A kind of rigidity detection device and method of gear teeth of reducer

By designing asymmetrical structure reducer gear gear rigidity detection equipment, using tooth joint detection components and lifting rod detection methods, the problem of complex structure and low accuracy of the detection equipment in the prior art is solved, and efficient and accurate gears are achieved Rigid detection.

CN119064001BActive Publication Date: 2025-02-11CHANGZHOU ZHONGYONG TRANSMISSION EQUIP CO LTD
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Patent Information

Application Number
CN202411546365.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-02-11
Estimated Expiration
2044-11-01

AI Technical Summary

Technical Problem

In the prior art, the gear gear teeth rigid detection equipment of reducer has problems such as complex structure, difficulty in operation and maintenance, low detection accuracy and low efficiency, and cannot meet the detection needs of high-precision reducers.

Method used

A gear gear tooth rigid detection device with an asymmetric structure including a left detection mechanism and a right detection mechanism is designed. The tooth joint detection component and the lifting rod detection method are used to drive the tooth joint detection block and the lifting rod for detection through the detection system. , detect power data in real time to determine whether the gear teeth gap is qualified.

Benefits of technology

It realizes the rigidity detection of gear gear gears with simple structure, convenient operation, high detection accuracy and high efficiency, which can accurately reflect the stress of the gear under actual working conditions and meet the detection needs of high-precision reducers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a rigidity detection device and method for gear teeth of a speed reducer, and relates to the technical field of gear detection. The device and method comprise a left detection mechanism and a right detection mechanism, wherein the left detection mechanism and the right detection mechanism are asymmetrically arranged structures, and the left detection mechanism comprises a machine room, a base block is fixedly installed on the top of the machine room, a middle rail is arranged between every two base blocks, a first gear rack is slidably connected on the middle rail, a fifth power supply assembly is arranged at the end of the middle rail, a plurality of first fixing bars are arranged on the top of the first gear rack, and a plurality of first bolt holes are arranged on each first fixing bar. The device and method have reasonable structural design, convenient operation, simple maintenance, high detection accuracy, can accurately reflect the stress condition of the gear under actual working conditions, have high detection efficiency, and can meet the detection needs of large-scale production; fourthly, the output data is intuitive and clear, so that the staff can quickly judge the rigidity condition of the gear.
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Description

Technical Field

[0001] The present invention relates to the technical field of gear detection, and in particular to a rigidity detection device and method for gear teeth of a speed reducer. Background Art

[0002] With the rapid development of modern industrial technology, reducers are key components in mechanical transmission systems. Their performance stability and reliability have a vital impact on the operating efficiency and service life of the overall equipment. The rigidity of reducer gear teeth is one of the important indicators to measure its performance. It is directly related to the accuracy, vibration and noise level of the transmission system. Therefore, it is particularly important to accurately and efficiently detect the rigidity of reducer gear teeth.

[0003] Traditional gear rigidity detection methods mostly rely on empirical judgment and simple mechanical tests, such as evaluating the rigidity of the gear by applying pressure directed toward the axis on both sides of the gear. This method is not only cumbersome to operate, but also difficult to accurately reflect the stress conditions of the gear under actual working conditions. The detection results often have large errors. In addition, with the widespread application of high-precision reducers in high-end equipment such as robots and CNC machine tools, higher requirements are placed on the rigidity detection of gear teeth, requiring the development of more precise and automated detection equipment and methods.

[0004] In recent years, with the continuous progress of sensor technology, control technology and computer technology, new technical means have been provided for gear rigidity detection. Domestic and foreign scholars and enterprises have begun to research and develop gear rigidity detection equipment based on advanced measurement technology, aiming to achieve continuous and efficient rigidity detection of the concave surface of gear teeth, and output accurate detection data to help staff intuitively and quickly judge the rigidity condition of the gear.

