An intelligent slicing and dicing machine capable of automatic adjustment and its use method

Abstract

The invention discloses a method for using an automatically adjustable intelligent slicing and dicing machine and a device thereof, comprising a slicing and dicing box and a slicing mechanism, wherein the slicing mechanism divides the interior of the slicing and dicing box into a slicing area on the left and a dicing area on the right, a first slicing stopper and a second slicing stopper are fixedly arranged on the left and right sides of the slicing and dicing box respectively, a dicing mechanism is arranged below the first slicing stopper, a driving mechanism is arranged on one side of the slicing and dicing box, a material guiding mechanism is fixedly arranged on the upper side of the slicing and dicing box, an intelligent control mechanism is arranged on one side of the slicing and dicing box, an integrated tool system is adopted, and the dicing function shares part of the mechanical structure of the slicing function, thereby reducing the number of mechanical components, driving and control systems that need to be produced, installed and calibrated, and reducing the manufacturing cost, and the tool surface can be cleaned during the cutting process of food in different states, thereby alleviating the cleaning burden of later operators to a certain extent.

Description

Technical Field

[0001] The present invention relates to the technical field of food processing machinery and equipment, and in particular to a method for using an automatically adjustable intelligent slicing and dicing machine and equipment thereof. Background Art

[0002] .The food processing field is an important part of the food industry. The development of the food processing field is of great significance to improving the efficiency and safety of food supply, meeting the diversified needs of consumers, and promoting the sustainable development of agriculture and the food industry. With the advancement of science and technology and the improvement of consumers' health awareness, the food processing field is developing in a more efficient, environmentally friendly, healthy and intelligent direction. In the field of food processing, pretreatment is the key link between raw materials and final products. In the food pretreatment link, intelligent slicing and dicing machines are generally used. Intelligent slicing and dicing machines adopt intelligent control design, which can adjust the knife speed, realize automatic operation, reduce manual intervention, and thus greatly improve production efficiency. It plays an important role in the pretreatment link of food processing. It has the advantages of improving processing efficiency, ensuring product quality, and enhancing food safety. It has brought significant economic and social benefits to food processing companies.

[0003] In the field of food processing, the pretreatment of food ingredients is a key link to ensure food quality and production efficiency. Shredding and dicing are two basic food processing methods that can meet different food processing needs. However, since there are significant technical differences between these two processing methods, the shredding and dicing machines in the prior art usually have two independent tool systems and corresponding drive and control systems for control. This type of shredding and dicing machine requires the production, installation and calibration of two tool-related mechanical components and corresponding drive and control mechanisms, and has a high manufacturing cost. In addition, some sticky food ingredients (such as those containing high moisture, sugar or oil) are easy to adhere to the surface of the tool during the cutting process. The adhered food ingredients will affect the cutting performance of the tool. After stopping the machine, the operator needs to clean the food ingredients adhered to the surface of the tool, which increases the operator's workload to a certain extent. In addition, traditional equipment generally lacks an effective signal filtering mechanism. Due to the instability of physical contact or electrical interference, the signal transmission is unstable, which causes the equipment to operate incorrectly, thereby interrupting the normal production process and affecting the normal production process.

[0004] In order to solve this problem, we propose a method for using an intelligent slicing and dicing machine that can automatically adjust and a device thereof. Summary of the invention

[0005] To achieve the above purpose, the technical solution adopted by the present invention is:

[0006] An automatically adjustable intelligent shredding and dicing machine comprises a shredding and dicing box and a shredding mechanism arranged in the middle of the shredding and dicing box, the shredding mechanism divides the interior of the shredding and dicing box into a shredding area on the left and a dicing area on the right, a first shredding stopper and a second shredding stopper are fixedly arranged on the left and right sides of the shredding and dicing box respectively, and the first shredding stopper and the second shredding stopper are respectively arranged on the left and right sides of the shredding mechanism, a dicing mechanism is arranged on a side below the shredding mechanism and below the first shredding stopper, a driving mechanism for driving the shredding mechanism and the dicing mechanism is arranged on one side of the shredding and dicing box, the dicing mechanism can scrape and clean the interior of the shredding mechanism in a specific driving state, a material guiding mechanism for introducing food into the shredding area and the dicing area is fixedly installed on the upper side of the shredding and dicing box, and an intelligent control mechanism is arranged on one side of the shredding and dicing box;

[0007] The intelligent control mechanism performs switching control by configuration programming, wherein the switching control process is: input switching control - frequency switching control - switching input anti-shake control - PU protection switching - switching output prohibition - channel enable function;

[0008] Preferably, the slicing mechanism comprises a slicing knife roller shaft and a plurality of annular slicing blades arranged on the slicing knife roller shaft, the outer side walls at both ends of the slicing knife roller shaft are fixedly connected to the inner side walls of two first ball bearings arranged on opposite sides of the slicing and dicing box, and one end of the slicing knife roller shaft is connected to the driving mechanism.

[0009] Preferably, the dicing mechanism comprises a dicing blade roller shaft and a plurality of cutting members arranged on the dicing blade roller shaft, wherein the plurality of cutting members are fixedly connected to the outer side wall of the dicing blade roller shaft in an array and equidistantly, wherein the planes where the two side walls of two adjacent shredding blades are located form an angle of 5-10°, the shortest spacing between two adjacent shredding blades is H, the blade length of the shredding blade is L, the outer side walls at both ends of the dicing blade roller shaft are fixedly connected to the inner side walls of two second ball bearings arranged on opposite sides of the shredding and dicing box, and one end of the dicing blade roller shaft is connected to the driving mechanism;

[0010] The cutting member comprises a scraper and a dicing blade, one end of the scraper is fixedly connected to the outer wall of the shredder roller shaft, the other end of the scraper is fixedly connected to the middle part of one side of the dicing blade, the scraper and the dicing blade form an angle of 30-60°, the length of the dicing blade is 1 / 2-1L, the width of the dicing blade and the scraper is H, a plurality of dicing blades are respectively arranged alternately with a plurality of shredder blades, and opposite sides of the scraper are respectively close to the side walls of the two shredder blades arranged on both sides thereof.

