High-efficiency and environment-friendly surface treatment process for precision connector

Abstract

The application discloses a kind of high-efficiency environmental protection's precision connector surface treatment process, alloy surface treatment process is realized based on alloy surface treatment device, and alloy surface treatment process includes the following steps: S1, to be placed in first support seat of processing alloy product;S2, spray module is oriented to the spray degreasing agent of first support seat on alloy product to be processed, and first wiping module is cleaned to alloy product to be processed;S3, alloy product to be processed on first support seat moves to second support seat, while new alloy product to be processed is placed on first support seat;S4, the above-mentioned step S2 is carried out to alloy product to be processed on first support seat, while alloy product to be processed on second support seat is cleaned;S5, transverse transfer module first moves to horizontal conveying line alloy product to be processed on second support seat that completes degreasing is moved to horizontal conveying line.The application compared to prior art, solve the problem of low efficiency in the degreasing treatment in existing alloy surface treatment process.

Description

Technical Field

[0001] This invention relates to the field of surface treatment technology, and in particular to a highly efficient and environmentally friendly surface treatment process for precision connectors. Background Technology

[0002] Surface treatment is a process that artificially forms a surface layer on a substrate material with different mechanical, physical, and chemical properties from the substrate. For example, Chinese patent CN103305894B discloses a magnesium alloy surface treatment method, which mainly includes the following steps: mechanical grinding → degreasing → pickling → neutralization → wire drawing → chemical conversion → drying → water cutting → electrophoresis → drying and curing. Magnesium alloy products treated using this method have a metallic luster and excellent surface physicochemical properties. This method is also environmentally friendly and does not cause pollution.

[0003] In the surface treatment process of alloy materials, before further processing in a chemical solution, degreasing is required, which involves soaking and cleaning in a degreasing agent. This process is inefficient and wastes the degreasing agent. Summary of the Invention

[0004] The purpose of this invention is to provide a highly efficient and environmentally friendly surface treatment process for precision connectors, so as to solve the problems of low efficiency and waste of degreasing agent in the existing alloy surface treatment process.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a highly efficient and environmentally friendly surface treatment process for precision connectors, wherein the alloy surface treatment process is implemented based on an alloy surface treatment device, the alloy surface treatment device comprising:

[0006] The support module includes a first support seat, a second support seat, and a horizontal conveyor line arranged in a straight line. The first support seat is rotatably mounted on a first support column. A first lifting cylinder is provided on one side of the first support column. The end of the first piston rod on the first lifting cylinder is slidably connected to the first support seat. A plurality of first stops are provided on the side of the first support seat facing the second support seat. The plurality of first stops are arranged in a straight line.

[0007] The transverse flipping module includes a first slide rail, a first sliding seat, a second slide rail, a rotary cylinder, and pneumatic grippers. The first sliding seat is slidably connected to the first slide rail, and the second slide rail is provided on the first sliding seat. The rotary cylinder is slidably connected to the second slide rail, and the pneumatic grippers are fixedly installed at the output end of the rotary cylinder. The pneumatic grippers are used to grip the alloy product to be processed.

[0008] The first wiping module is used to clean the alloy product to be treated on the first support.

[0009] A second wiping module is configured to clean the alloy product to be processed on the second supporting seat.

[0010] A spraying module is arranged between the first supporting seat and the second supporting seat, and the spraying module is configured to spray the degreasing agent towards the alloy product to be processed.

[0011] The alloy surface treatment process comprises the following steps:

[0012] S1, placing the alloy product to be processed on the first supporting seat, and lifting the first supporting seat upwards by the first piston rod of the first lifting cylinder, and the first supporting seat is arranged in an inclined manner and faces the spraying module.

[0013] S2, spraying the degreasing agent towards the alloy product to be processed on the first supporting seat by the spraying module, and wiping and cleaning the alloy product to be processed by the first wiping module, and then spraying the degreasing agent towards the alloy product to be processed again by the spraying module.

[0014] S3, resetting the first piston rod of the first lifting cylinder, and restoring the first supporting seat to a horizontal state, clamping the alloy product to be processed on the first supporting seat by the pneumatic clamping fingers of the horizontal movement and overturning module, moving upwards and above the second supporting seat, rotating the pneumatic clamping fingers and the alloy product to be processed by 180 degrees by the rotary cylinder, and placing the uncleaned side of the alloy product to be processed upwards on the second supporting seat, and placing a new alloy product to be processed on the first supporting seat.

[0015] S4, the alloy product to be processed on the first supporting seat is subjected to the above step S2, and the alloy product to be processed on the second supporting seat is rotated towards the first supporting seat, and the degreasing agent is sprayed synchronously with the alloy product to be processed on the first supporting seat, and when the first wiping module wipes and cleans the alloy product to be processed, the second wiping module wipes and cleans the alloy product to be processed on the second supporting seat.

