A mechanical and electrical engineering assembled integral installation method and system

Abstract

The embodiment of the present invention relates to the field of electromechanical engineering technology, and specifically discloses a method and system for the prefabricated overall installation of electromechanical engineering. The embodiment of the present invention obtains assembly design data; based on RFID electronic tag technology, performs transportation inspection and acceptance verification; performs area cleaning and platform construction; performs assembly and installation and preliminary debugging; performs comprehensive testing and optimization adjustments, and after all standards are met, performs on-site delivery. It is capable of carrying out prefabricated parts procurement, component manufacturing and quality inspection of target electromechanical equipment, performs transportation inspection and acceptance verification based on RFID electronic tag technology, performs area cleaning and platform construction for multiple sequential installation positions, and then performs assembly and installation and preliminary debugging, and then performs comprehensive testing and on-site delivery, thereby providing standard design and installation process guidance, avoiding the problem of insufficient coordination, and improving the installation efficiency, installation quality and installation time of prefabricated overall installation of electromechanical engineering.

Description

Technical Field

[0001] The present invention belongs to the technical field of electromechanical engineering, and in particular relates to an assembled integral installation method and system for electromechanical engineering. Background Art

[0002] Mechatronics engineering is a multidisciplinary field that combines the principles of mechanical and electronic engineering. It involves the design, manufacture, maintenance and control of systems.

[0003] The prefabricated overall installation of electromechanical engineering combines the characteristics of electromechanical engineering and prefabricated buildings. It is to prefabricate the various components of the electromechanical system in the factory, complete partial or full assembly and testing in the factory environment, and then transport these prefabricated components to the construction site for rapid installation.

[0004] In the prior art, there is no standard design and installation process to guide the overall installation of electromechanical engineering prefabricated systems, which is prone to problems of insufficient coordination, resulting in a disconnect between design and construction, greatly affecting the installation efficiency, quality and time of the overall installation of electromechanical engineering prefabricated systems. Summary of the invention

[0005] The purpose of the embodiments of the present invention is to provide a method and system for the assembly-type integrated installation of electromechanical engineering, aiming to solve the problems raised in the background technology.

[0006] To achieve the above objectives, the embodiments of the present invention provide the following technical solutions:

[0007] A method for integral assembly of electromechanical engineering, the method specifically comprising the following steps:

[0008] Acquire assembly design data, perform assembly-type parts procurement, component manufacturing and quality inspection on target electromechanical equipment, and obtain multiple electromechanical assembly components;

[0009] Based on RFID electronic tag technology, multiple electromechanical assembly components are packaged, packaging label information is uploaded, and transportation inspection and receipt verification are performed according to the packaging label information;

[0010] Determine a target installation area, survey multiple sequential installation locations in the target installation area, and perform area cleaning and platform construction on the multiple sequential installation locations;

[0011] At the plurality of sequential installation positions, assembling, installing and preliminarily debugging the plurality of electromechanical assembly components according to a preset assembly and installation sequence;

[0012] According to the preset comprehensive test plan, the target electromechanical equipment that has completed the preliminary debugging is comprehensively tested and optimized and adjusted, and after it fully meets the standards, the target electromechanical equipment is delivered on site.

[0013] As a further limitation of the technical solution of the embodiment of the present invention, the acquisition of assembly design data, assembly-type parts procurement, component manufacturing and quality inspection of the target electromechanical equipment, and obtaining multiple electromechanical assembly components specifically include the following steps:

[0014] Obtain assembly design data;

[0015] Analyzing the assembly design data to determine a plurality of standard parts and corresponding part requirements;

[0016] Procurement of the plurality of standard parts according to the plurality of part requirements;

[0017] Manufacturing components according to the assembly design data to obtain a plurality of electromechanical assembly components;

[0018] According to the preset component quality standard, the quality of the plurality of electromechanical assembly components is inspected.

[0019] As a further limitation of the technical solution of the embodiment of the present invention, the method of packaging the plurality of electromechanical assembly components based on RFID electronic tag technology, uploading the packaging label information, and performing transportation inspection and receipt verification according to the packaging label information specifically includes the following steps:

[0020] Based on RFID electronic tag technology, multiple electromechanical assembly components are packaged and packaging label information is recorded;

[0021] Uploading and storing the packaging label information according to a preset cloud storage address;

[0022] At multiple transport and transfer locations, performing transport inspection on multiple electromechanical assembly components according to the packaging label information;

[0023] After the transportation is completed, the plurality of electromechanical assembly components are subjected to acceptance verification according to the packaging label information.

[0024] As a further limitation of the technical solution of the embodiment of the present invention, the determining of the target installation area, surveying multiple sequential installation positions of the target installation area, and performing area cleaning and platform construction for the multiple sequential installation positions specifically include the following steps:

[0025] Determine the target installation area;

[0026] Conduct on-site surveys of the target installation area for prefabricated installation and determine multiple sequential installation locations;

[0027] Performing area cleaning on a plurality of said sequential installation locations;

[0028] A platform is constructed for a plurality of the sequential installation positions.

[0029] As a further limitation of the technical solution of the embodiment of the present invention, the assembling, installing and preliminarily debugging the plurality of electromechanical assembly components at the plurality of sequential installation positions according to a preset assembly and installation sequence specifically comprises the following steps:

[0030] Assembling and installing the plurality of electromechanical assembly components at the plurality of sequential installation positions according to a preset assembly and installation sequence;

[0031] Reliable detection of assembly connection of the target electromechanical equipment after assembly and installation;

[0032] Conduct sealing inspection on the assembly connection of the target electromechanical equipment after assembly and installation;

[0033] Carry out preliminary commissioning of power-on test and water pressure test on the target electromechanical equipment that has been assembled and installed.

