A double-head traction mechanism for a flat knitting machine

By introducing adjustment, detection, spraying and replacement mechanisms into the knitting machine dual-head traction mechanism, the problems of difficulty in adjusting contact force and short service life in the prior art are solved, and higher equipment adaptability and lower equipment downtime.

CN119041085BActive Publication Date: 2025-01-07SHISHI YUANDE SHOES CO LTD
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Patent Information

Application Number
CN202411557824.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-01-07
Estimated Expiration
2044-11-04

AI Technical Summary

Technical Problem

The existing knitting machine dual-head traction mechanism is difficult to adjust the contact force according to the change in the diameter of the knitted line, resulting in poor adaptability and flexibility of the equipment, and it is difficult to buffer uneven lines, which increases the risk of line damage, and it is difficult to detect the line diameter and usage. This results in large errors in contact force adjustment and increased downtime.

Method used

设计了一种包括调节机构、直径检测机构、针织线检测机构、喷洒机构和更换机构的牵引机构,通过气囊移动调整接触力度,利用计时器间接检测直径,确保接触力度准确;利用红外截止滤光 The sheet, polarizing film and urgency film optimizes the working state of the camera, spraying fast penetrants to extend the life of the equipment, and reducing downtime through alternate replacement of wire rolls.

Benefits of technology

Improves the adaptability and flexibility of the equipment, reduces line damage, ensures the accuracy of contact force, improves the camera's shooting clarity, extends the device life, and reduces downtime and line tangle risks.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention discloses a double-head traction mechanism for a knitting flat machine, which relates to the field of knitting traction technology, and comprises a mounting platform, an adjusting mechanism, a first cylinder, a knitting thread detection mechanism, a spraying mechanism and a replacement mechanism. The front and rear sides of the right end of the top of the mounting platform are fixedly connected with the adjusting mechanism, the front and rear sides of the left end of the top of the mounting platform are fixedly connected with the first cylinder, the top push rod of the first cylinder is fixedly connected with the knitting thread detection mechanism, and the top of the knitting thread detection mechanism is fixedly connected with the spraying mechanism. The adjusting mechanism is arranged to adjust the contact force according to the change of the diameter of the knitting thread through the upward or downward movement of the airbag, thereby improving the adaptability and flexibility of the equipment, and at the same time buffering the unevenness encountered by the knitting thread during the traction process, preventing the knitting thread from moving unsteadily, and reducing damage caused by vibration or impact.
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Description

Technical Field

[0001] The invention relates to the technical field of knitting traction, in particular to a double-head traction mechanism for a flat knitting machine. Background Art

[0002] The double-head traction mechanism of the knitting machine is used to control the direction of the knitting thread and transport it to the knitting machine. This mechanism is usually equipped with two independent traction systems, which work together to ensure that the knitting thread passes through the needle bed of the knitting machine smoothly and accurately, thereby forming the desired knitting pattern.

[0003] When the existing double-head traction mechanism of a knitting machine is in use, it is difficult to adjust the contact force according to the change in the diameter of the knitting thread, which reduces the adaptability and flexibility of the equipment. At the same time, it is difficult to buffer the unevenness encountered by the knitting thread during the transportation process, resulting in a relatively unstable movement of the knitting thread, which increases the damage caused by vibration or impact; before adjusting the contact force according to the change in the diameter of the knitting thread, the existing technology is difficult to detect the diameter of the knitting thread, which may lead to a large error in the adjustment of the contact force, and may cause the problem of thread breakage caused by uneven tension, increasing the downtime;

[0004] In addition: it is difficult to detect the use of knitting thread with existing technology. When some equipment uses cameras for detection, it is difficult to keep the camera in the most optimized working state, resulting in unclear images taken by the camera.

[0005] Finally: In the prior art, it is difficult to pre-treat the winding roller before use, which reduces the service life of the winding roller and the knitting wire, and it is difficult to ensure that the knitting wire is smoothly released from the winding roller; in the prior art, after the knitting wire is used up, the staff usually disassembles the winding roller, which is more troublesome and requires shutdown processing. It is also difficult to realize the delivery of double sets of yarns, and its practicality is relatively simple. Summary of the invention

[0006] Therefore, in order to solve the above-mentioned shortcomings, the present invention provides a double-head traction mechanism for a knitting machine.

[0007] The present invention is implemented as follows: a double-head traction mechanism for a flat knitting machine is constructed, the device includes a mounting platform, the front and rear sides of the right end of the top of the mounting platform are fixedly connected with an adjustment mechanism, the front and rear sides of the left end of the top of the mounting platform are fixedly connected with a first cylinder, the top push rod of the first cylinder is fixedly connected with a knitting thread detection mechanism, the top of the knitting thread detection mechanism is fixedly connected with a spraying mechanism, the front and rear sides of the left end of the top of the mounting platform are fixedly connected with a replacement mechanism, and the replacement mechanism is arranged at the rear side of the knitting thread detection mechanism;

[0008] The adjusting mechanism comprises a T-shaped plate, the front and rear sides of the right end of the top of the mounting platform are fixedly connected with the T-shaped plate, the upper left back of the T-shaped plate is fixedly connected with a double-axis motor, the front and rear ends of the double-axis motor are fixedly connected with connecting rods, and the connecting rods are arranged in sections, specifically composed of two groups of rod bodies that are sleeved front and back, the front and rear rod bodies of the connecting rods are respectively plugged and fixed with the front and rear notches of the electromagnetic clutch, the back of the connecting rod on the back of the double-axis motor is fixedly connected with a diameter detection mechanism, the front end of the connecting rod at the front end of the double-axis motor is fixedly connected with a second turntable, the front end of the second turntable is rotatably connected with a third rotating rod, the lower back of the third rotating rod is rotatably connected with a V-shaped rod, the V-shaped rod penetrates the second sliding block and is slidably connected to the inside thereof, the outer wall of the second sliding block is rotatably connected to the first connecting seat, the top of the first connecting seat is fixedly connected with an L-shaped sliding rod, the L-shaped sliding rod penetrates the return block and is slidably connected to the inside thereof, the upper back of the L-shaped sliding rod is fixedly connected with a fixed plate, the top of the fixed plate is fixedly connected with an airbag, and the right end of the airbag is fixedly connected with a conveying member.