[0016] S5, the horizontal movement and overturning module first moves the alloy product to be processed on the second supporting seat to the horizontal conveying line after completing the degreasing, and then moves the alloy product to be processed on the first supporting seat to the second supporting seat.

[0017] Further description of the above technical solutions:

[0018] The first supporting seat is provided with an array of first drainage holes.

[0019] Further description of the above technical solutions:

[0020] The first wiping module comprises a first lifting cylinder, a first mounting plate, a first rotary motor and a first wiping member, the first mounting plate is fixedly installed on the piston rod of the first lifting cylinder, the first rotary motor is fixedly installed on the first mounting plate, and the first wiping member is fixedly installed on the output end of the first rotary motor.

[0021] As a further description of the above technical solution:

[0022] The spray module comprises a spray head and a second lifting cylinder, and a plurality of spray holes are arranged on the bottom spherical surface of the spray head.

[0023] As a further description of the above technical solution:

[0024] A waste liquid collecting groove is arranged below the spray module.

[0025] As described above, due to the adoption of the above technical solution, the beneficial effects of the present application are:

[0026] 1. In the present application, in the alloy surface treatment process, the degreasing treatment of the alloy product to be treated is carried out by wiping, which effectively improves the degreasing quality of the alloy product, and avoids the waste of the degreasing agent. The spray module is arranged between the first supporting seat and the second supporting seat, which can simultaneously spray the inclined first supporting seat and the second supporting seat, simplify the spray structure, and avoid the residue of the degreasing agent on the surface of the first supporting seat and the second supporting seat, thereby facilitating the collection of the degreasing agent.

[0027] 2. In the present application, when the first wiping module is working, the first mounting plate is driven downward by the first lifting cylinder, and the first wiping member is driven to rotate by the first rotary motor, so as to realize wiping and cleaning. After cleaning, the first mounting plate is raised to reset. BRIEF DESCRIPTION OF DRAWINGS

[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.

[0029] Figure 1 Structure diagram of an alloy surface treatment device in a high-efficiency and environmentally-friendly precision connector surface treatment process Figure 1 .

[0030] Figure 2 Structure diagram of an alloy surface treatment device in a high-efficiency and environmentally-friendly precision connector surface treatment process Figure 2 .

[0031] Figure 3 Structure diagram of a first supporting seat in a high-efficiency and environmentally-friendly precision connector surface treatment process

[0032] Figure 4It is a kind of high-efficient and environment-friendly precision connector surface treatment process in the structure diagram of transverse moving and overturning module.

[0033] Figure 5 It is a kind of high-efficient and environment-friendly precision connector surface treatment process in the installation diagram of transverse moving and overturning module.

[0034] Legend:

[0035] 1, first support seat; 11, first support column; 12, first lifting cylinder; 121, first piston rod; 13, first stop block; 14, first drain hole; 2, second support seat; 3, horizontal conveying line; 4, first sliding rail; 41, first sliding seat; 42, second sliding rail; 43, rotary cylinder; 44, pneumatic clamp finger; 5, first wiping module; 51, first lifting cylinder; 52, first mounting plate; 53, first rotary motor; 54, first wiping piece; 6, spraying module; 61, spraying head; 62, second lifting cylinder; 7, waste liquid collecting groove; 71, liquid discharge pipe. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.

[0037] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed application, but only represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative labor are within the scope of protection of the present application.

[0038] It should be noted that: similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0039] In the description of the embodiments of the present application, it should be noted that the orientation or position relationship indicated by the terms "upper", "inner" and the like is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship commonly used when the product of the present application is placed, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0040] In the description of the present application, it is also necessary to explain that, unless otherwise explicitly specified and limited, the terms "arrange", "mount", "connect", "connect" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0041] Embodiment 1

[0042] Please refer to Figures 1-5 The present application provides a technical scheme: a high-efficiency and environmentally-friendly precision connector surface treatment process, an alloy surface treatment process based on an alloy surface treatment device, the alloy surface treatment device comprising:

[0043] The supporting module comprises a first supporting seat 1, a second supporting seat 2 and a horizontal conveying line 3 arranged in sequence along a straight line, the first supporting seat 1 is rotatably mounted on a first supporting column 11, a first lifting cylinder 12 is arranged on one side of the first supporting column 11, the end of a first piston rod 121 of the first lifting cylinder 12 is slidably connected to the first supporting seat 1, a plurality of first stoppers 13 are arranged on the side of the first supporting seat facing the second supporting seat 2, and the plurality of first stoppers 13 are arranged in a straight line;