[0005] However, there are still some shortcomings in the gear rigidity detection equipment in the prior art. For example, some equipment has complex structural design and is difficult to operate and maintain; some equipment has low detection accuracy and cannot meet the detection requirements of high-precision reducers; some equipment has low detection efficiency and cannot meet the detection requirements of large-scale production. Therefore, the development of a reducer gear tooth rigidity detection equipment with simple structure, convenient operation, high detection accuracy and high efficiency has become an urgent problem to be solved. Summary of the invention

[0006] The purpose of the present invention is to provide a rigidity detection device and method for gear teeth of a reducer to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a rigidity detection device and method for reducer gear teeth, comprising a left detection mechanism and a right detection mechanism, the left detection mechanism and the right detection mechanism are asymmetrically arranged structures, the left detection mechanism comprises a machine room, a base block is fixedly installed on the top of the machine room, a middle rail is arranged between every two base blocks, a first gear rack is slidably connected to the middle rail, a fifth power supply assembly is arranged at the end of the middle rail, a plurality of first fixing bars are arranged on the top of the first gear rack, and a plurality of first bolt holes are arranged on each first fixing bar.

[0008] According to the above technical solution, an upper rail is fixedly installed on the side walls of the first bracket and the second bracket, the second gear rack is slidably connected to the upper rail, and a sixth power supply assembly is arranged on the cabin.

[0009] According to the above technical solution, a supporting space is arranged on the top of the second gear rack, and a plurality of vertically placed lifting rails are evenly arranged on the side walls of the supporting space, a central axis disk is slidably connected to the lifting rail, and an energy supply component for driving the central axis disk to run on the lifting rail is arranged inside the second gear rack, a rotating cavity is arranged inside the central axis disk, a main motor is fixedly installed inside the rotating cavity, a loading plate is fixedly installed on the output end of the main motor, a plurality of second fixing bars are fixedly installed on the top of the loading plate, and a plurality of second bolt holes are arranged on each second fixing bar.

[0010] According to the above technical solution, an annular slide rail is fixedly installed in the rotating cavity, and the annular slide rail is slidably connected to the loading plate.

[0011] According to the above technical solution, the first bracket and the second bracket are fixedly installed on the top partition of the cabin, tracks are set on the top of the first bracket and the second bracket, a crossbeam is slidably connected on the two tracks, and a first power supply assembly is set at one end of the crossbeam.

[0012] According to the above technical solution, side rails are provided on the side walls of the beam, a connecting component is slidably connected to the side rails, a second power supply component is fixedly installed on the lower end of the side wall of the connecting component, a reinforcement block is provided on the side of the connecting component, a groove track is provided on the reinforcement block, two vertical sliding supports are slidably connected on the groove track, a detection metal plate can be removably installed on each sliding support, and a third power supply component is provided on the top of the reinforcement block.

[0013] According to the above technical solution, one of the detection metal plates is a hollow plate, in which a tooth gap detection component is arranged, and the other detection metal plate is a solid metal plate.

[0014] According to the above technical solution, the tooth gap detection component includes a fixed rod fixedly installed inside the detection metal plate, a lifting rod fixedly installed in the middle area of ​​the fixed rod, a storage beam with a sliding rail at the bottom fixedly installed at the bottom of the lifting rod, and a plurality of detection brackets are slidably connected to the sliding rail of the storage beam. A tooth gap detection block is detachably installed at the bottom of each detection bracket, and a fourth power supply component is fixedly installed at the end of the storage beam.

[0015] According to the above technical solution, the first detection process is carried out using the tooth gap detection block:

[0016] The detection system drives the detection bracket to move left and right along the direction of the storage beam, driving the tooth gap detection block to move left and right until the tooth gap detection block determined by the detection system to match moves to the positioning area in the middle of the storage beam. After the movement of the detection bracket is completed, the detection system drives the detection bracket to descend and drives the tooth gap detection block to descend, so that the tooth gap detection block determined by the detection system to match protrudes from the remaining tooth gap detection blocks, so that the tooth gap detection block is easy to be inserted into the tooth gap of the gear to be detected. Then the detection system drives the lifting rod to descend to drive the storage beam to descend, and then drives the tooth gap detection block to be inserted into the tooth gap of the gear to be detected. As the lifting rod descends, the tooth gap detection block is driven to descend. The detection system detects the power data used by the lifting rod to descend in real time, and determines whether the gear tooth gap is qualified by judging the power data used by the lifting rod to descend.