[0009] Preferably, the diameter detection mechanism includes a first bevel gear set, the back of the back connecting rod of the dual-axis motor is fixedly connected to the first bevel gear set, the left end of the bevel gear at the left end of the first bevel gear set passes through the limit plate through a gear rod and is rotatably connected to the inside thereof, the left end of the bevel gear at the left end of the first bevel gear set is fixedly connected to the second bevel gear set through a gear rod, the top of the top bevel gear of the second bevel gear set is fixedly connected to the first rotating disk, the top rear end of the first rotating disk is rotatably connected to the first rotating rod, the top rear end of the first rotating rod is rotatably connected to the second rotating rod, the bottom front end of the second rotating rod is rotatably connected to the first sliding rod, the outer wall of the first sliding rod is slidably connected to the inner wall of the limit rod, and the bottom right end of the limit rod is fixedly connected to the connecting block A first electromagnetic slot is provided on the top of the connecting block, and the first electromagnetic slot is composed of a slide slot provided on the top of the connecting block and six groups of electromagnetic blocks equidistantly arranged in the slide slot, the electromagnetic block is electrically connected to an external current output device, the electromagnetic block in the first electromagnetic slot is magnetically adsorbed to the first sliding block, a control switch is fixedly connected to the top of the first sliding block, a second sliding rod is rotatably connected to the rear end of the bottom of the first rotating rod, an irradiation lamp is fixedly connected to the bottom of the second sliding rod, the second sliding rod passes through the bottom of the L-shaped limit plate and is slidably connected to its interior, a timer is fixedly connected to the upper right end of the L-shaped limit plate, wherein the bottom of the L-shaped limit plate is fixedly connected to the top of the mounting platform, and the bottom of the bevel gear at the bottom of the second bevel gear group is rotatably connected to the top of the mounting platform.

[0010] Preferably, the knitted thread detection mechanism includes an installation box, the top push rod of the first cylinder is fixedly connected to the installation box, the left end of the installation box is fixedly connected to an industrial camera, the left side of the installation box is slidably connected to an anti-reflection film, the center of the installation box is slidably connected to an infrared cutoff filter, the right side of the installation box is slidably connected to a polarizing film, the front right side of the installation box is fixedly connected to a first mounting plate, a second electromagnetic slot is provided on the right side of the first mounting plate, and the second electromagnetic slot is composed of a slide slot provided at the right end of the first mounting plate and six groups of electromagnetic blocks equidistantly arranged in the slide slot, the electromagnetic block is electrically connected to an external current output device, the electromagnetic block in the second electromagnetic slot is magnetically adsorbed to a third sliding block, the right end of the third sliding block is fixedly connected to a second cylinder, the left end of the back of the push rod at the left end of the second cylinder is fixedly connected to the first electromagnetic rod, the anti-reflection film, the infrared cutoff filter and the front end of the polarizing film are all fixedly connected to the mounting rod, the mounting rod is provided with three groups, and two adjacent groups of mounting rods are magnetically adsorbed by the second electromagnetic rod, and the mounting rod at the front end of the anti-reflection film and the mounting rod at the front end of the polarizing film are magnetically adsorbed by a U-shaped electromagnetic rod.

[0011] Preferably, the spraying mechanism includes a U-shaped mounting frame, the top of the mounting box is fixedly connected to the U-shaped mounting frame, the right rear end of the U-shaped mounting frame is fixedly connected to a connecting plate, the right end of the back of the connecting plate is fixedly connected to a first motor, the front end output shaft of the first motor is eccentrically provided with a first cam, the front end of the first cam is fixedly connected to the third bevel gear set through a gear rod, the bottom of the bottom bevel gear of the third bevel gear set is eccentrically provided with a second cam through a gear rod, the right ends of the first cam and the second cam are both in contact with the left end of the contact wheel, the outer wall of the contact wheel is rotatably connected to the second connecting seat, the right end of the second connecting seat is fixedly connected to a moving rod, the right end of the moving rod is fixedly connected to a spray head, and the top delivery pipe of the spray head is connected to an external quick penetration agent box, and the moving rod passes through the U-shaped limiting plate and is slidably connected to its interior.

[0012] Preferably, the replacement mechanism includes a second mounting plate, the front and rear sides of the left end of the top of the mounting platform are fixedly connected to the second mounting plate, the second motor is fixedly connected to the upper back of the second mounting plate, the front end output shaft of the second motor is fixedly connected to the fourth rotating rod, and the left end of the back of the fourth rotating rod is rotatably connected to the upper front end of the second mounting plate, the fourth rotating rod is intermittently matched with the rotating block, the back of the rotating block is rotatably connected to the front end of the third mounting plate, and the bottom of the third mounting plate is fixedly connected to the center of the top of the mounting platform, the front end of the rotating block is fixedly connected to the third turntable by a fixing rod, and the upper and lower sides of the front end of the third turntable are connected with winding rollers.

[0013] Preferably, the second turntable and the third rotating rod are eccentrically arranged, and the back of the V-shaped rod is rotatably connected to the front end of the T-shaped plate.

[0014] Preferably, the left end of the return block is fixedly connected to the upper right end of the T-plate, and the conveying member is composed of a connecting pipe fixedly connected to the right end of the airbag and a solenoid valve fixedly connected to the conveying port of the connecting pipe.

[0015] Preferably, the front end of the limit plate is fixedly connected to the upper back of the T-shaped plate, and the inner sliding groove of the first electromagnetic slot is slidably connected to the first sliding block.

[0016] Preferably, the control switch is electrically connected to the second cylinder, the sliding groove in the second electromagnetic groove is slidably connected to the third sliding block, the mounting rod is magnetically adsorbed to the first electromagnetic rod, and the first electromagnetic rod, the second electromagnetic rod and the U-shaped electromagnetic rod are all electrically connected to the external current output device.