[0011] Preferably, the first slicing baffle comprises a first fixed plate and a plurality of first baffles arranged on the side wall of the first fixed plate, the two ends of the first fixed plate are respectively fixedly connected to the inner walls on both sides of the slicing and dicing box, and the plurality of first baffles are staggered between the plurality of slicing blades.

[0012] Preferably, the second slicing baffle comprises a second fixed plate and a plurality of second baffles arranged on the side walls of the second fixed plate, the two ends of the second fixed plate are respectively fixedly connected to the inner walls on both sides of the slicing and dicing box, and the plurality of second baffles are staggered between the plurality of slicing blades.

[0013] Preferably, the driving mechanism comprises a driving motor, a single-groove pulley, a first double-groove pulley and a second double-groove pulley, the bottom side of the driving mechanism is fixedly connected to a bottom plate fixedly arranged on one side of the slicing and dicing box, the output end of the driving motor is fixedly connected to one end of the single-groove pulley, one end of the first double-groove pulley is fixedly connected to one end of the slicing knife roller shaft, one end of the second double-groove pulley is fixedly connected to one end of the dicing knife roller shaft, the first double-groove pulley is rotatably connected to the surface of the single-groove pulley via a first belt, and the second double-groove pulley is rotatably connected to the surface of the first double-groove pulley via a second belt;

[0014] The first belt is wound around the first pulley groove of the single-groove pulley and the second pulley groove opened on the first double-groove pulley;

[0015] The second belt is wound in a third pulley groove provided on the first double-groove pulley and in a fourth pulley groove provided on the second double-groove pulley.

[0016] Preferably, the material guiding mechanism comprises a material discharging frame, a material guiding plate, a material dividing plate and a movable part, the two sides of the material discharging frame are respectively fixedly connected to the inner walls of the first fixed plate and the second fixed plate on opposite sides, two arc grooves are provided on opposite sides of the bottom end of the material discharging frame, the two arc grooves are respectively arranged on the outer sides of the two ends of the shredding blade, the two ends of the material dividing plate are respectively fixedly connected to the inner walls of the opposite sides of the material discharging frame, a movable rod is provided at the upper end of the material dividing plate, one end of the movable rod is rotatably connected to the side wall of one side of the shredding and dicing box body, the other end of the movable rod movably passes through the side wall of the other side of the shredding and dicing box body and is connected to the movable part used to start the movable rod to rotate, and the bottom side of the material guiding plate is fixedly connected to the side wall of the movable rod;

[0017] The movable part includes a rotating motor, a driving pulley and a driven pulley, one side of the rotating motor is fixedly connected to the side wall of the material guide frame, the output end of the rotating motor is fixedly connected to one end of the driving pulley, one end of the driven pulley is fixedly connected to one end of the movable rod, and the driven pulley is connected to the driving pulley through a third belt.

[0018] Preferably, a material receiving frame is placed on the bottom side of the interior of the shredding and dicing box.

[0019] The present invention also provides a method for using an automatically adjustable intelligent slicing and dicing machine, comprising the following steps:

[0020] S1. When the food needs to be shredded, the user or the host computer inputs the shredding instruction through the intelligent control mechanism, defines the cutting mode and speed parameters, and the intelligent control mechanism sends instructions to the drive motor and the rotating motor to make it run. The rotating motor rotates forward, and the active rod is driven to rotate through the active pulley and the driven pulley, and the guide plate is driven to flip so that it rests on one side of the unloading frame. At this time, an inclined channel is formed to the shredding area on one side of the shredding and dicing box. The food is put into the unloading frame, and the food enters the shredding area through the guide plate and falls into the second shredding stopper. The plurality of second baffles are provided, and the driving motor rotates forward according to the instruction sent by the intelligent control mechanism to drive the shredding knife roller shaft and the shredding blade on the shredding knife roller shaft to rotate forward, and drives the scraper on the dicing knife roller shaft to rotate forward, the shredding blade rotates between the second baffles to shred the food, and the shredded food falls into the receiving frame through the gap between the shredding blades, and because the scraper is close to and slides along the side wall of the shredding blade, the dicing blade is close to the side wall of the shredding knife roller shaft when rotating forward, and can immediately scrape off the food residue that may be adhered to the shredding blade and the shredding knife roller shaft;

[0021] S2. If the food needs to be diced, the user or the host computer inputs a dicing instruction through the intelligent control mechanism, defines the cutting mode and speed parameters, and the intelligent control mechanism sends an instruction to the drive motor and the rotating motor to make it run. The rotating motor reverses, and the active pulley and the driven pulley drive the movable rod to rotate, driving the guide plate to flip and make it lean against the other side of the unloading frame. At this time, an inclined channel is formed to the dicing area on the other side of the shredding and dicing box. The food is put into the unloading frame, and the food enters the dicing area through the guide plate and falls into the first cutting On the multiple first baffles of the shred stopper, the driving motor is reversed according to the instruction sent by the intelligent control mechanism to drive the shredder roller shaft and the shredder blade on the shredder roller shaft and the dicing blade and scraper on the dicing knife roller shaft to reverse, the shredder blade rotates between the first baffles to shred the food, the shredded food falls through the gap between the shredder blades onto the dicing blades for further cutting, and the diced food falls into the receiving frame, and because the scraper is close to and slides along the side wall of the shredder blade, it can immediately scrape off the food residue that may adhere to the shredder blade;

[0022] S3. If it is necessary to scrape and clean the side walls of the shredding blade and the shredding knife roller shaft, the user or the host computer inputs a cleaning instruction through the intelligent control mechanism, and the drive motor rotates forward according to the instruction sent by the intelligent control mechanism to drive the shredding knife roller shaft and the shredding blade on the shredding knife roller shaft and the dicing blade and scraper on the dicing knife roller shaft to rotate forward. Since the scraper is close to and slides along the side wall of the shredding blade, and the dicing blade is close to the side wall of the shredding knife roller shaft when rotating forward, the food residue that may be adhered to the shredding blade and the shredding knife roller shaft can be scraped off immediately.