[0034] As a further limitation of the technical solution of the embodiment of the present invention, the step of performing comprehensive testing and optimization adjustment on the target electromechanical equipment that has completed preliminary debugging according to a preset comprehensive testing plan, and delivering the target electromechanical equipment on site after the equipment has fully met the standards specifically includes the following steps:

[0035] According to the preset comprehensive test plan, perform function test, performance test and linkage test on the target electromechanical equipment that has completed preliminary commissioning, and record the comprehensive test results;

[0036] According to the comprehensive test results, optimize and adjust the equipment operating parameters;

[0037] Generate equipment acceptance report;

[0038] The equipment acceptance report is sent to the on-site acceptance personnel, and the target electromechanical equipment is delivered on-site.

[0039] An assembled integrated installation system for electromechanical engineering, the system comprising a design, manufacturing and testing unit, a packaging, transportation and testing unit, an installation area processing unit, an assembly, installation and debugging unit and a comprehensive testing and delivery unit, wherein:

[0040] A design, manufacturing and testing unit is used to obtain assembly design data, perform assembly-type parts procurement, component manufacturing and quality testing on target electromechanical equipment, and obtain multiple electromechanical assembly components;

[0041] A packaging and transportation inspection unit, used to package the plurality of electromechanical assembly components based on RFID electronic tag technology, upload packaging label information, and perform transportation inspection and receipt verification according to the packaging label information;

[0042] An installation area processing unit is used to determine a target installation area, survey multiple sequential installation positions in the target installation area, and perform area cleaning and platform construction on the multiple sequential installation positions;

[0043] An assembly, installation and debugging unit, used to assemble, install and preliminarily debug the plurality of electromechanical assembly components at the plurality of sequential installation positions according to a preset assembly and installation sequence;

[0044] The comprehensive test delivery unit is used to conduct comprehensive testing and optimization adjustments on the target electromechanical equipment that has completed preliminary debugging according to a preset comprehensive test plan, and to deliver the target electromechanical equipment on site after it has fully met the standards.

[0045] As a further limitation of the technical solution of the embodiment of the present invention, the design, manufacturing and detection unit specifically includes:

[0046] Design acquisition module, used to acquire assembly design data;

[0047] A design analysis module, used to analyze the assembly design data to determine a plurality of standard parts and corresponding part requirements;

[0048] A parts purchasing module, used for purchasing a plurality of standard parts according to a plurality of parts requirements;

[0049] A component manufacturing module, used to manufacture components according to the assembly design data to obtain a plurality of electromechanical assembly components;

[0050] The quality inspection module is used to perform quality inspection on the plurality of electromechanical assembly components according to a preset component quality standard.

[0051] As a further limitation of the technical solution of the embodiment of the present invention, the packaging and transportation detection unit specifically includes:

[0052] A component packaging module, used to package the plurality of electromechanical assembly components based on RFID electronic tag technology and record packaging label information;

[0053] An information storage module, used to upload and store the packaging label information according to a preset cloud storage address;

[0054] A transport inspection module, used to perform transport inspection on the plurality of electromechanical assembly components at a plurality of transport transfer locations according to the packaging label information;

[0055] The receiving verification module is used to perform receiving verification on the plurality of electromechanical assembly components according to the packaging label information after the transportation is completed.

[0056] As a further limitation of the technical solution of the embodiment of the present invention, the comprehensive test delivery unit specifically includes:

[0057] Comprehensive test module, used to perform function test, performance test and linkage test on the target electromechanical equipment that has completed preliminary commissioning according to the preset comprehensive test plan, and record the comprehensive test results;

[0058] A parameter optimization module, used to optimize and adjust equipment operating parameters according to the comprehensive test results;

[0059] Report generation module, used to generate equipment acceptance report;

[0060] The on-site delivery module is used to send the equipment acceptance report to the on-site acceptance personnel and perform on-site delivery of the target electromechanical equipment.

[0061] Compared with the prior art, the present invention has the following beneficial effects:

[0062] The embodiment of the present invention obtains assembly design data; performs transportation inspection and acceptance verification based on RFID electronic tag technology; performs area cleaning and platform construction; performs assembly installation and preliminary debugging; performs comprehensive testing and optimization adjustments, and performs on-site delivery after all standards are met. It is capable of procuring assembled parts, manufacturing components, and quality inspection of target electromechanical equipment, performs transportation inspection and acceptance verification based on RFID electronic tag technology, performs area cleaning and platform construction for multiple sequential installation positions, performs assembly installation and preliminary debugging, and then performs comprehensive testing and on-site delivery, thereby providing guidance on standard design and installation processes, avoiding problems of insufficient coordination, and improving the installation efficiency, installation quality, and installation time of assembled overall installation of electromechanical engineering. BRIEF DESCRIPTION OF THE DRAWINGS

[0063] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention.

[0064] Figure 1 A flow chart of a method provided by an embodiment of the present invention is shown.

[0065] Figure 2 A flow chart of parts procurement, component manufacturing and quality inspection in the method provided by an embodiment of the present invention is shown.

[0066] Figure 3 A flow chart of transport detection and receipt verification in the method provided by an embodiment of the present invention is shown.