[0017] According to the above technical solution, the detection process of the gear under actual use is simulated:

[0018] The gears on the left detection mechanism and the right detection mechanism are at the same horizontal height. The detection system drives the second gear rack on the left detection mechanism to move to the upper rail of the metal rack area, and then drives the second gear rack on the right detection mechanism to move to the upper rail of the metal rack area. At this time, the gears on the left detection mechanism and the right detection mechanism are not in contact. The detection system first drives the main motor on the second gear rack on the left detection mechanism to operate. The operation of the main motor drives the loading plate to rotate. The rotation of the loading plate drives the second fixed bar to rotate. The rotation of the second fixed bar drives the gear on the second fixed bar to rotate. The detection system drives the gear on the right detection mechanism to rotate in the same process, so that the gear tooth gaps on the left detection mechanism and the right detection mechanism match. The detection system drives the gear tooth gaps on the left detection mechanism and the right detection mechanism to engage. Then the gears on the left detection mechanism and the right detection mechanism rotate in opposite directions. The purpose of detecting the rigidity of the gear is achieved by the reverse rotation of the two engaged gears.

[0019] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, by providing a tooth gap detection component, selects a suitable tooth gap detection block according to the tooth gap specifications of the gear to detect the gear. Some gears have tooth gaps of different specifications. The tooth gap detection component can solve the detection drawbacks of such gears and speed up the detection speed of such gears. As the lifting rod descends, the tooth gap detection block is driven to descend. The detection system detects the power data used by the lifting rod to descend in real time, and determines whether the tooth gap of the gear is qualified by judging the power data used by the lifting rod to descend.

[0020] By setting up a left detection mechanism and a right detection mechanism, the rigidity performance of the gear when there is a deviation is detected. The purpose of the detection is to place the gear in a high-difficulty environment for detection, and to obtain the rigidity data of the gear through the high-difficulty environment detection. The detection system can self-adjust or adjust the rising distance of a single gear, and then adjust the detection difficulty of the gear, so that the gear has multiple standard rigidity detection environments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0022] Figure 1 It is a schematic diagram of the overall front three-dimensional structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the overall top view structure of the present invention;

[0024] Figure 3 is a three-dimensional schematic diagram of the left detection mechanism of the present invention;

[0025] Figure 4 It is a side schematic diagram of the left detection mechanism of the present invention;

[0026] Figure 5 is a schematic diagram of a second gear storage rack of the present invention;

[0027] Figure 6 is a schematic diagram of a tooth gap detection assembly of the present invention;

[0028] Figure 7 is a schematic diagram of a carrier plate of the present invention;

[0029] Figure 8 is a schematic diagram of a detection metal plate of the present invention;

[0030] In the figure: 1. left detection mechanism; 2. right detection mechanism; 3. machine room; 4. first bracket; 5. second bracket; 6. track; 7. crossbeam; 8. first power supply assembly; 9. connection assembly; 10. second power supply assembly; 11. reinforcement block; 12. sliding support; 13. detection metal plate; 14. third power supply assembly; 15. reinforcement bar; 16. tooth gap detection assembly; 17. fixing rod; 18. lifting rod; 19. storage beam; 20. detection bracket; 21. tooth gap detection block; 22. fourth power supply assembly; 23. epitaxial block; 24. Base block; 25, center rail; 26, first gear rack; 27, fifth power supply assembly; 28, first bolt hole; 29, upper rail; 30, second gear rack; 31, sixth power supply assembly; 32, metal frame; 33, special-shaped plate; 34, supporting space; 35, lifting rail; 36, center axis plate; 37, second fixing strip; 38, second bolt hole; 39, rotating cavity; 40, main motor; 41, loading plate; 42, annular slide rail; 43, first fixing strip; 44, load frame; 45, groove rail; 46, side rail. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1-8 The present invention provides a technical solution: a rigidity detection device and method for gear teeth of a reducer, comprising a left detection mechanism 1 and a right detection mechanism 2, both of which are controlled by a detection system, and the left detection mechanism 1 and the right detection mechanism 2 are asymmetrically arranged structures, and a rigidity detection is performed on a group of gears by the left detection mechanism 1, and a rigidity detection is performed on a group of gears by the right detection mechanism 2, and then the rigidity detection is performed on the same gear by matching the detection process of the left detection mechanism 1 and the right detection mechanism 2;

