly connected with a connecting ring, the connecting ring is threadedly connected to the lead screw, a third motor is fixedly installed on the supporting frame, and the output shaft of the third motor is fixedly connected to one end of the lead screw.
[0013] Preferably, rotating rings are provided at both ends of the upper sand barrel, an annular screen is fixedly connected between the two rotating rings, a plurality of limiting rollers are circumferentially provided on the surface of the rotating ring, the limiting rollers are rotatably connected to the interior of the upper sand barrel, a fourth motor is fixedly installed at one end of the upper sand barrel, the output shaft of the fourth motor passes through the upper sand barrel and extends to the interior of the upper sand barrel and is fixedly connected to a connecting frame, and the connecting frame is fixedly connected to the corresponding rotating ring.
[0014] Preferably, the connecting feeding mechanism includes a single-way tube, which is arranged inside the annular screen, the open end of the single-way tube passes through the upper sand cylinder and extends to the outside of the upper sand cylinder and is fixedly connected to a collecting shell, the feed hopper is fixedly connected to the top of the collecting shell, and a rotating shaft is rotatably connected between the collecting shell and one end of the single-way tube away from each other, a spiral conveying blade is fixedly connected to the rotating shaft, a fifth motor is fixedly installed on the collecting shell, the output shaft of the fifth motor is fixedly connected to one end of the rotating shaft, and a strip through groove is provided at the bottom of the single-way tube.
[0015] Preferably, the surface of the rotating ring has an arcuate protrusion, and the surface of the limiting roller has an arcuate depression, and the arcuate protrusion on the rotating ring and the corresponding arcuate depression on the limiting roller are rotationally limited.
[0016] Preferably, the spiral conveying blade is in contact with the inner wall of the single-pass tube, and one end of the spiral conveying blade is located inside the collecting shell.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The particle retarding mechanism is used to decelerate the diamond powder particles, reduce the initial velocity of the diamond powder particles when they fall from the bottom opening of the blanking shell, thereby reducing the loss caused by the splashing of the electroplating liquid surface, and disperse the diamond powder particles through the particle dispersing mechanism. With the help of the horizontal displacement mechanism, the diamond powder particles can be evenly dispersed in the electroplating liquid, thereby improving the uniformity of the diamond powder particles in the electroplating liquid and ensuring the uniformity of the diamond powder particles on the surface of the metal wire during the electroplating process.
[0019] 2. When the diamond micro-powder particles rotate to the bottom of the adsorption ring, the arc-surface baffle blocks the connecting hole at the bottom of the adsorption ring, thereby blocking the negative pressure adsorption below the adsorption ring, so that the diamond micro-powder particles lose the negative pressure adsorption force and fall into the electroplating solution, so that the diamond micro-powder particles move to the bottom of the adsorption ring and fall downward from a static state, thereby reducing the initial velocity of the diamond micro-powder particles when entering the electroplating solution and slowing down the falling trend, reducing the splashing of the electroplating solution surface during the entry of the diamond micro-powder particles, and preventing the electroplating solution from splashing and causing loss.
[0020] 3. The internal channel of the blanking shell is blocked by the rotating roller, and the rotating roller is continuously rotated 180 degrees intermittently, so that the two receiving grooves transfer the diamond micro-powder particles above the rotating roller downward in turn, thereby limiting the movement efficiency of the diamond micro-powder particles inside the blanking shell, preventing the number of diamond micro-powder particles from being greater than the adsorption area of the annular filter cloth, and causing some diamond micro-powder particles to directly enter the electroplating solution without being slowed down, thereby improving the regularity and stability of the diamond micro-powder particles falling.
