A high temperature viscosity detection device
By using the corundum measuring rod and stabilizing mechanism with thermal cavity heating, stirring rod, and adding raised blocks in the high-temperature viscosity detection device, the problems of uneven heating, layering, vibration and shear stress reduction are solved, and high temperature is achieved Uniform heating and precise viscosity measurement of particulate fluid.
Patent Information
- Application Number
- CN202411572504.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-06
AI Technical Summary
The existing high-temperature viscosity detection devices have problems such as uneven heating, static heating leads to particle fluid layering, rotor vibration affects measurement accuracy, and shear stress reduction, resulting in insufficient viscosity detection accuracy and stability.
A high-temperature viscosity detection device is designed, and uniform heating is achieved using the structure of a thermal conductivity cavity and an embedded heating coil. A stirring rod is set up for agitating and heating of particles. A corundum measuring rod with a raised block is added to induce shear stress and passes through a stabilizing mechanism. and limit plates ensure stable rotation of the measuring rod.
The uniform heating and stirring of high-temperature particle fluid is achieved, layering and vibration are avoided, the accuracy and stability of viscosity measurement are improved, the waste of heat energy is reduced, and the service life of the device is extended.
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Figure CN119064110B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fluid performance measurement, and in particular to a high-temperature viscosity detection device. Background Art
[0002] In the production and preparation process of granular fluids such as protective slag, slag, hot melt adhesive, asphalt, etc., viscosity is an important physical property and technical indicator of granular fluids. Accurately measuring its viscosity is of great significance in many fields of industry and scientific research. Viscosity testing is the basis for ensuring fluidity, optimizing processes, ensuring safety and improving product quality. It has important guiding significance for industrial production and material research. Reasonable viscosity monitoring can effectively improve the controllability and reliability of the production process.
[0003] At present, when testing the viscosity of granular fluids, viscosity testing equipment is usually used for high-temperature testing. Especially for the viscosity testing of granular fluids, most of them use rotational viscometers for viscosity testing. However, the existing viscosity testers still have the following shortcomings in the process of viscosity testing:
[0004] 1. When testing the viscosity of a granular fluid, it is often necessary to heat the granular fluid at a high temperature. Although the furnace in the existing viscosity tester can heat the granular fluid, the heating devices are installed in a fixed position, so the furnace cannot be heated evenly during the heating process, which leads to the granular fluid in the furnace not being heated evenly. The unevenly heated granular fluid will seriously affect the accuracy of subsequent viscosity testing;
[0005] 2. Most existing viscosity testers use static heating to heat the particle fluid. In addition, the uniformity of heating cannot be guaranteed, which makes the particle fluid very easy to be stratified. The stratified particle fluid not only leads to uneven fluidity, but also uneven distribution, which affects its physical and chemical properties, and thus seriously affects the subsequent viscosity test results.
[0006] 3. During the viscosity test, the rotor for measuring viscosity is driven by a motor, which will produce slight vibrations. In addition, the load of the particle fluid on the rotor will cause the rotor of the viscosity tester to vibrate easily during rotation. The vibration of the rotor will affect the measurement accuracy, resulting in unstable or inaccurate viscosity readings.
[0007] 4. The rotors of existing viscosity testing equipment mostly adopt a columnar structure. When the columnar rotor rotates in the granular fluid for a certain period of time, the shear stress of the granular fluid on the rotor will gradually decrease, which seriously affects the accuracy of the viscosity measurement of the granular fluid.
[0008] Therefore, there is an urgent need for a high temperature viscosity detection device that can overcome the above-mentioned shortcomings. Summary of the invention
[0009] In order to overcome the deficiencies in the background technology, the present invention discloses a high-temperature viscosity detection device, which can not only fully and effectively stir and heat the high-temperature granular fluid, but also effectively limit and fix the viscosity detection mechanism, thereby providing strong support for the viscosity measurement of the high-temperature granular fluid.
