A high-precision compression resistance testing device for the production of reducer housings

By designing a high-precision pressure resistance detection device including a detection table, a support frame, an electric rod, a pressure assembly and a hydraulic oil system, the problem of being difficult to accurately test the compressive performance of different areas on the surface of the same reducer housing in the prior art is solved, and high accuracy and accuracy of the pressure resistance detection of the reducer housing is achieved.

CN119023427BActive Publication Date: 2025-03-11TIANJIN YUANSHUO INTELLIGENT TECHNOLOGY CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202411514148.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-03-11
Estimated Expiration
2044-10-29

AI Technical Summary

Technical Problem

The prior art is difficult to accurately test the compressive performance of different areas on the surface of the same reducer housing.

Method used

A high-precision pressure resistance detection device including a detection table, a support frame, an electric rod, a pressure assembly, a hydraulic oil system and a positioning mechanism is designed. Through the fluidity of the hydraulic oil and the drive of the electric rod, all the pressure heads can be fitted to the reducer housing surface and the reducer housing surface is uniformly pressure-tested under the same extrusion pressure.

Benefits of technology

By observing the collapse depth display assembly and the collapse amount display assembly, the collapse depth at each position and the collapse volume of the entire shell can be accurately recorded, which improves the accuracy of the pressure resistance detection of the reducer shell.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119023427B_ABST
    Figure CN119023427B_ABST
Patent Text Reader

Abstract

The present invention belongs to the technical field of compression resistance detection of reducer housings, and provides a high-precision compression resistance detection device for the production of reducer housings, including a detection table, the end face of the detection table is fixedly connected to a support frame, one end of the support frame is fixedly connected to a No. 1 electric rod, the telescopic end of the No. 1 electric rod is fixedly connected to a No. 3 electric rod, the telescopic end of the No. 3 electric rod is fixedly connected to a connecting seat, the bottom surface of the connecting seat is vertically slidably connected to a plurality of pressure components, all pressure components are arranged side by side, and the connecting seat is filled with hydraulic oil, and the connecting seat is connected to a pump force component. In the present invention, the height of the water column rise in all the collapse depth display components is observed to record the collapse depth of the reducer housing at the lower pressure point of each pressure component.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of compression resistance detection of reducer housings, and in particular relates to a compression resistance detection device for high-precision reducer housing production. Background Art

[0002] The reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. Cast iron housing is one of the common materials for reducer housings. Common cast iron materials include gray cast iron, ductile iron, etc. The material determines the strength and durability of the reducer housing.

[0003] The test device for testing the pressure resistance of the vacuum pump housing with the existing publication number CN117606913B includes a first pressure piece, which can form a first arc pressure surface and a first flat pressure surface that match the shape of the outer surface of the vacuum pump housing to be tested; a second pressure piece, which can form a second arc pressure surface and a second flat pressure surface that match the shape of the outer surface of the vacuum pump housing to be tested; and a driving piece, which is used to drive the first pressure piece and the second pressure piece to move closer to and away from each other and to obtain the pressure applied to the first pressure piece and the second pressure piece. The above scheme applies pressure to the vacuum pump housing to be tested through the first arc pressure surface and the second arc pressure surface, and the first arc pressure surface and the second arc pressure surface have more contact areas with the outer wall of the vacuum pump housing to be tested, so that the pressure on the outer wall of the vacuum pump housing to be tested is uniform when the pressure resistance test is carried out, and the accuracy of the measurement structure is increased.

[0004] However, the first arc pressure surface and the second arc pressure surface of the test device for testing the pressure resistance of the vacuum pump casing have more contact area with the outer wall of the vacuum pump casing to be tested. Since the periphery of one surface of the casing is connected to other side walls, the pressure resistance of different positions on the same surface of the casing is different. The testing method in the above scheme is difficult to accurately test the pressure resistance of different areas on the same casing surface. Summary of the invention

[0005] The purpose of the present invention is to provide a high-precision compression resistance testing device for reducer housing production, aiming to solve the technical problem that the testing device in the prior art is difficult to accurately test the compression resistance performance of different areas on the same housing surface.