[0021] 4. The rotating ring is limited in rotation by the limiting roller, so that the annular screen rotates inside the upper sand cylinder and the diamond powder particles are screened by rotation, so that the diamond powder particles that meet the particle size requirements pass through the annular screen and enter the first guide shell along the connection between the upper sand cylinder and the first guide shell, preventing the diamond powder particles with larger particle size from being electroplated on the metal wire and affecting the uniformity of the metal wire surface, thereby improving the smoothness of the diamond wire surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the present invention;
[0023] Figure 2 For the present invention Figure 1 A schematic diagram of the structure enlargement at point A;
[0024] Figure 3 It is a schematic diagram of the matching structure of the upper sand cylinder, the first guide housing, the second guide housing and the blanking housing of the present invention;
[0025] Figure 4It is a schematic diagram of the matching structure of the upper sand cylinder, the feed hopper and the collection shell of the present invention (the upper sand cylinder, the annular screen, the single-pass pipe and the collection shell are cut);
[0026] Figure 5 For the present invention Figure 4 A schematic diagram of the structure at B in FIG.
[0027] Figure 6 It is a cross-sectional schematic diagram of the matching structure of the first guide housing and the second guide housing of the present invention;
[0028] Figure 7 For the present invention Figure 6 A schematic diagram of the structure at position C in FIG.
[0029] Figure 8 It is a first cross-sectional schematic diagram of the matching structure of the blanking shell and the adsorption ring of the present invention;
[0030] Fig. 9 For the present invention Figure 8 A schematic diagram of the structure at D in FIG.
[0031] Fig.10 It is a second cross-sectional schematic diagram of the matching structure of the blanking shell and the adsorption ring of the present invention;
[0032] Fig.11 For the present invention Fig.10 A schematic diagram of the structure at position E in FIG.
[0033] Fig.12 For the present invention Fig.10 Schematic diagram of the enlarged structure at F in FIG.
[0034] In the figure: 1, support frame; 2, upper sand cylinder; 3, feed hopper; 4, first guide shell; 401, material receiving section; 402, first connecting section; 5, second guide shell; 501, dispersion section; 502, second connecting section; 6, blanking shell; 7, conical guide strip; 8, adsorption ring; 9, connecting hole; 10, annular filter cloth; 11, connecting pipe; 12, rotating plate; 13, air pump; 14, sealing plate; 15, arc surface stop strip; 16, outer gear ring; 17, first motor; 18, gear; 19, arc surface slot; 20, rotating roller; 21, receiving groove; 22, connecting shaft; 23, second motor; 24, limiting pin; 25, limiting ring; 26, hydraulic cylinder; 27, sliding slot; 28, fixing rod; 29, screw; 30, connecting ring; 31, third motor; 32, rotating ring; 33, annular screen; 34, limiting roller; 35, fourth motor; 36, connecting frame; 37, single-pass pipe; 38, collecting shell; 39, rotating shaft; 40, spiral conveying blade; 41, fifth motor; 42, strip slot. DETAILED DESCRIPTION
[0035] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0036] like Figures 1 to 12 The sand protection device for an automated diamond production line shown in the figure comprises a support frame 1, an upper sand cylinder 2 is arranged above the support frame 1, a feed hopper 3 is arranged at one end of the upper sand cylinder 2, a connecting feeding mechanism is connected between the upper sand cylinder 2 and the feed hopper 3, a first guide shell 4 is fixedly connected to the bottom of the upper sand cylinder 2, a second guide shell 5 is arranged at the bottom of the first guide shell 4, and a telescopic connecting mechanism is connected between the first guide shell 4 and the second guide shell 5;