[0067] Figure 4A flow chart of area cleaning and platform building in the method provided in an embodiment of the present invention is shown.

[0068] Figure 5 A flow chart of assembly, installation and preliminary debugging in the method provided by an embodiment of the present invention is shown.

[0069] Figure 6 A flow chart of comprehensive testing and optimization adjustment in the method provided by an embodiment of the present invention is shown.

[0070] Figure 7 The application architecture diagram of the system provided by the embodiment of the present invention is shown.

[0071] Figure 8 A structural block diagram of a design and manufacturing detection unit in a system provided by an embodiment of the present invention is shown.

[0072] Fig. 9 The structure block diagram of the packaging transportation detection unit in the system provided by the embodiment of the present invention is shown.

[0073] Fig.10 A structural block diagram of a comprehensive test delivery unit in a system provided by an embodiment of the present invention is shown. DETAILED DESCRIPTION

[0074] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0075] It is understandable that in the prior art, there is no standard design and installation process to guide the overall installation of prefabricated electromechanical engineering, which is prone to problems of insufficient coordination, resulting in a disconnect between design and construction, greatly affecting the installation efficiency, quality and time of the overall installation of prefabricated electromechanical engineering.

[0076] To solve the above problems, the embodiments of the present invention obtain assembly design data, assemble parts procurement, component manufacturing and quality inspection of the target electromechanical equipment, and obtain multiple electromechanical assembly components; based on RFID electronic tag technology, the multiple electromechanical assembly components are packaged, the packaging label information is uploaded, and transportation inspection and acceptance verification are performed according to the packaging label information; the target installation area is determined, multiple sequential installation positions of the target installation area are surveyed, and the area is cleaned and the platform is built for the multiple sequential installation positions; at the multiple sequential installation positions, according to a preset assembly and installation sequence, the multiple electromechanical assembly components are assembled, installed and preliminarily debugged; according to a preset comprehensive test plan, the target electromechanical equipment that has completed the preliminary debugging is comprehensively tested and optimized, and after all standards are met, the target electromechanical equipment is delivered on site. It is capable of procuring assembled parts, manufacturing components and quality inspection for target electromechanical equipment, carrying out transportation inspection and receipt verification based on RFID electronic tag technology, performing area cleaning and platform construction for multiple sequential installation locations, and then carrying out assembly and installation and preliminary debugging, followed by comprehensive testing and on-site delivery, thereby providing guidance on standard design and installation processes, avoiding problems of insufficient coordination, and improving the installation efficiency, quality and time of the overall assembled installation of electromechanical engineering.

[0077] Specifically, Figure 1 A flow chart of a method provided by an embodiment of the present invention is shown.

[0078] A method for integral assembly of electromechanical engineering, the method specifically comprising the following steps:

[0079] Step S101 , obtaining assembly design data, performing assembly-type parts procurement, component manufacturing and quality inspection on the target electromechanical equipment, and obtaining a plurality of electromechanical assembly components.

[0080] In an embodiment of the present invention, assembly design data is obtained and then analyzed to determine a plurality of standard parts and corresponding parts requirements. According to the plurality of standard parts and the corresponding parts requirements, a plurality of purchase lists are generated, parts procurement is performed for the plurality of standard parts, and then components are manufactured according to the assembly design data to obtain a plurality of electromechanical assembly components. After the plurality of electromechanical assembly components are manufactured, quality inspections are performed on the plurality of electromechanical assembly components, including pressure inspections, insulation inspections, dimension inspections, appearance inspections, etc., to ensure functionality and safety of the plurality of electromechanical assembly components.

[0081] Specifically, Figure 2 A flow chart of parts procurement, component manufacturing and quality inspection in the method provided by an embodiment of the present invention is shown.

[0082] Among them, in the preferred embodiment provided by the present invention, the acquisition of assembly design data, assembly-type parts procurement, component manufacturing and quality inspection of the target electromechanical equipment, and obtaining multiple electromechanical assembly components specifically include the following steps:

[0083] Step S1011, obtaining assembly design data;

[0084] Step S1012, analyzing the assembly design data to determine a plurality of standard parts and corresponding part requirements;

[0085] Step S1013, purchasing the plurality of standard parts according to the plurality of part requirements;

[0086] Step S1014, manufacturing components according to the assembly design data to obtain a plurality of electromechanical assembly components;

[0087] Step S1015: performing quality inspection on the plurality of electromechanical assembly components according to a preset component quality standard.

[0088] Furthermore, analyzing the assembly design data to determine a plurality of standard parts and corresponding part requirements specifically includes the following steps:

[0089] Create a requirement dictionary to store the required quantity of standard parts;

[0090] Extracting information of each standard part from assembly design data, the information of the standard part including dimension, material and component description;

[0091] Perform text analysis on component descriptions using TF-IDF (term frequency-inverse document frequency) to convert component descriptions into numerical features;

[0092] Use DBSCAN (density-based clustering algorithm) to comprehensively analyze and classify the similarity of dimensional and numerical features to obtain standard part cluster labels;

[0093] Convert the component description into a sequence format and pad it so that all sequences have the same length, thereby obtaining a component description sequence;

[0094] Build an LSTM model and use simulated data generated by random numbers to train the LSTM model to obtain a trained LSTM model;

[0095] The component description sequence is input into the trained LSTM model to use the trained model to predict the demand fluctuation of the actual component description and obtain the demand fluctuation factor of each component.

