Tinning device and tinning method for circular welding strip
By designing a circular welding tape plating device, the vortex gas film is formed using high-pressure gas and curved tube structures, the plating liquid is evenly distributed, and the welding is solved by collecting and cleaning the welding plating through the cooperation of the rotating disc and the inclined plate. The uneven distribution of welding plating and damage to welding tape in the tape plating process improves the quality and efficiency of plating.
Patent Information
- Application Number
- CN202411591787.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-11-08
AI Technical Summary
In the existing welding tape tin plating process, the contact pressure between the convex ribs and the welding tape is difficult to ensure uniformity of the solder distribution, and may cause scratches or damage on the surface of the welding tape, affecting the quality of the tin plating.
A tin plating device with circular welding tape was designed to generate high-pressure gas through an air pump, and the structure of curved tubes and flexible tubes was used to form a vortex gas film, uniformly distribute the tin plating liquid, and cooperate with the rotating disc and the inclined plate. , collect and clean solder to avoid splashing and waste.
The distribution of tin plating liquid on the surface of the welding tape is achieved more uniformly, the quality of tin plating is improved, scratches or damage to the welding tape is avoided, and the splash and waste of solder is effectively prevented.
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Figure CN119082649B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of solder strip tinning equipment, in particular to a tinning device for a circular solder strip and a tinning method thereof. Background Art
[0002] In the photovoltaic industry, there are two main production methods for photovoltaic ribbons on the market, one is electroplating; the other is hot-dip plating. Among them, electroplating has a higher cost and has a relatively small market share in the photovoltaic industry, while the mainstream hot-dip plating has a lower cost and has an absolute advantage in the photovoltaic industry. Among them, there is a core process in the production process of hot-dip plating, which is tin plating. The tin plating process affects important indicators such as the coating thickness, finished product size, and product surface quality of photovoltaic ribbon products;
[0003] Generally, when tinning a soldering strip, in order to ensure uniformity on the soldering strip, the soldering strip is usually passed through a round hole with a convex rib, and the convex rib contacts the surface of the soldering strip and squeezes the solder, so that the solder is more evenly distributed on the soldering strip to achieve uniform distribution of the solder on the soldering strip. Since this method mainly relies on the shape, material and contact pressure of the convex rib with the soldering strip to achieve uniform distribution of the solder, the uniformity of the solder distribution is subject to certain limitations. In addition, the contact pressure between the convex rib and the soldering strip may cause certain scratches or damages to the surface of the soldering strip, affecting the tinning quality of the soldering strip. Summary of the invention
[0004] The object of the present invention is to provide a tinning device and a tinning method for a circular solder strip, so as to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a tinning device for a circular welding strip, comprising a main body, a fixing plate fixedly connected to the back of the main body, two guide rods fixedly connected to one side of the main body away from the fixing plate, a first adjusting slider slidably connected to the outer surfaces of the two guide rods, a first adjusting screw threadedly connected to the top of the first adjusting slider, the top of the first adjusting screw passing through the top of the main body, and further comprising;
[0007] The supporting mechanism includes a square block fixedly connected to the side of the first adjusting slider away from the fixed plate, the top of the square block is fixedly connected to a working cylinder, the left side of the square block is fixedly connected to a lower pressure plate, the middle of the square block is open, an air intake cavity is opened inside the square block, a side of the square block close to the lower pressure plate is fixedly connected to an air intake pipe, the air intake pipe and the air intake cavity are connected, the top of the working cylinder is fixedly connected to a reinforcing plate, and the side of the reinforcing plate close to the first adjusting slider is fixedly connected to the side wall of the first adjusting slider,
[0008] The rotating mechanism includes a right-angle ring rotatably connected to the opening of the square block, a plurality of long plates are fixedly connected to the side of the right-angle ring close to the square block, a plurality of curved tubes are rotatably connected to the top outer wall of the right-angle ring, a flexible tube is fixedly connected to the side wall of the curved tube, an end of the flexible tube away from the curved tube passes through the top outer wall of the right-angle ring and extends to the outside, and a spring is fixedly connected between the curved tube and the right-angle ring.
[0009] Furthermore, one end of the curved tube away from the right-angle ring is rotatably connected to a connecting rod, and several connecting rods are rotatably connected to a rotating disk at one end away from the curved tube. A special-shaped groove is provided on the side of the rotating disk away from the connecting rod, and several air outlet pipes are fixedly connected to the side wall of the right-angle ring, and the several air outlet pipes are arranged in a forward direction.