[0037] The interior of the second guide shell 5 is connected with a particle dispersion mechanism, the bottom of the second guide shell 5 is fixedly connected with a blanking shell 6, the blanking shell 6 is connected with a particle deceleration mechanism, and a horizontal displacement mechanism is connected between the support frame 1 and the upper sand cylinder 2; when working, the prior art usually uses a protective cover to shield the discharge position when sanding the diamond production line, and it is difficult to evenly disperse the diamond micropowder particles in the electroplating solution when adding the diamond micropowder particles into the electroplating solution, and it is difficult to control the falling speed of the diamond micropowder particles in the process of adding the diamond micropowder particles into the electroplating solution, which is easy to cause The plating liquid splashes on the surface of the protective cover and the outside of the plating liquid tank, thereby causing the loss of the plating liquid; the technical solution can solve the above problems, and the specific working method is as follows: the support frame 1 is placed on the ground and the plating liquid tank is located inside the support frame 1, so that the upper sand cylinder 2 is located above the plating liquid tank, and the distance between the first guide shell 4 and the second guide shell 5 is adjusted by the action of the telescopic connecting mechanism, so that the second guide shell 5 and the blanking shell 6 move downward and the opening at the bottom of the blanking shell 6 is close to the surface of the plating liquid, so that the diamond powder particles move downward from the opening at the bottom of the blanking shell 6. In order to reduce the falling distance, the staff pours the diamond powder particles into the feed hopper 3, and the diamond powder particles in the feed hopper 3 are transported to the upper sand cylinder 2 through the action of the connecting feeding mechanism, and enter the first guide shell 4 along the connection between the upper sand cylinder 2 and the first guide shell 4. The diamond powder particles enter the second guide shell 5 from the first guide shell 4 through the action of the telescopic connecting mechanism, and when moving downward in the second guide shell 5, the diamond powder particles in the second guide shell 5 are dispersed through the action of the particle dispersion mechanism, and enter the blanking shell 6 after dispersion. When the diamond micro-powder particles move toward the surface of the electroplating liquid along the opening at the bottom of the blanking shell 6, the diamond micro-powder particles are decelerated by the particle deceleration mechanism, reducing the initial velocity of the diamond micro-powder particles when falling from the bottom opening of the blanking shell 6, thereby reducing the loss caused by splashing of the electroplating liquid surface, and the diamond micro-powder particles are dispersed by the particle dispersion mechanism, and the diamond micro-powder particles can be evenly dispersed in the electroplating liquid in cooperation with the horizontal displacement mechanism, thereby improving the uniformity of the diamond micro-powder particles in the electroplating liquid and ensuring the uniformity of the diamond micro-powder particles on the surface of the metal wire during the electroplating process.
[0038] As a further embodiment of the present invention, the second guide housing 5 includes a dispersion section 501 and a second connecting section 502, the dispersion section 501 is located at the bottom of the second connecting section 502, the blanking housing 6 is fixedly connected to the bottom of the dispersion section 501, and the particle dispersion mechanism includes a plurality of conical guide bars 7 (such as Figure 7As shown in the figure, multiple conical guide strips 7 are fixedly connected to the inside of the dispersion section 501, and the two sides of the dispersion section 501 are gradually narrowed along the bottom; during operation, after the diamond micro-powder particles enter the inside of the second guide shell 5, they move from the second connecting section 502 to the inside of the dispersion section 501 under the action of gravity, and when moving inside the dispersion section 501, they are guided by the conical guide surfaces on the top of the multiple conical guide strips 7, so that the diamond micro-powder particles are continuously dispersed during the falling process, and gradually narrowed downward through the two sides of the dispersion section 501, so that when the diamond micro-powder particles reach the bottom of the dispersion section 501, they are evenly distributed at the narrowed position at the bottom of the dispersion section 501.