[0023] Compared with the prior art, the present invention provides an intelligent slicing and dicing machine capable of automatic adjustment and a method for using the same, which has the following beneficial effects:

[0024] 1. An integrated tool system is adopted, and the dicing function shares some mechanical structures with the shredding function, which reduces the number of mechanical components, drive and control systems that need to be produced, installed and calibrated, and reduces manufacturing costs. The equipment can be flexibly controlled by an intelligent control mechanism, and the shredding or dicing mode can be quickly switched according to needs. The food can be guided to the shredding area or dicing area by adjusting the position of the guide plate to meet different processing needs. The equipment operation process is simple, which reduces the operating requirements of the staff and improves the versatility and production efficiency of the equipment.

[0025] Second, in the dicing mode, the shredded food falls obliquely along the direction of the first baffle. By setting the angle between the scraper and the dicing blade to 30-60 degrees, and the cutting force of the dicing blade mainly acts along the cutting direction of the blade, the cutting edge of the dicing blade can effectively penetrate the falling food. When processing a large amount of food, the lateral friction of the dicing blade can be effectively reduced, and the heat energy generated by the dicing blade when cutting food can be effectively reduced. When cutting fresh food, the oxidation rate can be slowed down, thereby better maintaining the freshness of the food;

[0026] In the shredding mode, the drive motor rotates forward according to the instructions sent by the intelligent control mechanism to drive the shredding knife roller shaft and the shredding blade on the shredding knife roller shaft and the dicing blade and scraper on the dicing knife roller shaft to rotate forward. Since the scraper is close to and slides along the side wall of the shredding blade, and the dicing blade is close to the side wall of the shredding knife roller shaft when rotating forward, it can instantly scrape away food residues that may adhere to the shredding blade and the shredding knife roller shaft, avoiding the accumulation and adhesion of food in the subsequent cutting process, avoiding interference with the subsequent cutting process, ensuring the efficiency of food processing and the quality of the final product, and reducing the cleaning burden of the later operators.

[0027] 3. In the present invention, the intelligent control mechanism performs cutting control through configuration programming to improve the operating efficiency, safety and reliability of the equipment. The input anti-shake function for cutting and dicing is added, and the state machine and filtering technology are used to eliminate the input signal fluctuation caused by physical contact or electrical interference, thereby ensuring the accuracy of the control signal and preventing multiple start or stop errors caused by button jitter, thereby improving the stability and response speed of the automated operation. By prohibiting the cutting output, the state of the input signal of the drive motor can be tracked to ensure that the state conversion is performed only after the signal is stable. The intelligent control mechanism will trigger the cutting action to prevent accidental cutting actions and protect the safety of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 The overall structure of the intelligent slicing and dicing machine capable of automatic adjustment is shown in the figure. Figure 1 .

[0029] Figure 2 The overall structure of the intelligent slicing and dicing machine capable of automatic adjustment is shown in the figure. Figure 2 .

[0030] Figure 3 The present invention is a schematic diagram of the overall structure of an automatically adjustable intelligent slicing and dicing machine.

[0031] Figure 4 The present invention is a top view of an automatically adjustable intelligent slicing and dicing machine.

[0032] Figure 5The present invention is a schematic diagram of the cross-sectional structure of an automatically adjustable intelligent slicing and dicing machine.

[0033] Figure 6 The present invention is a schematic diagram of the disassembly of the material guiding mechanism structure of an automatically adjustable intelligent slicing and dicing machine.

[0034] Figure 7 The present invention is a schematic diagram of the structural disassembly of a slicing and dicing box, a slicing mechanism, a dicing mechanism and a driving mechanism of an automatically adjustable intelligent slicing and dicing machine.

[0035] Figure 8 The present invention is a schematic structural diagram of a driving mechanism, a slicing mechanism and a dicing mechanism of an automatically adjustable intelligent slicing and dicing machine.

[0036] Fig. 9 The present invention is a schematic diagram of the dicing mechanism structure of an automatically adjustable intelligent slicing and dicing machine.

[0037] Fig.10 The present invention is a schematic diagram of the structure of a slicing mechanism of an automatically adjustable intelligent slicing and dicing machine.

[0038] Fig.11 The present invention is a schematic diagram of the partial cross-sectional structure of an intelligent slicing and dicing machine capable of automatic adjustment.

[0039] Fig.12 The present invention is a schematic diagram of the structure of a first slicing stopper of an automatically adjustable intelligent slicing and dicing machine.

[0040] Fig.13 The present invention is a schematic diagram of the structure of a second slicing stopper of an automatically adjustable intelligent slicing and dicing machine.

[0041] Fig.14 The present invention discloses a PLC control circuit diagram of an intelligent slicing and dicing machine capable of automatic adjustment.

