Multidirectional adjusting type automobile part welding maintenance equipment
Through the positioning locking, preheating elimination, fracture grinding and automatic welding mechanism of multi-directional adjustment automotive parts welding and maintenance equipment, welding instability and crack problems caused by stress of broken parts are solved, and welding quality and safety are improved.
Patent Information
- Application Number
- CN202411598053.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2024-12-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
There is internal stress in the automotive parts after breaking, resulting in unstable welding and possible cracks in the later stage.
A multi-directional adjustment type automotive parts welding and maintenance equipment is designed, including a positioning locking mechanism, a preheating elimination mechanism, a fracture grinding mechanism and an automatic welding mechanism. Through central positioning and fixing locking, preheating treatment, fracture grinding and automatic welding To stabilize and improve welding quality.
It improves stability during welding, reduces thermal deformation and stress concentration during welding, ensures the strength and corrosion resistance of the weld, reduces welding difficulty and smoke generation, and improves welding efficiency and safety.
Smart Images

Figure CN119077279A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding maintenance equipment, in particular to multi-directional adjustable automobile parts welding maintenance equipment. Background Art
[0002] During daily use of a car, the high-frequency operation of its mechanical structure or road bumps will cause wear or damage and breakage of auto parts, so it is necessary to repair and restore the damaged parts to ensure the normal use and safety of the vehicle. Auto maintenance is a general term for auto maintenance and repair, which is to use technical means to check the car that has an accident, find out the cause of the fault, and take certain measures to eliminate the fault and restore it to a certain performance and safety standard. Auto maintenance refers to the method of repairing or replacing any part of the car to restore the car to its intact technical condition and completely restore the life of the car.
[0003] During the maintenance process of automobiles, parts may break. In order to facilitate the subsequent welding and maintenance of parts, it is generally necessary to disassemble the parts that need to be welded and then weld them. However, there will be certain stress inside the automobile parts after they are broken. If they are directly welded, it is easy to cause unstable welding position, welding fracture or cracks in the weld in the middle and late stages. Therefore, technical personnel in this field have proposed a multi-directional adjustable automobile parts welding and maintenance equipment to solve the above-mentioned technical problems. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a multi-directional adjustable automobile parts welding and repair equipment, which solves the problem that the stress existing in automobile parts after fracture easily causes welding instability and cracks in the later stage.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a multi-directional adjustable automobile parts welding and maintenance equipment, comprising The base, as the basic component of the whole device, is used to assemble and carry each processing mechanism and its subordinate structural parts; The top seat is arranged on the upper part of the base, and a processing chamber is arranged inside the top seat for performing a series of maintenance treatments on automobile parts; Four workstation identification seats are equidistantly arranged at the middle front portion of the top of the base, and are used to sequentially separate the internal space of the processing chamber into a first workstation, a second workstation, a third workstation, and a fourth workstation; A positioning and locking mechanism is arranged at the first station of the processing chamber and is used to position and lock the automobile parts that need to be repaired; A preheating and stress relief mechanism is arranged at the second station of the processing chamber and is used to preheat and stress-relieve the automobile parts after the positioning and locking mechanism is processed; A fracture grinding mechanism is arranged at the third station of the processing chamber and is used to grind the fracture connection of the automobile parts after the preheating and eliminating mechanism is processed; The automatic welding mechanism is arranged at the fourth station of the processing chamber and is used for welding the automobile parts after the fracture grinding mechanism has finished the processing.
[0006] Preferably, the positioning locking mechanism includes a slot, a slot is provided in the middle of the top end of the base, movable tracks are provided on both sides of the inner bottom of the slot, an electric slide rail seat is provided inside the movable track, the top end of the electric slide rail seat is fixedly connected to the movable seat, the top end of the movable seat is rotatably connected to the positioning seat, a driving motor 1 is provided in the middle of the inner side of the movable seat, and the output end of the driving motor 1 is connected to the middle of the positioning seat.
[0007] Preferably, the positioning locking mechanism also includes a limiting stabilizing seat, the inner middle part of the limiting stabilizing seat is fixedly connected to the limiting stabilizing seat, the top middle part of the limiting stabilizing seat is rotatably connected to a driving disk, the inner bottom middle part of the positioning seat is fixedly connected to a second driving motor, the output end of the second driving motor passes through the limiting stabilizing seat and is connected to the middle part of the driving disk, and a spiral track is provided at the top of the driving disk.