[0017] Preferably, the bottom of the U-shaped limiting plate is fixedly connected to the right end of the top of the installation box, and the second connecting seat is fixedly connected to the left end of the U-shaped limiting plate through a spring.

[0018] The present invention has the following advantages: The present invention provides a double-head traction mechanism for a flat knitting machine by improvement, which has the following improvements compared with the same type of equipment:

[0019] The double-head traction mechanism of a knitting machine described in the present invention is provided with an adjustment mechanism, which adjusts the contact force according to the change of the diameter of the knitting thread by moving the airbag upward or downward, thereby improving the adaptability and flexibility of the equipment, and at the same time buffers the unevenness encountered by the knitting thread during the traction process, prevents the knitting thread from moving unsteadily, and reduces damage caused by vibration or impact; a diameter detection mechanism is provided, which indirectly judges the diameter of the knitting thread through the time of a timer, thereby preventing large errors in the subsequent adjustment of the contact force, and at the same time preventing the problem of thread breakage caused by uneven tension, thereby reducing downtime, and at the same time squeezing the control switch through the first sliding rod to control the operation of the second cylinder.

[0020] The double-head traction mechanism of a knitting machine described in the present invention is provided with a knitting thread detection mechanism. By moving an infrared cutoff filter, a polarizing film and an anti-reflection film, the industrial camera can always maintain an optimized working state regardless of whether it is under strong light or weak light conditions, thereby improving the shooting clarity of the industrial camera; a spraying mechanism is provided, and a quick penetrant is sprayed on the surface of the winding roller through two groups of nozzles to form a lubricating film on the winding roller, thereby extending the service life of the winding roller and the knitting thread, and at the same time allowing the knitting thread to be smoothly released from the winding roller, reducing the risk of entanglement and breakage, and increasing the spraying range of the quick penetrant by moving the nozzle; a replacement mechanism is provided, and the winding roller that has been used is replaced by alternating the two groups of winding rollers, thereby reducing the downtime for replacement, and at the same time, the two groups of knitting threads are synchronously pulled synchronously by the synchronous operation of the two groups of winding rollers. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1It is a schematic diagram of the three-dimensional structure of the mounting platform of the present invention;

[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of the adjustment mechanism of the present invention;

[0023] Figure 3 It is a schematic diagram of the three-dimensional structure of the diameter detection mechanism of the present invention;

[0024] Figure 4 The present invention Figure 3 A schematic diagram of the enlarged structure at A in the middle;

[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the knitting thread detection mechanism of the present invention;

[0026] Figure 6 The present invention Figure 5 A schematic diagram of the enlarged structure at B in the middle;

[0027] Figure 7 It is a schematic diagram of the three-dimensional structure of the spraying mechanism of the present invention;

[0028] Figure 8 It is a three-dimensional structural schematic diagram of the replacement mechanism of the present invention.

[0029] Among them: mounting table-1, adjustment mechanism-2, T-plate-21, dual-axis motor-22, connecting rod-23, electromagnetic clutch-24, diameter detection mechanism-25, first bevel gear set-251, limit plate-252, second bevel gear set-253, first turntable-254, first rotating rod-255, second rotating rod-256, first sliding rod-257, limit rod-258, connecting block-259, first electromagnetic slot -2510, first sliding block-2511, control switch-2512, second sliding rod-2513, irradiation lamp-2514, L-shaped limit plate-2515, timer-2516, second turntable-26, third rotating rod-27, V-shaped rod-28, second sliding block-29, first connecting seat-210, L-shaped sliding rod-211, return block-212, fixing plate-213, airbag-214, conveying member- 215, first cylinder-3, knitting thread detection mechanism-4, installation box-41, industrial camera-42, anti-reflection film-43, infrared cut-off filter-44, polarizing film-45, first mounting plate-46, second electromagnetic slot-47, third sliding block-48, second cylinder-49, first electromagnetic rod-410, mounting rod-411, second electromagnetic rod-412, U-shaped electromagnetic rod-413, spraying mechanism-5, U-shaped mounting frame- 51, connecting plate-52, first motor-53, first cam-54, third bevel gear set-55, second cam-56, contact wheel-57, second connecting seat-58, moving rod-59, nozzle-510, U-shaped limiting plate-511, replacement mechanism-6, second mounting plate-61, second motor-62, fourth rotating rod-63, rotating block-64, third mounting plate-65, third turntable-66, winding roller-67. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1 to Figure 8 The principles and features of the present invention are described, and the examples given are only used to explain the present invention and are not used to limit the scope of the present invention. In the following paragraphs, the present invention is described in more detail by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to facilitate and clearly assist in explaining the purpose of the embodiments of the present invention.

[0031] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of the embodiments of the present invention based on its overall structure.

[0033] Embodiment 1:

[0034] See also Figure 1~Figure 2 A double-head traction mechanism for a flat knitting machine of the present invention comprises a mounting platform 1, wherein both front and rear sides of the right end of the top of the mounting platform 1 are fixedly connected with an adjustment mechanism 2, both front and rear sides of the left end of the top of the mounting platform 1 are fixedly connected with a first cylinder 3, a push rod at the top of the first cylinder 3 is fixedly connected with a knitting thread detection mechanism 4, a spraying mechanism 5 is fixedly connected to the top of the knitting thread detection mechanism 4, and both front and rear sides of the left end of the top of the mounting platform 1 are fixedly connected with a replacement mechanism 6, and the replacement mechanism 6 is arranged at the rear side of the knitting thread detection mechanism 4;

[0035] The adjustment mechanism 2 includes a T-shaped plate 21, and the front and rear sides of the top right end of the mounting platform 1 are fixedly connected with the T-shaped plate 21. The upper left back of the T-shaped plate 21 is fixedly connected with a dual-axis motor 22, and the T-shaped plate 21 is convenient for installing and fixing the dual-axis motor 22.