[0096] According to the standard part cluster label, the standard part category and material to which the standard part belongs are obtained. The demand quantity of the component is adjusted according to the demand fluctuation factor predicted by the LSTM model. The adjusted demand quantity is accumulated to the corresponding standard part category to generate the final demand dictionary.

[0097] Furthermore, the electromechanical engineering assembled integrated installation method further comprises the following steps:

[0098] Step S102, based on RFID electronic tag technology, the plurality of electromechanical assembly components are packaged, the packaging label information is uploaded, and transportation inspection and receipt verification are performed according to the packaging label information.

[0099] In an embodiment of the present invention, based on RFID electronic tag technology, multiple electromechanical assembly components are packaged, and packaging label information such as product name, model, weight, and size is recorded. The packaging label information is then uploaded and stored according to a preset cloud storage address. During the transportation of the multiple electromechanical assembly components, at multiple transportation and transfer locations, the multiple electromechanical assembly components are transported and inspected according to the packaging label information, and after the transportation is completed and arrived at the designated location, the multiple electromechanical assembly components are received and verified according to the packaging label information.

[0100] Specifically, Figure 3 A flow chart of transport detection and receipt verification in the method provided by an embodiment of the present invention is shown.

[0101] Among them, in the preferred embodiment provided by the present invention, the component packaging of the plurality of electromechanical assembly components based on the RFID electronic tag technology, uploading the packaging label information, and performing transportation inspection and receiving verification according to the packaging label information specifically includes the following steps:

[0102] Step S1021, based on RFID electronic tag technology, the plurality of electromechanical assembly components are packaged and the packaging tag information is recorded;

[0103] Step S1022, uploading and storing the packaging label information according to a preset cloud storage address;

[0104] Step S1023, at a plurality of transport transfer locations, performing transport inspection on the plurality of electromechanical assembly components according to the packaging label information;

[0105] Step S1024: after the transportation is completed, the plurality of electromechanical assembly components are subjected to acceptance verification according to the packaging label information.

[0106] Furthermore, based on the RFID electronic tag technology, the plurality of electromechanical assembly components are packaged, and the recording of the packaging tag information specifically includes the following steps:

[0107] Create an information dictionary for recording packaging label information;

[0108] Extract characteristic information of electromechanical assembly parts, including size, weight and value;

[0109] Standardize the features such as size, weight and value, and use principal component analysis to reduce the dimension of the standardized feature information to two main components to obtain the reduced dimension data;

[0110] The KMeans clustering algorithm is used to perform cluster analysis on the features after dimension reduction to classify electromechanical assembly parts of similar size, weight and value into the same category to obtain part clusters;

[0111] Generate a unique RFID tag for each electromechanical assembly component, obtain the cluster category to which each electromechanical assembly component belongs based on the results of cluster analysis, record the current time as the packaging time, and record logistics information;

[0112] The RFID tag, cluster category, packaging time and logistics information of each electromechanical assembly component are recorded in the information dictionary to form complete packaging label information, and then the complete packaging label information is converted into JSON format for easy transmission.

[0113] Furthermore, the electromechanical engineering assembled integrated installation method further comprises the following steps:

[0114] Step S103, determining a target installation area, surveying a plurality of sequential installation positions in the target installation area, and performing area cleaning and platform construction on the plurality of sequential installation positions.

[0115] In an embodiment of the present invention, by determining the target installation area, an on-site survey of the target installation area for prefabricated installation is performed, a plurality of sequential installation positions are determined, and then the area of ​​the plurality of sequential installation positions is cleaned so that the plurality of sequential installation positions are flat, clean, and free of obstacles. Thereafter, a platform is constructed for the plurality of sequential installation positions, including constructing a temporary work platform and scaffolding, installing lifting equipment, power tools, etc.

[0116] Specifically, Figure 4 A flow chart of area cleaning and platform building in the method provided in an embodiment of the present invention is shown.

[0117] Among them, in the preferred embodiment provided by the present invention, the determining of the target installation area, surveying multiple sequential installation positions of the target installation area, and performing area cleaning and platform construction for the multiple sequential installation positions specifically include the following steps:

[0118] Step S1031, determining the target installation area;

[0119] Step S1032, conducting an on-site survey of the target installation area for prefabricated installation to determine a plurality of sequential installation positions;

[0120] Step S1033, performing area cleaning on the plurality of sequential installation positions;

[0121] Step S1034, constructing a platform for the plurality of sequential installation positions.

[0122] Furthermore, conducting an on-site survey of the target installation area for prefabricated installation and determining multiple sequential installation positions specifically includes the following steps:

[0123] Collect data on the target installation area to obtain environmental characteristics;

[0124] Clean the acquired environmental features, remove noise data and outliers, and smooth the cleaned data using Gaussian filtering. The smoothed data are then fused into a unified format and scale to obtain preprocessed data.

[0125] Generate a 3D point cloud using the preprocessed data, convert the point cloud data into a triangular mesh model using the Delaunay triangulation algorithm, and then map the texture of the real scene image onto the triangular mesh model to generate a 3D model;

[0126] Calculate the flatness of each target installation area of ​​the 3D model, evaluate the accessibility of each flat area, and measure the spatial size of each flat area;

[0127] The target installation area is encoded into chromosomes of the genetic algorithm. Each chromosome represents an installation order. Each chromosome is scored using a fitness function based on flatness, accessibility, and space size.

[0128] Select chromosomes according to the score results, and use genetic algorithms to perform selection, crossover and mutation operations on the selected chromosomes to iteratively optimize the chromosomes;

[0129] After the iteration is completed, the chromosome with the highest fitness value is obtained, that is, the optimal installation order.