[0033] The left detection mechanism 1 includes a machine room 3, a first bracket 4 and a second bracket 5 are fixedly installed on the top partition of the machine room 3, a track 6 is arranged on the top of the first bracket 4 and the second bracket 5, a crossbeam 7 is slidably connected to the two tracks 6, a first power supply component 8 is arranged at one end of the crossbeam 7, and the crossbeam 7 is driven by the first power supply component 8 to move synchronously on the first bracket 4 and the second bracket 5;

[0034] The cross beam 7 is an L-shaped metal beam, and a plurality of reinforcement strips 15 are evenly welded at its bends to ensure the stability of the entire cross beam 7;

[0035] A side rail 46 is provided on the side wall of the crossbeam 7, a connecting assembly 9 is slidably connected to the side rail 46, a second power supply assembly 10 is fixedly installed at the lower end of the side wall of the connecting assembly 9, and the connecting assembly 9 is driven to move on the side rail 46 by the second power supply assembly 10;

[0036] A reinforcement block 11 with a groove track 45 is fixedly installed on the side of the connection component 9, and two vertical sliding supports 12 are slidably connected on the groove track 45. A detection metal plate 13 can be detachably installed on each sliding support 12. A third power supply component 14 is arranged on the top of the reinforcement block 11, and the two sliding supports 12 are driven to move on the groove track 45 by the third power supply component 14. The lower detection metal plate 13 is a hollow plate, and a tooth gap detection component 16 is arranged inside it. The upper detection metal plate 13 is a solid metal plate;

[0037] The tooth gap detection component 16 includes a fixed rod 17 fixedly installed inside the detection metal plate 13, a lifting rod 18 fixedly installed in the middle area of ​​the fixed rod 17, a storage beam 19 with a slide rail at the bottom is fixedly installed at the bottom of the lifting rod 18, a plurality of detection brackets 20 are slidably connected to the slide rail of the storage beam 19, a tooth gap detection block 21 is detachably installed at the bottom of each detection bracket 20, and a fourth power supply component 22 is fixedly installed at the end of the storage beam 19, and the detection bracket 20 is driven to move left and right on the slide rail of the storage beam 19 by the fourth power supply component 22, thereby driving the tooth gap detection block 21 to move;

[0038] The lifting rod 18 is a prior art structure, and its function is to be able to perform lifting and lowering movements. The detection bracket 20 is assembled from a telescopic rod, and a connection structure with the tooth gap detection block 21 is installed at the bottom of the detection bracket 20, so that the tooth gap detection block 21 can be installed at the bottom of the detection bracket 20;

[0039] The detection system drives the detection bracket 20 to move left and right along the direction of the object placement beam 19, driving the tooth gap detection block 21 to move left and right, until the detection system determines that the matching tooth gap detection block 21 moves to the positioning area in the middle of the object placement beam 19, and the positioning area is the shaded part in the middle of the object placement beam 19 in the attached figure. When the movement of the detection bracket 20 is completed, the detection system drives the detection bracket 20 to descend and drive the tooth gap detection block 21, so that the tooth gap detection block 21 determined by the detection system to match protrudes from the other tooth gap detection blocks 21, so that the tooth gap detection block 21 is easy to be inserted into the tooth gap of the gear to be detected, and then the detection system drives The lifting rod 18 descends and drives the storage beam 19 to descend, and then drives the tooth gap detection block 21 to be stuck in the tooth gap of the gear to be detected. In this process, a suitable tooth gap detection block 21 can be selected according to the tooth gap specifications of the gear to detect the gear. Some gears have tooth gaps of different specifications. The tooth gap detection component 16 can solve the detection drawbacks of such gears and speed up the detection speed of such gears. As the lifting rod 18 descends and drives the tooth gap detection block 21 to descend, the detection system detects the power data used by the lifting rod 18 to descend in real time, and judges whether the tooth gap of the gear is qualified by judging the power data used by the lifting rod 18 to descend;

[0040] The epitaxial blocks 23 are welded on both sides of the tooth gap detection block 21. After the above-mentioned first detection of the gear, the tooth gap detection block 21 is located in a position where the bottom of the epitaxial block 23 is close to the top of the gear. The detection system drives the detection metal plate 13 located on the upper part of the reinforcement block 11 to descend, press against the lower detection metal plate 13 and push the lower detection metal plate 13. Then the epitaxial block 23 on the tooth gap detection block 21 stuck in the tooth gap applies pressure to the gear. Through this process, the rigidity of the tooth gap around the gear is detected, and the detection system is used to adjust the power data of the upper detection metal plate 13, and then the purpose of multi-standard detection can be achieved according to the detection requirements.