[0010] Further, a moving mechanism is provided on the outer surface of the rotating disk, the moving mechanism comprises a hollow disk rotatably connected to the outer surface of the rotating disk, the bottom of the hollow disk is open, a plurality of limit plates are fixedly connected to the inner wall of the bottom of the hollow disk, the plurality of limit plates are arranged in a circular array with the middle of the hollow disk as the center, a plurality of circular holes are opened on the outer surface of the hollow disk, and the top of the hollow disk is slidably connected to the outer wall of the bottom of the reinforcing plate;
[0011] The middle parts of a plurality of connecting rods are slidably connected to the inside of the bottom opening of the hollow disk.
[0012] Furthermore, an auxiliary mechanism is provided inside the hollow disk, and the auxiliary mechanism includes a plurality of L-rods slidably connected inside the special-shaped groove, and one end of the L-rod away from the rotating disk penetrates through the side wall of the limiting plate and extends to the outside, and the extended end of the L-rod is rotatably connected to a push plate, and the push plate penetrates through the outer wall of the circular hole and extends to the outside, and the end of the push plate away from the L-rod is rotatably connected to a rotating shaft.
[0013] Furthermore, the outer surface of the rotating shaft is slidably connected to a C-shaped frame, and the side of the C-shaped frame close to the hollow disk is fixedly connected to the side wall of the C-shaped frame. The outer surface of the rotating shaft is rotatably connected to a fixed sleeve, and the fixed sleeve is fixedly connected to the bottom outer wall of the C-shaped frame. The pushing plate and the rotating shaft are eccentrically arranged.
[0014] Furthermore, a collecting mechanism is provided at the bottom of the fixed sleeve, and the collecting mechanism includes a hollow ring fixedly connected to one end of the plurality of fixed sleeves away from the C-shaped frame, and a plurality of gear shafts are provided on the top inner wall of the hollow ring. The end of the gear shaft close to the fixed sleeve penetrates through the top outer wall of the hollow ring and extends to the outside, and the extended end of the gear shaft is fixedly connected to the bottom outer wall of the rotating shaft, and the outer surfaces of the plurality of gear shafts located inside the hollow ring are meshedly connected with gear rings, and the top of the gear ring is fixedly connected with a fixed disk.
[0015] Furthermore, the side of the fixed disk away from the gear ring is rotatably connected to the top inner wall of the hollow ring, the side of the gear ring away from the fixed disk is fixedly connected to a plurality of raised plates, the side of the gear ring away from the fixed disk is fixedly connected to a plurality of inclined plates, and the plurality of inclined plates are arranged in a forward direction.
[0016] Furthermore, a cleaning mechanism is provided inside the hollow ring, and the cleaning mechanism includes a fixing ring fixedly connected to the inner wall of the top of the hollow ring, a side of the fixing ring away from the hollow ring is fixedly connected to a plurality of limiting plates 2, an end of the limiting plate 2 away from the fixing ring is provided with a square frame, a side of the square frame close to the fixing ring is fixedly connected to a straight plate, the limiting plate 2 is rotatably connected between the square frame and the straight plate, a special-shaped rod is rotatably connected to the middle part of the square frame, the top of the special-shaped rod penetrates through the top outer wall of the straight plate and extends to the outside, an extended end of the special-shaped rod is fixedly connected to a roller, the outer surface of the roller contacts the fixed disk, a friction plate is slidably connected to the inside of the square frame, a rectangular groove is provided in the middle part of the friction plate, and the rectangular groove is slidably connected to the outer surface of the special-shaped rod.
[0017] Furthermore, a method for using a tinning device for a circular solder strip is provided, the method comprising the following steps:
[0018] S1: First, the device is fixed on the top of the solder pool through a fixing plate, and then the solder strip is passed through the surface of the lower pressing plate and one end of the solder strip is passed through the opening in the middle of the square block;
[0019] S2: Then, the middle of the hollow disk is connected to the traction device. After the connection is completed, the lower pressure plate is sunk into the solder pool and the traction device is started at the same time;
[0020] S3: The traction device will pull the solder ribbon to move, and the solder ribbon will pass through the solder pool when moving to complete the tinning work.