[0010] To achieve the above object, the present invention adopts the following technical solution:
[0011] A high-temperature viscosity detection device comprises a bottom plate, a base on one side of the upper part of the bottom plate, a furnace body for containing and heating a high-temperature granular fluid is arranged on the upper part of the base, the furnace body comprises an outer furnace cavity, a heat-conducting cavity and an inner furnace cavity, all of which are open structures at the upper ends, the heat-conducting cavity is located inside the outer furnace cavity, and the bottom is supported by a plurality of support blocks, a heating coil evenly distributed around the heat-conducting cavity is embedded and installed on the outer wall of the heat-conducting cavity, the inner furnace cavity is detachably installed in the heat-conducting cavity, and its outer wall is attached to the inner wall of the heat-conducting cavity, a stirring rod for stirring the high-temperature granular fluid is arranged in the inner furnace cavity, a driving motor detachably connected to the stirring rod and driving the stirring rod to rotate is arranged in the base, and the rod body of the stirring rod Several temperature measuring parts for real-time monitoring of the temperature in the high-temperature particle fluid are arranged in order at intervals on the upper part. A furnace cover is detachably installed on the upper part of the furnace outer cavity. A detection furnace port penetrating the furnace cover and connected to the furnace inner cavity is arranged on the upper surface of the furnace cover. A mounting platform is arranged on the other side of the upper part of the bottom plate. A support rod parallel to the furnace body is arranged on the upper part of the mounting platform. A movable part that can slide and adjust along the axial direction of the support rod is arranged on the rod body of the support rod. A mounting plate that can rotate and adjust around the support rod is arranged on the upper part of the movable part. A viscosity detection mechanism for detecting the viscosity of the high-temperature particle fluid in the furnace body through the detection furnace port is arranged on the upper part of the mounting plate. The viscosity detection mechanism includes a driving unit installed on the upper part of the mounting plate. A measuring rod is provided at the lower part of the driving unit, and a corundum measuring rod coaxially arranged with the measuring rod is detachably installed at the lower end of the measuring rod. An electronic control display unit for controlling the driving unit and displaying viscosity information is provided at the upper part of the driving unit. A bearing coaxially arranged with the measuring rod is rotatably installed on the measuring rod. A stabilizing mechanism cooperating with the bearing and used to ensure stable rotation of the measuring rod and the corundum measuring rod is provided at the upper part of the furnace cover. The stabilizing mechanism includes two furnace mouth refractory bricks that can move synchronously in the same direction or in opposite directions. A groove A with open structures at both ends is provided on the opposite surfaces of the two furnace mouth refractory bricks. As the two furnace mouth refractory bricks move toward each other, the grooves on the opposite surfaces of the two furnace mouth refractory bricks A is spliced to form a channel A which is coaxially arranged with the detection furnace mouth. The upper parts of the two furnace mouth refractory bricks are provided with bearing blocks which can move synchronously with the furnace mouth refractory bricks in the same direction. The opposite surfaces of the two bearing blocks are provided with connected grooves C and grooves B in sequence from top to bottom. The upper end of the groove C and the lower end of the groove B are both open structures. As the two bearing blocks move toward each other, the grooves C and grooves B on the opposite surfaces of the two bearing blocks are spliced from top to bottom to form a accommodating cavity which is coaxially arranged with the detection furnace mouth and is used to accommodate the bearing, and a channel B which is coaxially arranged with the detection furnace mouth. The inner wall of the accommodating cavity is in interference fit with the outer ring surface of the bearing. A number of evenly distributed Fumar wheels are provided at the lower part of the bottom plate.
[0012] Furthermore, a rotating shaft that passes through the bottom surface of the furnace cavity is rotatably installed, and is sealed, and is inserted into the bottom surface of the furnace cavity. A rotating seat is provided at the upper end of the rotating shaft in the furnace cavity, and a cross bar parallel to the bottom surface of the furnace cavity is provided on the side of the rotating seat. The stirring rod is vertically arranged on the cross bar body, and a polygonal slot is provided on the lower end surface of the rotating shaft outside the furnace cavity. A rotating rod is rotatably installed on the bottom surface of the cavity outside the furnace, one end of the rotating rod passes through the heat conduction cavity, and a polygonal plug that is plugged into the polygonal slot is provided at its end, the other end of the rotating rod is sealed and passes through the bottom surface of the cavity outside the furnace, and a connecting port is provided on its end surface, and an installation groove is provided on the upper surface of the base, and a driving motor is provided in the installation groove, and the output end of the driving motor is detachably driven and matched with the rotating rod through the connecting port.
[0013] Furthermore, the stirring rod body is provided with a plurality of through openings which are arranged at intervals along the axial direction of the stirring rod and penetrate the stirring rod. The temperature measuring component can be detachably installed in the through opening. The temperature measuring component includes a protective tube and a wireless temperature measuring device installed in the protective tube. The stirring rod body is provided with a mounting screw which has a thread that penetrates into the through opening and is threadedly connected to the protective tube.
[0014] Furthermore, a card interface penetrating the measuring rod body and presenting an "n"-shaped structure is provided at the lower part of the measuring rod body, one end of the lower part of the card interface is an open structure, a sunken threaded hole penetrating the card interface is provided at one side of the lower part of the measuring rod body, a card joint matching the card interface is provided at the upper end of the corundum measuring rod, a through hole penetrating the card joint and correspondingly matching the sunken threaded hole is provided at one side of the card joint, and screws are provided in the corresponding sunken threaded holes and the through holes.
[0015] Furthermore, the rod body of the corundum measuring rod is provided with a plurality of protrusions which are arranged in an orderly manner and staggered along the axial direction of the rod body of the corundum measuring rod.
[0016] Furthermore, side vertical plates are provided on both sides of the upper surface of the furnace cover, and a bidirectional screw rod penetrating two furnace mouth refractory bricks and a guide rod parallel to the bidirectional screw rod and penetrating the two furnace mouth refractory bricks are rotatably installed between the side vertical plates. The two furnace mouth refractory bricks are respectively matched with threads at both ends of the bidirectional screw rod, one end of the bidirectional screw rod penetrates the side vertical plate, and a turning handle is provided at its end.
[0017] Furthermore, a semi-ring support plate is provided on the lower surface of the groove C. As the two bearing blocks move toward each other, the semi-ring support plates in the two grooves C are spliced to form a support ring for supporting the end face of the bearing outer ring.
[0018] Furthermore, cooling pipes arranged around the heat conduction cavity are evenly distributed on the inner wall of the furnace outer cavity.
[0019] Furthermore, the movable part is away from the extension plate on one side of the furnace body, and the upper and lower ends of the support rod are respectively provided with an upper mounting plate and a lower mounting plate corresponding to the extension plate, a screw rod with a thread penetrating the extension plate is rotatably installed between the upper mounting plate and the lower mounting plate, and a motor for driving the screw rod to rotate is provided at the lower part of the lower mounting plate.