[0041] A base block 24 is fixedly installed on the top of the cabin 3, a middle rail 25 is arranged between every two base blocks 24, a first gear rack 26 is slidably connected to the middle rail 25, a fifth power supply assembly 27 is arranged at the end of the middle rail 25, and the first gear rack 26 is driven to move on the middle rail 25 by the fifth power supply assembly 27, a plurality of first fixing bars 43 are arranged on the top of the first gear rack 26, and a plurality of first bolt holes 28 are arranged on each first fixing bar 43, and a gear is fixed to the first fixing bar 43 through the first bolt holes 28 to prepare for the gear detection;

[0042] An upper rail 29 is fixedly installed on the side walls of the first bracket 4 and the second bracket 5, and a second gear rack 30 is slidably connected to the upper rail 29. A sixth power supply assembly 31 is provided on the machine compartment 3, and the second gear rack 30 is driven to move on the upper rail 29 by the sixth power supply assembly 31. The purpose of providing a double-layer gear rack is that after the tooth gap detection assembly 16 detects the second gear rack 30, the second gear rack 30 can be moved to the area between the left detection mechanism 1 and the right detection mechanism 2 to perform gear matching detection;

[0043] A support space 34 is provided on the top of the second gear storage rack 30, and a plurality of vertically placed lifting rails 35 are evenly provided on the side walls of the support space 34. A central axis plate 36 is slidably connected to the lifting rail 35, and an energy supply component driving the central axis plate 36 to run on the lifting rail 35 is provided inside the second gear storage rack 30. A rotating cavity 39 is provided inside the central axis plate 36, and a main motor 40 is fixedly installed inside the rotating cavity 39. A loading plate 41 is fixedly installed on the output end of the main motor 40, and a plurality of second fixing bars 37 are fixedly installed on the top of the loading plate 41. A plurality of second bolt holes 38 are provided on each second fixing bar 37, and a gear is fixed on the second fixing bar 37 through the second bolt holes 38 to prepare for testing the gear;

[0044] An annular slide rail 42 is fixedly installed in the rotating cavity 39, and the annular slide rail 42 is slidably connected to the loading plate 41. This arrangement is to enhance the balance of the gear when it is tested by the tooth gap detection component 16;

[0045] A metal frame 32 is arranged between the left detection mechanism 1 and the right detection mechanism 2, a special-shaped plate 33 is arranged on the top of the metal frame 32, and a camera assembly is arranged on the bottom of the special-shaped plate 33. The camera assembly is used to monitor the gear matching detection in real time, and whether cracks are generated in the gear during the rigidity detection process is monitored by means of image monitoring. The rigidity detection data of the gear can also be obtained. The detection system analyzes and processes the collected rigidity detection data, and outputs the rigidity detection results of each tooth gap of the gear teeth;

[0046] The gear matching detection process is as follows: the gears on the left detection mechanism 1 and the right detection mechanism 2 are at the same horizontal height, the detection system drives the second gear rack 30 on the left detection mechanism 1 to move to the upper rail 29 of the metal frame 32 area, and then drives the second gear rack 30 on the right detection mechanism 2 to move to the upper rail 29 of the metal frame 32 area. At this time, the gears on the left detection mechanism 1 and the right detection mechanism 2 are not in contact, the detection system first drives the main motor 40 on the second gear rack 30 on the left detection mechanism 1 to operate, the operation of the main motor 40 drives the loading plate 41 to rotate, the rotation of the loading plate 41 drives the second fixed bar 37 to rotate, the rotation of the second fixed bar 37 drives the gear on the second fixed bar 37 to rotate, the detection system drives the gear on the right detection mechanism 2 to rotate in the same process, so that the gear tooth gaps on the left detection mechanism 1 and the right detection mechanism 2 match, the detection system drives the gear tooth gaps on the left detection mechanism 1 and the right detection mechanism 2 to engage, and then the gears on the left detection mechanism 1 and the right detection mechanism 2 rotate in opposite directions, The purpose of detecting the rigidity of the gear is achieved by the counter-rotation of two engaged gears. The advantage of this detection method is that it simulates the environment in which the gear is actually used, so that the rigidity detection quality of the gear is higher. After the detection is completed, the detection system drives the gears on the left detection mechanism 1 and the right detection mechanism 2 to separate, and drives a gear on the left detection mechanism 1 or the right detection mechanism 2 to rise. The rising process is that the detection system drives the middle axis disk 36 to rise on the lifting track 35, driving the gear thereon to rise, so that there is a height difference between the gears on the left detection mechanism 1 and the right detection mechanism 2, but there is an overlapping part between the two gears. The detection system repeats the above gear matching detection process again. The purpose of this detection method is to detect the rigidity performance of the gear when there is a deviation. The detection purpose is to place the gear in a high-difficulty environment for detection, and obtain the rigidity data of the gear by high-difficulty environment detection. The detection system can self-adjust or adjust the rising distance of a single gear, and then adjust the detection difficulty of the gear, so that the gear has multiple standard rigidity detection environments;