[0006] The present invention is implemented as follows: a high-precision reducer housing production pressure resistance detection device includes a detection table, the end surface of the detection table is fixedly connected to a support frame, one end of the support frame is fixedly connected to a No. 1 electric rod, the telescopic end of the No. 1 electric rod is fixedly connected to a No. 3 electric rod, the telescopic end of the No. 3 electric rod is fixedly connected to a connecting seat, the bottom surface of the connecting seat is vertically slidably connected to a plurality of pressure components, all the pressure components are arranged side by side, and the connecting seat is filled with hydraulic oil, and the connecting seat is connected to a pump force component;

[0007] The end surface of the detection platform is fixedly connected with a No. 4 electric rod, the telescopic end of the No. 4 electric rod is fixedly connected with a No. 5 electric rod, the telescopic end of the No. 5 electric rod is fixedly connected with a fixing frame, the fixing frame is fixedly connected with a plurality of thrust assemblies, all thrust assemblies correspond to all pressure assemblies one by one, each thrust assembly is connected with a collapse depth display assembly, all collapse depth display assemblies are vertically fixed on the end surface of the detection platform, and the collapse depth display assembly can display the collapse depth of the reducer housing corresponding to the upper side position of the thrust assembly;

[0008] A collapse amount display component is arranged on the end surface of the detection platform, and the collapse amount display component can display the collapse volume of the entire reducer housing;

[0009] A positioning mechanism is fixedly connected to the end surface of the detection platform, and the positioning mechanism can fix and seal the reducer housing.

[0010] Further technical solution: the pressure assembly includes a guide sleeve, a slide rod and a pressure head;

[0011] The bottom surface of the connecting seat is connected with a plurality of guide sleeves, each of which is slidably connected with a slide rod, and one end of each slide rod is fixedly connected with a pressure head.

[0012] Further technical solution: the pump power assembly includes a filter box, an oil pipe, an oil pump and a solenoid valve;

[0013] The connection seat is fixedly connected with a filter box, and two oil pipes are connected between the filter box and the connection seat. An oil pump is arranged between one of the oil pipes and the filter box, and solenoid valves are arranged on the two oil pipes.

[0014] Further technical solution: the thrust assembly includes a piston cylinder, a connecting rod and a magnetic block;

[0015] The piston cylinder is fixedly connected to the fixing frame, a connecting rod is slidably and sealingly connected in the piston cylinder, one end of the connecting rod is fixedly connected to a magnetic block, and the magnetic block faces the pressure head.

[0016] Further technical solution: the collapse depth display assembly includes a No. 1 display tube, a hose, a No. 1 liquid outlet pipe and a No. 1 stop valve;

[0017] A plurality of No. 1 display tubes are vertically fixedly connected to the end surface of the detection platform, and scale lines are set on the outer wall of each No. 1 display tube. A hose is connected between each No. 1 display tube and a piston cylinder, and the hose passes through the end surface of the detection platform, and the hose and the detection platform are sealed. All No. 1 display tubes are connected to a No. 1 liquid outlet pipe, and the No. 1 liquid outlet pipe is connected to a No. 1 stop valve.

[0018] Further technical solution: the collapse amount display assembly includes a No. 2 display tube, a No. 2 liquid outlet tube and a No. 2 stop valve;

[0019] The No. 2 display tube is U-shaped and is vertically fixedly connected to the test bench. Both ends of the No. 2 display tube are connected and scale lines are provided at both ends of the No. 2 display tube. The middle of the No. 2 display tube is connected to the No. 2 liquid outlet pipe, and the No. 2 liquid outlet pipe is provided with a No. 2 stop valve.

[0020] Further technical solution: The positioning mechanism includes a No. 2 electric rod, a fixed rod and a positioning seat, two No. 2 electric rods are fixedly provided on the end face of the detection platform, the telescopic ends of the two No. 2 electric rods are fixedly connected to the fixed rods, one end of the fixed rod is fixedly connected to the positioning seat, the positioning seat is arranged parallel to the fixed frame, the positioning seat is provided with an inclined surface for abutting against the base of the reducer housing, and sealing gaskets are provided on the detection platform on both sides of the positioning seat.