[0039] As a further embodiment of the present invention, the particle retarding mechanism comprises an adsorption ring 8 (such as Fig.11 As shown in the figure, the adsorption ring 8 is arranged below the bottom opening of the blanking shell 6, and a plurality of connecting holes 9 are provided on the surface of the adsorption ring 8. An annular filter cloth 10 is fixedly connected to the adsorption ring 8. Both sides of the bottom of the blanking shell 6 are fixedly connected to connecting pipes 11. Both ends of the adsorption ring 8 are fixedly connected to rotating plates 12, and the rotating plates 12 are rotatably connected to the corresponding connecting pipes 11. An air pump 13 is fixedly installed on the blanking shell 6 (as shown in the figure). Fig.10As shown in the figure, the suction end of the air pump 13 is fixedly connected to one end of one of the connecting pipes 11, and one end of the other connecting pipe 11 is fixedly connected to a sealing plate 14. A curved baffle 15 is provided on the bottom surface of the inside of the adsorption ring 8, and the two ends of the curved baffle 15 are respectively fixedly connected to the two connecting pipes 11, and an outer gear ring 16 is fixedly connected to one of the rotating plates 12. A first motor 17 is fixedly installed on the blanking shell 6, and a gear 18 is fixedly connected to the output shaft of the first motor 17, and the gear 18 is meshed with the outer gear ring 16; when working, the diamond After the micro powder particles are evenly dispersed inside the dispersion section 501, they enter the blanking shell 6 along the connection between the dispersion section 501 and the blanking shell 6, and move downward along the opening at the bottom of the blanking shell 6, and pass through the annular filter cloth 10 on the surface of the adsorption ring 8, and the air is sucked along one end of the corresponding connecting pipe 11 through the suction end of the air pump 13, and the connecting pipe 11 at the other end is blocked by the sealing plate 14, so that negative pressure is generated inside the adsorption ring 8, so that the air passes through the multiple connecting holes 9 on the surface of the adsorption ring 8 along the annular filter cloth 10. The diamond powder particles are adsorbed on the surface of the annular filter cloth 10 by the inside of the adsorption ring 8 and the inside of the air pump 13 along the corresponding connecting pipe 11, and the output shaft of the first motor 17 drives the gear 18 to rotate, and the gear 18 and the outer gear ring 16 mesh with each other, so that the rotating plates 12 at both ends of the adsorption ring 8 rotate along the rotating connection of the connecting pipe 11, and drive the adsorption ring 8 and the annular filter cloth 10 to rotate synchronously, so that the diamond powder particles adsorbed on the annular filter cloth 10 rotate synchronously. When the powder particles rotate to the bottom of the adsorption ring 8, the arc-surface baffle 15 blocks the connecting hole 9 at the bottom of the adsorption ring 8, thereby blocking the negative pressure adsorption below the adsorption ring 8, so that the diamond micro-powder particles lose the negative pressure adsorption force and fall into the electroplating solution, so that the diamond micro-powder particles move to the bottom of the adsorption ring 8 and then fall downward from a static state, thereby reducing the initial velocity of the diamond micro-powder particles when entering the electroplating solution and slowing down the falling trend, reducing the splashing of the electroplating solution surface during the entry of the diamond micro-powder particles, and preventing the electroplating solution from splashing out and causing loss.
[0040] As a further embodiment of the present invention, an arc groove 19 is provided inside the blanking shell 6, and a rotating roller 20 is provided inside the arc groove 19. Two material receiving grooves 21 are provided on the surface of the rotating roller 20 along the circumferential direction. The two material receiving grooves 21 are respectively connected to the upper and lower ends of the blanking shell 6. A connecting shaft 22 is fixedly connected to the inside of the rotating roller 20, and the connecting shaft 22 is rotatably connected to the inside of the blanking shell 6. A second motor 23 (such as Fig.10As shown in the figure, the output shaft of the second motor 23 is fixedly connected to one end of the connecting shaft 22; when working, after the diamond powder particles enter the blanking shell 6 from the dispersion section 501, the internal channel of the blanking shell 6 is blocked by the rotating roller 20, and part of the diamond powder particles enter the receiving groove 21 at the top of the rotating roller 20. The connecting shaft 22 is driven by the output shaft of the second motor 23 to perform an intermittent rotation of 180 degrees, so that the rotating roller 20 rotates synchronously, so that the receiving groove 21 at the top of the rotating roller 20 rotates to the bottom, and the diamond powder particles in the receiving groove 21 are transferred to the rotating roller 2 0 and moves along the opening at the bottom of the blanking shell 6, blocks the internal channel of the blanking shell 6 by the rotating roller 20, and uses the continuous 180-degree intermittent rotation of the rotating roller 20 to make the two receiving grooves 21 transfer the diamond micro-powder particles above the rotating roller 20 downward in turn, thereby limiting the movement efficiency of the diamond micro-powder particles inside the blanking shell 6, preventing the number of diamond micro-powder particles from being greater than the adsorption area of the annular filter cloth 10, and causing some diamond micro-powder particles to directly enter the electroplating solution without being slowed down, thereby improving the regularity and stability of the diamond micro-powder particles falling.