[0020] Furthermore, a limiting plate perpendicular to the movable part and corresponding to the mounting plate is provided on the upper side of the movable part away from the furnace body, and a limiting screw penetrating the limiting plate and threadedly connected to the mounting plate is provided on the plate surface on the side of the limiting plate away from the mounting plate.
[0021] Compared with the prior art, the beneficial effects of the present invention are: by providing a heat-conducting cavity and an embedded heating coil, not only can the high-temperature particle fluid be fully and evenly heated and insulated, providing a strong guarantee for subsequent viscosity detection, but also the waste of heat energy is greatly reduced;
[0022] By setting a stirring rod, the high-temperature granular fluid can be effectively stirred during the heating process, which not only allows the high-temperature granular fluid to be evenly and fully heated to avoid local overheating or overcooling, but also avoids precipitation and stratification of the high-temperature granular fluid, providing strong support for subsequent accurate viscosity testing;
[0023] By adding protrusions to the corundum measuring rod, not only the problem of the traditional cylindrical rotor easily losing the shear stress of the granular fluid during the rotation process is effectively avoided, but also the staggered arrangement of the protrusions enables the corundum measuring rod to accurately detect the viscosity of the high-temperature granular fluid during the rotation process, providing a strong guarantee for the accurate measurement of the viscosity of the high-temperature granular fluid.
[0024] By setting the bearing and the stabilizing mechanism, the vertical stability of the measuring rod and the corundum measuring rod can be ensured, and the swing of the measuring rod and the corundum measuring rod during the rotation process can be effectively avoided, thereby effectively ensuring the accuracy of the viscosity measurement of the high-temperature particle fluid;
[0025] By setting up the temperature measuring device, the temperature of the high-temperature granular fluid can be efficiently and accurately monitored, so that the staff can accurately understand the temperature of the high-temperature granular fluid, providing strong support for the subsequent accurate viscosity measurement of the high-temperature granular fluid;
[0026] By setting up a cooling pipe, coolant can be injected into the cooling pipe through an external cooling device to achieve rapid cooling of the high-temperature particle fluid in the furnace;
[0027] The split structure of the furnace outer cavity, heat conduction cavity and furnace inner cavity greatly facilitates the cleaning and maintenance of the furnace body by the staff, and greatly extends the service life of the furnace body;
[0028] By setting the limit plate and the limit screw, the mounting plate can be effectively limited and fixed during the viscosity detection process of the viscosity detection mechanism on the high-temperature granular fluid, thereby ensuring the stability of the viscosity detection mechanism during the working process;
[0029] The present invention can not only fully and effectively stir and heat the high-temperature granular fluid, effectively avoiding the influence of temperature inconsistency or stratification of the high-temperature granular fluid on the accuracy of viscosity measurement of the high-temperature granular fluid during viscosity detection, but also effectively limit and fix the viscosity detection mechanism to ensure that it rotates stably during the viscosity measurement process, while the measuring rod can be effectively subjected to the viscous resistance of the high-temperature granular fluid, thus providing strong support for the viscosity measurement of the high-temperature granular fluid. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of the present invention;
[0031] Figure 2 It is a schematic diagram of the furnace structure of the present invention;
[0032] Figure 3 It is a schematic diagram of the structure of the viscosity detection mechanism of the present invention;
[0033] Figure 4 It is a schematic diagram of the connection structure between the measuring rod joint and the corundum measuring rod of the present invention;
[0034] Figure 5 It is a schematic diagram of the structure of the stabilizing mechanism of the present invention;
[0035] Figure 6 It is a schematic diagram of the splicing state of the furnace mouth refractory bricks of the present invention;
[0036] Figure 7 A top view of the furnace cover of the present invention;
[0037] Figure 8 It is a schematic diagram of the furnace outer cavity structure of the present invention;
[0038] Fig. 9 It is a schematic diagram of the furnace cavity structure of the present invention;
[0039] Fig.10 It is a schematic diagram of the structure of the temperature measuring element of the present invention;
[0040] Fig.11 It is a schematic diagram of the furnace cover structure of the present invention;
[0041] Fig.12 It is a schematic diagram of the structure of the movable parts of the present invention.
[0042] In the figure: 1. viscosity detection mechanism; 2. stabilizing mechanism; 3. upper mounting plate; 4. screw; 5. mounting plate; 6. movable part; 7. support rod; 8. lower mounting plate; 9. motor; 10. mounting table; 11. furnace body; 12. base; 13. bottom plate; 14. adjusting screw; 15. auxiliary support foot; 16. Foma wheel; 17. furnace cover; 18. detection furnace mouth; 19. furnace outer cavity; 20. cooling pipe; 21. heating coil; 22. heat conduction cavity; 23. furnace inner cavity; 24. stirring rod; 25. temperature measuring part; 26. cross bar; 27. rotating seat; 28. support block; 29. rotating rod; 30. mounting slot; 31. driving motor; 32. electronic control display unit; 33. driving unit; 34. measuring rod; 35. bearing; 36. corundum measuring Rod; 37, raised block; 38, card interface; 39, sunken threaded hole; 40, screw; 41, card joint; 42, through hole; 43, bearing block; 44, groove C; 45, semi-ring support plate; 46, groove B; 47, groove A; 48, furnace mouth refractory brick; 49, accommodating cavity; 50, support ring; 51, channel B; 52, channel A; 53, two-way screw; 54, side plate; 55, handle; 56, guide rod; 57, sealing ring; 58, polygonal plug; 59, connecting port; 60, rotating shaft; 61, polygonal slot; 62, through port; 63, protective tube; 64, mounting screw; 65, temperature measuring equipment; 66, upper cover; 67, connecting block; 68, sealing block; 69, limit plate; 70, limit screw; 71, extension plate. DETAILED DESCRIPTION
[0043] The technical solution of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. In the description, it should be understood that if there are terms such as "upper", "lower", "front", "back", "left", "right", etc. indicating directions or positional relationships, they only correspond to the drawings of the present invention and are for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific direction.