[0021] Further technical solution: an airbag is arranged in the positioning seat, a port for the airbag to extend out is arranged on the lower side of the inclined surface of the positioning seat, an air pump is fixedly connected to the positioning seat, and the air pump is communicated with the airbag.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The No. 3 electric rod drives the connecting seat to descend. When the connecting seat drives all the pressure heads to contact the surface of the reducer housing, the sliding rod connected to each pressure head can slide vertically freely in the guide sleeve, so all the pressure heads can fit the surface of the reducer housing; the two oil pumps are closed by the solenoid valve, thereby closing the inner cavity of the connecting seat, and the No. 3 electric rod continues to extend. The No. 3 electric rod drives all the pressure heads to squeeze the surface of the reducer housing at the same time and continuously increase the pressure. Under the action of the fluidity of the hydraulic oil, when the collapse degree of the reducer housing surface is different, all the pressure heads still maintain the same extrusion force to squeeze the reducer housing surface, thereby improving the accuracy of the compression resistance detection of each position of the reducer housing.

[0024] 2. Observe the rising height of the water column in all collapse depth display components to record the collapse depth of the reducer shell at the lower pressure point of each pressure component. At the same time, observe the rising height of the water column in the collapse volume display component. The collapsed volume of the entire reducer shell is determined by adding the volume of the water column corresponding to the rising height of the water column in the collapse volume display component and the volume corresponding to the rising height of the water column in all collapse depth display components.

[0025] 3. Start the air pump, which will increase the air pressure in the airbag, and seal the space between the test bench and the reducer housing base through the airbag. When a gap is generated between the reducer housing base and the end face of the test bench, the air pump can fill the space between the reducer housing base and the end face of the test bench to ensure the sealing between the reducer housing base and the end face of the test bench and improve the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0027] Figure 2 It is a schematic diagram of the structure of the pressure component and the pump force component in the present invention.

[0028] Figure 3 It is a structural schematic diagram of a collapse depth display component and a collapse amount display component in the present invention.

[0029] Figure 4 It is a schematic diagram of the connection between the thrust assembly and the fixing frame in the present invention.

[0030] Figure 5 for Figure 4 Schematic diagram of the structure of area A in the middle.

[0031] Figure 6 It is a structural schematic diagram of the positioning mechanism in the present invention.

[0032] Figure 7 It is a schematic diagram of the connection between the airbag and the positioning seat in the present invention.

[0033] In the attached figure: 1. Test bench; 2. Support frame; 3. No. 1 electric rod; 4. Pressure assembly; 41. Guide sleeve; 42. Slide rod; 43. Pressure head; 5. Pump assembly; 51. Filter box; 52. Oil pipe; 53. Oil pump; 54. Solenoid valve; 6. Thrust assembly; 61. Piston cylinder; 62. Connecting rod; 63. Magnetic block; 7. Collapse depth display assembly; 71. No. 1 display tube; 72. Hose; 73. No. 1 Liquid outlet pipe; 74, No. 1 stop valve; 8, collapse volume display assembly; 81, No. 2 display tube; 82, No. 2 liquid outlet pipe; 83, No. 2 stop valve; 9, positioning mechanism; 91, No. 2 electric rod; 92, fixing rod; 93, positioning seat; 94, air bag; 95, air pump; 10, No. 3 electric rod; 11, connecting seat; 12, No. 4 electric rod; 13, No. 5 electric rod; 14, fixing frame; 15, sealing gasket. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0035] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0036] like Figure 1-Figure 7 As shown, a high-precision reducer housing production pressure resistance detection device provided by the present invention comprises a detection table 1, the end surface of the detection table 1 is fixedly connected to a support frame 2, one end of the support frame 2 is fixedly connected to a No. 1 electric rod 3, the telescopic end of the No. 1 electric rod 3 is fixedly connected to a No. 3 electric rod 10, the telescopic end of the No. 3 electric rod 10 is fixedly connected to a connecting seat 11, the bottom surface of the connecting seat 11 is vertically slidably connected to a plurality of pressure components 4, all the pressure components 4 are arranged side by side, and the connecting seat 11 is filled with hydraulic oil, and the connecting seat 11 is connected to a pump force component 5;

