An assembled foam concrete prefabricated wall panel and its installation structure

By designing an installation structure including eccentric rod, control rod, vertical adjustment rod and horizontal adjustment rod, the problem of verticality deviation of prefabricated foam concrete wall panels during installation is solved, and the high accuracy of wall panel positions is achieved The uniformity of the wall stress.

CN118997513BActive Publication Date: 2025-02-18GUANGDONG WEILIDA BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202411502171.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-02-18
Estimated Expiration
2044-10-25

AI Technical Summary

Technical Problem

Prefabricated foam concrete prefabricated wall panels are prone to vertical deviations during installation, resulting in uneven stress on the wall, affecting the aesthetics of the building and flat walls.

Method used

A mounting structure is designed, including a mounting frame, vertical adjustment block, upper clamp and lower clamp. The verticality of the wall panel is detected by the contrast between the eccentric rod and the control rod, and the wall is adjusted accurately by the vertical adjustment rod and the horizontal adjustment rod. The position of the board.

Benefits of technology

It ensures that the verticality of the wall panel is not deviated during the installation process, and the high accuracy of the wall panel position is achieved through precise adjustment, avoiding the problems of uneven wall stress and uneven wall surfaces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of construction engineering technology, and in particular to an assembled foam concrete prefabricated wall panel and its installation structure; an assembled foam concrete prefabricated wall panel installation structure of the present invention comprises: a mounting frame, a vertical adjustment block, an upper clamping block and a lower clamping block; a rotating shaft is fixedly connected to the mounting frame; the center of gravity of the eccentric rod is offset to one side; two vertical adjustment blocks are respectively slidably installed at two ends of the mounting frame; a connecting block is fixedly connected to the two vertical adjustment blocks; the present invention detects the verticality of the wall panel during the installation of the wall panel by setting a comparison between the eccentric rod and the comparison rod, and then drives the vertical adjustment block and the upper and lower ends of the wall panel to move through the vertical adjustment rod, so as to adjust the verticality of the wall panel, so that the verticality of the wall panel will not deviate during the installation process, and the horizontal position of the wall panel is adjusted by the horizontal adjustment rod and the horizontal adjustment screw, so that the position of the wall panel is more accurate during the installation process.
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Description

Technical Field

[0001] The invention relates to the technical field of building engineering, and in particular to an assembled foam concrete prefabricated wall panel and an installation structure thereof. Background Art

[0002] Prefabricated foam concrete wall panels are a new type of building wall panel material. It is mainly made of cement, water, foaming agent, etc. The foaming agent produces a large number of uniform bubbles through physical or chemical means, so that the concrete forms a structure with a large number of closed pores inside. This structure gives the wall panels good light weight, thermal insulation, sound insulation and other properties;

[0003] Prefabricated foam concrete wall panels can be installed on site through simple hoisting and splicing, which greatly shortens the construction period.

[0004] When installing the prefabricated foam concrete wall panels, due to measurement deviation or shaking of the wall panels during transportation, the wall panels will have vertical deviation, that is, the wall panels will tilt in the vertical direction. Therefore, after the prefabricated foam concrete wall panels are installed, the wall will be unevenly stressed, affecting the overall appearance of the building, causing uneven wall surfaces, and thus causing limitations.

[0005] To this end, we propose an assembled foam concrete prefabricated wall panel and its installation structure. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present invention provides an assembled foam concrete prefabricated wall panel and an installation structure thereof, which overcomes the deficiencies in the prior art and aims to solve the problems in the background technology.

[0007] To achieve the above object, the present invention provides the following technical solution: an assembled foam concrete prefabricated wall panel installation structure, comprising:

[0008] A mounting frame, a vertical adjustment block, an upper clamping block and a lower clamping block; a rotating shaft is fixedly connected to the mounting frame; an eccentric rod is rotatably connected to the rotating shaft; the center of gravity of the eccentric rod is offset to one side; the two vertical adjustment blocks are slidably mounted on the two ends of the mounting frame respectively; a connecting block is fixedly connected to the two vertical adjustment blocks; a control cylinder is rotatably connected to the connecting block; a control rod is slidably connected between the two control cylinders; the center of the control rod is also rotatably connected to the rotating shaft; vertical adjustment rods are rotatably connected to the two ends of the mounting frame; the vertical adjustment rod is threadedly matched with the vertical adjustment block; the upper clamping block and the lower clamping block are respectively mounted on the upper and lower two vertical adjustment blocks.