[0008] Preferably, the positioning locking mechanism also includes a movable groove, a plurality of movable grooves are equidistantly arranged around the middle of the top end of the positioning seat, a step fixed seat is slidably connected in the movable groove, a bottom sliding seat is arranged in the middle of the bottom end of the step fixed seat, a plurality of arc grooves are equidistantly arranged at the bottom of the bottom sliding seat, and the arc grooves match the spiral track.
[0009] Preferably, the positioning locking mechanism also includes an inner cavity, a plurality of inner cavities are equidistantly arranged near the edge of the middle and upper inner side of the positioning seat, an electromagnet seat 1 is arranged at the inner top of the inner cavity, a locking socket is slidably connected to the interior of the inner cavity, a plurality of bottom cavities are equidistantly arranged near the edge around the top of the positioning seat, and an electromagnet seat 2 is arranged at the inner bottom of the bottom cavity.
[0010] Preferably, the preheating elimination mechanism includes an electric cylinder 1, which is fixedly connected to one side of the middle of the top end of the inner wall of the processing chamber, and the top end of the rod body of the electric cylinder 1 is fixedly connected to the middle of the top end of the mounting cover 2. An insulating air supply ring seat is provided in the middle of the inner wall of the mounting cover 2, and a plurality of preheating guns are arranged in a circular array in the middle of the inner side of the insulating air supply ring seat.
[0011] Preferably, the fracture grinding mechanism includes an electric cylinder 2, which is fixedly connected to the other side of the middle of the top end of the inner wall of the processing chamber, the top end of the rod body of the electric cylinder 2 is fixedly connected to the middle of the top end of the mounting cover 1, and the upper and middle inner side of the mounting cover 1 is fixedly connected to a support seat, and the middle of the bottom end of the support seat is rotatably connected to a rotating seat, and a fluffy cotton seat is provided at the bottom end of the rotating seat, and a frosted layer is provided on the outer wall of the fluffy cotton seat, and a drive motor 3 is provided in the middle of the top end of the support seat, and the output end of the drive motor 3 passes through the support seat and is connected to the middle of the rotating seat.
[0012] Preferably, the automatic welding mechanism includes a mounting base, a plurality of mounting bases are arranged in a circular array on one side of the top end of the base, automatic welding guns are arranged on the top of the mounting bases, opening doors are arranged in the middle of both sides of the top base, a smoke purifier is arranged in the middle of the rear side of the top base, an observation window is arranged in the middle and upper part of the front side of the top base, and electric control boxes are arranged on both sides of the middle of the front end of the base.
[0013] Working principle: When welding and repairing damaged auto parts, the staff will first open the opening door on the top seat on one side of the first workstation, and then after it is opened, the staff will place the auto parts to be repaired in the middle of the top of the positioning seat, and then the staff will reset the opened door to prepare for the subsequent welding and repair work; first, the positioning locking mechanism is started, and the driving motor 2 in the positioning seat is started. The rotating shaft of the driving motor 2 drives the driving disk on the limiting stabilizing seat to rotate synchronously. While the driving disk rotates, it also drives the spiral track on it to rotate synchronously. While the spiral track rotates, it also makes The spiral track rotates synchronously in the arc groove on the bottom sliding seat of the step fixing seat. As the spiral track on the driving plate rotates, the driving plate drives the step fixing seat to move synchronously toward the middle in the moving groove of the positioning seat. As the step fixing seat in the moving groove moves synchronously toward the middle, the damaged automobile parts on the positioning seat are also pushed to move synchronously toward and approach the middle during the movement of the step fixing seat. After the step fixing seat positions the automobile parts on the positioning seat at the center position of the positioning seat, the step fixing seat stops moving, thereby completing the center positioning and clamping and fixing of the damaged automobile parts on the positioning seat. After the step fixing seat has positioned and fixed the damaged automobile parts on the positioning seat, the step fixing seat stops moving in the moving groove on the positioning seat. At this time, the electromagnet seat 1 in the inner cavity is energized, thereby changing the magnetism of the electromagnet seat 1 and the electromagnet seat 2, so that the magnetism of the electromagnet seat 1 and the locking socket are the same, and the magnetism of the electromagnet seat 2 and the locking socket are opposite. According to the principle that like magnets repel each other and opposite magnets attract each other, the same repulsive force generated between the electromagnet seat 1 and the locking socket causes the locking socket in the inner cavity to slide down into the bottom cavity on the driving disk, and is locked by the magnetic attraction between the electromagnet seat 2 in the bottom cavity and the locking socket. Adsorption and fixation are performed, so that the driving disk, the positioning seat and the damaged automobile parts thereon are locked after the positioning is completed, so as to improve the