[0021] The present invention has the following beneficial effects:
[0022] 1. The present invention first connects the air outlet of the air pump with the air inlet pipe. When the external traction device drives the welding strip to move, the high-pressure gas generated by the air pump will be blown into the air inlet cavity and blown to the surface of the right-angle ring. When the gas blows to the surface of the right-angle ring, the long plate on the right-angle ring will first contact with the gas, and then enter the curved tube through the flexible tube. Then, when the gas flows, the long plate on the right-angle ring will drive the right-angle ring to rotate, and the right-angle ring will drive the curved tube to rotate when rotating. Since the flexible tube is flexible, when the gas enters the curved tube through the flexible tube, the gas will be on the curved tube at the moment when it is sprayed from the flexible tube to the curved tube. A large impact is generated in the wire tube. At this time, the flexible tube will drive the curved tube to rotate up and down when ejecting gas. The spring can play a certain rebound effect. Then the gas entering the curved tube will be sprayed from the air outlet pipe to the surface of the welding strip as the curved tube rotates with the right-angle ring. Since the outlet pipe openings on the curved tube are all slanted downward and the curved tube is curved, when the gas is ejected, the ejected gas will form a vortex-shaped air film on the surface of the welding strip. The vortex air film can help to distribute the tin plating liquid on the surface of the welding strip more evenly, thereby improving the tin plating quality of the welding strip, and at the same time avoiding scratches or damage to the welding strip.
[0023] 2. In the present invention, when the flexible tube sprays air, the impact generated will drive the curved tube to rotate back and forth. When the curved tube rotates downward, the curved tube will generate an outward expansion force. When the curved tube expands outward, the curved tube will pull the rotating disk downward through the connecting rod. When the rotating disk moves downward, it will drive the hollow disk to move downward at the bottom of the reinforcing plate. Then, the rotating disk will also rotate with the right-angle ring through the connecting rod. When the rotating disk rotates, the special-shaped groove on the rotating disk will continuously drive the L rod to move forward and backward. When the L rod moves, the L rod will push the rotating shaft to rotate through the pushing plate. Then, when the hollow disk moves downward, the moving hollow disk will drive the hollow ring to move downward through the C-shaped frame and the fixed sleeve. At this time, on the rotating shaft When rotating, the rotating shaft will drive the push plate to rotate, and when the push plate rotates, it will drive the C-frame to rotate, and when the C-frame rotates, it will drive multiple inclined plates to rotate inside the hollow ring. When the hollow ring rotates, a rotating airflow will be generated on the surface of the curved tube to collect the gas sprayed from the curved tube. At the same time, the gas sprayed from the curved tube will also carry solder droplets into the hollow ring. At this time, when the hollow disk moves up and down with the reciprocating rotation of the curved tube, the hollow ring will collect the gas carrying the solder into the hollow ring through the rotating inclined plate, which can reduce the solder splashing on the surface of the solder strip when the curved tube is spraying air, and make it difficult for the splashing to escape from the air flow range, thereby effectively preventing the splashing and waste of solder.
[0024] 3. In the present invention, when the rotation of the gear shaft drives the gear ring to rotate, the rotating gear ring will drive the raised plate and the fixed plate to rotate. When the raised plate rotates, the raised plate will periodically squeeze one end of the straight plate. After the straight plate is squeezed, it will drive the square frame to rotate on the limiting plate 2. After the square frame rotates, the side wall of the square frame will fit against the side wall of the inclined plate. Then, when the inclined plate rotates, the square frame fitted against the side wall of the inclined plate will scrape on the side wall of the inclined plate. When the inclined plate rotates, the solder adhered to the inclined plate can be cleaned by scraping, so as to avoid the solder clogging the gap between the two inclined plates due to excessive adhered solder when the inclined plate rotates for a long time, which will affect the rotation of the inclined plate and the collection of solder splashes.
[0025] 4. In the present invention, when the gear shaft drives the gear ring to rotate, the rotation of the gear ring will drive the roller to rotate through the contact between the fixed plate and the roller on the special-shaped rod, and the roller will drive the special-shaped rod to rotate when rotating. When the special-shaped rod rotates, it will rotate in the rectangular groove in the middle of the friction plate, and when the special-shaped rod rotates, it will drive the friction plate through the rectangular groove in the middle of the friction plate to make it reciprocate back and forth inside the square frame. At this time, the moving friction plate will rub the stubborn solder droplets adhered to the inclined plate while the square frame fits against the side wall of the inclined plate. The reciprocating movement of the friction plate can further achieve the effect of removing the solder. The friction force generated when the friction plate slides can more effectively peel off the solder adhered to the inclined plate, especially those stubborn solder particles that are difficult to remove by simple friction, and at the same time enhance the cleaning effect of scraping the square frame, thereby improving the overall reliability of the equipment.