[0036] The front and rear ends of the dual-axis motor 22 are fixedly connected with connecting rods 23, and the connecting rods 23 are segmented, specifically composed of two groups of rod bodies that are sleeved front and back. The front and rear rod bodies of the connecting rod 23 are respectively plugged and fixed with the front and rear slots of the electromagnetic clutch 24. The back of the connecting rod 23 on the back of the dual-axis motor 22 is fixedly connected with a diameter detection mechanism 25, so that the dual-axis motor 22 can easily drive the connecting rod 23 to rotate.

[0037] The front end of the front connecting rod 23 of the dual-axis motor 22 is fixedly connected to the second turntable 26, the front end of the second turntable 26 is rotatably connected to the third rotating rod 27, the back of the third rotating rod 27 is rotatably connected to a V-shaped rod 28, the V-shaped rod 28 passes through the second sliding block 29 and is slidably connected to the inside thereof, and the third rotating rod 27 is convenient for driving the V-shaped rod 28 to swing upward or downward.

[0038] The outer wall of the second sliding block 29 is rotatably connected to the first connecting seat 210, and an L-shaped sliding rod 211 is fixedly connected to the top of the first connecting seat 210. The L-shaped sliding rod 211 passes through the return block 212 and is slidably connected to the inside thereof. A fixed plate 213 is fixedly connected to the upper back of the L-shaped sliding rod 211, and the L-shaped sliding rod 211 facilitates the fixed plate 213 to move upward or downward.

[0039] An airbag 214 is fixedly connected to the top of the fixed plate 213, and a conveying member 215 is fixedly connected to the right end of the airbag 214. The second turntable 26 and the third rotating rod 27 are eccentrically arranged, and the back of the V-shaped rod 28 is rotatably connected to the front end of the T-shaped plate 21. The conveying member 215 is convenient for connecting to an external air pump to inflate or exhaust the airbag 214.

[0040] The left end of the return block 212 is fixedly connected to the upper right end of the T-plate 21 , and the conveying member 215 is composed of a connecting pipe fixedly connected to the right end of the airbag 214 and a solenoid valve fixedly connected to the conveying port of the connecting pipe.

[0041] The working principle of a double-head traction mechanism of a flat knitting machine based on the first embodiment is:

[0042] First, when using this device, first place the device in the working area, and then connect the device to an external power source to provide the device with the power required for operation;

[0043] Second, when the contact force needs to be adjusted during traction of the knitting thread, the diameter of the knitting thread is detected by the diameter detection mechanism 25, and then the conveying member 215 is connected to the external air pump through the connecting tube, and then the solenoid valve in the conveying member 215 is controlled to work, so that the external air pump inflates or deflates the airbag 214 through the connecting tube in the conveying member 215, and then the dual-axis motor 22 and the electromagnetic clutch 24 at the front end of the dual-axis motor 22 are started, so that the electromagnetic clutch 24 locks the connecting rod 23 at the front end of the dual-axis motor 22, and then the dual-axis motor 22 drives the connecting rod 23 to rotate, and the connecting rod 23 drives the second turntable 26 to rotate, and the second turntable 26 drives the V-shaped rod 28 on the T-shaped plate 2 through the rotation connection with the third rotating rod 27. The front end of the V-shaped rod 28 swings upward or downward, and the V-shaped rod 28 drives the first connecting seat 210 to move upward or downward through the sliding connection with the second sliding block 29 during the upward or downward swinging process. The first connecting seat 210 drives the L-shaped sliding rod 211 to move upward or downward in the return block 212, and the L-shaped sliding rod 211 drives the fixing plate 213 to move upward or downward. The fixing plate 213 drives the airbag 214 to move upward or downward, so that the airbag 214 is in contact with the knitting thread, thereby adjusting the contact force according to the change of the diameter of the knitting thread, improving the adaptability and flexibility of the equipment, and at the same time buffering the unevenness encountered by the knitting thread during the traction process, preventing the knitting thread from moving unsteadily, and reducing the damage caused by vibration or impact.

[0044] Embodiment 2:

[0045] See also Figure 3~Figure 4 Compared with the first embodiment, the double-head traction mechanism of a knitting machine of the present invention further includes: a diameter detection mechanism 25, the diameter detection mechanism 25 includes a first bevel gear set 251, the back of the back connecting rod 23 of the dual-axis motor 22 is fixedly connected with the first bevel gear set 251, the left end of the bevel gear at the left end of the first bevel gear set 251 passes through the limit plate 252 through the gear rod and is rotatably connected to the inside thereof, and the first bevel gear set 251 is convenient for driving the second bevel gear set 253 to work.

[0046] The left end of the left bevel gear of the first bevel gear set 251 is fixedly connected to the second bevel gear set 253 through a gear rod, and the top of the top bevel gear of the second bevel gear set 253 is fixedly connected to the first rotating disk 254, so that the second bevel gear set 253 can drive the first rotating disk 254 to rotate.

[0047] The first rotating disk 254 is rotatably connected to the first rotating rod 255 at the top rear end, the first rotating rod 255 is rotatably connected to the second rotating rod 256 at the top rear end, the second rotating rod 256 is rotatably connected to the first sliding rod 257 at the bottom front end, the outer wall of the first sliding rod 257 is slidably connected to the inner wall of the limiting rod 258, and the first rotating rod 255 is convenient for driving the second sliding rod 2513 to move.

[0048] A connecting block 259 is fixedly connected to the right end of the bottom of the limiting rod 258, and a first electromagnetic slot 2510 is provided on the top of the connecting block 259. The first electromagnetic slot 2510 is composed of a slide slot provided on the top of the connecting block 259 and six groups of electromagnetic blocks equidistantly arranged in the slide slot. The electromagnetic block is electrically connected to an external current output device, and the first electromagnetic slot 2510 facilitates the movement of the first sliding block 2511.

[0049] The electromagnetic block in the first electromagnetic slot 2510 is magnetically attracted to the first sliding block 2511. The top of the first sliding block 2511 is fixedly connected to a control switch 2512. The bottom rear end of the first rotating rod 255 is rotatably connected to a second sliding rod 2513. The bottom of the second sliding rod 2513 is fixedly connected to an illumination lamp 2514. The first sliding block 2511 facilitates the control switch 2512 to move.