fixing stability of the damaged automobile parts during subsequent processing. After the automobile parts on the positioning seat are positioned and locked, the electric slide rail seat at the bottom of the moving seat is started. When the electric slide rail seat is started, the moving seat, the positioning seat and the automobile parts that are positioned and locked are driven to move on the slotted moving track, so that the automobile parts after the movement arrive at the second station position on the base, so as to complete the positioning and locking of the damaged automobile parts;When the automobile parts to be positioned and locked arrive at the second workstation on the base, the preheating elimination mechanism is started, and the staff controls the electric cylinder 1 in the processing chamber to start through the control device. When the electric cylinder 1 is started, the rod body on it is pushed out, and then the mounting cover 2 at the bottom is moved down synchronously while the rod body of the electric cylinder 1 is pushed out, so that the mounting cover 2 after moving down can insert the automobile parts that are positioned and fixed on the positioning seat, and then the preheating gun on the heat-insulating air supply ring seat is started and sprays flames to heat and preheat the automobile parts fixed on the positioning seat, and at the same time, the driving motor 1 in the moving seat is started synchronously, and the driving motor 1 simultaneously drives the positioning seat and automobile parts on it to start. Rotate, thereby ensuring the uniformity of automobile parts during the preheating process, and the stress in the automobile parts can also be eliminated during the heating process, so as to complete the preheating and stress elimination treatment of the automobile parts before welding; then after the preheating elimination mechanism has completed the preheating treatment of the automobile parts, the electric slide seat in the moving track is started again to drive the moving seat, the positioning seat and the automobile parts on it that have completed the preheating treatment to move to the third station position on the base, and then the fracture grinding mechanism is started. First, the staff controls the electric cylinder 2 in the processing chamber through the control equipment to start. After the electric cylinder 2 is started, the rod body on it is pushed out, and the rod body on the electric cylinder 2 is pushed out while driving the installation The cover 1 moves downward synchronously, so that the installation cover 1 after moving downward can insert the automobile parts on the positioning seat of the third station, and at the same time make the fluffy cotton seat and the frosted layer at the bottom of the rotating seat contact with the fracture position of the automobile parts and produce corresponding deformation, and then the driving motor 3 on the supporting seat is started, and the rotating shaft of the driving motor 3 drives the rotating seat at the bottom of the supporting seat to rotate synchronously while rotating, and the rotating seat drives the fluffy cotton seat at the bottom and the frosted layer thereon to rotate synchronously while rotating, and the frosted layer on the fluffy cotton seat grinds the fracture position of the automobile parts on the positioning seat while rotating, so as to complete the grinding process of the fracture position of the automobile parts before welding; then the fracture grinding mechanism grinds the automobile parts After the grinding process is completed at the fracture position, the electric slide rail seat in the moving track is started again to drive the moving seat, the positioning seat and the automobile parts on it that have been polished to move to the fourth station position on the base, and then the automatic welding mechanism is started. The staff controls the installation base through the control equipment to start and adjust its angle. After the angle adjustment of the installation base is completed, the automatic welding gun at the corresponding position on it is started, and then the damaged automobile parts fixed on the positioning seat are welded by the automatic welding gun, and at the same time, the smoke purifier on the base synchronously draws and purifies the smoke generated during the welding and grinding process in the processing chamber, so as to complete the automatic welding process of the automobile parts;After the auto parts are welded and repaired, they are left to cool for a certain period of time. After the cooling is completed, the staff opens the door on the corresponding side of the top seat, takes out and inspects the auto parts after the welding and repair. After the inspection is correct, they can be reset and installed on the car. ;
[0014] The present invention provides a multi-directional adjustable automobile parts welding and repair equipment, which has the following beneficial effects: 1. The present invention adds and sets a positioning locking mechanism to perform center positioning and fixed locking treatment on damaged automobile parts before welding and repair. First, the fixing and locking can keep the damaged automobile parts in the correct position during the welding process, ensuring their stability during the welding process. Secondly, a large amount of heat will be generated during the welding process, which may cause the parts to deform. By fixing and locking them, the thermal deformation of the parts can be limited and their original shape can be maintained. Finally, by fixing and locking, the parts can be adjusted to the correct position at one time before welding, reducing the adjustment time during the welding process, improving the welding efficiency and facilitating the subsequent automated welding process.