[0044] Please refer to the instruction manual Figure 1-12 , the present invention provides a technical solution:
[0045] Example 1, please refer to the attached manual Figure 1 , 2, 3, 5 and 6, a high-temperature viscosity detection device, comprising a bottom plate 13, a base 12 on one side of the upper part of the bottom plate 13, a furnace body 11 for containing and heating a high-temperature granular fluid is provided on the upper part of the base 12, the furnace body 11 comprises an outer furnace cavity 19, a heat conduction cavity 22 and an inner furnace cavity 23, all of which are open at the upper end, the heat conduction cavity 22 is located inside the outer furnace cavity 19, and the bottom is supported by a plurality of support blocks 28, a heating coil 21 evenly distributed around the heat conduction cavity 22 is embedded on the outer wall of the heat conduction cavity 22, and the furnace The inner cavity 23 can be detachably installed in the heat-conducting cavity 22, and its outer wall is attached to the inner wall of the heat-conducting cavity 22. The heat-conducting cavity 22 can be made of aluminum, copper or ceramic materials. When the heating coil 21 is powered on by an external power supply, since the heating coil 21 is embedded in the outer wall of the heat-conducting cavity 22, the heat-conducting cavity 22 can be fully and evenly heated, and the heat loss is greatly reduced. The heat-conducting cavity 22 can evenly transfer heat to the high-temperature granular fluid in the furnace cavity 23, and fully and evenly heat it.
[0046] A stirring rod 24 for stirring the high-temperature granular fluid is provided in the furnace cavity 23, a mounting groove 30 is provided on the upper surface of the base 12, a driving motor 31 is provided in the mounting groove 30, an output end of the driving motor 31 is sealed and penetrates the furnace outer cavity 19, the heat conduction cavity 22 and the furnace inner cavity 23, and is drivingly connected to the stirring rod 24. During the heating process of the high-temperature granular fluid, the uniform rotation of the stirring rod 24 can not only improve the heating efficiency of the high-temperature granular fluid, but also avoid the precipitation and stratification of the high-temperature granular fluid. A plurality of temperature measuring parts 25 for real-time monitoring of the temperature in the high-temperature granular fluid are arranged on the rod body of the stirring rod 24 at regular intervals. A furnace cover 17 is provided on the upper part of the furnace outer cavity 19, and a detection furnace port 18 is provided on the upper surface of the furnace cover 17, which penetrates the furnace cover 17 and is connected to the furnace cavity 23.
[0047] A mounting platform 10 is provided on the other side of the upper part of the bottom plate 13, and a support rod 7 parallel to the furnace body 11 is provided on the upper part of the mounting platform 10. A movable part 6 that can be slidably adjusted along the axial direction of the support rod 7 is provided on the rod body of the support rod 7. Specifically, the movable part 6 is away from an extension plate 71 on one side of the furnace body 11, and an upper mounting plate 3 and a lower mounting plate 8 corresponding to the extension plate 71 are provided at the upper and lower ends of the support rod 7, respectively. A screw 4 with threads penetrating the extension plate 71 is rotatably installed between the upper mounting plate 3 and the lower mounting plate 8, and a motor 9 for driving the screw 4 to rotate is provided at the lower part of the lower mounting plate 8. A mounting plate 5 that can be rotated and adjusted around the support rod 7 is provided on the upper part of the movable part 6, and a viscosity detection mechanism 1 for detecting the viscosity of the high-temperature granular fluid in the furnace body 11 via the detection furnace port 18 is provided on the upper part of the mounting plate 5. The viscosity detection mechanism 1 includes a driving unit 33 installed on the upper part of the mounting plate 5, and a measuring rod 34 is provided at the lower part of the driving unit 33. A corundum measuring rod 36 coaxially arranged with the measuring rod 34 is detachably installed at the end. Specifically, in order to realize the convenient disassembly and installation of the corundum measuring rod 36 and ensure that the corundum measuring rod 36 can rotate synchronously with the measuring rod 34, a card interface 38 penetrating the measuring rod 34 and having an "n"-shaped structure is provided at the lower part of the rod body of the measuring rod 34. One end of the lower part of the card interface 38 is an open structure. A sinking threaded hole 39 penetrating the card interface 38 is provided on one side of the lower part of the rod body of the measuring rod 34. A card joint 41 matched with the card interface 38 is provided on the upper end of the corundum measuring rod 36. A through hole 42 penetrating the card joint 41 and correspondingly matched with the sinking threaded hole 39 is provided on one side of the card joint 41. Screws 40 for fixing the measuring rod 34 and the corundum measuring rod 36 are provided in the corresponding sinking threaded hole 39 and the through hole 42. An electronic control display unit 32 for controlling the driving unit 33 and displaying viscosity information is provided on the upper part of the driving unit 33.