[0009] Preferably, a pair of inner grooves are provided on the mounting frame; a horizontal adjustment rod is rotatably connected in the inner groove; a horizontal adjustment screw is threadedly connected to one of the horizontal adjustment rods; a rotation groove is provided at the end of the other horizontal adjustment rod; and the end of the horizontal adjustment screw can cooperate with the rotation groove.

[0010] Preferably, an L-shaped block is inserted into the upper clamping block and the lower clamping block; an extrusion rod is threadedly connected to the L-shaped block; an extrusion plate is rotatably connected to the extrusion rod; a fixing screw is rotatably connected to the L-shaped block; and the fixing screw is threadably matched with the corresponding upper clamping block and lower clamping block.

[0011] By setting a comparison between the eccentric rod and the comparison rod, the verticality of the wall panel is detected during the installation of the wall panel, and then the vertical adjustment block and the upper and lower ends of the wall panel are driven to move by the vertical adjustment rod to adjust the verticality of the wall panel, so that the verticality of the wall panel will not deviate during the installation process, and the horizontal position of the wall panel is adjusted by the horizontal adjustment rod and the horizontal adjustment screw, so that the position of the wall panel is more accurate during the installation process.

[0012] Preferably, an assembled foam concrete prefabricated wall panel installation structure also includes a bracket; the bottom of the mounting frame is rotatably connected to the bracket; a roller is provided at the bottom of the bracket, and a winding drum is rotatably connected to the bracket; a winding rope is wound on the winding drum; the other end of the winding rope is connected to the top of the mounting frame.

[0013] Preferably, the lower end of the mounting frame is slidably connected to a lifting block; the mounting frame is rotatably connected to a lifting rod; the lifting rod is fixedly connected to a lifting rope; the other end of the lifting rope is fixedly connected to the lifting block; the vertical adjustment block at the lower end of the mounting frame is slidably connected to the lifting block; the vertical adjustment block at the upper end of the mounting frame is fixedly connected to the lifting block.

[0014] Preferably, the mounting frame is composed of an upper and a lower part, and the upper and lower parts of the mounting frame are slidably matched with each other.

[0015] Preferably, a moving block is slidably connected to the bracket.

[0016] The mounting frame is rotated and connected to the bracket, and then the mounting frame is rotated to make the mounting frame horizontal, so as to facilitate clamping the wall panels stacked on the ground. The mounting frame is then rotated to make the wall panels vertical, which is convenient for installing the wall panels. At the same time, a moving block is provided to prevent the center of gravity from being unstable during the process of moving the wall panels.

[0017] An assembled foam concrete prefabricated wall panel comprises a wall panel body, a fixed block, an extrusion block and a rotating rod; the wall panel body is provided with a truncated cone groove; the fixed block is slidably connected in the truncated cone groove; the extrusion block is slidably connected to the fixed block; the rotating rod is threadedly connected to the fixed block, and the rotating rod is rotatably connected to the extrusion block.

[0018] Beneficial effects of the present invention:

[0019] 1. The present invention sets a reference between an eccentric rod and a reference rod to detect the verticality of the wall panel during the installation of the wall panel, and then drives the vertical adjustment block and the upper and lower ends of the wall panel to move through the vertical adjustment rod to adjust the verticality of the wall panel, so that the verticality of the wall panel will not deviate during the installation process, and adjusts the horizontal position of the wall panel through the horizontal adjustment rod and the horizontal adjustment screw, so that the position of the wall panel is more accurate during the installation process.