[0130] Furthermore, the electromechanical engineering assembled integrated installation method further comprises the following steps:

[0131] Step S104 , assembling, installing and preliminarily debugging the plurality of electromechanical assembly components at the plurality of sequential installation positions according to a preset assembly and installation sequence.

[0132] In an embodiment of the present invention, multiple electromechanical assembly components are assembled and installed at multiple sequential installation positions according to a preset assembly and installation sequence. Afterwards, the target electromechanical equipment that has completed assembly and installation is tested for reliability of assembly connections to ensure that the joints are firm and reliable. The target electromechanical equipment that has completed assembly and installation is then tested for sealing of assembly connections to prevent water leakage, air leakage, etc., and the target electromechanical equipment that has completed assembly and installation is preliminarily debugged for power-on test and water pressure test.

[0133] Specifically, Figure 5 A flow chart of assembly, installation and preliminary debugging in the method provided by an embodiment of the present invention is shown.

[0134] Among them, in the preferred embodiment provided by the present invention, the assembling, installing and preliminarily debugging the plurality of electromechanical assembly components at the plurality of sequential installation positions according to the preset assembly and installation sequence specifically comprises the following steps:

[0135] Step S1041, assembling and installing the plurality of electromechanical assembly components at the plurality of sequential installation positions according to a preset assembly and installation sequence;

[0136] Step S1042, performing reliable detection of assembly connection of the target electromechanical equipment that has been assembled and installed;

[0137] Step S1043, performing a sealing test on the assembled connection of the target electromechanical equipment after the assembly is completed;

[0138] Step S1044, performing preliminary debugging of power-on test and water pressure test on the assembled target electromechanical equipment.

[0139] Furthermore, the electromechanical engineering assembled integrated installation method further comprises the following steps:

[0140] Step S105 , according to a preset comprehensive test plan, comprehensive testing and optimization adjustment are performed on the target electromechanical equipment that has completed preliminary debugging, and after all standards are met, the target electromechanical equipment is delivered on site.

[0141] In an embodiment of the present invention, according to a preset comprehensive test plan, functional testing, performance testing and linkage testing are performed on the target electromechanical equipment that has completed preliminary debugging, and the comprehensive test results are recorded. Then, according to the comprehensive test results, the equipment operating parameters are optimized and adjusted. Thereafter, an equipment acceptance report is generated and sent to the on-site acceptance personnel, and the target electromechanical equipment is delivered on-site.

[0142] Specifically, Figure 6 A flow chart of comprehensive testing and optimization adjustment in the method provided by an embodiment of the present invention is shown.

[0143] Among them, in the preferred embodiment provided by the present invention, the target electromechanical equipment that has completed preliminary debugging is comprehensively tested and optimized according to the preset comprehensive test plan, and after fully meeting the standards, the target electromechanical equipment is delivered on site, which specifically includes the following steps:

[0144] Step S1051, according to a preset comprehensive test plan, function test, performance test and linkage test are performed on the target electromechanical equipment that has completed preliminary debugging, and the comprehensive test results are recorded;

[0145] Step S1052, optimizing and adjusting equipment operating parameters according to the comprehensive test results;

[0146] Step S1053, generating an equipment acceptance report;

[0147] Step S1054: Send the equipment acceptance report to the on-site acceptance personnel and deliver the target electromechanical equipment on-site.

[0148] Further, according to the comprehensive test results, optimizing and adjusting the equipment operating parameters specifically includes the following steps:

[0149] Obtain comprehensive test result data, including function test, performance test and linkage test data

[0150] Construct a multi-objective optimization model, and use the comprehensive test result data as input, comprehensively consider the deviations of functional testing, performance testing and linkage testing, and use minimization of deviations as the optimization goal. Set the constraint that all parameters must be positive, and use the particle swarm optimization algorithm for multi-objective optimization;

[0151] In the multi-objective optimization process of particle swarm optimization algorithm, Mr. Hu randomly generates particle swarms in the parameter space;

[0152] Calculate the fitness of each particle, update the speed and position of each particle according to the current speed, position and global optimal solution of the particle, repeat the process of evaluating fitness and updating particle speed and position until the preset number of iterations is reached or the fitness converges, and output the optimized equipment operation parameters as the final configuration of the equipment operation. Figure 7 The application architecture diagram of the system provided by the embodiment of the present invention is shown.

[0153] Among them, in another preferred embodiment provided by the present invention, an assembled integrated installation system for electromechanical engineering includes:

[0154] The design, manufacturing and testing unit 101 is used to obtain assembly design data, perform assembly-type parts procurement, component manufacturing and quality testing on the target electromechanical equipment, and obtain a plurality of electromechanical assembly components.

[0155] In an embodiment of the present invention, the design, manufacturing and inspection unit 101 obtains assembly design data, analyzes the assembly design data, determines multiple standard parts and corresponding parts requirements, generates multiple purchase lists according to the multiple standard parts and the corresponding parts requirements, purchases parts for the multiple standard parts, and then manufactures components according to the assembly design data to obtain multiple electromechanical assembly components. After the multiple electromechanical assembly components are manufactured, the multiple electromechanical assembly components are quality inspected, including pressure inspection, insulation inspection, size inspection, appearance inspection, etc., to ensure the functionality and safety of the multiple electromechanical assembly components.