[0015] 2. The present invention adds and sets a parts preheating mechanism to preheat the damaged automobile parts before welding and repairing them. This can not only reduce the cooling rate of automobile parts during welding, thereby reducing or eliminating the generation of stress during welding and repair, but also help prevent the occurrence of cracks during welding and repair. In addition, preheating automobile parts before welding and repair can also allow the weld metal to have enough time to crystallize and phase change during the solidification process, thereby forming a more uniform and dense weld structure, thereby improving the strength, toughness and corrosion resistance of the weld, and at the same time can also reduce the generation of defects such as pores and slag inclusions in welding, thereby improving the quality of the overall welding of automobile parts.
[0016] 3. The present invention adds and sets a parts preheating mechanism to preheat the damaged automobile parts before welding and repairing them. On the one hand, it can make the temperature of the welding area more uniform and reduce the temperature fluctuation during welding, which is helpful to stabilize the welding arc and improve the stability of welding quality. On the other hand, it can also make the metal in the welding area easier to melt and flow, reduce the difficulty of welding, and improve the welding and repair efficiency of automobile parts. At the same time, it can also reduce spatter and smoke during welding, thereby improving the welding working environment.
[0017] 4. The present invention adds and sets a parts preheating mechanism to preheat the damaged automobile parts before welding and repairing them. Firstly, the heat input in the welding process can be reduced, thereby reducing the width and hardness of the heat-affected zone. This treatment method helps to protect the parent material properties of automobile parts and avoid problems such as reduced strength and increased brittleness caused by welding. Secondly, preheating can make the temperature of the welding area more uniform, reduce deformation and stress concentration in the welding process, thereby helping to prevent problems such as deformation and cracking of automobile parts after welding, and improve the dimensional accuracy and service life of parts.
[0018] 5. The present invention increases and sets a fracture grinding mechanism, and grinds the fracture position of the automobile parts after preheating treatment before welding. This can not only remove impurities such as dirt, rust, and oil stains at the fracture, ensure the cleanliness of the welding area, thereby ensuring the strength and sealing of the weld at the fracture, but also remove the oxide layer and corrosion layer on the fracture surface and improve the shape of the fracture, so that fresh metal is exposed at the fracture and the fracture is more regular, which is beneficial to the fusion of the weld metal and the base material and improves the quality of the welded joint. In addition, grinding can make the transition at the fracture smoother, reduce the stress concentration at the fracture, and reduce the stress concentration coefficient at the fracture, thereby improving the fatigue life of the welded joint.
[0019] 6. The present invention increases and sets an automatic welding mechanism to automatically weld automobile parts after the fracture grinding process. On the one hand, it can reduce the labor intensity of the workers and at the same time avoid the smoke generated during the welding process from affecting the workers. On the other hand, it can also improve the operational safety during the welding process. While ensuring the welding efficiency, the operational safety and automation level are also higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the front structure of the present invention; Figure 2 It is a schematic diagram of the rear structure of the present invention; Figure 3 It is a cross-sectional schematic diagram of the internal structure of the top seat of the present invention; Figure 4 It is a cross-sectional schematic diagram of the internal structure of the mobile seat of the present invention; Figure 5 It is a cross-sectional schematic diagram of the internal structure of the positioning seat of the present invention; Figure 6 It is a schematic diagram of the structure of the step fixing seat of the present invention; Figure 7 It is a schematic diagram of the local structure of the drive disk of the present invention; Figure 8 It is a cross-sectional schematic diagram of the internal structure of the drive disk of the present invention; Fig. 9 It is a cross-sectional schematic diagram of the internal structure of the second mounting cover of the present invention; Fig.10 It is a schematic cross-sectional view of the internal structure of the mounting cover of the present invention.