[0041] As a further embodiment of the present invention, the first guide housing 4 includes a material receiving section 401 and a first connecting section 402 (such as Figure 6 As shown in the figure, the first connecting section 402 is located at the bottom of the material receiving section 401, and the material receiving section 401 is fixedly connected to the bottom of the upper sand cylinder 2. The first connecting section 402 is sleeved inside the second connecting section 502. The telescopic connecting mechanism includes two limit pins 24, and the two limit pins 24 are fixedly connected to the bottom of the material receiving section 401. Two limit rings 25 are fixedly connected to the second connecting section 502, and the limit pins 24 are respectively slidably inserted in the corresponding limit rings 25. A hydraulic cylinder 26 is fixedly installed on the first guide housing 4, and the piston shaft of the hydraulic cylinder 26 is fixedly connected to the second connecting section 502; when working The second guide housing 5 is driven to move downward by the movement of the piston shaft of the hydraulic cylinder 26, and the second connecting section 502 of the second guide housing 5 moves downward along the sleeve of the first connecting section 402, and the first connecting section 402 and the second connecting section 502 are always kept connected. The limiting ring 25 moves downward along the sliding connection of the limiting pin 24, and limits the movement of the second guide housing 5, so that the second guide housing 5 and the blanking housing 6 move vertically downward, and adjust the distance between the blanking housing 6 and the electroplating liquid surface, thereby reducing the liquid splashing caused by the height difference between the diamond powder particles and the electroplating liquid.
[0042] As a further embodiment of the present invention, the horizontal displacement mechanism includes two sliding grooves 27 and two fixed rods 28, the two sliding grooves 27 are respectively opened on both sides of the top of the support frame 1, the two fixed rods 28 are respectively fixedly connected to both sides of the first guide shell 4, and the bottom ends of the two fixed rods 28 are respectively slidably connected to the corresponding sliding grooves 27. A lead screw 29 is rotatably connected to the support frame 1, one of the fixed rods 28 is fixedly connected to a connecting ring 30, and the connecting ring 30 is threadedly connected to the lead screw 29. A third motor 31 is fixedly installed on the support frame 1, and the third motor 31 is The output shaft is fixedly connected to one end of the lead screw 29; when working, the lead screw 29 is driven to rotate by the output shaft of the third motor 31, and the bottom end of the fixed rod 28 is moved unidirectionally along the sliding groove 27 through the threaded connection between the lead screw 29 and the connecting ring 30, so that the first guide shell 4 is moved unidirectionally, and the second guide shell 5 and the blanking shell 6 are driven to move synchronously, so that when the diamond micro-powder particles are dropped from the blanking shell 6 to the surface of the electroplating liquid, the blanking shell 6 moves horizontally on the surface of the electroplating liquid, thereby improving the uniformity of the dispersion of the diamond micro-powder particles in the electroplating liquid.
[0043] As a further embodiment of the present invention, rotating rings 32 are provided at both ends of the upper sand barrel 2, an annular screen 33 is fixedly connected between the two rotating rings 32, a plurality of limiting rollers 34 are circumferentially provided on the surface of the rotating ring 32, and the limiting rollers 34 are rotatably connected to the interior of the upper sand barrel 2, a fourth motor 35 is fixedly installed at one end of the upper sand barrel 2, and the output shaft of the fourth motor 35 passes through the upper sand barrel 2 and extends to the interior of the upper sand barrel 2 and is fixedly connected to a connecting frame 36, and the connecting frame 36 is fixedly connected to the corresponding rotating ring 32; when working, when the diamond powder particles enter the interior of the upper sand barrel 2 through the action of the connecting feeding mechanism and are located in the ring In the annular screen 33, the output shaft of the fourth motor 35 drives the connecting frame 36 to rotate, and the connecting frame 36 drives the corresponding rotating ring 32 to rotate synchronously, and the rotating ring 32 is rotationally limited by the limiting roller 34, so that the annular screen 33 rotates inside the upper sand cylinder 2, and the diamond micro-powder particles are rotationally screened, so that the diamond micro-powder particles that meet the particle size requirements pass through the annular screen 33, and enter the first guide shell 4 along the connection between the upper sand cylinder 2 and the first guide shell 4, so as to prevent the diamond micro-powder particles with larger particle size from being electroplated on the metal wire and affecting the uniformity of the metal wire surface, thereby improving the smoothness of the diamond wire surface.