[0042] In the figure: 1. shredding and dicing box; 2. material receiving frame; 3. bottom plate; 4. shredding area; 5. dicing area; 6. shredding knife roller; 7. shredding blade; 8. first ball bearing; 9. dicing knife roller; 10. scraper; 11. dicing blade; 12. second ball bearing; 13. first fixed plate; 14. first baffle plate; 15. second fixed plate; 16. second baffle plate; 17. driving motor; 18. single groove pulley; 19. first double groove pulley; 20. second double groove pulley; 21. first belt; 22. second belt; 23. unloading frame; 24. material guide plate; 25. material dividing plate; 26. movable rod; 27. rotating motor; 28. driving pulley; 29. ​​driven pulley; 30. third belt; 31. intelligent control mechanism. DETAILED DESCRIPTION

[0043] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention will be further described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] In order to address the shortcomings of the existing technology, such as Figure 1-Figure 14 As shown, the present invention provides a method for using an automatically adjustable intelligent shredding and dicing machine and a device thereof, comprising a shredding and dicing box 1 and a shredding mechanism arranged in the middle of the shredding and dicing box 1, the shredding mechanism divides the interior of the shredding and dicing box 1 into a shredding area 4 on the left and a dicing area 5 on the right, a first shredding stopper and a second shredding stopper are fixedly arranged on the left and right sides of the shredding and dicing box 1, and the first shredding stopper and the second shredding stopper are respectively arranged on the left and right sides of the shredding mechanism, a dicing mechanism is arranged on a side below the shredding mechanism and below the first shredding stopper, a driving mechanism for driving the shredding mechanism and the dicing mechanism is arranged on one side of the shredding and dicing box 1, the dicing mechanism can scrape and clean the interior of the shredding mechanism in a specific driving state, a material guiding mechanism for introducing food into the shredding area 4 and the dicing area 5 is fixedly installed on the upper side of the shredding and dicing box 1, and an intelligent control mechanism 31 is arranged on one side of the shredding and dicing box 1;

[0045] The intelligent control mechanism 31 performs switching control by configuration programming, wherein the switching control process is: input switching control-frequency switching control-switch input anti-shake control-PU protection switching-disabling switching output-channel enabling function.

[0046] The main work of the intelligent control mechanism 31 is to initialize parameters, complete the 1s time base matching interrupt configuration, provide a 1s time base for the entire system, and call the frequency conversion cutting control, cutting input anti-shake control, PU protection cutting, prohibiting cutting output, and channel enabling subroutines according to the two control modes of shredding and dicing to realize the core control of the system. The program implementation process is as follows: initialize the variable area used in the program, call the interrupt instruction to realize the 1s time base matching interrupt, and bind the time base interrupt processing subroutine; shredding and dicing mode judgment -> input control subroutine; judge whether the 1s time base standard is 1-> if the time is up, call the input cutting control subroutine; call the prohibiting cutting output subroutine; call the PU protection cutting subroutine. The specific intelligent control mechanism flow chart is as follows Fig.13 As shown;

[0047] It should be noted that the specific control process of the intelligent shredding and dicing machine is as follows:

[0048] 1. Initialization phase:

[0049] The intelligent control mechanism 31 starts, performs parameter initialization, sets the 1s time base matching interrupt configuration, and provides a time reference for the system;

[0050] Initialize all contactors (KM1-KM4) and motors to the power-off state to ensure the initial safety of the equipment.

[0051] 2. Input cutting control:

[0052] Responsible for receiving instructions from the user or the host computer, which define the cutting mode (such as shredding, dicing), speed and other related parameters, ensuring that the control system knows the specific tasks to be performed, and monitoring the input signals of the start button SB1, shredding selection button SB2, dicing selection button SB3 and emergency stop button SB5;

[0053] When the start button SB1 is pressed, the device enters a ready state and waits for further instructions.

[0054] 3. Cutting mode selection:

[0055] If the shred selection button SB2 is pressed, the PLC calls the shred mode control subroutine;

[0056] If the dicing selection button SB3 is pressed, the PLC calls the dicing mode control subroutine;

[0057] If the cleaning selection button SB4 is pressed, the PLC calls the cleaning mode control subroutine;

[0058] 4. Mode execution:

[0059] Cutting mode: PLC outputs signals to the drive motor forward contactor KM1 and the rotary motor forward contactor KM3, the drive motor rotates forward, drives the cutting mechanism, and at the same time the rotary motor rotates forward, the guide plate flips to the cutting area

[0060] Dicing mode: PLC outputs signals to the drive motor reversing contactor KM2 and the rotary motor reversing contactor KM4, the drive motor reverses, drives the shredding mechanism and the dicing mechanism, and at the same time the rotary motor reverses, and the guide plate flips to the dicing area;

[0061] Cleaning mode: PLC outputs a signal to the drive motor reversing contactor KM1, driving the motor to rotate forward, driving the shredding mechanism and the dicing mechanism;

[0062] 5. Frequency conversion control:

[0063] According to the cutting speed set by the user, the PLC controls the speed of the drive motor 17 by adjusting the output frequency of the frequency converter. The frequency converter adjusts the speed of the drive motor 17 according to the parameters provided by the input cutting control subroutine to ensure that the cutting action meets the preset process requirements, realizes precise speed adjustment and dynamic response of the cutting process, and can adapt to different ingredients and cutting requirements;

[0064] 6. Cut and match input anti-shake control:

[0065] The state machine and filtering technology are used to eliminate the fluctuation of the input signal that may be caused by physical contact or electrical interference, to ensure the accuracy and stability of the control signal, and the state machine is used to track the state of the input signal of the drive motor 17. When the signal is stable and meets the preset conditions, the signal is considered valid, thereby allowing the cutting command to be executed. When the food is detected to pass a certain position, the intelligent control mechanism 31 will trigger the shredding action and immediately execute the cutting command.