[0048] The measuring rod 34 is rotatably mounted with a bearing 35 coaxially arranged with the measuring rod 34. The upper part of the furnace cover 17 is provided with a stabilizing mechanism 2 which cooperates with the bearing 35 and is used to ensure the stable rotation of the measuring rod 34 and the corundum measuring rod 36. Specifically, the stabilizing mechanism 2 includes two furnace mouth refractory bricks 48 which can move synchronously in the same direction or in opposite directions. In order to realize the synchronous movement of the two furnace mouth refractory bricks 48 in the opposite direction or in opposite directions, side vertical plates 54 are provided on both sides of the upper surface of the furnace cover 17. The vertical plates 54 on both sides are respectively rotated. A bidirectional screw rod 53 penetrating two furnace mouth refractory bricks 48 and a guide rod 56 parallel to the bidirectional screw rod 53 and penetrating the two furnace mouth refractory bricks 48 are dynamically installed. The two furnace mouth refractory bricks 48 are respectively threaded with the two ends of the bidirectional screw rod 53. One end of the bidirectional screw rod 53 penetrates the side vertical plate 54, and a handle 55 is provided at its end. The bidirectional screw rod 53 is driven to rotate by rotating the handle 55, thereby driving the two furnace mouth refractory bricks 48 to move synchronously in the same direction or in reverse directions. The two furnace mouth refractory bricks The two refractory bricks 48 are provided with grooves A47 with open ends at both ends. As the two refractory bricks 48 move toward each other, when the two refractory bricks 48 are attached to each other, the grooves A47 on the opposite surfaces of the two refractory bricks 48 are spliced to form a channel A52 coaxially arranged with the detection furnace mouth 18. The upper parts of the two refractory bricks 48 are provided with bearing blocks 43 that can move synchronously with the refractory bricks 48. The opposite surfaces of the two bearing blocks 43 are provided with grooves A47 from top to bottom. There are connected grooves C44 and grooves B46, the upper end of the groove C44 and the lower end of the groove B46 are both open structures, as the two bearing blocks 43 move toward each other, the grooves C44 and the grooves B46 on the opposite surfaces of the two bearing blocks 43 are spliced from top to bottom to form a receiving cavity 49 coaxially arranged with the detection furnace mouth 18 and used to receive the bearing 35, and a channel B51 coaxially arranged with the detection furnace mouth 18, and the inner wall of the receiving cavity 49 is in interference fit with the outer ring surface of the bearing 35;
[0049] In the process of testing the viscosity of the high-temperature granular fluid, the two furnace mouth refractory bricks 48 and the two bearing blocks 43 are first driven to move synchronously in the opposite directions by the bidirectional screw 53, and then the measuring rod 34 and the corundum measuring rod 36 of the viscosity detection mechanism 1 are driven downward by the motor 9. When the corundum measuring rod 36 penetrates into the high-temperature granular fluid through the detection furnace mouth 18 and the bearing 35 on the measuring rod 34 corresponds to the groove C44 on the bearing block 43, the two furnace mouth refractory bricks 48 and the two bearing blocks 43 are driven to move synchronously in the opposite directions by the bidirectional screw 53. The carrier blocks 43 move toward each other synchronously. The accommodating cavity 49 formed by the moving and splicing of the carrier blocks 43 is used to accommodate the bearing 35. At the same time, its inner wall conflicts with the outer ring of the bearing 35. The diameters of the channels B51 and A52 are larger than the diameter of the corundum measuring rod 36. When the driving unit 33 drives the measuring rod 34 and the corundum measuring rod 36 to rotate, the inner ring of the bearing 35 rotates synchronously with the measuring rod 34, and the measuring rod 34 can also be horizontally limited, effectively avoiding the accuracy of the viscosity detection affected by the shaking of the measuring rod 34.
[0050] Several evenly distributed Forma wheels 16 are provided at the lower part of the base plate 13. The Forma wheels 16 can be used to effectively adjust the level of the base plate 13 to ensure the horizontal stability of the base plate 13. In order to further improve the stability of the overall structure, the base plate 13 is also provided with an adjusting screw 14 with threads passing through the base plate 13, and an auxiliary support foot 15 is provided at the end of the adjusting screw 14 located at the lower part of the base plate 13.