[0044] As a further embodiment of the present invention, the connecting feeding mechanism includes a single-way pipe 37, which is arranged inside the annular screen 33. The open end of the single-way pipe 37 passes through the upper sand cylinder 2 and extends to the outside of the upper sand cylinder 2 and is fixedly connected to a collecting shell 38. The feed hopper 3 is fixedly connected to the top of the collecting shell 38. A rotating shaft 39 is rotatably connected between the collecting shell 38 and one end of the single-way pipe 37 that is away from each other. A spiral conveying blade 40 is fixedly connected to the rotating shaft 39. A fifth motor 41 is fixedly installed on the collecting shell 38. The output shaft of the fifth motor 41 is fixedly connected to one end of the rotating shaft 39. A strip-shaped through groove 42 (such as Figure 5 When working, the diamond powder particles enter the interior of the collecting shell 38 along the feed hopper 3, and the rotating shaft 39 is driven to rotate by the output shaft of the fifth motor 41, and the spiral conveying blade 40 is rotated synchronously, and the diamond powder particles in the collecting shell 38 are spirally conveyed to the interior of the single-pass pipe 37 through the rotation of the spiral conveying blade 40, and in the process of conveying, the diamond powder particles fall downward along the strip groove 42 at the bottom of the single-pass pipe 37 to the interior of the annular screen 33, thereby increasing the dispersion degree of the diamond powder particles in the annular screen 33 and improving the screening efficiency of the diamond powder particles in the annular screen 33.
[0045] As a further implementation scheme of the present invention, the surface of the rotating ring 32 has an arc-shaped protrusion, and the surface of the limiting roller 34 has an arc-shaped depression. The arc-shaped protrusion on the rotating ring 32 and the corresponding arc-shaped depression on the limiting roller 34 are rotationally limited; when working, the arc-shaped depression on the limiting roller 34 and the arc-shaped protrusion on the rotating ring 32 are rotationally limited, so that the rotating ring 32 is rotationally limited between the corresponding multiple limiting rollers 34, preventing the rotating ring 32 from axial movement and improving the stability of the rotating ring 32 during rotation.
[0046] As a further embodiment of the present invention, the spiral conveying blade 40 is in contact with the inner wall of the single-way tube 37, and one end of the spiral conveying blade 40 is located inside the collecting shell 38; when working, one end of the spiral conveying blade 40 is located inside the collecting shell 38, and the diamond micro-powder particles are transported to the inside of the single-way tube 37 through the rotation of the spiral conveying blade 40. By contacting the inner wall of the single-way tube 37 with the spiral conveying blade 40, the adhesion and residue of the diamond micro-powder particles inside the single-way tube 37 are reduced while the conveying efficiency is improved.