[0037] The end surface of the detection platform 1 is fixedly connected with a No. 4 electric rod 12, the telescopic end of the No. 4 electric rod 12 is fixedly connected with a No. 5 electric rod 13, the telescopic end of the No. 5 electric rod 13 is fixedly connected with a fixing frame 14, and the fixing frame 14 is fixedly connected with a plurality of thrust assemblies 6, all thrust assemblies 6 correspond to all pressure assemblies 4 one by one, each thrust assembly 6 is connected with a collapse depth display assembly 7, and all collapse depth display assemblies 7 are vertically fixed on the end surface of the detection platform 1, and the collapse depth display assembly 7 can display the collapse depth of the reducer housing corresponding to the upper side position of the thrust assembly 6;

[0038] A collapse amount display component 8 is provided on the end surface of the detection platform 1, and the collapse amount display component 8 can display the collapse volume of the entire reducer housing;

[0039] A positioning mechanism 9 is fixedly connected to the end surface of the detection platform 1 , and the positioning mechanism 9 can fix and seal the reducer housing.

[0040] In this embodiment, the reducer housing is placed on the end surface of the test bench 1, and the positioning mechanism 9 is started to fix the reducer housing on the end surface of the test bench 1; the No. 1 electric rod 3 is started to extend and retract, and the No. 1 electric rod 3 drives the pressure component 4 to move to a predetermined position, and at this time, the No. 5 electric rod 13 drives the fixing frame 14 to move synchronously, and the fixing frame 14 drives all the thrust components 6 to move to the lower side of the corresponding pressure component 4, and then the No. 4 electric rod 12 is started, and the No. 4 electric rod 12 drives all the thrust components 6 to fit with the inner wall of the reducer housing;

[0041] Adjust the water columns in all the collapse depth display components 7 to be flush with the same predetermined height, and adjust the water columns in the collapse amount display component 8 to be at a predetermined height;

[0042] Start to extend the No. 3 electric rod 10, the No. 3 electric rod 10 drives the connecting seat 11 to descend, the connecting seat 11 drives all the pressure components 4 to fit with the surface of the reducer shell, and then the inner cavity of the connecting seat 11 is closed, and the No. 3 electric rod 10 continues to extend, the No. 3 electric rod 10 drives all the pressure components 4 to squeeze the surface of the reducer shell and continuously increase the pressure, and the collapse depth of the reducer shell at the lower pressure point of each pressure component 4 is recorded by observing the rising height of the water column in all the collapse depth display components 7, and the rising height of the water column in the collapse amount display component 8 is observed at the same time, and the collapse volume of the entire reducer shell is determined by the volume of the water column corresponding to the rising height of the water column in the collapse amount display component 8 plus the volume corresponding to the rising height of the water column in all the collapse depth display components 7.

[0043] like Figure 2 As shown, a high-precision reducer housing production pressure resistance detection device provided by the present invention is provided, wherein the pressure assembly 4 includes a guide sleeve 41, a slide rod 42 and a pressure head 43;

[0044] The bottom surface of the connecting seat 11 is connected with a plurality of guide sleeves 41 , each of which is slidably connected with a slide rod 42 , and one end of each of the slide rods 42 is fixedly connected with a pressure head 43 .

[0045] In this embodiment, the No. 3 electric rod 10 is started to extend, and the No. 3 electric rod 10 drives the connecting seat 11 to descend in height. When the connecting seat 11 drives all the pressure heads 43 to contact the surface of the reducer housing, the sliding rod 42 connected to each pressure head 43 can freely slide vertically in the guide sleeve 41, so all the pressure heads 43 can fit with the surface of the reducer housing; then the inner cavity of the connecting seat 11 is closed, and the No. 3 electric rod 10 is continued to extend. The No. 3 electric rod 10 drives all the pressure heads 43 to squeeze the surface of the reducer housing at the same time. Under the action of the fluidity of the hydraulic oil, when the collapse degree of the reducer housing surface is different, all the pressure heads 43 still maintain the same extrusion force to squeeze the reducer housing surface, thereby improving the accuracy of the compression resistance detection of each position of the reducer housing.