[0020] 2. The present invention rotates the mounting frame to connect it to the bracket, and then rotates the mounting frame to make the mounting frame flat, so as to facilitate clamping the wall panels stacked on the ground, and then rotates the mounting frame to make the wall panels vertical, which is convenient for installing the wall panels. At the same time, a moving block is provided to prevent the center of gravity from being unstable during the process of transporting the wall panels. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of an assembled foam concrete prefabricated wall panel installation structure in the present invention;

[0022] Figure 2 for Figure 1 The enlarged view of point A in the middle;

[0023] Figure 3 for Figure 1 The enlarged view of point B in the middle;

[0024] Figure 4 It is a cross-sectional view of the mounting frame, the lifting block, the vertical adjustment block, the lower clamping block and the L-shaped block in the present invention;

[0025] Figure 5 for Figure 4 Enlarged view of point C in the middle;

[0026] Figure 6 It is a partial cross-sectional view of the horizontal adjustment screw rod of the present invention when it is inserted into the rotating groove on the horizontal adjustment rod;

[0027] Figure 7 It is a cross-sectional view of an assembled foam concrete prefabricated wall panel and a fixing block in the present invention.

[0028] In the figure: 1. mounting frame; 11. vertical adjustment block; 12. upper clamping block; 13. lower clamping block; 14. rotating shaft; 15. eccentric rod; 16. connecting block; 17. comparison cylinder; 18. comparison rod; 19. vertical adjustment rod; 2. inner groove; 21. horizontal adjustment rod; 22. horizontal adjustment screw; 23. rotating groove; 3. bracket; 31. winding disk; 32. winding rope; 4. lifting block; 41. lifting rod; 42. lifting rope; 5. L-shaped block; 51. extrusion rod; 52. extrusion plate; 53. fixing screw; 54. moving block; 6. wall panel body; 61. fixing block; 62. extrusion block; 63. rotating rod; 64. truncated cone groove. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Embodiment 1: Refer to the attached specification Figure 1 , 2 , 3, 4, 5 and 6, an assembled foam concrete prefabricated wall panel installation structure, comprising:

[0031] A mounting frame 1, a vertical adjustment block 11, an upper clamping block 12 and a lower clamping block 13; a rotating shaft 14 is fixedly connected to the mounting frame 1; an eccentric rod 15 is rotatably connected to the rotating shaft 14; the center of gravity of the eccentric rod 15 is offset to one side; two vertical adjustment blocks 11 are slidably mounted on both ends of the mounting frame 1; a connecting block 16 is fixedly connected to the two vertical adjustment blocks 11; a comparison tube 17 is rotatably connected to the connecting block 16; a comparison rod 18 is slidably connected between the two comparison tubes 17; the center of the comparison rod 18 is also rotatably connected to the rotating shaft 14; vertical adjustment rods 19 are rotatably connected to both ends of the mounting frame 1; the vertical adjustment rod 19 is threadedly matched with the vertical adjustment block 11; the upper clamping block 12 and the lower clamping block 13 are respectively mounted on the upper and lower vertical adjustment blocks 11.

[0032] In the present invention, a pair of inner grooves 2 are provided on the mounting frame 1; a horizontal adjustment rod 21 is rotatably connected in the inner groove 2; a horizontal adjustment screw 22 is threadedly connected to one of the horizontal adjustment rods 21; a rotation groove 23 is provided at the end of the other horizontal adjustment rod 21; and the end of the horizontal adjustment screw 22 can cooperate with the rotation groove 23.

[0033] In the present invention, an L-shaped block 5 is inserted into the upper clamping block 12 and the lower clamping block 13; an extrusion rod 51 is threadedly connected to the L-shaped block 5; an extrusion plate 52 is rotatably connected to the extrusion rod 51; a fixing screw 53 is rotatably connected to the L-shaped block 5; and the fixing screw 53 is threadedly matched with the corresponding upper clamping block 12 and the lower clamping block 13.

[0034] In the present invention, the upper clamping block 12 and the L-shaped block 5 clamp the upper end of the wall, and the lower clamping block 13 and the L-shaped block 5 clamp the lower end of the wall, so that the present invention clamps the wall; the upper clamping block 12 and the lower clamping block 13 of the present invention maintain the same vertical position, so when the wall panel is installed, when the wall panel has a vertical deviation during the installation process, the eccentric rod 15 always maintains a vertical state because the center of gravity of the eccentric rod 15 is downward, and an angle deviation occurs between the control rod 18 and the eccentric rod 15. The staff rotates the vertical adjustment rods 19 at the upper and lower ends, so that the upper and lower vertical adjustment blocks 11 move with the upper and lower ends of the wall panel, thereby adjusting the verticality of the wall panel, so that the wall panel is always in a vertical state;