[0021] Among them, 1. Base; 2. Electric control box; 3. Top seat; 4. Observation window; 5. Open door; 6. Smoke purifier; 7. Processing chamber; 8. Step fixed seat; 9. Positioning seat; 10. Moving seat; 11. Work station identification seat; 12. Slot; 13. Moving track; 14. Electric cylinder 1; 15. Installation base; 16. Automatic welding gun; 17. Installation cover 1; 18. Electric cylinder 2; 19. Installation cover 2; 20. Moving slot; 21. Electric slide rail seat ; 22. Drive motor one; 23. Drive disk; 24. Electromagnet seat one; 25. Inner cavity; 26. Locking socket; 27. Spiral track; 28. Drive motor two; 29. Limiting stabilization seat; 30. Bottom sliding seat; 31. Arc groove; 32. Bottom cavity; 33. Electromagnet seat two; 34. Insulating air supply ring seat; 35. Preheating gun; 36. Rotating seat; 37. Drive motor three; 38. Support seat; 39. Fluffy cotton seat; 40. Frosted layer. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] Please see attached Figure 1 - Attachment Figure 3 The embodiment of the present invention provides a multi-directional adjustable automobile parts welding and repairing device, comprising a base 1, which is used as the basic component of the whole device for assembling and carrying various processing mechanisms and their lower structural parts; a top seat 3, which is arranged on the upper part of the base 1, and is provided with a processing chamber 7, which is used for performing a series of repair processing on automobile parts; four workstation identification seats 11, which are equidistantly arranged at the middle front part of the top of the base 1, and are used for dividing the internal space of the processing chamber 7 into a first workstation, a second workstation, a third workstation and a fourth workstation in sequence; Please see attached Figure 4 - Attachment Figure 8 , a positioning and locking mechanism, which is arranged at the first station position of the processing chamber 7, and is used to position and lock the automobile parts that need to be repaired; The positioning locking mechanism also includes a limiting stabilizing seat 29, the inner middle part of the positioning seat 9 is fixedly connected to the limiting stabilizing seat 29, the middle part of the top of the limiting stabilizing seat 29 is rotatably connected to the driving disk 23, the middle part of the inner bottom end of the positioning seat 9 is fixedly connected to a driving motor 28, the output end of the driving motor 28 passes through the limiting stabilizing seat 29 and is connected to the middle part of the driving disk 23, and a spiral track 27 is arranged at the top of the driving disk 23.
[0024] First, when the positioning locking mechanism is started, the driving motor 28 in the positioning seat 9 is started, and the rotating shaft of the driving motor 28 drives the driving disk 23 on the limiting stabilizing seat 29 to rotate synchronously. While the driving disk 23 rotates, it also drives the spiral track 27 thereon to rotate synchronously. While the spiral track 27 rotates, it also makes the spiral track 27 rotate synchronously in the arc groove 31 on the bottom sliding seat 30 at the bottom of the step fixing seat 8.
[0025] The positioning locking mechanism also includes a movable groove 20. A plurality of movable grooves 20 are equidistantly arranged around the middle of the top end of the positioning seat 9. A step fixed seat 8 is slidably connected in the movable groove 20. A bottom sliding seat 30 is arranged in the middle of the bottom end of the step fixed seat 8. A plurality of arc grooves 31 are equidistantly arranged at the bottom of the bottom sliding seat 30, and the arc grooves 31 match the spiral track 27.
[0026] As the spiral track 27 on the driving disk 23 rotates, the driving disk 23 drives the step fixing seat 8 to move synchronously toward the middle in the moving groove 20 of the positioning seat 9. As the step fixing seat 8 in the moving groove 20 moves synchronously toward the middle, the damaged automobile parts on the positioning seat 9 are also pushed to move synchronously and approach the middle during the movement of the step fixing seat 8. After the step fixing seat 8 positions the automobile parts on the positioning seat 9 at the center position on the positioning seat 9, the step fixing seat 8 stops moving, thereby completing the center positioning and clamping and fixing operations of the damaged automobile parts on the positioning seat 9.
[0027] The positioning locking mechanism also includes an inner cavity 25, and multiple inner cavities 25 are equidistantly arranged near the edge of the middle and upper part of the inner side of the positioning seat 9, and an electromagnet seat 24 is arranged at the top of the inner cavity 25. The inner cavity 25 is slidably connected with a locking socket 26, and multiple bottom cavities 32 are equidistantly arranged near the edge around the top of the positioning seat 9, and an electromagnet seat 2 33 is arranged at the bottom end of the bottom cavity 32.