[0156] Specifically, Figure 8 It shows a structural block diagram of the design and manufacturing detection unit 101 in the system provided by an embodiment of the present invention.

[0157] Among them, in the preferred embodiment provided by the present invention, the design, manufacturing and detection unit 101 specifically includes:

[0158] Design acquisition module 1011, used to acquire assembly design data;

[0159] A design analysis module 1012, used to analyze the assembly design data to determine a plurality of standard parts and corresponding part requirements;

[0160] A parts purchasing module 1013 is used to purchase the plurality of standard parts according to the plurality of parts requirements;

[0161] A component manufacturing module 1014 is used to manufacture components according to the assembly design data to obtain a plurality of electromechanical assembly components;

[0162] The quality inspection module 1015 is used to perform quality inspection on the plurality of electromechanical assembly components according to a preset component quality standard.

[0163] Furthermore, the electromechanical engineering assembled integrated installation system also includes:

[0164] The packaging and transportation detection unit 102 is used to package the plurality of electromechanical assembly components based on RFID electronic tag technology, upload packaging label information, and perform transportation detection and receipt verification according to the packaging label information.

[0165] In an embodiment of the present invention, the packaging and transportation detection unit 102 packages multiple electromechanical assembly components based on RFID electronic tag technology, records packaging label information such as product name, model, weight, and size, and then uploads and stores the packaging label information according to a preset cloud storage address. During the transportation of multiple electromechanical assembly components, transportation inspections are performed on the multiple electromechanical assembly components at multiple transportation and transfer locations according to the packaging label information, and after the transportation is completed and arrived at the designated location, the multiple electromechanical assembly components are received and verified according to the packaging label information.

[0166] Specifically, Fig. 9 It shows a structural block diagram of the packaging transportation detection unit 102 in the system provided by an embodiment of the present invention.

[0167] Among them, in the preferred embodiment provided by the present invention, the packaging transportation detection unit 102 specifically includes:

[0168] A component packaging module 1021 is used to package the plurality of electromechanical assembly components based on RFID electronic tag technology and record packaging label information;

[0169] The information storage module 1022 is used to upload and store the packaging label information according to a preset cloud storage address;

[0170] A transport inspection module 1023 is used to perform transport inspection on the plurality of electromechanical assembly components at a plurality of transport transfer locations according to the packaging label information;

[0171] The receiving verification module 1024 is used to perform receiving verification on the plurality of electromechanical assembly components according to the packaging label information after the transportation is completed.

[0172] Furthermore, the electromechanical engineering assembled integrated installation system also includes:

[0173] The installation area processing unit 103 is used to determine a target installation area, survey a plurality of sequential installation positions in the target installation area, and perform area cleaning and platform construction on the plurality of sequential installation positions.

[0174] In an embodiment of the present invention, the installation area processing unit 103 determines the target installation area, conducts an on-site survey of the target installation area for prefabricated installation, determines multiple sequential installation positions, and then performs area cleaning on the multiple sequential installation positions to make the multiple sequential installation positions flat, clean, and free of obstacles. Thereafter, platform construction is performed for the multiple sequential installation positions, including construction of temporary work platforms and scaffolding, installation of lifting equipment, power tools, etc.

[0175] The assembly, installation and debugging unit 104 is used to assemble, install and preliminarily debug the plurality of electromechanical assembly components at the plurality of sequential installation positions according to a preset assembly and installation sequence.

[0176] In the embodiment of the present invention, the assembly, installation and debugging unit 104 assembles and installs multiple electromechanical assembly components at multiple sequential installation positions according to a preset assembly and installation sequence, and then performs a reliability test on the assembly connection of the target electromechanical equipment that has completed the assembly and installation to ensure that the joints are firm and reliable, and then performs a sealing test on the assembly connection of the target electromechanical equipment that has completed the assembly and installation to prevent water leakage, air leakage, etc., and performs preliminary debugging of the power-on test and water pressure test on the target electromechanical equipment that has completed the assembly and installation.

[0177] The comprehensive test delivery unit 105 is used to perform comprehensive testing and optimization adjustment on the target electromechanical equipment that has completed preliminary debugging according to a preset comprehensive test plan, and to deliver the target electromechanical equipment on site after it fully meets the standards.

[0178] In an embodiment of the present invention, the comprehensive test delivery unit 105 performs functional testing, performance testing and linkage testing on the target electromechanical equipment that has completed preliminary debugging according to a preset comprehensive test plan, records the comprehensive test results, and then optimizes and adjusts the equipment operating parameters according to the comprehensive test results. Thereafter, an equipment acceptance report is generated, and the equipment acceptance report is sent to the on-site acceptance personnel to perform on-site delivery of the target electromechanical equipment.

[0179] Specifically, Fig.10 It shows a structural block diagram of the comprehensive test delivery unit 105 in the system provided by the embodiment of the present invention.

[0180] Among them, in the preferred implementation mode provided by the present invention, the comprehensive test delivery unit 105 specifically includes:

[0181] The comprehensive test module 1051 is used to perform function test, performance test and linkage test on the target electromechanical equipment that has completed preliminary commissioning according to a preset comprehensive test plan, and record the comprehensive test results;

[0182] A parameter optimization module 1052 is used to optimize and adjust equipment operating parameters according to the comprehensive test results;

[0183] A report generation module 1053 is used to generate an equipment acceptance report;

[0184] The on-site delivery module 1054 is used to send the equipment acceptance report to the on-site acceptance personnel and perform on-site delivery of the target electromechanical equipment.