[0066] 7. PU protection cutting:

[0067] Real-time monitoring of motor load, temperature and voltage. When excessive load, abnormal temperature or other potential fault conditions are detected, the upper and lower thresholds of voltage monitoring are set in the configuration software. When the detected voltage exceeds these thresholds, the interrupt program is triggered and the protection action is executed. The control mechanism 31 will automatically stop the wire cutting process to avoid equipment damage.

[0068] 8. Prohibition of cutting and matching output:

[0069] Provide a user interface to allow the user to disable the cutting output when necessary (such as equipment maintenance, cleaning or emergency situations), and when the emergency stop button S54 is pressed, all contactors immediately lose power and the equipment stops running quickly to ensure safety in emergency situations;

[0070] Specifically, Figure 8 As shown, the slicing mechanism includes a slicing knife roller shaft 6 and a plurality of annular slicing blades 7 arranged on the slicing knife roller shaft 6, wherein the planes where the two side walls of two adjacent slicing blades 7 are located form an angle of 5-10°, the shortest distance between two adjacent slicing blades 7 is H, the blade length of the slicing blade 7 is L, the outer side walls at both ends of the slicing knife roller shaft 6 are fixedly connected to the inner side walls of two first ball bearings 8 arranged on opposite sides of the slicing and dicing box 1, and one end of the slicing knife roller shaft 6 is connected to the driving mechanism;

[0071] Specifically, Fig. 9As shown, the dicing mechanism includes a dicing blade roller shaft 9 and a plurality of cutting members arranged on the dicing blade roller shaft 9, the plurality of cutting members are all fixedly connected to the outer side wall of the dicing blade roller shaft 9 in an array and equidistantly, the outer side walls at both ends of the dicing blade roller shaft 9 are both fixedly connected to the inner side walls of two second ball bearings 12 arranged on opposite sides of the slicing and dicing box 1, and one end of the dicing blade roller shaft 9 is connected to the driving mechanism;

[0072] The cutting member includes a scraper 10 and a dicing blade 11, one end of the scraper 10 is fixedly connected to the outer wall of the shredder roller shaft 6, and the other end of the scraper 10 is fixedly connected to the middle part of one side of the dicing blade 11, the scraper 10 and the dicing blade 11 form an angle of 30-60 degrees, the length of the dicing blade 11 is 1 / 2-1L, the width of the dicing blade 11 and the scraper 10 is H, and the plurality of dicing blades 11 are staggered with the plurality of shredder blades 7, and the opposite sides of the scraper 10 are respectively close to the side walls of the two shredder blades 7 arranged on both sides thereof;

[0073] Specifically, Fig.12 As shown, the first shredding stopper includes a first fixed plate 13 and a plurality of first baffles 14 arranged on the side wall of the first fixed plate 13, the two ends of the first fixed plate 13 are respectively fixedly connected to the inner walls of the shredding and dicing box 1 on both sides, and the plurality of first baffles 14 are staggeredly arranged between the plurality of shredding blades 7;

[0074] Specifically, Fig.11 As shown, the second shredding baffle comprises a second fixing plate 15 and a plurality of second baffles 16 arranged on the side walls of the second fixing plate 15, the two ends of the second fixing plate 15 are respectively fixedly connected to the inner walls on both sides of the shredding and dicing box body 1, the plurality of second baffles 16 are staggeredly arranged between the plurality of shredding blades 7, and the opposite sides of the scraper (10) are respectively close to the side walls of the two shredding blades (11) arranged on both sides thereof;

[0075] Specifically, Figure 8 As shown, the driving mechanism includes a driving motor 17, a single-groove pulley 18, a first double-groove pulley 19 and a second double-groove pulley 20. The bottom side of the driving mechanism is fixedly connected to a bottom plate 3 fixedly arranged on one side of the slicing and dicing box 1. The output end of the driving motor 17 is fixedly connected to one end of the single-groove pulley 18, one end of the first double-groove pulley 19 is fixedly connected to one end of the slicing knife roller shaft 6, one end of the second double-groove pulley 20 is fixedly connected to one end of the dicing knife roller shaft 9, the first double-groove pulley 19 is rotatably connected to the surface of the single-groove pulley 18 through a first belt 21, and the second double-groove pulley 20 is rotatably connected to the surface of the first double-groove pulley 19 through a second belt 22.

[0076] The first belt 21 is wound around the first pulley groove of the single-groove pulley 18 and the second pulley groove opened on the first double-groove pulley 19;

[0077] The second belt 22 is wound around the third pulley groove provided on the first double-groove pulley 19 and the fourth pulley groove provided on the second double-groove pulley 20;

[0078] It should be noted that when the food is shredded, the drive motor 17 rotates forward according to the instruction sent by the intelligent control mechanism 31 to drive the shredder roller shaft 6 and the shredder blade 7 on the shredder roller shaft 6 to rotate forward, and the shredder blade 7 rotates between the baffles to shred the food. If the food needs to be diced, the drive motor 17 reverses according to the instruction sent by the intelligent control mechanism 31 to drive the shredder roller shaft 6 and the shredder blade 7 on the shredder roller shaft 6 and the dicing blade 11 on the dicing roller shaft 9 to reverse, and the shredder blade 7 rotates between the baffles to shred the food. The shredded food falls onto the dicing blade 11 through the gap between the shredder blade 7. The dicing blade 11 can further dice the filamentary food, and the length of the dicing blade 11 is adjusted according to the setting of the angle between the scraper 10 and the dicing blade 11, so as to ensure that the dicing blade 11 can scrape and clean the side wall of the shredder roller shaft 6 when reversing.