[0028] After the stepped fixing seat 8 has positioned and fixed the damaged automobile parts on the positioning seat 9, the stepped fixing seat 8 stops moving in the moving groove 20 on the positioning seat 9. At this time, the electromagnet seat 1 24 in the inner cavity 25 is energized, thereby changing the magnetism of the electromagnet seat 1 24 and the electromagnet seat 2 33, so that the magnetism of the electromagnet seat 1 24 and the locking socket 26 are the same, and the magnetism of the electromagnet seat 2 33 and the locking socket 26 are opposite. According to the principle that like-sex magnets repel each other and opposite-sex magnets attract each other, the same-sex repulsion force generated between the electromagnet seat 1 24 and the locking socket 26 causes the locking socket 26 in the inner cavity 25 to slide down into the bottom cavity 32 on the driving disk 23, and is adsorbed and fixed by the magnetic attraction between the electromagnet seat 2 33 in the bottom cavity 32 and the locking socket 26, so that the driving disk 23, the positioning seat 9 and the damaged automobile parts thereon after positioning are locked again, thereby improving the fixing stability of the damaged automobile parts during subsequent processing.
[0029] The positioning locking mechanism includes a slot 12, a slot 12 is provided in the middle of the top of the base 1, moving tracks 13 are provided on both sides of the inner bottom of the slot 12, an electric slide rail seat 21 is arranged inside the moving track 13, the top of the electric slide rail seat 21 is fixedly connected to the moving seat 10, the top of the moving seat 10 is rotatably connected to the positioning seat 9, a driving motor 22 is provided in the middle of the inner side of the moving seat 10, and the output end of the driving motor 22 is connected to the middle of the positioning seat 9.
[0030] After the automobile parts on the positioning seat 9 are positioned and locked, the electric slide seat 21 at the bottom of the moving seat 10 is started. When the electric slide seat 21 is started, it drives the moving seat 10, the positioning seat 9 and the automobile parts that have been positioned and locked to move on the moving track 13 of the slot 12, so that the automobile parts after moving reach the second workstation position on the base 1, thereby completing the positioning and locking of the damaged automobile parts.
[0031] Please see attached Figure 3 and attached Fig. 9 , a preheating and stress relief mechanism, which is arranged at the second station position of the processing chamber 7, and is used to preheat and stress relieve the automobile parts after the positioning and locking mechanism is processed; The preheating elimination mechanism includes an electric cylinder 14, which is fixedly connected to one side of the middle of the top of the inner wall of the processing chamber 7. The top of the rod of the electric cylinder 14 is fixedly connected to the middle of the top of the mounting cover 19. The middle of the inner wall of the mounting cover 19 is provided with an insulating air supply ring seat 34, and a plurality of preheating guns 35 are arranged in a circular array in the middle of the inner side of the insulating air supply ring seat 34.
[0032] When the preheating and eliminating mechanism is started, the staff controls the electric cylinder 14 in the processing chamber 7 to start through the control equipment. When the electric cylinder 14 is started, the rod body on it is pushed out, and then the mounting cover 2 19 at the bottom is driven to move down synchronously while the rod body of the electric cylinder 14 is pushed out, so that the mounting cover 2 19 after moving down can insert the automobile parts that are positioned and fixed on the positioning seat 9, and then the preheating gun 35 on the heat-insulating air supply ring seat 34 is started and sprays flames to heat and preheat the automobile parts fixed on the positioning seat 9. At the same time, the driving motor 22 in the moving seat 10 is started synchronously. When the driving motor 22 is started, it synchronously drives the positioning seat 9 and the automobile parts on it to rotate, so as to ensure the uniformity of the automobile parts during the preheating process, and the stress existing in the automobile parts can also be eliminated during the heating process, so as to complete the preheating and stress elimination treatment of the automobile parts before welding.
[0033] Please see attached Figure 3 and attached Fig.10 , a fracture grinding mechanism, which is arranged at the third station position of the processing chamber 7, and is used to grind the fracture connection of the automobile parts after the preheating elimination mechanism is processed; The fracture grinding mechanism includes an electric cylinder 18, and the electric cylinder 18 is fixedly connected to the other side of the middle of the top of the inner wall of the processing chamber 7, and the top of the rod body of the electric cylinder 18 is fixedly connected to the middle of the top of the mounting cover 17, and the inner middle and upper part of the mounting cover 17 is fixedly connected to a support seat 38, and the middle of the bottom end of the support seat 38 is rotatably connected to a rotating seat 36, and a fluffy cotton seat 39 is provided at the bottom end of the rotating seat 36, and a frosting layer 40 is provided on the outer wall of the fluffy cotton seat 39, and a driving motor 37 is provided in the middle of the top of the support seat 38, and the output end of the driving motor 37 passes through the support seat 38 and is connected to the middle of the rotating seat 36.