[0185] It should be understood that, although each step in the flow chart of each embodiment of the present invention is shown in sequence according to the indication of the arrow, these steps are not necessarily performed in sequence according to the order indicated by the arrow. Unless there is a clear explanation in this article, the execution of these steps does not have a strict order restriction, and these steps can be performed in other orders. Moreover, at least a portion of the steps in each embodiment may include a plurality of sub-steps or a plurality of stages, and these sub-steps or stages are not necessarily performed at the same time, but can be performed at different times, and the execution order of these sub-steps or stages is not necessarily performed in sequence, but can be performed in turn or alternately with at least a portion of other steps or sub-steps or stages of other steps.

[0186] Those skilled in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be completed by instructing the relevant hardware through a computer program, and the program can be stored in a non-volatile computer-readable storage medium. When the program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to memory, storage, database or other media used in the embodiments provided in this application may include non-volatile and / or volatile memory. Non-volatile memory may include read-only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM) or flash memory. Volatile memory may include random access memory (RAM) or external cache memory. As an illustration and not limitation, RAM is available in many forms, such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous link (Synchlink) DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).

[0187] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0188] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

[0189] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A method for the overall installation of electromechanical engineering assembly, characterized in that: The method specifically comprises the following steps: Acquire assembly design data, perform assembly-type parts procurement, component manufacturing and quality inspection on target electromechanical equipment, and obtain multiple electromechanical assembly components; Based on RFID electronic tag technology, multiple electromechanical assembly components are packaged, packaging label information is uploaded, and transportation inspection and receipt verification are performed according to the packaging label information; Determine a target installation area, survey multiple sequential installation locations in the target installation area, and perform area cleaning and platform construction on the multiple sequential installation locations; At the plurality of sequential installation positions, assembling, installing and preliminarily debugging the plurality of electromechanical assembly components according to a preset assembly and installation sequence; According to the preset comprehensive test plan, the target electromechanical equipment that has completed preliminary commissioning shall be comprehensively tested and optimized, and after all standards are met, the target electromechanical equipment shall be delivered on site; The step of obtaining assembly design data, procuring assembly parts, manufacturing components, and performing quality inspection on target electromechanical equipment to obtain a plurality of electromechanical assembly components specifically includes the following steps: Obtain assembly design data; Analyzing the assembly design data to determine a plurality of standard parts and corresponding part requirements; Procurement of the plurality of standard parts according to the plurality of part requirements; Manufacturing components according to the assembly design data to obtain a plurality of electromechanical assembly components; Performing quality inspection on the plurality of electromechanical assembly components according to a preset component quality standard; Analyzing the assembly design data to determine a plurality of standard parts and corresponding part requirements specifically includes the following steps: Create a requirement dictionary to store the required quantity of standard parts; Extracting information of each standard part from assembly design data, the information of the standard part including dimension, material and component description; Perform text analysis on component descriptions using TF-IDF to convert component descriptions into numerical features; Use DBSCAN to comprehensively analyze and classify the similarity of dimensional and numerical features to obtain standard part cluster labels; Convert the component description into a sequence format and pad it so that all sequences have the same length, thereby obtaining a component description sequence; Build an LSTM model and use simulated data generated by random numbers to train the LSTM model to obtain a trained LSTM model; The component description sequence is input into the trained LSTM model to use the trained model to predict the demand fluctuation of the actual component description and obtain the demand fluctuation factor of each component. According to the standard parts cluster label, obtain the standard parts category and material to which the standard parts belong, adjust the demand quantity of the component according to the demand fluctuation factor predicted by the LSTM model, accumulate the adjusted demand quantity to the corresponding standard parts category, and generate the final demand dictionary; The method of packaging a plurality of electromechanical assembly components based on RFID electronic tag technology, uploading packaging label information, and performing transportation inspection and receiving verification according to the packaging label information specifically includes the following steps: Based on RFID electronic tag technology, multiple electromechanical assembly components are packaged and packaging label information is recorded; Uploading and storing the packaging label information according to a preset cloud storage address; At multiple transport and transfer locations, performing transport inspection on multiple electromechanical assembly components according to the packaging label information; After the transportation is completed, performing acceptance verification on the plurality of electromechanical assembly components according to the packaging label information; Based on the RFID electronic tag technology, multiple electromechanical assembly components are packaged, and the packaging tag information is recorded, which specifically includes the following steps: Create an information dictionary for recording packaging label information; Extract characteristic information of electromechanical assembly parts, including size, weight and value; The size, weight and value features are standardized, and the standardized feature information is reduced to two main components using principal component analysis to obtain the reduced-dimensional data; The KMeans clustering algorithm is used to perform cluster analysis on the features after dimension reduction to classify electromechanical assembly parts of similar size, weight and value into the same category to obtain part clusters; Generate a unique RFID tag for each electromechanical assembly component, obtain the cluster category to which each electromechanical assembly component belongs based on the results of cluster analysis, record the current time as the packaging time, and record logistics information; Record the RFID tag, cluster category, packaging time and logistics information of each electromechanical assembly component into the information dictionary to form complete packaging label information, and then convert the complete packaging label information into JSON format for easy transmission; Determining the target installation area, surveying multiple sequential installation positions in the target installation area, and performing area cleaning and platform construction on the multiple sequential installation positions specifically include the following steps: Determine the target installation area; Conduct on-site surveys of the target installation area for prefabricated installation and determine multiple sequential installation locations; Performing area cleaning on a plurality of said sequential installation locations; constructing a platform for a plurality of sequential installation positions; Conducting an on-site survey of the target installation area for prefabricated installation and determining multiple sequential installation locations specifically includes the following steps: Collect data on the target installation area to obtain environmental characteristics; Clean the acquired environmental features, remove noise data and outliers, and smooth the cleaned data using Gaussian filtering. The smoothed data are then fused into a unified format and scale to obtain preprocessed data. Generate a 3D point cloud using the preprocessed data, convert the point cloud data into a triangular mesh model using the Delaunay triangulation algorithm, and then map the texture of the real scene image onto the triangular mesh model to generate a 3D model; Calculate the flatness of each target installation area of ​​the 3D model, evaluate the accessibility of each flat area, and measure the spatial size of each flat area; The target installation area is encoded into chromosomes of the genetic algorithm. Each chromosome represents an installation order. Each chromosome is scored using a fitness function based on flatness, accessibility, and space size. Select chromosomes according to the score results, and use genetic algorithms to perform selection, crossover and mutation operations on the selected chromosomes to iteratively optimize the chromosomes; After the iteration is completed, the chromosome with the highest fitness value is obtained, that is, the optimal installation order.