[0047] The first gear rack 26 below is used to test gears that do not need to undergo a tooth gap rigidity test. After undergoing the test of the tooth gap detection assembly 16, the gears are moved to the carrier rack 44 disposed on the metal frame 32 through the middle rail 25 and are then moved away manually.

[0048] The purpose of setting up a double-layer structure of the above equipment is to realize the detection of gears with different detection standards, and also to achieve the effect of staggered layer detection, so that when the gear matching detection process is carried out on the upper gear, the lower gear can also be detected by the tooth gap detection component 16;

[0049] The reducer gear tooth rigidity detection equipment and method of the present invention have the following advantages: first, the structural design is reasonable, the operation is convenient, and the maintenance is simple; second, the detection accuracy is high, and the stress condition of the gear under actual working conditions can be accurately reflected; third, the detection efficiency is high, and the detection needs of large-scale production can be met; fourth, the output data is intuitive and clear, which is convenient for the staff to quickly judge the rigidity condition of the gear.

[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0051] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A rigidity detection device for a reducer gear tooth, comprising a left detection mechanism (1) and a right detection mechanism (2), characterized in that: The left detection mechanism (1) and the right detection mechanism (2) are asymmetrically arranged structures. The left detection mechanism (1) comprises a machine room (3). A base block (24) is fixedly installed on the top of the machine room (3). A center rail (25) is arranged between every two base blocks (24). A first gear rack (26) is slidably connected to the center rail (25). A fifth power supply assembly (27) is arranged at the end of the center rail (25). A plurality of first fixing bars (43) are arranged on the top of the first gear rack (26). A plurality of first bolt holes (28) are arranged on each of the first fixing bars (43). A first bracket (4) and a second bracket (5) are fixedly mounted on the top partition of the cabin (3); rails (6) are arranged on the top of the first bracket (4) and the second bracket (5); a crossbeam (7) is slidably connected to the two rails (6); and a first power supply assembly (8) is arranged at one end of the crossbeam (7); A side rail (46) is provided on the side wall of the crossbeam (7), a connecting component (9) is slidably connected to the side rail (46), a second power supply component (10) is fixedly installed at the lower end of the side wall of the connecting component (9), a reinforcing block (11) is provided on the side of the connecting component (9), a groove rail (45) is provided on the reinforcing block (11), two vertical sliding supports (12) are slidably connected to the groove rail (45), a detection metal plate (13) can be detachably installed on each of the sliding supports (12), and a third power supply component (14) is provided on the top of the reinforcing block (11); One of the detection metal plates (13) is a hollow plate, in which a tooth gap detection component (16) is arranged, and the other detection metal plate (13) is a solid metal plate; The tooth gap detection component (16) comprises a fixed rod (17) fixedly mounted inside the detection metal plate (13); a lifting rod (18) fixedly mounted in the middle region of the fixed rod (17); a storage beam (19) having a slide rail at the bottom thereof fixedly mounted at the bottom of the lifting rod (18); a plurality of detection brackets (20) being slidably connected to the slide rail of the storage beam (19); a tooth gap detection block (21) being detachably mounted at the bottom of each detection bracket (20); a fourth power supply component (22) being fixedly mounted at the end of the storage beam (19); as the lifting rod (18) descends, the tooth gap detection block (21) is driven to descend; the detection system detects in real time the power data used by the lifting rod (18) to descend, and determines whether the tooth gap of the gear is qualified by judging the power data used by the lifting rod (18) to descend.