[0046] like Figure 2 As shown, a high-precision pressure resistance detection device for the production of reducer housing provided by the present invention is provided, wherein the pump force component 5 includes a filter box 51, an oil pipe 52, an oil pump 53 and a solenoid valve 54;

[0047] The connection seat 11 is fixedly connected with a filter box 51 . Two oil pipes 52 are connected between the filter box 51 and the connection seat 11 . An oil pump 53 is provided between one of the oil pipes 52 and the filter box 51 . Solenoid valves 54 are provided on both oil pipes 52 .

[0048] In this embodiment, hydraulic oil is stored in the filter box 51, and the oil pump 53 is started, so that the oil pump 53 can drive the hydraulic oil to circulate in the filter box 51 and the connecting seat 11;

[0049] The No. 3 electric rod 10 is started to extend, and the No. 3 electric rod 10 drives the connecting seat 11 to descend in height, and the connecting seat 11 drives all the pressure heads 43 to fit with the surface of the reducer housing, and the two oil pumps 53 are closed through the solenoid valve 54, so as to close the inner cavity of the connecting seat 11, and the No. 3 electric rod 10 continues to extend, and the No. 3 electric rod 10 drives all the pressure heads 43 to squeeze the surface of the reducer housing at the same time.

[0050] like Figure 5 As shown, a high-precision compression resistance detection device for the production of reducer housing provided by the present invention is provided, wherein the thrust assembly 6 includes a piston cylinder 61, a connecting rod 62 and a magnetic block 63;

[0051] The piston cylinder 61 is fixedly connected to the fixing frame 14 , a connecting rod 62 is slidably and sealedly connected in the piston cylinder 61 , one end of the connecting rod 62 is fixedly connected to a magnetic block 63 , and the magnetic block 63 faces the pressure head 43 .

[0052] In this embodiment, the fourth electric rod 12 is started, and the fourth electric rod 12 drives all the magnetic blocks 63 to approach the top surface of the reducer housing. Under the action of the magnetic attraction force, all the magnetic blocks 63 fit the inner wall of the reducer housing, and the magnetic blocks 63 drive the connecting rod 62 to slide in the piston cylinder 61, and the movement of the fourth electric rod 12 is stopped at this time.

[0053] like Figure 3 As shown, a high-precision compression resistance detection device for the production of reducer housing provided by the present invention, the collapse depth display assembly 7 includes a No. 1 display tube 71, a hose 72, a No. 1 liquid outlet pipe 73 and a No. 1 stop valve 74;

[0054] A plurality of No. 1 display tubes 71 are vertically fixedly connected to the end surface of the detection platform 1, and the outer wall of each No. 1 display tube 71 is provided with scale lines. A hose 72 is connected between each No. 1 display tube 71 and a piston cylinder 61, and the hose 72 passes through the end surface of the detection platform 1, and the hose 72 and the detection platform 1 are sealed. All No. 1 display tubes 71 are connected to a No. 1 liquid outlet pipe 73, and the No. 1 liquid outlet pipe 73 is connected to a No. 1 stop valve 74.

[0055] In this embodiment, when the pressure head 43 squeezes the reducer housing and causes the reducer housing to collapse, the inner wall of the reducer housing squeezes the magnetic block 63 at the corresponding position, and the magnetic block 63 drives the connecting rod 62 to move downward in the piston cylinder 61. The connecting rod 62 squeezes the water column in the piston cylinder 61, and the water column in the piston cylinder 61 flows into the No. 1 display tube 71 through the hose 72. The vertical depth of the depression of the inner wall of the reducer housing can be judged by the rising volume of the water column in the No. 1 display tube 71; the No. 1 liquid outlet pipe 73 is connected through the No. 1 stop valve 74, and the height of the water column in the No. 1 display tube 71 can be adjusted to a predetermined position before detection by discharging the water flow in the No. 1 display tube 71.