[0034] The fracture grinding mechanism is started. First, the staff controls the electric cylinder 2 18 in the processing chamber 7 through the control device to start it. After the electric cylinder 2 18 is started, the rod body on it is pushed out. While the rod body on the electric cylinder 2 18 is pushed out, the mounting cover 17 is driven to move down synchronously, so that the mounting cover 17 after moving down will insert the automobile parts on the third station positioning seat 9, and at the same time, the fluffy cotton seat 39 and the frosting layer 40 at the bottom of the rotating seat 36 are in contact with the fracture position of the automobile parts and produce corresponding deformation.
[0035] Then the driving motor three 37 on the support seat 38 is started, and the rotating shaft of the driving motor three 37 drives the rotating seat 36 at the bottom of the support seat 38 to rotate synchronously while rotating, and the rotating seat 36 drives the fluffy cotton seat 39 at the bottom and the frosted layer 40 thereon to rotate synchronously while rotating, and the frosted layer 40 on the fluffy cotton seat 39 grinds the fracture position of the automobile parts on the positioning seat 9 while rotating, thereby completing the grinding process of the fracture position of the automobile parts before welding.
[0036] The automatic welding mechanism is arranged at the fourth station position of the processing chamber 7, and is used for welding the automobile parts after the fracture grinding mechanism has finished the processing.
[0037] The automatic welding mechanism includes a mounting base 15, a plurality of mounting bases 15 are arranged in a circular array on one side of the top end of the base 1, automatic welding guns 16 are arranged on the top of each mounting base 15, opening doors 5 are arranged in the middle of both sides of the top seat 3, a smoke purifier 6 is arranged in the middle of the rear side of the top seat 3, an observation window 4 is arranged in the middle and upper part of the front side of the top seat 3, and electric control boxes 2 are arranged on both sides of the middle of the front end of the base 1.
[0038] When the automatic welding mechanism is started, the staff controls the mounting base 15 to start and adjust its angle through the control device. After the angle of the mounting base 15 is adjusted, the automatic welding gun 16 at the corresponding position on it is started, and then the damaged automobile parts positioned and fixed on the positioning seat 9 are welded by the automatic welding gun 16. At the same time, the smoke purifier 6 on the base 1 synchronously draws out and purifies the smoke generated during welding and grinding in the processing chamber 7, thereby completing the automatic welding process of the automobile parts.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multi-directional adjustable automobile parts welding and repair equipment, characterized in that: include: A base (1), which serves as a basic component of the overall device and is used to assemble and carry various processing mechanisms and their subordinate structural components; The top seat (3) is arranged on the upper part of the base (1), and a processing chamber (7) is arranged therein for performing a series of maintenance treatments on automobile parts; Four workstation identification seats (11) are equidistantly arranged at the middle front portion of the top of the base (1) and are used to sequentially separate the internal space of the processing chamber (7) into a first workstation, a second workstation, a third workstation and a fourth workstation; A positioning and locking mechanism, which is arranged at a first work position of the processing chamber (7) and is used to position and lock the automobile parts that need to be repaired; A preheating and stress relief mechanism, which is arranged at the second station position of the processing chamber (7) and is used to preheat and stress-relieve the automobile parts after being processed by the positioning and locking mechanism; A fracture grinding mechanism, which is arranged at the third station position of the processing chamber (7) and is used to grind the fracture connection of the automobile parts after the preheating and elimination mechanism has been processed; The automatic welding mechanism is arranged at the fourth workstation position of the processing chamber (7) and is used to weld the automobile parts after the fracture grinding mechanism has finished the processing.
2. The multi-directional adjustable automobile parts welding and repair equipment according to claim 1 is characterized in that: The positioning locking mechanism comprises a slot (12), a slot (12) is provided in the middle of the top end of the base (1), moving tracks (13) are provided on both sides of the inner bottom of the slot (12), an electric slide rail seat (21) is provided inside the moving track (13), the top end of the electric slide rail seat (21) is fixedly connected to the moving seat (10), the top end of the moving seat (10) is rotatably connected to the positioning seat (9), a driving motor (22) is provided in the middle of the inner side of the moving seat (10), and the output end of the driving motor (22) is connected to the middle of the positioning seat (9).