[0079] According to the constant current setting of production and the cutting principle of the shredder, the production capacity of the shredder and dicer is theoretically calculated. The output of the incoming material cut by the shredder and dicer (i.e., the production capacity) is: P=T×n×N×M, M=ρ×V, V=L×b×H, where: P—production capacity (kg); T—batch food production time (h); n—knife roller speed (r / min); N—number of shredder blades; M—weight of food cut by each knife (kg); ρ—density of food (kg / m3); V—volume of food (m3); L—knife door width (mm); b—shred width (mm); H—actual knife door height (mm). According to the calculation formula of the production capacity of the shredder and dicer, when the model of the shredder and dicer is fixed and the shredder width is fixed, the production capacity is proportional to the knife roller speed and the actual knife door height. Control the discharge flow of the shredder and dicer: adjust the knife roller speed of the shredder and dicer while meeting the process production requirements;

[0080] Specifically, Figure 6As shown, the material guiding mechanism includes a material unloading frame 23, a material guiding plate 24, a material dividing plate 25 and a movable part. The two sides of the material unloading frame 23 are respectively fixedly connected to the inner walls of the first fixed plate 13 and the second fixed plate 15 on the opposite sides. Two arc grooves are provided on the opposite sides of the bottom end of the material unloading frame 23. The two arc grooves are respectively arranged on the outer sides of the two ends of the shredding blade 7. The two ends of the material dividing plate 25 are respectively fixedly connected to the inner walls of the opposite sides of the material unloading frame 23. A movable rod 26 is provided on the upper end of the material dividing plate 25. One end of the movable rod 26 is rotatably connected to the side wall of one side of the shredding and dicing box body 1. The other end of the movable rod 26 movably penetrates the side wall of the other side of the shredding and dicing box body 1 and is connected to the movable part used to start the movable rod 26 to rotate. The bottom side of the material guiding plate 24 is fixedly connected to the side wall of the movable rod 26.

[0081] The movable parts include a rotating motor 27, a driving pulley 28 and a driven pulley 29. One side of the rotating motor 27 is fixedly connected to the side wall of the material guide frame, the output end of the rotating motor 27 is fixedly connected to one end of the driving pulley 28, one end of the driven pulley 29 is fixedly connected to one end of the movable rod 26, and the driven pulley 29 is connected to the driving pulley 28 through a third belt 30.

[0082] It should be noted that the guide plate 24 can adjust its position under the drive of the movable part, so as to guide the food into the shredding area 4 or the dicing area 5. When the guide plate 24 is placed on one side of the material discharging frame 23, the food enters the shredding area 4, and when the guide plate 24 is placed on the other side of the material discharging frame 23, the food enters the dicing area 5. The intelligent control mechanism 31 is responsible for receiving the user's instructions and controlling the operation of each component. In the material guiding mechanism, the intelligent control mechanism 31 controls the forward and reverse rotation of the rotating motor 27 to realize the switching of the guide plate 24 between leading to the shredding area 4 and the dicing area 5.

[0083] A material receiving frame 2 is placed at the bottom of the shredding and dicing box 1 for collecting the shredded or diced food materials, so as to facilitate the staff to collect and process the food materials in a unified manner.

[0084] In summary, the basic working principle of the present invention is as follows: when the food needs to be shredded, the user or the host computer inputs a shredding instruction through the intelligent control mechanism 31, defines the cutting mode and speed parameters, and the intelligent control mechanism 31 sends instructions to the drive motor 17 and the rotating motor 27 to make it run. The rotating motor 27 rotates forward, and drives the movable rod 26 to rotate through the active pulley 28 and the driven pulley 29, and drives the guide plate 24 to flip so that it rests on one side of the discharge frame 23. At this time, an inclined channel is formed to the shredding area 4 on one side of the shredding and dicing box 1, and the food is put into the discharge frame 23. The food enters the shredding area 4 through the guide plate 24 and falls into The plurality of second baffles 16 of the second shredding baffle are rotated forward according to the instruction sent by the intelligent control mechanism 31 to drive the shredding knife roller shaft 6 and the shredding blade 7 on the shredding knife roller shaft 6 to rotate forward, and drive the scraper 10 on the dicing knife roller shaft 9 to rotate forward, and the shredding blade 7 rotates between the second baffles 16 to shred the food, and the shredded food falls into the receiving frame 2 through the gap between the shredding blades 7, and because the scraper 10 is close to and slides along the side wall of the shredding blade 7, the dicing blade 7 is close to the side wall of the shredding knife roller shaft 6 when rotating forward, and can immediately scrape off the food residue that may adhere to the shredding blade 7 and the shredding knife roller shaft 6;

[0085] If the food needs to be diced, the user or the host computer inputs a dicing instruction through the intelligent control mechanism 31, defines the cutting mode and speed parameters, and the intelligent control mechanism 31 sends instructions to the drive motor 17 and the rotating motor 27 to make them run. The rotating motor 27 reverses, and the active rod 26 is driven to rotate through the active pulley 28 and the driven pulley 29, and the guide plate 24 is driven to flip over so that it rests on the other side of the unloading frame 23. At this time, an inclined channel is formed to the dicing area 5 on the other side of the shredding and dicing box 1, and the food is put into the unloading frame 23. The food enters the dicing area 5 through the guide plate 24 and falls into the first shredding. On the multiple first baffles 14 of the baffle, the driving motor 17 is reversed according to the instruction sent by the intelligent control mechanism 31 to drive the shredder roller shaft 6 and the shredder blade 7 on the shredder roller shaft 6 and the dicing blade 11 and the scraper 10 on the dicing roller shaft 9 to reverse, and the shredder blade 7 rotates between the first baffles 14 to shred the food, and the shredded food falls through the gap of the shredder blade 7 onto the dicing blade 11 for further cutting, and the diced food falls into the receiving frame 2, and because the scraper 10 is close to and slides along the side wall of the shredder blade 7, the food residue that may adhere to the shredder blade 7 can be scraped off immediately;