[0050] The second sliding rod 2513 passes through the bottom of the L-shaped limit plate 2515 and is slidably connected to the inside thereof. A timer 2516 is fixedly connected to the upper right end of the L-shaped limit plate 2515, wherein the bottom of the L-shaped limit plate 2515 is fixedly connected to the top of the mounting platform 1, the bottom of the bottom bevel gear of the second bevel gear set 253 is rotatably connected to the top of the mounting platform 1, the front end of the limit plate 252 is fixedly connected to the upper back of the T-shaped plate 21, and the inner sliding groove of the first electromagnetic slot 2510 is slidably connected to the first sliding block 2511.

[0051] In this embodiment:

[0052] First, when the diameter of the knitting thread needs to be detected, the double-axis motor 22 and the electromagnetic clutch 24 at the back of the double-axis motor 22 are started, so that the electromagnetic clutch 24 locks the connecting rod 23 at the back of the double-axis motor 22, and then the double-axis motor 22 drives the connecting rod 23 to rotate, and the connecting rod 23 drives the first bevel gear set 251 to rotate, and the bevel gear at the left end of the first bevel gear set 251 drives the second bevel gear set 253 to rotate through the gear rod, and the top bevel gear of the second bevel gear set 253 drives the first rotating disk 254 to rotate through the gear rod, and the first rotating disk 254 rotates through the first rotating rod The rotation connection setting of 255 drives the second sliding rod 2513 to move forward in the L-shaped limit plate 2515, and the second sliding rod 2513 drives the irradiation lamp 2514 to move forward, and the timer 2516 performs synchronous timing when the irradiation lamp 2514 moves. When the irradiation lamp 2514 passes the knitted thread, the timer 2516 stops working, so that the staff can indirectly judge the diameter of the knitted thread according to the time of the timer 2516, thereby preventing large errors in the adjustment of the contact force in the later stage, and preventing the problem of thread breakage caused by uneven tension, thereby reducing downtime;

[0053] Second, when it is necessary to control the operation of the second cylinder 49, the six groups of electromagnetic blocks in the first electromagnetic slot 2510 are driven to operate step by step through an external current output device, so that the first sliding block 2511 is affected by the magnetism of the electromagnetic block in the first electromagnetic slot 2510 and moves to the left, and the first sliding block 2511 drives the control switch 2512 to move to the left, and then the first turntable 254 drives the second rotating rod 256 to swing synchronously through the rotation connection with the first rotating rod 255. During the swinging process, the second rotating rod 256 drives the first sliding rod 257 to move rightward in the limit rod 258, so that the first sliding rod 257 squeezes the control switch 2512, thereby controlling the operation of the second cylinder 49 through the control switch 2512.

[0054] Embodiment three:

[0055] See also Figure 5~Figure 6 Compared with the first embodiment, the present invention is a double-head traction mechanism for a knitting machine, and the present embodiment also includes: a knitting thread detection mechanism 4, the knitting thread detection mechanism 4 includes an installation box 41, the top push rod of the first cylinder 3 is fixedly connected to the installation box 41, and the left end of the installation box 41 is fixedly connected to an industrial camera 42, and the industrial camera 42 is convenient for detecting the use of the knitting thread.

[0056] An anti-reflection film 43 is slidably connected to the left side of the installation box 41, an infrared cutoff filter 44 is slidably connected to the center of the installation box 41, a polarizing film 45 is slidably connected to the right side of the installation box 41, and a first installation plate 46 is fixedly connected to the right side of the front end of the installation box 41. The first installation plate 46 facilitates the installation of the second electromagnetic slot 47.

[0057] A second electromagnetic slot 47 is provided on the right side of the first mounting plate 46, and the second electromagnetic slot 47 is composed of a slide slot provided at the right end of the first mounting plate 46 and six groups of electromagnetic blocks equidistantly arranged in the slide slot, the electromagnetic block is electrically connected to an external current output device, the electromagnetic block in the second electromagnetic slot 47 is magnetically adsorbed to the third sliding block 48, and the right end of the third sliding block 48 is fixedly connected to a second cylinder 49, which is convenient for driving the first electromagnetic rod 410 to move.

[0058] The left end of the back of the push rod at the left end of the second cylinder 49 is fixedly connected with the first electromagnetic rod 410, and the front ends of the anti-reflection film 43, the infrared cut-off filter 44 and the polarizing film 45 are fixedly connected with the mounting rod 411. The mounting rod 411 is provided with three groups, and two adjacent groups of mounting rods 411 are magnetically adsorbed by the second electromagnetic rod 412, so that the mounting rod 411 can drive the second electromagnetic rod 412 to move.

[0059] The front-end mounting rod 411 of the anti-reflection film 43 and the front-end mounting rod 411 of the polarizing film 45 are magnetically adsorbed through the U-shaped electromagnetic rod 413, the control switch 2512 is electrically connected to the second cylinder 49, the inner sliding groove of the second electromagnetic slot 47 is slidably connected to the third sliding block 48, the mounting rod 411 is magnetically adsorbed to the first electromagnetic rod 410, and the first electromagnetic rod 410, the second electromagnetic rod 412 and the U-shaped electromagnetic rod 413 are all electrically connected to the external current output device.