3. The multi-directional adjustable automobile parts welding and repair equipment according to claim 2 is characterized in that: The positioning locking mechanism further comprises a limiting stabilizing seat (29), the inner middle portion of the limiting stabilizing seat (29) being fixedly connected to the limiting stabilizing seat (29), the top middle portion of the limiting stabilizing seat (29) being rotatably connected to a driving disk (23), the inner bottom middle portion of the positioning seat (9) being fixedly connected to a second driving motor (28), the output end of the second driving motor (28) passing through the limiting stabilizing seat (29) and being connected to the middle portion of the driving disk (23), the top end of the driving disk (23) being provided with a spiral track (27).
4. The multi-directional adjustable automobile parts welding and repair equipment according to claim 3 is characterized in that: The positioning locking mechanism further comprises a movable groove (20), a plurality of movable grooves (20) are equidistantly arranged around the middle of the top end of the positioning seat (9), a step fixing seat (8) is slidably connected in the movable groove (20), a bottom sliding seat (30) is arranged in the middle of the bottom end of the step fixing seat (8), a plurality of arc grooves (31) are equidistantly arranged at the bottom of the bottom sliding seat (30), and the arc grooves (31) match the spiral track (27).
5. The multi-directional adjustable automobile parts welding and repair equipment according to claim 4, characterized in that: The positioning locking mechanism further comprises an inner cavity (25), a plurality of inner cavities (25) are equidistantly arranged near the edge of the middle and upper inner side of the positioning seat (9), an electromagnet seat 1 (24) is arranged at the top end of each inner cavity (25), a locking socket (26) is slidably connected to the interior of each inner cavity (25), a plurality of bottom cavities (32) are equidistantly arranged near the edge around the top end of the positioning seat (9), and an electromagnet seat 2 (33) is arranged at the bottom end of each inner cavity (32).
6. The multi-directional adjustable automobile parts welding and repair equipment according to claim 1, characterized in that: The preheating elimination mechanism comprises an electric cylinder (14), one side of the middle of the top end of the inner wall of the processing chamber (7) is fixedly connected to the electric cylinder (14), the top end of the rod body of the electric cylinder (14) is fixedly connected to the middle of the top end of the mounting cover (19), the middle of the inner wall of the mounting cover (19) is provided with a heat-insulating air supply ring seat (34), and a plurality of preheating guns (35) are arranged in a circular array in the middle of the inner side of the heat-insulating air supply ring seat (34).
7. The multi-directional adjustable automobile parts welding and repair equipment according to claim 1, characterized in that: The fracture grinding mechanism comprises an electric cylinder 2 (18), the other side of the middle part of the top end of the inner wall of the processing chamber (7) is fixedly connected with the electric cylinder 2 (18), the top end of the rod body of the electric cylinder 2 (18) is fixedly connected to the middle part of the top end of the mounting cover 1 (17), the middle and upper part of the inner side of the mounting cover 1 (17) is fixedly connected with a support seat (38), the middle part of the bottom end of the support seat (38) is rotatably connected with a rotating seat (36), the bottom end of the rotating seat (36) is provided with a fluffy cotton seat (39), the outer wall of the fluffy cotton seat (39) is provided with a frosting layer (40), the middle part of the top end of the support seat (38) is provided with a driving motor 3 (37), and the output end of the driving motor 3 (37) passes through the supporting seat (38) and is connected to the middle part of the rotating seat (36).
8. The multi-directional adjustable automobile parts welding and repair equipment according to claim 1, characterized in that: The automatic welding mechanism comprises a mounting base (15), a plurality of mounting bases (15) are arranged in a circular array on one side of the top end of the base (1), automatic welding guns (16) are arranged on the top of each mounting base (15), opening doors (5) are arranged in the middle of both sides of the top base (3), a fume purifier (6) is arranged in the middle of the rear side of the top base (3), an observation window (4) is arranged in the middle and upper part of the front side of the top base (3), and electric control boxes (2) are arranged on both sides of the middle of the front end of the base (1).
Citation Information
Patent Citations
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