[0044] The transverse overturning module comprises a first sliding rail 4, a first sliding seat 41, a second sliding rail 42, a rotating cylinder 43 and a pneumatic clamp finger 44, the first sliding seat 41 is slidably connected to the first sliding rail 4, the second sliding rail 42 is arranged on the first sliding seat 41, the rotating cylinder 43 is slidably connected to the second sliding rail 42, and the pneumatic clamp finger 44 is fixedly installed on the output end of the rotating cylinder 43, and the pneumatic clamp finger 44 is used for clamping the alloy product to be treated;

[0045] The first wiping module 5 is used for cleaning the alloy product to be treated on the first supporting seat 1;

[0046] The second wiping module is used for cleaning the alloy product to be treated on the second supporting seat 2;

[0047] The spraying module 6 is arranged between the first supporting seat 1 and the second supporting seat 2, and is used for spraying the degreasing agent towards the alloy product to be treated;

[0048] The alloy surface treatment process comprises the following steps:

[0049] S1, placing the alloy product to be treated on the first supporting seat 1, the first piston rod 121 of the first lifting cylinder 12 upwardly lifting the first supporting seat 1, the first supporting seat 1 being arranged obliquely and facing the spraying module 6;

[0050] S2, the spraying module 6 sprays the degreasing agent to the alloy product on the first supporting seat 1, the first wiping module 5 wipes the alloy product, and the spraying module 6 sprays the degreasing agent to the alloy product again after the cleaning is completed;

[0051] S3, the first piston rod 121 of the first lifting cylinder 12 is reset, the first supporting seat 1 returns to the horizontal state, the pneumatic clamping fingers 44 in the horizontal moving and overturning module clamp the alloy product on the first supporting seat 1, move upwards and are located above the second supporting seat 2, the rotary cylinder 43 rotates the pneumatic clamping fingers 44 and the alloy product by 180 degrees, the uncleaned surface of the alloy product faces upwards and is placed on the second supporting seat 2, and the new alloy product is placed on the first supporting seat 1;

[0052] S4, the alloy product on the first supporting seat 1 is subjected to the step S2, the alloy product on the second supporting seat 2 is rotated towards the first supporting seat 1, the degreasing agent is sprayed to the alloy products on the first supporting seat 1 and the second supporting seat 2 at the same time, and the second wiping module wipes and cleans the alloy product on the second supporting seat 2 when the first wiping module 5 wipes and cleans the alloy product;

[0053] S5, the horizontal moving and overturning module moves the alloy product on the second supporting seat 2 to the horizontal conveying line 3, and then moves the alloy product on the first supporting seat 1 to the second supporting seat 2.

[0054] The first supporting seat 1 is provided with the first drainage holes 14 arranged in an array. The first drainage holes 14 facilitate the leakage of the degreasing agent and the positioning of the protruding part of the alloy product, so that the alloy product is placed stably.

[0055] The first wiping module 5 comprises a first lifting cylinder 51, a first mounting plate 52, a first rotary motor 53 and a first wiping piece 54. The first mounting plate 52 is fixedly installed on the piston rod of the first lifting cylinder 51, the first rotary motor 53 is fixedly installed on the first mounting plate 52, and the first wiping piece 54 is fixedly installed on the output end of the first rotary motor 53. The first wiping piece 54 is a sponge. The first wiping module 5 has the same structure and function as the second wiping module.

[0056] When the first wiping module 5 works, the first mounting plate 52 moves downwards under the driving of the first lifting cylinder 51, the first rotary motor 53 drives the first wiping piece 54 to rotate, and the wiping and cleaning are realized. After the cleaning is completed, the first mounting plate 52 moves upwards and is reset.

[0057] The spraying module 6 comprises a spraying head 61 and a second lifting cylinder 62, a plurality of spraying holes are arranged on the bottom spherical surface of the spraying head 61, and the spraying head 61 is fixedly installed on the piston rod of the second lifting cylinder 62. The spraying head 61 can spray to both sides, and the spraying head 61 can be lifted by the second lifting cylinder 62, the installation height is adjusted, and the spraying effect is improved.

[0058] A waste liquid collecting tank 7 is arranged below the spraying module 6, so as to collect the waste liquid generated in the degreasing process.

[0059] A liquid discharge pipe 71 is arranged on one side of the waste liquid collecting tank 7. The waste liquid collecting tank 7 can collect the waste liquid generated in the degreasing process, so as to be recycled after subsequent treatment. The waste liquid can be discharged in time through the liquid discharge pipe 71.