[0060] In this embodiment:

[0061] First, when it is necessary to record the use of the knitting thread on the winding roller 67, the first electromagnetic rod 410 is driven to move to the left by the second cylinder 49, so that the first electromagnetic rod 410 moves to the front end mounting rod 411 of the infrared cut-off filter 44, and then the first electromagnetic rod 410 is driven to work by the external current output device, so that the first electromagnetic rod 410 and the front end mounting rod 411 of the infrared cut-off filter 44 are magnetically adsorbed, and then the six groups of electromagnetic blocks in the second electromagnetic slot 47 are driven to work step by step by the external current output device, so that the third sliding block 48 is affected by the magnetism of the electromagnetic block in the second electromagnetic slot 47 and moves forward, and the third sliding block 48 drives the second The air cylinder 49 moves forward, the second air cylinder 49 drives the first electromagnetic rod 410 to move forward, the first electromagnetic rod 410 drives the front end mounting rod 411 of the infrared cutoff filter 44 to move forward, and the mounting rod 411 drives the front end mounting rod 411 of the anti-reflection film 43 or the front end mounting rod 411 of the polarizing film 45 to move forward through magnetic adsorption with the second electromagnetic rod 412, so that the industrial camera 42 can pass through the polarizing film 45 or the anti-reflection film 43 alone, and record the use of the knitting thread, so that the industrial camera 42 can always maintain the most optimized working state regardless of whether it is under strong light or weak light conditions, thereby improving the shooting clarity of the industrial camera 42;

[0062] Second, when the industrial camera 42 needs to be able to pass through the infrared cutoff filter 44 alone, repeat the above steps, and drive the polarizing film 45 and the anti-reflection film 43 forward through the magnetic adsorption of the U-shaped electromagnetic rod 413, so that the industrial camera 42 can pass through the infrared cutoff filter 44 alone.

[0063] Embodiment 4:

[0064] See also Figure 7 Compared with the first embodiment, the present invention is a double-head traction mechanism for a knitting machine, and the present embodiment further includes: a spraying mechanism 5, the spraying mechanism 5 includes a U-shaped mounting frame 51, the top of the mounting box 41 is fixedly connected with the U-shaped mounting frame 51, the right rear end of the U-shaped mounting frame 51 is fixedly connected with a connecting plate 52, the right end of the back of the connecting plate 52 is fixedly connected with a first motor 53, and the connecting plate 52 facilitates the installation and fixation of the first motor 53.

[0065] A first cam 54 is eccentrically arranged on the output shaft at the front end of the first motor 53. The front end of the first cam 54 is fixedly connected to the third bevel gear set 55 through a gear rod. A second cam 56 is eccentrically arranged at the bottom of the bottom bevel gear of the third bevel gear set 55 through the gear rod. The third bevel gear set 55 is convenient for driving the second cam 56 to rotate.

[0066] The right ends of the first cam 54 and the second cam 56 are in contact with the left end of the contact wheel 57. The outer wall of the contact wheel 57 is rotatably connected to the second connecting seat 58. The right end of the second connecting seat 58 is fixedly connected with a moving rod 59, which is convenient for driving the nozzle 510 to move.

[0067] The right end of the moving rod 59 is fixedly connected to the nozzle 510, and the delivery pipe on the top of the nozzle 510 is connected to the external quick-penetration agent box. The moving rod 59 passes through the U-shaped limiting plate 511 and is slidably connected to the inside thereof. The bottom of the U-shaped limiting plate 511 is fixedly connected to the top right end of the installation box 41, and the second connecting seat 58 is fixedly connected to the left end of the U-shaped limiting plate 511 through a spring.

[0068] In this embodiment:

[0069] When the winding roller 67 needs to be pre-processed, the first cylinder 3 is started, so that the first cylinder 3 drives the U-shaped mounting frame 51 to move downward through the mounting box 41, and then the first motor 53 is started, and the first motor 53 drives the first cam 54 to rotate, and the first cam 54 drives the third bevel gear set 55 to rotate through the gear rod, and the bottom bevel gear of the third bevel gear set 55 drives the second cam 56 to rotate, and then the first cam 54 and the second cam 56 drive the two sets of second connecting seats 58 to move left and right in an alternating manner through contact with the two sets of contact wheels 57, and the two sets of second connecting seats 58 drives two groups of moving rods 59 to move left and right in a staggered manner, and the two groups of moving rods 59 drive two groups of spray heads 510 to move left and right in a staggered manner, and the two groups of spray heads 510 are restored by the spring on the second connecting seat 58, so that the two groups of spray heads 510 spray the quick penetrant on the surface of the winding roller 67, forming a lubricating film on the winding roller 67, extending the service life of the winding roller 67 and the knitting wire, and at the same time allowing the knitting wire to be smoothly released from the winding roller 67, reducing the risk of entanglement and breakage, and through the movement of the spray head 510, the spraying range of the quick penetrant is increased.

[0070] Embodiment five:

[0071] See also Figure 8 Compared with the first embodiment, the double-head traction mechanism of a knitting machine of the present invention further includes: a replacement mechanism 6, the replacement mechanism 6 includes a second mounting plate 61, the front and rear sides of the left end of the top of the mounting platform 1 are fixedly connected with the second mounting plate 61, and the upper back of the second mounting plate 61 is fixedly connected with a second motor 62, and the second mounting plate 61 is convenient for installing and fixing the second motor 62.

[0072] The front output shaft of the second motor 62 is fixedly connected to the fourth rotating rod 63 , and the left end of the back of the fourth rotating rod 63 is rotatably connected to the upper front end of the second mounting plate 61 , so that the second motor 62 can drive the fourth rotating rod 63 to rotate.

[0073] The fourth rotating rod 63 is intermittently matched with the rotating block 64, the back of the rotating block 64 is rotatably connected to the front end of the third mounting plate 65, and the bottom of the third mounting plate 65 is fixedly connected to the top center of the mounting platform 1, so that the fourth rotating rod 63 can easily drive the rotating block 64 to rotate.

[0074] The front end of the rotating block 64 is fixedly connected to a third rotating disk 66 via a fixing rod, and winding rollers 67 are inserted at the upper and lower sides of the front end of the third rotating disk 66 .

[0075] In this embodiment:

[0076] When the winding roller 67 needs to be replaced, the second motor 62 is started, and the second motor 62 drives the fourth rotating rod 63 to rotate. The fourth rotating rod 63 drives the rotating block 64 to rotate through intermittent cooperation with the rotating block 64. The rotating block 64 drives the third turntable 66 to rotate through the fixed rod, and the third turntable 66 drives the winding roller 67 to rotate, so that the winding roller 67 under the third turntable 66 moves to above the third turntable 66, and the used winding roller 67 moves to below the third turntable 66, completing the alternation of the two groups of winding rollers 67, so that the staff can replace the used winding roller 67 while the winding roller 67 above the third turntable 66 is working, thereby reducing the downtime time for replacement, and at the same time, the two groups of knitting threads can be synchronously pulled by the synchronous operation of the two groups of winding rollers 67.