[0026] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the present invention;
[0030] Figure 3 It is a schematic diagram of the supporting mechanism structure of the present invention;
[0031] Figure 4 It is a schematic diagram of the structure of the rotating mechanism of the present invention;
[0032] Figure 5 It is a schematic diagram of the structure of the mobile mechanism of the present invention;
[0033] Figure 6 It is a bottom view structural diagram of the mobile mechanism of the present invention;
[0034] Figure 7 It is a schematic diagram of the partial cross-sectional structure of the collecting mechanism of the present invention;
[0035] Figure 8 It is a schematic diagram of the partial structure of the collecting mechanism of the present invention;
[0036] Fig. 9 It is a schematic diagram of the cleaning mechanism structure of the present invention;
[0037] Fig.10 The present invention is a flow chart of the tinning method.
[0038] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0039] In the figure: 1. Main body; 101. Fixed plate; 102. Guide rod; 103. First adjusting slider; 104. First adjusting screw; 105. Strip mounting hole; 106. Second adjusting slider; 107. Second adjusting screw; 2. Support mechanism; 201. Square block; 202. Air inlet cavity; 203. Air inlet pipe; 204. Lower pressure plate; 205. Reinforcement plate; 3. Rotation mechanism; 301. Right angle ring; 302. Curved tube; 303. Flexible tube; 304. Spring; 305. Connecting rod; 306. Rotating plate; 4. Moving mechanism Structure; 401, hollow disk; 402, round hole; 403, limit plate; 5, auxiliary mechanism; 501, L rod; 502, push plate; 503, C-frame; 504, fixed sleeve; 505, rotating shaft; 6, collecting mechanism; 601, hollow ring; 602, gear shaft; 603, gear ring; 604, fixed disk; 605, raised plate; 606, inclined plate; 7, cleaning mechanism; 701, fixed ring; 702, limit plate 2; 703, square frame; 704, straight plate; 705, special-shaped rod; 706, friction plate; 8-protective cover. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] See also Figure 1-Figure 9As shown, the present invention is a tinning device for circular welding strips, comprising a main body 1, a fixed plate 101 is fixedly connected to the back of the main body 1, two guide rods 102 are fixedly connected to the side of the main body 1 away from the fixed plate 101, a first adjustment slider 103 is slidably connected to the outer surface of the two guide rods 102, a first adjustment screw 104 is threadedly connected to the top of the first adjustment slider 103, the top of the first adjustment screw 104 penetrates to the top of the main body 1, and a strip-shaped mounting hole 105 extending forward and backward is provided on the fixed plate 101 to adjust the front and rear positions of the square block 201; the provision of the first adjustment screw 104 facilitates fine-tuning of the upper and lower positions of the square block 201. A second adjustment slider 106 is slidably provided on the first adjustment slider 103, and a second adjustment screw 107 for adjusting the left and right positions of the second adjustment slider 106 is also fixedly provided on the first adjustment slider 103 to achieve fine-tuning of the left and right positions of the square block 201. Fine-tuning structures are provided at the front, back, left, right, and top and bottom positions of the square block 201 to ensure uniformity of the high-pressure wind force on the overall surface of the solder strip, thereby avoiding the solder strip from shaking in the high-pressure wind blowing mechanism and causing low uniformity of the tin layer.