[0051] Example 2, please refer to the attached manual Figure 2 , 8 , 9 and 11, since the furnace body 11 is not only used to contain the high-temperature granular fluid, but also to heat the high-temperature granular fluid, in order to facilitate the daily inspection and maintenance of the furnace body 11, the furnace cover 17 is detachably connected to the furnace outer cavity 19. Specifically, the furnace cover 17 includes an upper cover plate 66, a connecting block 67 and a sealing block 68. The lower part of the upper cover plate 66 is provided with a connecting block 67 that is adapted to the inner diameter of the furnace outer cavity 19 and is threadedly connected to the inner wall of the cavity opening of the furnace outer cavity 19. The lower part of the connecting block 67 is provided with a sealing block 68 that is inserted into the cavity opening of the furnace inner cavity 23 and is used to block the cavity opening of the furnace inner cavity 23;
[0052] In order to facilitate the cleaning and maintenance of the furnace cavity 23, the driving motor 31 in the base 12 is detachably connected to the stirring rod 24 in the furnace cavity 23. Specifically, a rotating shaft 60 that seals and penetrates the inner bottom surface of the furnace cavity 23 is rotatably installed on the inner bottom surface of the furnace cavity 23, and a rotating seat 27 is provided at the upper end of the rotating shaft 60 located in the furnace cavity 23. A cross bar 26 parallel to the inner bottom surface of the furnace cavity 23 is provided on the side of the rotating seat 27. The stirring rod 24 is vertically arranged on the rod body of the cross bar 26, and a polygonal slot 61 is provided on the lower end surface of the rotating shaft 60 outside the furnace cavity 23. A rotating rod 29 is rotatably installed on the inner bottom surface of the furnace outer cavity 19, and one end of the rotating rod 29 penetrates the heat conduction cavity 22, and a polygonal plug 58 is provided at its end to be plugged into and matched with the polygonal slot 61, the other end of the rotating rod 29 is sealed and passes through the bottom surface of the outer cavity 19 of the furnace, and a connecting port 59 is provided at its end surface, and a mounting groove 30 is provided on the upper surface of the base 12, and a driving motor 31 is provided in the mounting groove 30, and the output end of the driving motor 31 is detachably driven and matched with the rotating rod 29 through the connecting port 59. When it is necessary to take out the furnace cavity 23 for cleaning, the staff can directly take out the furnace cavity 23 from the heat conduction cavity 22 for cleaning by using the plug-in connected rotating rod 29 and the rotating shaft 60, and the plug-in connected rotating rod 29 and the driving motor 31.
[0053] For example 3, please refer to the attached Figure 2 , 9and 10. In order to realize the installation of the temperature measuring component 25 on the stirring rod 24, the stirring rod 24 is provided with a plurality of through openings 62 which are arranged at intervals along the axial direction of the stirring rod 24 and penetrate the stirring rod 24. The temperature measuring component 25 can be detachably installed in the through opening 62. Specifically, the temperature measuring component 25 includes a protective tube 63 and a wireless temperature measuring device 65 installed in the protective tube 63. The wireless temperature measuring device 65 is composed of a thermocouple, a microcontroller and a wireless module. The wireless temperature measuring device 65 can be used to measure the temperature of various parts of the high-temperature particle fluid, and the wireless temperature measuring device 65 can also be connected to the electronic control display unit 32 for signal connection, and the temperature information can be displayed through the electronic control display unit 32. In order to ensure that the protective tube 63 and the wireless temperature measuring device 65 are installed firmly and stably, the stirring rod 24 is provided with a mounting screw 64 which is threaded through the through opening 62 and is threadedly connected to the protective tube 63.
[0054] Example 4, please refer to the attached manual Figure 1 and 3 In the process of viscosity detection of the high-temperature granular fluid by the viscosity detection mechanism 1, since the corundum measuring rod 36 is usually a columnar structure, after the corundum measuring rod 36 rotates in the high-temperature granular fluid for a certain period of time, the rotation of the corundum measuring rod 36 will not be affected by the shear stress of the high-temperature granular fluid, resulting in inaccurate measurement results. In order to ensure that the corundum measuring rod 36 can effectively sense and measure the shear stress, the rod body of the corundum measuring rod 36 is provided with a plurality of protrusions 37 that are orderly arranged along the axial direction of the rod body of the corundum measuring rod 36 and arranged in an interlaced manner. The protrusions 37 can be an isosceles triangle structure in cross section, that is, the two end faces of the protrusions 37 are inclined faces, and the front ends of the two end faces intersect. Through the multiple protrusions 37 arranged in an interlaced manner, it can be ensured that the corundum measuring rod 36 can be effectively affected by the shear stress of the high-temperature granular fluid when rotating, providing strong support for the accurate detection of the viscosity of the high-temperature granular fluid.
[0055] Example 5, please refer to the attached manual Figure 5 and 6 In order to ensure that the viscosity detection mechanism 1 accurately measures the viscosity of the high-temperature particle fluid, the bearing 35 installed on the measuring rod 34 must ensure that it does not affect the rotation of the measuring rod 34. If the lower end face of the bearing 35 contacts the inner bottom surface of the accommodating chamber 49, the inner ring of the bearing 35 rotates with the measuring rod 34, and friction resistance may be generated between the inner ring end face of the bearing 35 and the inner bottom surface of the accommodating chamber 49. In order to avoid friction between the inner ring of the bearing 35 and the inner bottom surface of the accommodating chamber 49, a semi-ring support plate 45 is provided on the lower surface of the groove C44. As the two bearing blocks 43 move toward each other, the semi-ring support plates 45 in the two grooves C44 are spliced to form a support ring 50 for supporting the outer ring end face of the bearing 35.
[0056] Example 6, please refer to the attached manual Figure 2 and8 After the viscosity test of the high-temperature particle fluid is completed, the high-temperature particle fluid needs to be cooled before cleaning. If it relies on natural cooling, it will take a lot of time. In order to speed up the cooling treatment of the high-temperature particle fluid, cooling pipes 20 arranged around the heat conduction cavity 22 are evenly distributed on the inner wall of the furnace outer cavity 19. After the cooling pipes 20 are connected to the cooling equipment to form a circulating cooling track, the cooling gas or coolant is injected into the cooling pipes 20 to quickly take away the heat, thereby realizing the rapid cooling treatment of the high-temperature particle fluid;
[0057] In order to improve the heating or cooling efficiency of the furnace body 11 on the high-temperature granular fluid, a sealing ring 57 is provided between the outer wall of the cavity opening of the heat conduction cavity 22 and the inner wall of the furnace outer cavity 19. The sealing ring 57 can be detachably installed by means of a threaded connection. The sealing of the sealing ring 57 can effectively prevent heat loss during the heating process of the high-temperature granular fluid, and can also speed up the subsequent cooling efficiency of the high-temperature granular fluid.