2. The electromechanical engineering assembly type integrated installation method according to claim 1 is characterized in that: The assembling, installing and preliminarily debugging the plurality of electromechanical assembly components at the plurality of sequential installation positions according to a preset assembly and installation sequence specifically comprises the following steps: Assembling and installing the plurality of electromechanical assembly components at the plurality of sequential installation positions according to a preset assembly and installation sequence; Reliable detection of assembly connection of the target electromechanical equipment after assembly and installation; Conduct sealing inspection on the assembly connection of the target electromechanical equipment after assembly and installation; Carry out preliminary commissioning of power-on test and water pressure test on the target electromechanical equipment that has been assembled and installed.

3. The electromechanical engineering assembled integrated installation method according to claim 2 is characterized in that: The method of conducting comprehensive testing and optimization adjustment on the target electromechanical equipment that has completed preliminary commissioning according to the preset comprehensive testing plan, and delivering the target electromechanical equipment on site after the equipment has fully met the standards, specifically includes the following steps: According to the preset comprehensive test plan, perform function test, performance test and linkage test on the target electromechanical equipment that has completed preliminary commissioning, and record the comprehensive test results; According to the comprehensive test results, optimize and adjust the equipment operating parameters; Generate equipment acceptance report; The equipment acceptance report is sent to the on-site acceptance personnel, and the target electromechanical equipment is delivered on-site.

4. An electromechanical engineering assembled integrated installation system, the system is applied to the electromechanical engineering assembled integrated installation method according to any one of claims 1 to 3, characterized in that: The system includes a design and manufacturing inspection unit, a packaging and transportation inspection unit, an installation area processing unit, an assembly and installation debugging unit, and a comprehensive test and delivery unit, wherein: A design, manufacturing and testing unit is used to obtain assembly design data, perform assembly-type parts procurement, component manufacturing and quality testing on target electromechanical equipment, and obtain multiple electromechanical assembly components; A packaging and transportation inspection unit, used to package the plurality of electromechanical assembly components based on RFID electronic tag technology, upload packaging label information, and perform transportation inspection and receipt verification according to the packaging label information; An installation area processing unit is used to determine a target installation area, survey multiple sequential installation positions in the target installation area, and perform area cleaning and platform construction on the multiple sequential installation positions; An assembly, installation and debugging unit, used to assemble, install and preliminarily debug the plurality of electromechanical assembly components at the plurality of sequential installation positions according to a preset assembly and installation sequence; The comprehensive test delivery unit is used to conduct comprehensive testing and optimization adjustments on the target electromechanical equipment that has completed preliminary debugging according to a preset comprehensive test plan, and to deliver the target electromechanical equipment on site after it has fully met the standards.

5. The electromechanical engineering assembled integrated installation system according to claim 4 is characterized in that: The design, manufacture and detection unit specifically includes: Design acquisition module, used to acquire assembly design data; A design analysis module, used to analyze the assembly design data to determine a plurality of standard parts and corresponding part requirements; A parts purchasing module, used for purchasing a plurality of standard parts according to a plurality of parts requirements; A component manufacturing module, used to manufacture components according to the assembly design data to obtain a plurality of electromechanical assembly components; A quality inspection module, used to perform quality inspection on the plurality of electromechanical assembly components according to a preset component quality standard; The packaging and transportation detection unit specifically includes: A component packaging module, used to package the plurality of electromechanical assembly components based on RFID electronic tag technology and record packaging label information; An information storage module, used to upload and store the packaging label information according to a preset cloud storage address; A transport inspection module, used to perform transport inspection on the plurality of electromechanical assembly components at a plurality of transport transfer locations according to the packaging label information; A receiving verification module, used for performing receiving verification on the plurality of electromechanical assembly components according to the packaging label information after the transportation is completed; The comprehensive test delivery unit specifically includes: Comprehensive test module, used to perform function test, performance test and linkage test on the target electromechanical equipment that has completed preliminary commissioning according to the preset comprehensive test plan, and record the comprehensive test results; A parameter optimization module, used to optimize and adjust equipment operating parameters according to the comprehensive test results; Report generation module, used to generate equipment acceptance report; The on-site delivery module is used to send the equipment acceptance report to the on-site acceptance personnel and perform on-site delivery of the target electromechanical equipment.

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