[0042] This embodiment also includes:
[0043] The supporting mechanism 2 includes a square block 201 fixedly connected to the side of the second adjusting slider 106 away from the fixed plate 101, a working cylinder is fixedly connected to the top of the square block 201, a lower pressure plate 204 is fixedly connected to the left side of the square block 201, the middle of the square block 201 is open, an air intake chamber 202 is provided inside the square block 201, an air intake pipe 203 is fixedly connected to the side of the square block 201 close to the lower pressure plate 204, the air intake pipe 203 is connected to the air intake chamber 202, a reinforcing plate 205 is fixedly connected to the top of the working cylinder, and a side of the reinforcing plate 205 close to the second adjusting slider 106 is fixedly connected to the side wall of the second adjusting slider 106;
[0044] The rotating mechanism 3 includes a right-angle ring 301 rotatably connected to the opening of the square block 201, a plurality of long plates are fixedly connected to one side of the right-angle ring 301 close to the square block 201, a plurality of curved tubes 302 are rotatably connected to the top outer wall of the right-angle ring 301, a flexible tube 303 is fixedly connected to the side wall of the curved tube 302, an end of the flexible tube 303 away from the curved tube 302 penetrates to the top outer wall of the right-angle ring 301 and extends to the outside, a spring 304 is fixedly connected between the curved tube 302 and the right-angle ring 301, firstly, the air outlet of the air pump is connected to the air inlet pipe 203, when the external traction device drives the welding strip to move, the high-pressure gas generated by the air pump will be blown into the air inlet cavity 202 and blown to the surface of the right-angle ring 301, when the gas blows to the surface of the right-angle ring 301, the long plate on the right-angle ring 301 will first contact with the gas, and then enter the curved tube 302 through the flexible tube 303.
[0045] One end of the curved tube 302 away from the right angle ring 301 is rotatably connected to a connecting rod 305, and one end of several connecting rods 305 away from the curved tube 302 is rotatably connected to a rotating disk 306. A special-shaped groove is provided on the side of the rotating disk 306 away from the connecting rod 305. The side wall of the right angle ring 301 is fixedly connected to several air outlet pipes, and the several air outlet pipes are arranged in a forward direction. Later, when the gas flows, the long plate on the right angle ring 301 will drive the right angle ring 301 to rotate, and the right angle ring 301 will drive the curved tube 302 to rotate when rotating. Since the flexible tube 303 is flexible, when the gas enters the curved tube 302 through the flexible tube 303, the gas will generate a large impact in the curved tube 302 at the moment when it is sprayed from the flexible tube 303 to the curved tube 302.
[0046] The outer surface of the rotating disk 306 is provided with a moving mechanism 4, which includes a hollow disk 401 rotatably connected to the outer surface of the rotating disk 306, the bottom of the hollow disk 401 is open, and a plurality of limit plates 403 are fixedly connected to the inner wall of the bottom of the hollow disk 401, and the plurality of limit plates 403 are arranged in a circular array with the middle of the hollow disk 401 as the center, and a plurality of circular holes 402 are opened on the outer surface of the hollow disk 401, and the top of the hollow disk 401 is slidably connected to the outer wall of the bottom of the reinforcing plate 205;
[0047] The middle parts of a plurality of connecting rods 305 are slidably connected to the inside of the bottom opening of the hollow disk 401 , and the curved tube 302 pulls the rotating disk 306 to move downward through the connecting rods 305 .
[0048] An auxiliary mechanism 5 is provided inside the hollow disk 401, and the auxiliary mechanism 5 includes a plurality of L rods 501 slidably connected to the inside of the special-shaped groove. The end of the L rod 501 away from the rotating disk 306 penetrates through the side wall of the limiting plate 403 and extends to the outside. The extended end of the L rod 501 is rotatably connected to a push plate 502. The push plate 502 penetrates through the outer wall of the circular hole 402 and extends to the outside. The end of the push plate 502 away from the L rod 501 is rotatably connected to a rotating shaft 505. The special-shaped groove on the rotating disk 306 will continuously drive the L rod 501 to move forward and backward. When the L rod 501 is moving, the L rod 501 will push the rotating shaft 505 to rotate through the pushing plate 502, and then when the hollow disk 401 moves down.
[0049] The outer surface of the rotating shaft 505 is slidably connected to a C-shaped frame 503, and a side of the C-shaped frame 503 close to the hollow disk 401 is fixedly connected to the side wall of the C-shaped frame 503. The outer surface of the rotating shaft 505 is rotatably connected to a fixing sleeve 504, and the fixing sleeve 504 is fixedly connected to the bottom outer wall of the C-shaped frame 503. The pushing plate 502 and the rotating shaft 505 are eccentrically arranged. When the rotating shaft 505 rotates, the rotating rotating shaft 505 will drive the pushing plate 502 to rotate, and when the pushing plate 502 rotates, it will drive the C-shaped frame 503 to rotate.