[0077] The present invention provides a double-head traction mechanism for a knitting machine through improvement, and an adjustment mechanism 2 is provided. The contact force is adjusted according to the change of the diameter of the knitting thread by moving the air bag 214 upward or downward, thereby improving the adaptability and flexibility of the equipment, and at the same time buffering the unevenness encountered by the knitting thread during the traction process, preventing the knitting thread from moving unsteadily and reducing damage caused by vibration or impact; a diameter detection mechanism 25 is provided, and the diameter of the knitting thread is indirectly judged by the time of the timer 2516, thereby preventing large errors in the adjustment of the contact force in the later stage, and preventing the problem of thread breakage caused by uneven tension, thereby reducing downtime, and at the same time squeezing the control switch 2512 by the first sliding rod 257 to control the operation of the second cylinder 49; a knitting thread detection mechanism 4 is provided, and an infrared cutoff filter is used to detect the diameter of the knitting thread. 44. The movement of the polarizing film 45 and the anti-reflection film 43 enables the industrial camera 42 to always maintain the most optimized working state regardless of strong light or weak light conditions, thereby improving the shooting clarity of the industrial camera 42; a spraying mechanism 5 is set to spray the quick penetrant on the surface of the winding roller 67 through two groups of nozzles 510, forming a lubricating film on the winding roller 67, thereby extending the service life of the winding roller 67 and the knitting wire, and at the same time allowing the knitting wire to be smoothly released from the winding roller 67, reducing the risk of entanglement and breakage, and by moving the nozzle 510, the spraying range of the quick penetrant is increased; a replacement mechanism 6 is set to replace the used winding roller 67 through the alternation of the two groups of winding rollers 67, thereby reducing the downtime for replacement, and at the same time, the two groups of knitting wires are synchronously pulled synchronously through the synchronous operation of the two groups of winding rollers 67.

[0078] The above shows and describes the basic principle, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0079] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A double-head traction mechanism for a flat knitting machine, comprising a mounting platform (1), wherein both front and rear sides of the right end of the top of the mounting platform (1) are fixedly connected to an adjustment mechanism (2), both front and rear sides of the left end of the top of the mounting platform (1) are fixedly connected to a first cylinder (3), a top push rod of the first cylinder (3) is fixedly connected to a knitting thread detection mechanism (4), a top of the knitting thread detection mechanism (4) is fixedly connected to a spraying mechanism (5), and both front and rear sides of the left end of the top of the mounting platform (1) are fixedly connected to a replacement mechanism (6), and the replacement mechanism (6) is arranged on the rear side of the knitting thread detection mechanism (4); Features: The adjusting mechanism (2) comprises a T-shaped plate (21). The front and rear sides of the right end of the top of the mounting platform (1) are fixedly connected to the T-shaped plate (21). The upper left back of the T-shaped plate (21) is fixedly connected to a dual-axis motor (22). The front and rear ends of the dual-axis motor (22) are fixedly connected to connecting rods (23). The connecting rods (23) are arranged in sections and specifically consist of two groups of rod bodies that are sleeved front and back. The front and rear rod bodies of the connecting rods (23) are respectively plugged and fixed to the front and rear notches of the electromagnetic clutch (24). The back of the connecting rod (23) at the back of the dual-axis motor (22) is fixedly connected to a diameter detection mechanism (25). The front end of the connecting rod (23) at the front end of the dual-axis motor (22) is fixedly connected to a second turntable (26). The second turntable (26) The front end is rotatably connected to a third rotating rod (27), and the third rotating rod (27) is rotatably connected to a V-shaped rod (28) at the lower back, and the V-shaped rod (28) passes through the second sliding block (29) and is slidably connected to the inside thereof, and the outer wall of the second sliding block (29) is rotatably connected to the first connecting seat (210), and the top of the first connecting seat (210) is fixedly connected to an L-shaped sliding rod (211), and the L-shaped sliding rod (211) passes through the return block (212) and is slidably connected to the inside thereof, and the upper back of the L-shaped sliding rod (211) is fixedly connected to a fixing plate (213), and the top of the fixing plate (213) is fixedly connected to an air bag (214), and the right end of the air bag (214) is fixedly connected to a conveying member (215).

2. According to claim 1, a double-head traction mechanism for a flat knitting machine is characterized in that: The diameter detection mechanism (25) comprises a first bevel gear set (251), the back of the back connecting rod (23) of the dual-axis motor (22) is fixedly connected to the first bevel gear set (251), the left end of the left bevel gear of the first bevel gear set (251) passes through the limit plate (252) through the gear rod and is rotatably connected to the inside of the limit plate (252), the left end of the left bevel gear of the first bevel gear set (251) is fixedly connected to the second bevel gear set (253) through the gear rod, and the top bevel gear of the second bevel gear set (253) is fixedly connected to the top bevel gear of the second bevel gear set (253). The first rotating disk (254) is fixedly connected to the top rear end of the first rotating disk (254), the first rotating rod (255) is rotatably connected to the top rear end of the first rotating rod (255), the second rotating rod (256) is rotatably connected to the bottom front end of the second rotating rod (256), the first sliding rod (257) is rotatably connected to the outer wall of the first sliding rod (257) and the inner wall of the limiting rod (258), the bottom right end of the limiting rod (258) is fixedly connected to a connecting block (259), the connecting block The top of the connecting block (259) is provided with a first electromagnetic slot (2510), and the first electromagnetic slot (2510) is composed of a slide slot provided on the top of the connecting block (259), and six groups of electromagnetic blocks equidistantly provided in the slide slot, the electromagnetic blocks are electrically connected to an external current output device, the electromagnetic blocks in the first electromagnetic slot (2510) are magnetically adsorbed to the first sliding block (2511), the top of the first sliding block (2511) is fixedly connected to a control switch (2512), and the bottom rear end of the first rotating rod (255) is rotatably connected to a second sliding block (2511). The second sliding rod (2513) is fixedly connected to a lighting lamp (2514) at the bottom thereof; the second sliding rod (2513) passes through the bottom of an L-shaped limit plate (2515) and is slidably connected to the inside thereof; a timer (2516) is fixedly connected to the upper right end of the L-shaped limit plate (2515); the bottom of the L-shaped limit plate (2515) is fixedly connected to the top of the mounting platform (1); and the bottom of the bevel gear at the bottom of the second bevel gear set (253) is rotatably connected to the top of the mounting platform (1).