2. The rigidity detection device for gear teeth of a reducer according to claim 1, characterized in that: An upper rail (29) is fixedly mounted on the side walls of the first bracket (4) and the second bracket (5), a second gear storage rack (30) is slidably connected to the upper rail (29), and a sixth power supply assembly (31) is arranged on the machine compartment (3).

3. The rigidity detection device for gear teeth of a reducer according to claim 2, characterized in that: A support space (34) is arranged at the top of the second gear storage rack (30), and a plurality of vertically placed lifting rails (35) are evenly arranged on the side walls of the support space (34). A central axis disc (36) is slidably connected to the lifting rail (35), and an energy supply component for the central axis disc (36) to run on the lifting rail (35) is arranged inside the second gear storage rack (30). A rotating chamber (39) is arranged inside the central axis disc (36), and a main motor (40) is fixedly installed inside the rotating chamber (39). A loading plate (41) is fixedly installed on the output end of the main motor (40), and a plurality of second fixing bars (37) are fixedly installed on the top of the loading plate (41), and a plurality of second bolt holes (38) are arranged on each of the second fixing bars (37).

4. The rigidity detection device for gear teeth of a reducer according to claim 3, characterized in that: An annular slide rail (42) is fixedly installed in the rotating chamber (39), and the annular slide rail (42) is slidably connected to the object loading tray (41).

5. The working method of the rigidity detection device for the gear teeth of a reducer according to claim 4 is characterized in that: The first detection process is performed using the tooth gap detection block (21): The detection system drives the detection bracket (20) to move left and right along the direction of the placement beam (19), driving the tooth gap detection block (21) to move left and right, until the tooth gap detection block (21) determined by the detection system to match moves to a positioning area in the middle of the placement beam (19); when the movement of the detection bracket (20) is completed, the detection system drives the detection bracket (20) to descend, driving the tooth gap detection block (21) to descend, so that the tooth gap detection block (21) determined by the detection system to match protrudes from the other tooth gap detection blocks (21), so that the tooth gap detection block (21) is inserted into the tooth gap of the gear to be detected, and then the detection system drives the lifting rod (18) to descend, driving the storage beam (19) to descend, and then driving the tooth gap detection block (21) to be inserted into the tooth gap of the gear to be detected. As the lifting rod (18) descends, driving the tooth gap detection block (21) to descend, the detection system detects the power data used by the lifting rod (18) to descend in real time, and determines whether the tooth gap of the gear is qualified by judging the power data used by the lifting rod (18) to descend.

6. The working method of the rigidity detection device for the gear teeth of a reducer according to claim 5 is characterized in that: The detection process of simulating the actual use of gears: The gears on the left detection mechanism (1) and the right detection mechanism (2) are at the same level. The detection system drives the second gear rack (30) on the left detection mechanism (1) to move onto the upper rail (29) in the metal frame (32) area, and then drives the second gear rack (30) on the right detection mechanism (2) to move onto the upper rail (29) in the metal frame (32) area. At this time, the gears on the left detection mechanism (1) and the right detection mechanism (2) are not in contact. The detection system first drives the main motor (40) on the second gear rack (30) on the left detection mechanism (1) to operate. The operation of the main motor (40) drives the second gear rack (30) on the left detection mechanism (1) to operate. The loading plate (41) rotates, and the rotation of the loading plate (41) drives the second fixing bar (37) to rotate, and the rotation of the second fixing bar (37) drives the gear on the second fixing bar (37) to rotate. The detection system drives the gear on the right detection mechanism (2) to rotate in the same process, so that the gear teeth on the left detection mechanism (1) and the right detection mechanism (2) match. The detection system drives the gear teeth on the left detection mechanism (1) and the right detection mechanism (2) to engage, and then the gears on the left detection mechanism (1) and the right detection mechanism (2) rotate in opposite directions. The purpose of detecting the rigidity of the gear is achieved by the reverse rotation of the two engaged gears.

Citation Information

Patent Citations

  • Test platform and method for measuring dynamic / static meshing stiffness of gear

    CN110657983A

  • Equipment for detecting and repairing gear through SLS method

    CN111879510A