[0050] A collecting mechanism 6 is provided at the bottom of the fixed sleeve 504. The collecting mechanism 6 includes a hollow ring 601 fixedly connected to one end of the plurality of fixed sleeves 504 away from the C-shaped frame 503. A plurality of gear shafts 602 are provided on the top inner wall of the hollow ring 601. One end of the gear shaft 602 close to the fixed sleeve 504 penetrates through the top outer wall of the hollow ring 601 and extends to the outside. The extended end of the gear shaft 602 is fixedly connected to the bottom outer wall of the rotating shaft 505. The outer surfaces of the plurality of gear shafts 602 inside the hollow ring 601 are meshedly connected with the gear ring 603. The top of the gear ring 603 is fixedly connected with a fixed plate 604. When the C-shaped frame 503 rotates, it will drive the plurality of inclined plates 606 to rotate inside the hollow ring 601. When the hollow ring 601 rotates, a rotating airflow will be generated on the surface of the curved tube 302 to collect the gas ejected from the curved tube 302. At the same time, the gas ejected from the curved tube 302 will also carry the solder droplets into the hollow ring 601.
[0051] The side of the fixed disk 604 away from the gear ring 603 is rotatably connected to the top inner wall of the hollow ring 601, and the side of the gear ring 603 away from the fixed disk 604 is fixedly connected with a plurality of raised plates 605, and the side of the gear ring 603 away from the fixed disk 604 is fixedly connected with a plurality of inclined plates 606, and the plurality of inclined plates 606 are arranged in a forward direction. When the hollow disk 401 moves up and down with the reciprocating rotation of the curved tube 302, the hollow ring 601 will collect the gas carrying the solder into the hollow ring 601 through the rotating inclined plates 606.
[0052] A cleaning mechanism 7 is provided inside the hollow ring 601. The cleaning mechanism 7 includes a fixing ring 701 fixedly connected to the inner wall of the top of the hollow ring 601. A plurality of limiting plates 702 are fixedly connected to the side of the fixing ring 701 away from the hollow ring 601. A square frame 703 is provided at one end of the limiting plate 702 away from the fixing ring 701. A straight plate 704 is fixedly connected to the side of the square frame 703 close to the fixing ring 701. The limiting plate 702 is rotatably connected between the square frame 703 and the straight plate 704. A special-shaped rod 705 is rotatably connected to the middle part of the square frame 703. The top of the special-shaped rod 705 penetrates the top outer wall of the straight plate 704 and extends to the outside. The extended end of the special-shaped rod 705 is fixedly connected to There is a roller, the outer surface of the roller is in contact with the fixed disk 604, and a friction plate 706 is slidably connected inside the square frame 703. A rectangular groove is opened in the middle of the friction plate 706, and the rectangular groove is slidably connected to the outer surface of the special-shaped rod 705. When the special-shaped rod 705 rotates, it will rotate in the rectangular groove in the middle of the friction plate 706, and when the special-shaped rod 705 rotates, the friction plate 706 will be driven by the rectangular groove in the middle of the friction plate 706 to move back and forth inside the square frame 703. At this time, the moving friction plate 706 will rub the stubborn solder droplets adhered to the inclined plate 606 while the square frame 703 fits against the side wall of the inclined plate 606, and the friction plate 706 moves back and forth.
[0053] A method for using a tinning device for a circular solder strip, the method comprising the following steps:
[0054] S1: First, the device is fixed on the top of the solder pool by the fixing plate 101, and then the solder strip is passed through the surface of the lower pressing plate 204 and one end of the solder strip is passed through the opening in the middle of the square block 201;
[0055] S2: Then, the middle of the hollow disk 401 is passed through to connect with the traction device. After the connection is completed, the lower pressing plate 204 is sunk into the solder pool and the traction device is started at the same time;
[0056] S3: The traction device will pull the solder ribbon to move, and the solder ribbon will pass through the solder pool when moving to complete the tinning work.