3. According to claim 2, a double-head traction mechanism for a flat knitting machine is characterized in that: The knitting thread detection mechanism (4) comprises an installation box (41), a push rod at the top of the first cylinder (3) is fixedly connected to the installation box (41), an industrial camera (42) is fixedly connected to the left end of the installation box (41), an anti-reflection film (43) is slidably connected to the left side of the installation box (41), an infrared cut-off filter (44) is slidably connected to the center of the installation box (41), a polarizing film (45) is slidably connected to the right side of the installation box (41), a first installation plate (46) is fixedly connected to the right side of the front end of the installation box (41), a second electromagnetic slot (47) is provided on the right side of the first installation plate (46), and the second electromagnetic slot (47) is composed of a slide slot provided at the right end of the first installation plate (46) and six groups of electromagnetic blocks equidistantly provided in the slide slot, the electromagnetic The magnetic block is electrically connected to an external current output device; the electromagnetic block in the second electromagnetic slot (47) is magnetically adsorbed to the third sliding block (48); the right end of the third sliding block (48) is fixedly connected to a second cylinder (49); the left end of the back of the push rod at the left end of the second cylinder (49) is fixedly connected to a first electromagnetic rod (410); the front ends of the anti-reflection film (43), the infrared cut-off filter (44) and the polarizing film (45) are all fixedly connected to mounting rods (411); three groups of mounting rods (411) are provided, and two adjacent groups of mounting rods (411) are magnetically adsorbed by a second electromagnetic rod (412); the mounting rods (411) at the front end of the anti-reflection film (43) and the mounting rods (411) at the front end of the polarizing film (45) are magnetically adsorbed by a U-shaped electromagnetic rod (413).

4. According to claim 3, a double-head traction mechanism for a flat knitting machine is characterized in that: The spraying mechanism (5) comprises a U-shaped mounting frame (51), the top of the mounting box (41) is fixedly connected to the U-shaped mounting frame (51), the right rear end of the U-shaped mounting frame (51) is fixedly connected to a connecting plate (52), the right end of the back of the connecting plate (52) is fixedly connected to a first motor (53), the front end of the output shaft of the first motor (53) is eccentrically provided with a first cam (54), the front end of the first cam (54) is fixedly connected to a third bevel gear set (55) via a gear rod, and the bottom of the bottom bevel gear of the third bevel gear set (55) is fixedly connected to the third bevel gear set (55) via a gear rod. The gear rod is eccentrically provided with a second cam (56); the right ends of the first cam (54) and the second cam (56) are in contact with the left end of the contact wheel (57); the outer wall of the contact wheel (57) is rotatably connected to the second connecting seat (58); the right end of the second connecting seat (58) is fixedly connected to a moving rod (59); the right end of the moving rod (59) is fixedly connected to a spray head (510); the top delivery pipe of the spray head (510) is connected to an external quick penetrant box; the moving rod (59) passes through the U-shaped limiting plate (511) and is slidably connected to the inside thereof.

5. According to claim 4, a double-head traction mechanism for a flat knitting machine is characterized in that: The replacement mechanism (6) comprises a second mounting plate (61), the front and rear sides of the left end of the top of the mounting platform (1) are fixedly connected to the second mounting plate (61), the upper back of the second mounting plate (61) is fixedly connected to a second motor (62), the front end output shaft of the second motor (62) is fixedly connected to a fourth rotating rod (63), and the left end of the back of the fourth rotating rod (63) is rotatably connected to the upper front end of the second mounting plate (61), the fourth rotating rod (63) and the rotating block (64) are intermittently matched, the back of the rotating block (64) is rotatably connected to the front end of the third mounting plate (65), and the bottom of the third mounting plate (65) is fixedly connected to the center of the top of the mounting platform (1), the front end of the rotating block (64) is fixedly connected to a third rotating disk (66) through a fixing rod, and the upper and lower sides of the front end of the third rotating disk (66) are plugged with winding rollers (67).

6. A double-head traction mechanism for a flat knitting machine according to claim 5, characterized in that: The second rotating disk (26) and the third rotating rod (27) are eccentrically arranged, and the back of the V-shaped rod (28) is rotatably connected to the front end of the T-shaped plate (21).

7. A double-head traction mechanism for a flat knitting machine according to claim 6, characterized in that: The left end of the return block (212) is fixedly connected to the upper right end of the T-shaped plate (21), and the conveying member (215) is composed of a connecting pipe fixedly connected to the right end of the air bag (214) and a solenoid valve fixedly connected to the conveying port of the connecting pipe.

8. The double-head traction mechanism of a flat knitting machine according to claim 7, characterized in that: The front end of the limit plate (252) is fixedly connected to the upper back of the T-shaped plate (21), and the inner sliding groove of the first electromagnetic slot (2510) is slidably connected to the first sliding block (2511).

9. A double-head traction mechanism for a flat knitting machine according to claim 8, characterized in that: The control switch (2512) is electrically connected to the second cylinder (49), the inner sliding groove of the second electromagnetic groove (47) is slidably connected to the third sliding block (48), the mounting rod (411) is magnetically adsorbed to the first electromagnetic rod (410), and the first electromagnetic rod (410), the second electromagnetic rod (412) and the U-shaped electromagnetic rod (413) are all electrically connected to an external current output device.

10. A double-head traction mechanism for a flat knitting machine according to claim 9, characterized in that: The bottom of the U-shaped limiting plate (511) is fixedly connected to the top right end of the installation box (41), and the second connecting seat (58) is fixedly connected to the left end of the U-shaped limiting plate (511) via a spring.

Citation Information

Patent Citations

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