[0047] Working principle of the present invention:
[0048] The support frame 1 is placed on the ground and the electroplating tank is located inside the support frame 1, so that the upper sand cylinder 2 is located above the electroplating tank, and the distance between the first guide shell 4 and the second guide shell 5 is adjusted by the telescopic connecting mechanism, so that the second guide shell 5 and the blanking shell 6 are moved downward and the opening at the bottom of the blanking shell 6 is close to the surface of the electroplating liquid, so that when the diamond micro-powder particles move downward from the opening at the bottom of the blanking shell 6, the falling distance can be reduced. The staff pours the diamond micro-powder particles into the feed hopper 3, and the diamond micro-powder particles in the feed hopper 3 are transported to the upper sand cylinder 2 through the connecting feeding mechanism, and enter the first guide shell 4 along the connecting point between the upper sand cylinder 2 and the first guide shell 4, and the diamond micro-powder particles enter the second guide shell 4 from the first guide shell 4 through the telescopic connecting mechanism. The diamond powder particles are dispersed in the second guide housing 5 and move downward in the second guide housing 5 through the particle dispersion mechanism, and enter the blanking housing 6 after dispersion. When the diamond powder particles move toward the surface of the electroplating liquid along the opening at the bottom of the blanking housing 6, the diamond powder particles are decelerated by the particle deceleration mechanism to reduce the initial velocity of the diamond powder particles when falling from the bottom opening of the blanking housing 6, thereby reducing the loss caused by splashing of the electroplating liquid surface, and the diamond powder particles are dispersed by the particle dispersion mechanism, and the diamond powder particles can be evenly dispersed in the electroplating liquid with the help of the horizontal displacement mechanism, thereby improving the uniformity of the diamond powder particles in the electroplating liquid and ensuring the uniformity of the diamond powder particles on the surface of the metal wire during the electroplating process.
[0049] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may have various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention to be protected, and the scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A sand protection device for an automated diamond production line, comprising a support frame (1), characterized in that: An upper sand cylinder (2) is arranged above the support frame (1), a feed hopper (3) is arranged at one end of the upper sand cylinder (2), a connecting feeding mechanism is connected between the upper sand cylinder (2) and the feed hopper (3), a first guide shell (4) is fixedly connected to the bottom of the upper sand cylinder (2), a second guide shell (5) is arranged at the bottom of the first guide shell (4), and a telescopic connecting mechanism is connected between the first guide shell (4) and the second guide shell (5); The interior of the second guide shell (5) is connected to a particle dispersion mechanism, the bottom of the second guide shell (5) is fixedly connected to a material drop shell (6), the material drop shell (6) is connected to a particle deceleration mechanism, and a horizontal displacement mechanism is connected between the support frame (1) and the upper sand cylinder (2); The particle deceleration mechanism comprises an adsorption ring (8), the adsorption ring (8) being arranged below the bottom opening of the blanking shell (6), a plurality of connecting holes (9) being provided on the surface of the adsorption ring (8), an annular filter cloth (10) being fixedly connected to the adsorption ring (8), connecting pipes (11) being fixedly connected to both sides of the bottom of the blanking shell (6), rotating plates (12) being fixedly connected to the corresponding connecting pipes (11), an air pump (13) being fixedly installed on the blanking shell (6), and an air suction end of the air pump (13) being fixedly connected to the connecting pipe (11). A sealing plate (14) is fixedly connected to one end of one of the connecting tubes (11), and one end of the other connecting tube (11) is fixedly connected to a sealing plate (14). A curved retaining strip (15) is provided on the bottom surface of the inside of the adsorption ring (8), and the two ends of the curved retaining strip (15) are respectively fixedly connected to the two connecting tubes (11). An outer toothed ring (16) is fixedly connected to one of the rotating plates (12). A first motor (17) is fixedly installed on the blanking shell (6), and a gear (18) is fixedly connected to the output shaft of the first motor (17), and the gear (18) is meshed with the outer toothed ring (16).
2. The sand protection device for an automated diamond production line according to claim 1, characterized in that: The second guide shell (5) comprises a dispersion section (501) and a second connecting section (502), the dispersion section (501) is located at the bottom of the second connecting section (502), the blanking shell (6) is fixedly connected to the bottom of the dispersion section (501), the particle dispersion mechanism comprises a plurality of conical guide bars (7), the plurality of conical guide bars (7) are fixedly connected to the inside of the dispersion section (501), and both sides of the dispersion section (501) are gradually narrowed along the bottom.
3. The sand protection device for an automated diamond production line according to claim 2, characterized in that: An arc groove (19) is provided inside the blanking shell (6), a rotating roller (20) is arranged inside the arc groove (19), two material receiving grooves (21) are provided on the surface of the rotating roller (20) along the circumferential direction, the two material receiving grooves (21) are respectively connected to the upper and lower ends of the blanking shell (6), a connecting shaft (22) is fixedly connected to the inside of the rotating roller (20), the connecting shaft (22) is rotatably connected to the inside of the blanking shell (6), a second motor (23) is fixedly installed on the blanking shell (6), and the output shaft of the second motor (23) is fixedly connected to one end of the connecting shaft (22).