[0056] like Figure 3 As shown, a high-precision compression resistance detection device for the production of reducer housing provided by the present invention, the collapse amount display assembly 8 includes a second display tube 81, a second liquid outlet pipe 82 and a second stop valve 83;

[0057] The No. 2 display tube 81 is U-shaped and is vertically fixedly connected to the detection platform 1. Both ends of the No. 2 display tube 81 are connected, and both ends of the No. 2 display tube 81 are provided with scale lines. The middle part of the No. 2 display tube 81 is connected to the No. 2 liquid outlet pipe 82, and the No. 2 liquid outlet pipe 82 is provided with a No. 2 stop valve 83.

[0058] In this embodiment, when the reducer housing collapses under the downward pressure of all the pressure heads 43, the air pressure in the reducer housing increases. Under the action of the air pressure, the water column in the second display tube 81 rises. The collapsed volume of the entire reducer housing is determined by adding the volume of the water column corresponding to the rising height of the water column in the collapse display component 8 and the volume corresponding to the rising height of the water column in all the collapse depth display components 7.

[0059] like Figure 6 As shown, a high-precision compression resistance detection device for reducer housing production provided by the present invention is provided. The positioning mechanism 9 includes a No. 2 electric rod 91, a fixed rod 92 and a positioning seat 93. Two No. 2 electric rods 91 are fixedly provided on the end surface of the detection platform 1. The telescopic ends of the two No. 2 electric rods 91 are fixedly connected with the fixed rod 92. One end of the fixed rod 92 is fixedly connected with the positioning seat 93. The positioning seat 93 is arranged parallel to the fixing frame 14. The positioning seat 93 is provided with an inclined surface for abutting against the base of the reducer housing. Sealing pads 15 are provided on the detection platform 1 on both sides of the positioning seat 93.

[0060] In this embodiment, the two No. 2 electric rods 91 are started simultaneously, and the two No. 2 electric rods 91 synchronously drive the positioning seat 93 to move downward, and the inclined surface of the positioning seat 93 abuts against the base of the reducer housing, and the base of the reducer housing is fixed by the two positioning seats 93.

[0061] like Figure 7 As shown, a high-precision pressure resistance detection device for the production of reducer housings provided by the present invention is provided. An airbag 94 is arranged in the positioning seat 93, and a port for the airbag 94 to extend is arranged on the lower side of the inclined surface of the positioning seat 93. The positioning seat 93 is fixedly connected with an air pump 95, and the air pump 95 is connected to the airbag 94.

[0062] When all the pressure heads 43 press down the reducer housing base, the corresponding position of the reducer housing under the row of pressure heads 43 will collapse, so that the reducer housing on both sides of the row of pressure heads 43 will be tilted, resulting in a poor seal between the reducer housing base and the end face of the test bench 1;

[0063] In this embodiment, the air pump 95 is started, and the air pump 95 increases the air pressure in the airbag 94, so that the airbag 94 seals the detection platform 1 and the reducer housing base. When a gap is generated between the reducer housing base and the end face of the detection platform 1, the air pump 95 can fill the gap between the reducer housing base and the end face of the detection platform 1 to ensure the sealing between the reducer housing base and the end face of the detection platform 1, thereby improving the detection accuracy.