[0086] If it is necessary to scrape and clean the side walls of the shredding blade and the shredding knife roller shaft, the user or the host computer inputs a cleaning instruction through the intelligent control mechanism 31, and the drive motor 17 rotates forward according to the instruction sent by the intelligent control mechanism 31 to drive the shredding knife roller shaft 6 and the shredding blade 7 on the shredding knife roller shaft 6 and the dicing blade 11 and the scraper 10 on the dicing knife roller shaft 9 to rotate forward. Since the scraper 10 is close to and slides along the side wall of the shredding blade 7, and the dicing blade 7 is close to the side wall of the shredding knife roller shaft 6 when rotating forward, the food residue that may be adhered to the shredding blade 7 and the shredding knife roller shaft 6 can be scraped off immediately.

[0087] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0088] The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. An intelligent slicing and dicing machine capable of automatic adjustment, characterized in that: The invention comprises a shredding and dicing box (1) and a shredding mechanism arranged in the middle of the shredding and dicing box (1), wherein the shredding mechanism divides the interior of the shredding and dicing box (1) into a shredding area (4) on the left and a dicing area (5) on the right, wherein a first shredding stopper and a second shredding stopper are fixedly arranged on the left and right sides of the shredding and dicing box (1), respectively, and the first shredding stopper and the second shredding stopper are arranged on the left and right sides of the shredding mechanism, respectively, and a dicing mechanism is arranged below the shredding mechanism and below the first shredding stopper, and a driving mechanism for driving the shredding mechanism and the dicing mechanism is arranged on one side of the shredding and dicing box (1), and the dicing mechanism can scrape and clean the interior of the shredding mechanism in the driving state, and a material guide mechanism for introducing food into the shredding area (4) and the dicing area (5) is fixedly installed on the upper side of the shredding and dicing box (1), and an intelligent control mechanism (31) is arranged on one side of the shredding and dicing box (1); The intelligent control mechanism (31) performs switching control by configuration programming, wherein the switching control process is: input switching control - frequency switching control - switching input anti-shake control - PU protection switching - switching output prohibition - channel enabling function; The slicing mechanism comprises a slicing blade roller shaft (6) and a plurality of annular slicing blades (7) arranged on the slicing blade roller shaft (6), wherein the planes where the two side walls of two adjacent slicing blades (7) are located form an angle of 5-10°, the shortest distance between the two adjacent slicing blades (7) is H, the blade length of the slicing blade (7) is L, the outer side walls at both ends of the slicing blade roller shaft (6) are fixedly connected to the inner side walls of two first ball bearings (8) arranged on opposite sides of the slicing and dicing box (1), and one end of the slicing blade roller shaft (6) is connected to the driving mechanism; The dicing mechanism comprises a dicing blade roller shaft (9) and a plurality of cutting elements arranged on the dicing blade roller shaft (9), wherein the plurality of cutting elements are fixedly connected to the outer side wall of the dicing blade roller shaft (9) in an array and at equal intervals, the outer side walls at both ends of the dicing blade roller shaft (9) are fixedly connected to the inner side walls of two second ball bearings (12) arranged on opposite sides of the slicing and dicing box (1), and one end of the dicing blade roller shaft (9) is connected to the driving mechanism; The cutting member comprises a scraper (10) and a dicing blade (11), one end of the scraper (10) is fixedly connected to the outer wall of the dicing blade roller (9), and the other end of the scraper (10) is fixedly connected to the middle part of one side of the dicing blade (11), an angle of 30-60° is formed between the scraper (10) and the dicing blade (11), the length of the dicing blade (11) is 1 / 2-1L, the width of the dicing blade (11) and the scraper (10) is H, a plurality of the dicing blades (11) are respectively arranged in an alternating manner with a plurality of the shredding blades (7), and opposite sides of the scraper (10) are respectively close to the side walls of two shredding blades (7) arranged on both sides thereof.

2. The automatically adjustable intelligent slicing and dicing machine according to claim 1, characterized in that: The first shredding baffle comprises a first fixed plate (13) and a plurality of first baffles (14) arranged on the side wall of the first fixed plate (13), the two ends of the first fixed plate (13) being respectively fixedly connected to the inner walls of both sides of the shredding and dicing box (1), and the plurality of first baffles (14) are staggeredly arranged between the plurality of shredding blades (7).

3. The automatically adjustable intelligent slicing and dicing machine according to claim 2, characterized in that: The second shredding baffle comprises a second fixed plate (15) and a plurality of second baffles (16) arranged on the side wall of the second fixed plate (15), the two ends of the second fixed plate (15) are respectively fixedly connected to the inner walls of the two sides of the shredding and dicing box (1), and the plurality of second baffles (16) are staggeredly arranged between the plurality of shredding blades (7).

4. The automatically adjustable intelligent slicing and dicing machine according to claim 3, characterized in that: The driving mechanism comprises a driving motor (17), a single groove pulley (18), a first double groove pulley (19) and a second double groove pulley (20); the bottom side of the driving mechanism is fixedly connected to a bottom plate (3) fixedly arranged on one side of the shredding and dicing box (1); the output end of the driving motor (17) is fixedly connected to one end of the single groove pulley (18); one end of the first double groove pulley (19) is fixedly connected to one end of the shredding knife roller shaft (6); one end of the second double groove pulley (20) is fixedly connected to one end of the dicing knife roller shaft (9); the first double groove pulley (19) is rotatably connected to the surface of the single groove pulley (18) via a first belt (21); and the second double groove pulley (20) is rotatably connected to the surface of the first double groove pulley (19) via a second belt (22); The first belt (21) is wound around a first pulley groove of the single-groove pulley (18) and a second pulley groove provided on the first double-groove pulley (19); The second belt (22) is wound in a third pulley groove provided on the first double-groove pulley (19) and in a fourth pulley groove provided on the second double-groove pulley (20).