[0058] Embodiment 7, please refer to instructions 1 and 12. During the viscosity detection process of the high-temperature granular fluid by the viscosity detection mechanism 1, it is necessary to ensure the stability of the viscosity detection mechanism 1. Since the viscosity detection mechanism 1 is installed on the upper part of the mounting plate 5 which can be rotated and adjusted, if the mounting plate 5 is deflected due to vibration during the operation of the viscosity detection mechanism 1, it will affect the normal viscosity detection. For this reason, a limit plate 69 is provided on the side of the upper part of the movable part 6 away from the furnace body 11, which is perpendicular to the movable part 6 and corresponds to the mounting plate 5. A limit screw 70 is provided on the plate surface of the limit plate 69 away from the mounting plate 5, which passes through the limit plate 69 and is threadedly connected to the mounting plate 5. When the mounting plate 5 is rotated to make the viscosity detection mechanism 1 correspond to the furnace body 11, the end of the mounting plate 5 just corresponds to the limit plate 69. The limit plate 69 and the mounting plate 5 are connected by the limit screw 70, so that the mounting plate 5 can be fixed, thereby preventing it from deflecting and moving.
[0059] The parts of the present invention that are not described in detail are prior art. It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the above-mentioned embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention, and any figure marks in the claims should not be regarded as limiting the content of the claims involved.
Claims
1. A high temperature viscosity detection device, comprising a bottom plate (13), characterized in that: A base (12) is disposed on one side of the upper portion of the bottom plate (13); a furnace body (11) for containing and heating a high-temperature granular fluid is disposed on the upper portion of the base (12); the furnace body (11) comprises an outer furnace cavity (19) with an open structure at the upper end, a heat-conducting cavity (22), and an inner furnace cavity (23); the heat-conducting cavity (22) is located inside the outer furnace cavity (19) and is supported at the bottom by a plurality of support blocks (28); a heating coil (21) evenly distributed around the heat-conducting cavity (22) is embedded in the outer wall of the heat-conducting cavity (22); the inner furnace cavity (23) is detachably mounted in the heat-conducting cavity (22), and its outer wall is attached to the inner wall of the heat-conducting cavity (22); a stirring rod (24) for stirring the high-temperature granular fluid is disposed in the inner furnace cavity (23); a heating coil (21) for stirring the high-temperature granular fluid is disposed in the base (12); The stirring rod (24) is detachably connected to a driving motor (31) that drives the stirring rod (24) to rotate. A rotating shaft (60) that penetrates the inner bottom surface of the furnace cavity (23) is rotatably mounted on the inner bottom surface of the furnace cavity (23). A rotating seat (27) is provided at the upper end of the rotating shaft (60) of the furnace cavity (23). A cross bar (26) parallel to the inner bottom surface of the furnace cavity (23) is provided on the side of the rotating seat (27). The stirring rod (24) is vertically arranged on the rod body of the cross bar (26). A plurality of temperature measuring components (25) for real-time monitoring of the temperature in the high-temperature particle fluid are arranged on the rod body of the stirring rod (24) at regular intervals. The stirring rod (24) is provided with a plurality of through holes (66) that are arranged at intervals along the axial direction of the stirring rod (24) and penetrate the stirring rod (24). 2), a temperature measuring element (25) is detachably mounted in the through opening (62), the temperature measuring element (25) comprises a protective tube (63), and a wireless temperature measuring device (65) mounted in the protective tube (63), a stirring rod (24) is provided with a mounting screw (64) threadedly penetrating into the through opening (62) and threadedly connected to the protective tube (63), a furnace cover (17) is detachably mounted on the upper portion of the furnace outer cavity (19), a detection furnace opening (18) penetrating the furnace cover (17) and communicating with the furnace inner cavity (23) is provided on the upper surface of the furnace cover (17), a mounting platform (10) is provided on the other side of the upper portion of the bottom plate (13), a support rod (7) parallel to the furnace body (11) is provided on the upper portion of the mounting platform (10), and a support rod (7) is provided on the support rod (7) that can be moved along the support rod (7) ) axially slidably adjustable movable member (6), the movable member (6) having an upper mounting plate (5) capable of rotating and adjusting around a support rod (7), the upper mounting plate (5) having a viscosity detection mechanism (1) for detecting the viscosity of a high-temperature granular fluid in a furnace body (11) via a detection furnace port (18), the viscosity detection mechanism (1) comprising a drive unit (33) mounted on the upper mounting plate (5), a measuring rod (34) being provided at the lower portion of the drive unit (33), a corundum measuring rod (36) coaxially arranged with the measuring rod (34) being detachably mounted at the lower end of the measuring rod (34), a rod body of the corundum measuring rod (36) being provided with a plurality of protrusions (37) arranged in an orderly manner and staggered along the axial direction of the rod body of the corundum measuring rod (36),An electronic control and display unit (32) for controlling the drive unit (33) and displaying viscosity information is provided on the upper part of the drive unit (33); a bearing (35) coaxially arranged with the measuring rod (34) is rotatably mounted on the measuring rod (34); a stabilizing mechanism (2) cooperating with the bearing (35) and used to ensure stable rotation of the measuring rod (34) and the corundum measuring rod (36) is provided on the upper