[0035] At least two of the present inventions are clamped on the same side of a prefabricated wall panel, so the two sides of two adjacent prefabricated wall panels close to each other are both provided with the present invention, the horizontal adjustment rod 21 on the present invention between the two adjacent wall panels is rotated to a horizontal state, and then the horizontal adjustment screw 22 is rotated to move the horizontal adjustment screw 22 outward, and the end of the horizontal adjustment screw 22 is inserted into the rotation groove 23 on the horizontal adjustment rod 21 on the two adjacent wall panels, so that the horizontal distance of the wall panels is adjusted by rotating the horizontal adjustment screw 22;

[0036] In the present invention, after the verticality and horizontal distance of the wall panel are adjusted, the fixing screw 53 on the lower clamping block 13 is loosened, and the fixing screw 53 is then pulled out from the L-shaped block 5, and then the squeezing rod 51 is rotated so that the squeezing plate 52 pushes the wall panel, so that the L-shaped block 5 is pulled out from the bottom of the wall panel, and the wall panel falls to the ground, thereby completing the positioning of the wall panel;

[0037] The present invention sets a reference between the eccentric rod 15 and the reference rod 18 to detect the verticality of the wall panel during the installation of the wall panel, and then drives the vertical adjustment block 11 and the upper and lower ends of the wall panel to move through the vertical adjustment rod 19 to adjust the verticality of the wall panel, so that the verticality of the wall panel will not deviate during the installation process, and adjusts the horizontal position of the wall panel through the horizontal adjustment rod 21 and the horizontal adjustment screw 22, so that the position of the wall panel is more accurate during the installation process.

[0038] In the present invention, an assembled foam concrete prefabricated wall panel installation structure also includes a bracket 3; the bottom of the mounting frame 1 is rotatably connected to the bracket 3; a roller is provided at the bottom of the bracket 3, and a winding drum 31 is rotatably connected to the bracket 3; a winding rope 32 is wound on the winding drum 31; the other end of the winding rope 32 is connected to the top of the mounting frame 1.

[0039] In the present invention, the lower end of the mounting frame 1 is slidably connected to a lifting block 4; the mounting frame 1 is rotatably connected to a lifting rod 41; the lifting rod 41 is fixedly connected to a lifting rope 42; the other end of the lifting rope 42 is fixedly connected to the lifting block 4; the vertical adjustment block 11 at the lower end of the mounting frame 1 is slidably connected to the lifting block 4; the vertical adjustment block 11 at the upper end of the mounting frame 1 is fixedly connected to the lifting block 4.

[0040] In the present invention, the mounting frame 1 is composed of an upper and a lower part, and the upper and lower parts of the mounting frame 1 are slidably matched.

[0041] In the present invention, a moving block 54 is slidably connected to the bracket 3 .

[0042] In the present invention, a worker stands on the bracket 3 and rotates the mounting frame 1 outward so that the mounting frame 1 is close to the wallboard stacked horizontally on the ground, and then clamps the L-shaped block 5 at the upper and lower ends of the wallboard. Then, the worker reels the reel 31 so that the reel rope 32 pulls the mounting frame 1 to rotate, so that the wallboard is pulled up from the ground, and the worker moves the bracket 3 to move the wallboard to the installation position;

[0043] In the present invention, the mounting frame 1 is configured as two parts that slide together up and down, so the present invention can clamp wall panels of different sizes; by rotating the lifting rod 41, the lifting rod 41 is made to reel in the lifting rope 42, so that the positions of the lower clamping block 13 and the L-shaped block 5 can be adjusted, so that the height of the corresponding wall panels stacked on the ground is convenient for carrying the wall panels;

[0044] In the present invention, a moving block 54 is provided on the bracket 3, so when the weight of the wall panel to be transported is heavy, the worker pulls out the moving block 54 and stands on the moving block 54, thereby preventing the center of gravity of the present invention from being unstable and tipping over;

[0045] The present invention rotates the mounting frame 1 to connect it to the bracket 3, and then rotates the mounting frame 1 to make the mounting frame 1 horizontal, so as to facilitate clamping the wall panels stacked on the ground, and then rotates the mounting frame 1 to make the wall panels vertical, which is convenient for installing the wall panels. At the same time, a moving block 54 is provided to prevent the center of gravity from being unstable during the process of transporting the wall panels.