4. The sand protection device for an automated diamond production line according to claim 2, characterized in that: The first guide housing (4) comprises a material receiving section (401) and a first connecting section (402), wherein the first connecting section (402) is located at the bottom of the material receiving section (401), the material receiving section (401) is fixedly connected to the bottom of the upper sand cylinder (2), the first connecting section (402) is sleeved inside the second connecting section (502), the telescopic connecting mechanism comprises two limit pins (24), the two limit pins (24) are fixedly connected to the bottom of the material receiving section (401), the second connecting section (502) is fixedly connected to two limit rings (25), the limit pins (24) are respectively slidably inserted inside the corresponding limit rings (25), and a hydraulic cylinder (26) is fixedly installed on the first guide housing (4), and the piston shaft of the hydraulic cylinder (26) is fixedly connected to the second connecting section (502).
5. The sand protection device for an automated diamond production line according to claim 1, characterized in that: The horizontal displacement mechanism comprises two sliding grooves (27) and two fixed rods (28), the two sliding grooves (27) are respectively opened on both sides of the top of the support frame (1), the two fixed rods (28) are respectively fixedly connected to both sides of the first guide housing (4), the bottom ends of the two fixed rods (28) are respectively slidably connected inside the corresponding sliding grooves (27), a lead screw (29) is rotatably connected to the support frame (1), one of the fixed rods (28) is fixedly connected to a connecting ring (30), the connecting ring (30) is threadedly connected to the lead screw (29), and a third motor (31) is fixedly mounted on the support frame (1), the output shaft of the third motor (31) is fixedly connected to one end of the lead screw (29).
6. The sand protection device for an automated diamond production line according to claim 1, characterized in that: Rotating rings (32) are provided at both ends of the upper sand barrel (2), an annular screen (33) is fixedly connected between the two rotating rings (32), a plurality of limiting rollers (34) are provided on the surface of the rotating ring (32) along the circumferential direction, and the limiting rollers (34) are rotatably connected to the interior of the upper sand barrel (2), a fourth motor (35) is fixedly mounted on one end of the upper sand barrel (2), an output shaft of the fourth motor (35) passes through the upper sand barrel (2) and extends to the interior of the upper sand barrel (2), and is fixedly connected to a connecting frame (36), and the connecting frame (36) is fixedly connected to the interior of the corresponding rotating ring (32).
7. The sand protection device for an automated diamond production line according to claim 6, characterized in that: The connecting feeding mechanism comprises a single-way pipe (37), the single-way pipe (37) being arranged inside the annular screen (33), the open end of the single-way pipe (37) passing through the upper sand cylinder (2) and extending to the outside of the upper sand cylinder (2) and then fixedly connected to a collecting shell (38), the feeding hopper (3) being fixedly connected to the top of the collecting shell (38), a rotating shaft (39) being rotatably connected between the collecting shell (38) and one end of the single-way pipe (37) which are away from each other, a spiral conveying blade (40) being fixedly connected to the rotating shaft (39), a fifth motor (41) being fixedly mounted on the collecting shell (38), an output shaft of the fifth motor (41) being fixedly connected to one end of the rotating shaft (39), and a strip-shaped through groove (42) being provided at the bottom of the single-way pipe (37).
8. The sand protection device for an automated diamond production line according to claim 6, characterized in that: The surface of the rotating ring (32) has an arcuate protrusion, and the surface of the limiting roller (34) has an arcuate depression. The arcuate protrusion on the rotating ring (32) and the corresponding arcuate depression on the limiting roller (34) are rotationally limited.
9. The sand protection device for an automated diamond production line according to claim 7, characterized in that: The spiral conveying blade (40) is in contact with the inner wall of the single-pass pipe (37), and one end of the spiral conveying blade (40) is located inside the collecting shell (38).
Citation Information
Patent Citations
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