part of the furnace cover (17); the stabilizing mechanism (2) comprises two furnace mouth refractory bricks (48) that can move synchronously in the same direction or in opposite directions; grooves A (47) with open structures at both ends are provided on the opposite surfaces of the two furnace mouth refractory bricks (48); as the two furnace mouth refractory bricks (48) move toward each other, the grooves A (47) on the opposite surfaces of the two furnace mouth refractory bricks (48) are spliced to form a channel A (52) coaxially arranged with the detection furnace mouth (18); and the two furnace mouth refractory bricks (48) are connected to the grooves A (47) on the opposite surfaces of the two furnace mouth refractory bricks (48). The upper part of the furnace mouth refractory brick (48) is provided with a bearing block (43) capable of moving synchronously with the furnace mouth refractory brick (48) in the same direction. The opposite surfaces of the two bearing blocks (43) are provided with connected grooves C (44) and grooves B (46) in sequence from top to bottom. The upper end of the groove C (44) and the lower end of the groove B (46) are both open structures. As the two bearing blocks (43) move toward each other, the grooves C (44) and the grooves B (46) on the opposite surfaces of the two bearing blocks (43) are respectively spliced from top to bottom to form a receiving cavity (49) coaxially arranged with the detection furnace mouth (18) and used to receive the bearing (35), and a channel B (51) coaxially arranged with the detection furnace mouth (18). The inner wall of the receiving cavity (49) is interference-fitted with the outer ring surface of the bearing (35). The lower part of the bottom plate (13) is provided with a plurality of evenly distributed Forma wheels (16).
2. A high temperature viscosity detection device according to claim 1, characterized in that: A polygonal slot (61) is provided on the lower end surface of a rotating shaft (60) located outside the furnace inner cavity (23); a rotating rod (29) is rotatably mounted on the inner bottom surface of the furnace outer cavity (19); one end of the rotating rod (29) passes through the heat conduction cavity (22) and a polygonal plug (58) is provided at its end to be plugged and matched with the polygonal slot (61); the other end of the rotating rod (29) seals and passes through the inner bottom surface of the furnace outer cavity (19) and a connecting port (59) is provided on its end surface; a mounting groove (30) is provided on the upper surface of the base (12); a driving motor (31) is provided in the mounting groove (30); and an output end of the driving motor (31) is detachably driven and matched with the rotating rod (29) through the connecting port (59).
3. A high temperature viscosity detection device according to claim 1, characterized in that: The lower part of the measuring rod (34) is provided with a card interface (38) penetrating the measuring rod (34) and having an "n"-shaped structure. One end of the lower part of the card interface (38) is an open structure. One side of the lower part of the measuring rod (34) is provided with a sinking threaded hole (39) penetrating the card interface (38). The upper end of the corundum measuring rod (36) is provided with a card joint (41) matched with the card joint (38). One side of the card joint (41) is provided with a through hole (42) penetrating the card joint (41) and correspondingly matched with the sinking threaded hole (39). Screws (40) are provided in the corresponding sinking threaded hole (39) and the through hole (42).
4. A high temperature viscosity detection device according to claim 1, characterized in that: Side vertical plates (54) are provided on both sides of the upper surface of the furnace cover (17). A bidirectional screw rod (53) penetrating two furnace mouth refractory bricks (48) and a guide rod (56) parallel to the bidirectional screw rod (53) and penetrating the two furnace mouth refractory bricks (48) are rotatably installed between the side vertical plates (54). The two furnace mouth refractory bricks (48) are respectively threadedly engaged with the two ends of the bidirectional screw rod (53). One end of the bidirectional screw rod (53) penetrates the side vertical plate (54) and a rotating handle (55) is provided at the end thereof.
5. A high temperature viscosity detection device according to claim 4, characterized in that: A semi-ring support plate (45) is provided on the lower surface of the groove C (44). As the two bearing blocks (43) move toward each other, the semi-ring support plates (45) in the two grooves C (44) are spliced to form a support ring (50) for supporting the outer ring end surface of the bearing (35).
6. A high temperature viscosity detection device according to claim 1, characterized in that: Cooling pipes (20) arranged around the heat conduction cavity (22) are evenly distributed on the inner wall of the furnace outer cavity (19).
7. A high temperature viscosity detection device according to claim 1, characterized in that: The movable part (6) is away from the extension plate (71) on one side of the furnace body (11), and the upper and lower ends of the support rod (7) are respectively provided with an upper mounting plate (3) and a lower mounting plate (8) corresponding to the extension plate (71), and a screw rod (4) having threads penetrating the extension plate (71) is rotatably mounted between the upper mounting plate (3) and the lower mounting plate (8), and a motor (9) for driving the screw rod (4) to rotate is provided at the lower part of the lower mounting plate (8).
8. A high temperature viscosity detection device according to claim 7, characterized in that: A limiting plate (69) is provided on the upper side of the movable part (6) away from the furnace body (11) and is perpendicular to the movable part (6) and corresponds to the mounting plate (5). A limiting screw (70) is provided on the plate surface of the limiting plate (69) away from the mounting plate (5) and passes through the limiting plate (69) and is threadedly connected to the mounting plate (5).
Citation Information
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