5. The automatically adjustable intelligent slicing and dicing machine according to claim 4, characterized in that: The material guiding mechanism comprises a material feeding frame (23), a material guiding plate (24), a material dividing plate (25) and a movable part. The two sides of the material feeding frame (23) are respectively fixedly connected to the inner walls of the first fixed plate (13) and the second fixed plate (15) on opposite sides. Two arc grooves are respectively provided on opposite sides of the bottom end of the material feeding frame (23). The two arc grooves are respectively arranged on the outer sides of the two sections of the shredding blade (7). The two ends of the material dividing plate (25) are respectively fixedly connected to the material feeding frame (23). On the inner walls of the frame (23) on opposite sides, a movable rod (26) is arranged at the upper end of the material dividing plate (25), one end of the movable rod (26) is rotatably connected to the side wall of one side of the slicing and dicing box (1), the other end of the movable rod (26) movably passes through the side wall of the other side of the slicing and dicing box (1) and is connected to a movable part for starting the movable rod (26) to rotate, and the bottom side of the material guide plate (24) is fixedly connected to the side wall of the movable rod (26); The movable part comprises a rotating motor (27), a driving pulley (28) and a driven pulley (29); one side of the rotating motor (27) is fixedly connected to the side wall of the blanking frame; the output end of the rotating motor (27) is fixedly connected to one end of the driving pulley (28); one end of the driven pulley (29) is fixedly connected to one end of the movable rod (26); and the driven pulley (29) is transmission-connected to the driving pulley (28) via a third belt (30).

6. The automatically adjustable intelligent slicing and dicing machine according to claim 5, characterized in that: A material receiving frame (2) is placed on the bottom side of the interior of the shredding and dicing box (1).

7. A method for using the automatically adjustable intelligent slicing and dicing machine according to claim 6, characterized in that: The steps for use are as follows: S1. When the food needs to be shredded, the user or the host computer inputs a shredding instruction through the intelligent control mechanism (31) to define the cutting mode and speed parameters. The intelligent control mechanism (31) sends instructions to the driving motor (17) and the rotating motor (27) to make them run. The rotating motor (27) rotates forward, and drives the movable rod (26) to rotate through the driving pulley (28) and the driven pulley (29), driving the guide plate (24) to flip so that it rests on one side of the unloading frame (23). At this time, an inclined channel is formed to the shredding area (4) on one side of the shredding and dicing box (1). The food is put into the unloading frame (23), and the food enters the shredding area (4) through the guide plate (24) and falls into the plurality of second shredding blocks. The drive motor (17) rotates forward according to the instruction sent by the intelligent control mechanism (31) to drive the shredding knife roller shaft (6) and the shredding blade (7) on the shredding knife roller shaft (6) to rotate forward, and drives the scraper (10) on the dicing knife roller shaft (9) to rotate forward. The shredding blade (7) rotates between the second baffle plates (16) to shred the food. The shredded food falls into the receiving frame (2) through the gap between the shredding blade (7). Since the scraper (10) is close to and slides along the side wall of the shredding blade (7), and the dicing blade (11) is close to the side wall of the shredding knife roller shaft (6) when it is reversed, the food residue that may be adhered to the shredding blade (7) and the shredding knife roller shaft (6) can be scraped off immediately. S2. If the food needs to be diced, the user or the host computer inputs a dicing instruction through the intelligent control mechanism (31) to define the cutting mode and speed parameters. The intelligent control mechanism (31) sends an instruction to the drive motor (17) and the rotating motor (27) to make them run. The rotating motor (27) reverses and drives the movable rod (26) to rotate through the active pulley (28) and the driven pulley (29), driving the guide plate (24) to flip so that it rests on the other side of the feed frame (23). At this time, an inclined channel is formed to the dicing area (5) on the other side of the slicing and dicing box (1). The food is put into the feed frame (23), and the food enters the dicing area (5) through the guide plate (24) and falls into the first slicing area. On the plurality of first baffles (14) of the baffle, the driving motor (17) is reversed according to the instruction sent by the intelligent control mechanism (31) to drive the shredding knife roller shaft (6) and the shredding blade (7) on the shredding knife roller shaft (6) and the dicing blade (11) and the scraper (10) on the dicing knife roller shaft (9) to reverse, the shredding blade (7) rotates between the first baffles (14) to shred the food, the shredded food falls through the gap between the shredding blade (7) onto the dicing blade (11) for further cutting, and the diced food falls into the material receiving frame (2), and because the scraper (10) is close to and slides along the side wall of the shredding blade (7), it can immediately scrape away the food residue that may adhere to the shredding blade (7); S3. If it is necessary to scrape and clean the side wall of the shredding blade (7) and the shredding knife roller shaft (6), the user or the upper computer inputs a cleaning instruction through the intelligent control mechanism (31), and the driving motor (17) rotates forward according to the instruction sent by the intelligent control mechanism (31) to drive the shredding knife roller shaft (6) and the shredding blade (7) on the shredding knife roller shaft (6) and the dicing blade (11) and the scraper (10) on the dicing knife roller shaft (9) to rotate forward. Since the scraper (10) is close to and slides along the side wall of the shredding blade (7), and the dicing blade (11) is close to the side wall of the shredding knife roller shaft (6) when rotating forward, the food residue that may be attached to the shredding blade (7) and the shredding knife roller shaft (6) can be scraped off immediately.

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