[0057] When in use, first, this device is fixed on the top of the solder pool through the fixing plate 101, and then the solder strip is passed through the surface of the lower pressure plate 204 to pass one end of the solder strip through the opening in the middle of the square block 201, and then passed through the middle of the hollow disk 401 to connect with the traction device. After the connection, the lower pressure plate 204 is placed in the solder pool, and the traction device is started at the same time. The traction device will pull the solder strip to move, and the solder strip will pass through the solder pool when moving to complete the tinning work. First, connect the air outlet of the air pump with the air inlet pipe 203. When the external traction device drives the welding strip to move, the high-pressure gas generated by the air pump will be blown into the air inlet cavity 202 and blown to the surface of the right-angle ring 301. When the gas blows to the surface of the right-angle ring 301, the long plate on the right-angle ring 301 will first contact the gas, and then enter the curved tube 302 through the flexible tube 303. Then, when the gas flows, the long plate on the right-angle ring 301 will drive the right-angle ring 301 to rotate, and when the right-angle ring 301 rotates, it will drive the curved tube 302 to rotate. Since the flexible tube 303 is flexible, when the gas enters the curved tube 302 through the flexible tube 303, the gas is sprayed from the flexible tube 303 to the curved tube 302. At that moment, a greater impact will be generated in the curved tube 302. At this time, the flexible tube 303 will drive the curved tube 302 to rotate up and down when ejecting gas, and the spring 304 can play a certain rebound effect. Then, the gas entering the curved tube 302 will be ejected from the air outlet pipe to the surface of the welding strip as the curved tube 302 rotates with the right-angle ring 301. Since the outlet pipe openings on the curved tube 302 are all slanted downward and the curved tube 302 is curved, when the gas is ejected, the ejected gas will form a vortex-shaped air film on the surface of the welding strip. The vortex air film can help to make the tin plating liquid on the surface of the welding strip more evenly distributed, thereby improving the tin plating quality of the welding strip, and at the same time avoiding scratches or damage to the welding strip.When the flexible tube 303 sprays air, the impact generated will drive the curved tube 302 to rotate back and forth. When the curved tube 302 rotates downward, the curved tube 302 will generate an outward expansion force. When the curved tube 302 expands outward, the curved tube 302 will pull the rotating disk 306 downward through the connecting rod 305. When the rotating disk 306 moves downward, it will drive the hollow disk 401 to move downward at the bottom of the reinforcing plate 205. Then, the rotating disk 306 will also rotate with the rotation of the right-angle ring 301 through the connecting rod 305. When the rotating disk 306 rotates, the special-shaped groove on the rotating disk 306 will continuously drive the L rod 501 to move forward and backward. When the L rod 501 moves, the L rod 501 will push the rotating shaft 505 to rotate through the pushing plate 502. Then, when the hollow disk 401 moves downward, the moving hollow disk 401 will drive the hollow ring 601 to move downward through the C-shaped frame 503 and the fixed sleeve 504. At this time, when the rotating shaft 505 rotates, the rotating rotating shaft 505 will drive the pushing plate 502 to rotate, and when the pushing plate 502 rotates, it will drive the C-frame 503 to rotate. When the C-frame 503 rotates, it will drive multiple inclined plates 606 to rotate inside the hollow ring 601. When the hollow ring 601 rotates, a rotating airflow will be generated on the surface of the curved tube 302 to collect the gas ejected from the curved tube 302. At the same time, the gas ejected from the curved tube 302 will also carry the solder droplets into the hollow ring 601. At this time, when the hollow disk 401 moves up and down with the reciprocating rotation of the curved tube 302, the hollow ring 601 will collect the gas carrying the solder into the hollow ring 601 through the rotating inclined plate 606, which can reduce the solder splashing on the surface of the solder strip when the curved tube 302 is ejected, and make it difficult for the splashing to escape from the air flow range, thereby effectively preventing the splashing and waste of the solder. When the rotation of the gear shaft 602 drives the gear ring 603 to rotate, the rotating gear ring 603 drives the raised plate 605 and the fixed plate 604 to rotate. When the raised plate 605 rotates, the raised plate 605 periodically squeezes one end of the straight plate 704. After the straight plate 704 is squeezed, it drives the square frame 703 to rotate on the second limiting plate 702. After the square frame 703 rotates, the side wall of the square frame 703 is attached to the side wall of the inclined plate 606. Then, when the inclined plate 606 rotates, the square frame 703 attached to the side wall of the inclined plate 606 will play a scraping role on the side wall of the inclined plate 606. When the inclined plate 606 rotates, the solder adhered to the inclined plate 606 can be cleaned by scraping, so as to avoid the solder clogging the gap between the two inclined plates 606 due to excessive adherence when the inclined plate 606 rotates for a long time, which will affect the rotation of the inclined plate 606 and the collection of solder splashes.When the gear shaft 602 drives the gear ring 603 to rotate, the rotation of the gear ring 603 will drive the roller to rotate through the contact between the fixed plate 604 and the roller on the special-shaped rod 705, and the roller will drive the special-shaped rod 705 to rotate when the roller rotates. When the special-shaped rod 705 rotates, it will rotate in the rectangular groove in the middle of the friction plate 706, and when the special-shaped rod 705 rotates, the friction plate 706 will be driven through the rectangular groove in the middle of the friction plate 706, so that it can reciprocate back and forth inside the square frame 703. At this time, the moving friction plate 706 will rub the stubborn solder droplets adhered to the inclined plate 606 while the square frame 703 fits against the side wall of the inclined plate 606. The reciprocating movement of the friction plate 706 can further achieve the effect of removing the solder. The friction force generated when the friction plate 706 slides can more effectively peel off the solder adhered to the inclined plate 606, especially those stubborn solder particles that are difficult to remove by simple friction, and at the same time enhance the cleaning effect of the scraping of the square frame 703, thereby improving the overall reliability of the equipment.