[0060] Working principle: in the alloy surface treatment process, the degreasing treatment of the to-be-treated alloy product is carried out in a wiping manner, the degreasing quality of the alloy product is effectively improved, and the waste of the degreasing agent is avoided. The spraying module 6 is arranged between the first supporting seat 1 and the second supporting seat 2, can spray the inclined first supporting seat 1 and the second supporting seat 2 at the same time, simplifies the spraying structure, avoids the degreasing agent from being left on the surface of the first supporting seat 1 and the second supporting seat 2, and facilitates the collection of the degreasing agent.

[0061] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement, change or the like according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A high efficiency environmentally friendly precision connector surface treatment process characterized by, The alloy surface treatment process is realized based on an alloy surface treatment device, and the alloy surface treatment device comprises: The supporting module comprises a first supporting seat, a second supporting seat and a horizontal conveying line arranged in sequence along a straight line, the first supporting seat is rotatably installed on a first supporting column, a first jacking cylinder is arranged on one side of the first supporting column, an end of a first piston rod of the first jacking cylinder is slidably connected to the first supporting seat, and a plurality of first stoppers are arranged on the side of the first supporting seat facing the second supporting seat. The transverse overturning module comprises a first sliding rail, a first sliding seat, a second sliding rail, a rotating cylinder and a pneumatic clamp, the first sliding seat is slidably connected to the first sliding rail, the second sliding rail is arranged on the first sliding seat, the rotating cylinder is slidably connected to the second sliding rail, and the pneumatic clamp is fixedly installed on the output end of the rotating cylinder and used for clamping the alloy product to be treated. The first wiping module is used for cleaning the alloy product to be treated on the first supporting seat. The second wiping module is used for cleaning the alloy product to be treated on the second supporting seat. The spraying module is arranged between the first supporting seat and the second supporting seat and used for spraying the degreasing agent towards the alloy product to be treated. The alloy surface treatment process comprises the following steps: S1, placing the alloy product to be treated on the first supporting seat, jacking up the first supporting seat by the first piston rod of the first jacking cylinder, and arranging the first supporting seat in an inclined manner towards the spraying module; S2, spraying the degreasing agent towards the alloy product to be treated on the first supporting seat by the spraying module, wiping and cleaning the alloy product to be treated by the first wiping module, spraying the degreasing agent again towards the alloy product to be treated by the spraying module after the cleaning is completed; S3, resetting the first piston rod of the first jacking cylinder, restoring the first supporting seat to a horizontal state, clamping the alloy product to be treated on the first supporting seat by the pneumatic clamp in the transverse overturning module, moving upwards and above the second supporting seat, rotating the pneumatic clamp and the alloy product to be treated by 180 degrees by the rotating cylinder, placing the uncleaned side of the alloy product to be treated upwards on the second supporting seat, and placing a new alloy product to be treated on the first supporting seat; S4, performing the step S2 on the alloy product to be treated on the first supporting seat, rotating the alloy product to be treated on the second supporting seat towards the first supporting seat, spraying the degreasing agent towards the alloy products to be treated on the first supporting seat and the second supporting seat synchronously, and wiping and cleaning the alloy product to be treated on the second supporting seat by the second wiping module while the first wiping module is wiping and cleaning the alloy product to be treated on the first supporting seat; S5, moving the alloy product to be treated on the second supporting seat to the horizontal conveying line by the transverse overturning module, and then moving the alloy product to be treated on the first supporting seat to the second supporting seat.

2. The high-efficiency environmentally friendly precision connector surface treatment process of claim 1, wherein, The first supporting seat is provided with a plurality of first drainage holes arranged in an array. The alloy surface treatment process is realized based on an alloy surface treatment device, and the alloy surface treatment device comprises:

3. The high-efficiency environmentally friendly precision connector surface treatment process of claim 1, wherein, The first wiping module comprises a first lifting cylinder, a first mounting plate, a first rotary motor and a first wiping member, the first mounting plate is fixedly installed on a piston rod of the first lifting cylinder, the first rotary motor is fixedly installed on the first mounting plate, and the first wiping member is fixedly installed on an output end of the first rotary motor.

4. The high-efficiency environmentally friendly precision connector surface treatment process of claim 3, wherein, The first wiping member is a sponge.

5. The high efficiency environmentally friendly precision connector surface treatment process of claim 1 wherein, The spraying module comprises a spraying head and a second lifting cylinder, a plurality of spraying holes are arranged on a bottom spherical surface of the spraying head, and the spraying head is fixedly installed on a piston rod of the second lifting cylinder.

6. The high efficiency environmentally friendly precision connector surface treatment process of claim 1 wherein, A waste liquid collecting tank is arranged below the spraying module.

7. The high-efficiency environmentally friendly precision connector surface treatment process of claim 6, wherein, A liquid discharge pipe is arranged on one side of the waste liquid collecting tank.

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