[0064] Working principle:

[0065] Place the reducer housing on the end surface of the test bench 1, and start the two No. 2 electric rods 91 at the same time. The two No. 2 electric rods 91 synchronously drive the positioning seat 93 to move downward, and the inclined surface of the positioning seat 93 abuts against the base of the reducer housing. The base of the reducer housing is fixed by the two positioning seats 93;

[0066] Start the extension of the No. 1 electric rod 3, and the No. 1 electric rod 3 drives the pressure assembly 4 to move horizontally to a predetermined position on the upper side of the reducer housing. At this time, the No. 5 electric rod 13 drives the fixing frame 14 to move synchronously, and the fixing frame 14 drives all the magnetic blocks 63 to move to the corresponding lower side of the pressure assembly 4. Then start the No. 4 electric rod 12, and the No. 4 electric rod 12 drives all the magnetic blocks 63 to approach the inner top surface of the reducer housing. Under the action of the magnetic attraction, all the magnetic blocks 63 fit the inner wall of the reducer housing, and the magnetic blocks 63 drive the connecting rod 62 to slide upward in the piston cylinder 61. At this time, the movement of the No. 4 electric rod 12 is stopped;

[0067] The No. 1 liquid outlet pipe 73 is opened through the No. 1 stop valve 74 to adjust the water columns in all No. 1 display tubes 71 to be flush with the same predetermined height. At the same time, the No. 2 liquid outlet pipe 82 is opened through the No. 2 stop valve 83 to adjust the water column in the No. 2 display tube 81 to a predetermined height.

[0068] When the No. 3 electric rod 10 is started to extend, the No. 3 electric rod 10 drives the connecting seat 11 to descend in height. When the connecting seat 11 drives all the pressure heads 43 to contact the surface of the reducer housing, the sliding rod 42 connected to each pressure head 43 can freely slide vertically in the guide sleeve 41, so that all the pressure heads 43 can fit the surface of the reducer housing; the two oil pumps 53 are closed through the solenoid valve 54, thereby closing the inner cavity of the connecting seat 11, and the No. 3 electric rod 10 continues to extend. The No. 3 electric rod 10 drives all the pressure heads 43 to squeeze the surface of the reducer housing at the same time and continuously increase the pressure. Under the action of the fluidity of the hydraulic oil, when the degree of collapse of the reducer housing surface is different, all the pressure heads 43 still maintain the same extrusion force to squeeze the reducer housing surface, thereby improving the accuracy of the compression resistance detection of each position of the reducer housing.

[0069] The collapse depth of the reducer shell at the lower pressure point of each pressure component 4 is recorded by observing the rising height of the water column in all collapse depth display components 7, and the rising height of the water column in the collapse amount display component 8 is observed at the same time. The collapse volume of the entire reducer shell is determined by adding the volume of the water column corresponding to the rising height of the water column in the collapse amount display component 8 and the volume corresponding to the rising height of the water column in all collapse depth display components 7.