[0046] Embodiment 2: Refer to the attached manual Figure 7A prefabricated foam concrete wall panel includes a wall panel body 6, a fixed block 61, an extrusion block 62 and a rotating rod 63; a truncated cone groove 64 is provided on the wall panel body 6; the fixed block 61 is slidably connected in the truncated cone groove 64; the extrusion block 62 is slidably connected to the fixed block 61; the rotating rod 63 is threadedly connected to the fixed block 61, and the rotating rod 63 is rotatably connected to the extrusion block 62.

[0047] In the present invention, a fixing block 61 is provided on the wall panel, and a threaded groove and a screw are provided on the fixing block 61 on two adjacent wall panels, and the screw is fixed in the threaded groove, thereby fixing the two adjacent wall panels; in the present invention, by loosening the rotating rod 63 and then moving the fixing block 61, the position of the fixing block 61 in the truncated cone groove 64 can be adjusted, and then the rotating rod 63 is tightened to fix the fixing block 61, thereby adjusting the position of the fixing block 61, and preventing the position of the fixing block 61 on the two adjacent wall panels from deviating and thus failing to fix.

[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected; the scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. An assembled foam concrete prefabricated wall panel installation structure, characterized in that: include A mounting frame (1), a vertical adjustment block (11), an upper clamping block (12) and a lower clamping block (13); a rotating shaft (14) is fixedly connected to the mounting frame (1); an eccentric rod (15) is rotatably connected to the rotating shaft (14); the center of gravity of the eccentric rod (15) is offset to one side; two vertical adjustment blocks (11) are respectively slidably mounted on two ends of the mounting frame (1); a connecting block (16) is fixedly connected to the two vertical adjustment blocks (11); a control tube (17) is rotatably connected to the connecting block (16); a control rod (18) is slidably connected between the two control tubes (17); the center of the control rod (18) is also rotatably connected to the rotating shaft (14); two ends of the mounting frame (1) are rotatably connected to vertical adjustment rods (19); the vertical adjustment rod (19) is threadedly engaged with the vertical adjustment block (11); the upper clamping block (12) and the lower clamping block (13) are respectively mounted on the upper and lower vertical adjustment blocks (11); The mounting frame (1) is provided with a pair of inner grooves (2); a horizontal adjustment rod (21) is rotatably connected in the inner grooves (2); a horizontal adjustment screw rod (22) is threadedly connected to one of the horizontal adjustment rods (21); a rotation groove (23) is provided at the end of the other horizontal adjustment rod (21); and the end of the horizontal adjustment screw rod (22) can be matched with the rotation groove (23).

2. The assembled foam concrete prefabricated wall panel installation structure according to claim 1, characterized in that: The upper clamping block (12) and the lower clamping block (13) are both inserted with an L-shaped block (5); the L-shaped block (5) is threadedly connected with an extrusion rod (51); the extrusion rod (51) is rotatably connected with an extrusion plate (52); the L-shaped block (5) is rotatably connected with a fixing screw (53); the fixing screw (53) is threadedly matched with the corresponding upper clamping block (12) and the lower clamping block (13).

3. The assembled foam concrete prefabricated wall panel installation structure according to claim 2 is characterized by: It also comprises a bracket (3); the bottom of the mounting frame (1) is rotatably connected to the bracket (3); a roller is provided at the bottom of the bracket (3); a winding drum (31) is rotatably connected to the bracket (3); a winding rope (32) is wound on the winding drum (31); the other end of the winding rope (32) is connected to the top end of the mounting frame (1).

4. The assembled foam concrete prefabricated wall panel installation structure according to claim 3 is characterized by: The mounting frame (1) consists of an upper and a lower part, and the upper and lower parts of the mounting frame (1) are slidably matched.

5. The assembled foam concrete prefabricated wall panel installation structure according to claim 4, characterized in that: A moving block (54) is slidably connected to the bracket (3).

Citation Information

Patent Citations

  • Civil building prefabricated part with good heat preservation effect

    CN213448985U