[0070] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

[0071] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A high-precision compression resistance testing device for the production of reducer housings, comprising a testing platform (1), the end surface of the testing platform (1) being fixedly connected to a support frame (2), characterized in that: One end of the support frame (2) is fixedly connected to a No. 1 electric rod (3), the telescopic end of the No. 1 electric rod (3) is fixedly connected to a No. 3 electric rod (10), the telescopic end of the No. 3 electric rod (10) is fixedly connected to a connecting seat (11), the bottom surface of the connecting seat (11) is vertically slidably connected to a plurality of pressure assemblies (4), all the pressure assemblies (4) are arranged side by side, and the connecting seat (11) is filled with hydraulic oil, and the connecting seat (11) is connected to a pump force assembly (5); The end surface of the test bench (1) is fixedly connected to a No. 4 electric rod (12), the telescopic end of the No. 4 electric rod (12) is fixedly connected to a No. 5 electric rod (13), the telescopic end of the No. 5 electric rod (13) is fixedly connected to a fixing frame (14), the fixing frame (14) is fixedly connected to a plurality of thrust assemblies (6), all thrust assemblies (6) correspond to all pressure assemblies (4) in a one-to-one manner, each thrust assembly (6) is connected to a collapse depth display assembly (7), all collapse depth display assemblies (7) are vertically fixed on the end surface of the test bench (1), and the collapse depth display assembly (7) can display the collapse depth of the reducer housing at the upper side of the corresponding thrust assembly (6); A collapse amount display component (8) is arranged on the end surface of the detection platform (1), and the collapse amount display component (8) can display the collapse volume of the entire reducer housing; A positioning mechanism (9) is fixedly connected to the end surface of the detection platform (1), and the positioning mechanism (9) is capable of fixing and sealing the reducer housing; The thrust assembly (6) comprises a piston cylinder (61), a connecting rod (62) and a magnetic block (63); the piston cylinder (61) is fixedly connected to a fixing frame (14); a connecting rod (62) is slidably and sealingly connected in the piston cylinder (61); one end of the connecting rod (62) is fixedly connected to a magnetic block (63); and the magnetic block (63) faces the pressure assembly (4); The collapse depth display assembly (7) comprises a No. 1 display tube (71), a hose (72), a No. 1 liquid outlet pipe (73) and a No. 1 stop valve (74); a plurality of No. 1 display tubes (71) are vertically fixedly connected to the end surface of the detection platform (1); the outer wall of each No. 1 display tube (71) is provided with a scale mark; a hose (72) is connected between each No. 1 display tube (71) and a piston cylinder (61); the hose (72) passes through the end surface of the detection platform (1); the hose (72) and the detection platform (1) are sealed; all No. 1 display tubes (71) are connected to the No. 1 liquid outlet pipe (73); and the No. 1 liquid outlet pipe (73) is connected to the No. 1 stop valve (74); The collapse amount display assembly (8) comprises a No. 2 display tube (81), a No. 2 liquid outlet pipe (82) and a No. 2 stop valve (83); the No. 2 display tube (81) is U-shaped and is vertically fixedly connected to the test bench (1); both ends of the No. 2 display tube (81) are connected and both ends of the No. 2 display tube (81) are provided with scale lines; the middle of the No. 2 display tube (81) is connected to the No. 2 liquid outlet pipe (82), and the No. 2 stop valve (83) is provided on the No. 2 liquid outlet pipe (82).

2. A high-precision compression resistance detection device for the production of reducer housings according to claim 1, characterized in that: The pressure assembly (4) comprises a guide sleeve (41), a slide rod (42) and a pressure head (43); The bottom surface of the connection seat (11) is connected to a plurality of guide sleeves (41), each of the guide sleeves (41) is slidably connected to a slide rod (42), and one end of each of the slide rods (42) is fixedly connected to a pressure head (43).

3. The high-precision compression resistance detection device for the production of reducer housing according to claim 1 is characterized in that: The pump force assembly (5) comprises a filter box (51), an oil pipe (52), an oil pump (53) and a solenoid valve (54); The connection seat (11) is fixedly connected to a filter box (51), two oil pipes (52) are connected between the filter box (51) and the connection seat (11), an oil pump (53) is provided between one of the oil pipes (52) and the filter box (51), and solenoid valves (54) are provided on both oil pipes (52).

4. The high-precision compression resistance detection device for the production of reducer housing according to claim 1 is characterized in that: The positioning mechanism (9) comprises a No. 2 electric rod (91), a fixed rod (92) and a positioning seat (93); the end surface of the detection platform (1) is fixedly provided with two No. 2 electric rods (91); the telescopic ends of the two No. 2 electric rods (91) are fixedly connected to the fixed rod (92); one end of the fixed rod (92) is fixedly connected to the positioning seat (93); the positioning seat (93) is arranged parallel to the fixing frame (14); the positioning seat (93) is provided with an inclined surface for abutting against the base of the reducer housing; and sealing pads (15) are provided on the detection platform (1) on both sides of the positioning seat (93).

5. A high-precision compression resistance detection device for the production of reducer housings according to claim 4, characterized in that: An air bag (94) is arranged in the positioning seat (93), a port for the air bag (94) to extend out is arranged on the lower side of the inclined surface of the positioning seat (93), an air pump (95) is fixedly connected to the positioning seat (93), and the air pump (95) is in communication with the air bag (94).

Citation Information

Patent Citations

  • Test device for testing the pressure resistance of vacuum pump housing

    CN117606913B

  • Vacuum pump shell compression resistance detection equipment

    CN114414394A

  • Pressure measuring device

    CN211855647U

  • Compression resistance detection device for construction engineering

    CN221765116U