[0058] This embodiment further includes a protective cover 8, which is disposed on the square block 201 and encloses the rotating mechanism 3, the moving mechanism 4, the auxiliary mechanism 5, the collecting mechanism 6 and the cleaning mechanism 7. The protective cover 8 is a high temperature resistant cylindrical structure, forming a relatively closed space, and enhancing the control of the thickness / uniformity of the tin layer by blowing out high-pressure compressed air.
[0059] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A tinning device for a circular solder strip, comprising a main body (1), a fixing plate (101) being fixedly connected to the back of the main body (1), two guide rods (102) being fixedly connected to the side of the main body (1) away from the fixing plate (101), a first adjusting slider (103) being slidably connected to the outer surfaces of the two guide rods (102), a first adjusting screw (104) being threadedly connected to the top of the first adjusting slider (103), the top of the first adjusting screw (104) passing through the top of the main body (1), a second adjusting slider (106) being slidably arranged on the first adjusting slider (103) and a second adjusting screw (107) for adjusting the left and right position of the second adjusting slider (106), characterized in that: Also includes; A support mechanism (2), the support mechanism (2) comprising a square block (201) fixedly connected to a side of the second adjusting slider (106) away from the fixed plate (101), the top of the square block (201) being fixedly connected to a working cylinder, the left side of the square block (201) being fixedly connected to a lower pressure plate (204), the middle of the square block (201) being open, an air intake cavity (202) being provided inside the square block (201), a side of the square block (201) close to the lower pressure plate (204) being fixedly connected to an air intake pipe (203), the air intake pipe (203) being connected to the air intake cavity (202), the top of the working cylinder being fixedly connected to a reinforcing plate (205), the side of the reinforcing plate (205) close to the second adjusting slider (106) being fixedly connected to the side wall of the second adjusting slider (106), A rotating mechanism (3), the rotating mechanism (3) comprising a right-angle ring (301) rotatably connected to an opening of a square block (201), a plurality of long plates being fixedly connected to a side of the right-angle ring (301) close to the square block (201), a plurality of curved tubes (302) being rotatably connected to a top outer wall of the right-angle ring (301), a flexible tube (303) being fixedly connected to a side wall of the curved tube (302), an end of the flexible tube (303) away from the curved tube (302) penetrating to the top outer wall of the right-angle ring (301) and extending to the outside, a spring (304) being fixedly connected between the curved tube (302) and the right-angle ring (301); a connecting rod (305) being rotatably connected to an end of the curved tube (302) away from the right-angle ring (301), and a plurality of connecting rods (305) being rotatably connected to a rotating disk (306) at one end away from the curved tube (302).
2. The tinning device for a circular solder strip according to claim 1, characterized in that: A special-shaped groove is provided on a side of the rotating disk (306) away from the connecting rod (305), and a plurality of air outlet pipes are fixedly connected to the side wall of the right-angle ring (301), and the plurality of air outlet pipes are arranged in a forward direction.
3. The tinning device for a circular solder strip according to claim 2, characterized in that: The outer surface of the rotating disk (306) is provided with a moving mechanism (4), the moving mechanism (4) comprising a hollow disk (401) rotatably connected to the outer surface of the rotating disk (306), the bottom of the hollow disk (401) being open, a plurality of limiting plates (403) being fixedly connected to the inner wall of the bottom of the hollow disk (401), the plurality of limiting plates (403) being arranged in a circular array with the middle of the hollow disk (401) as the center, a plurality of circular holes (402) being opened on the outer surface of the hollow disk (401), and the top of the hollow disk (401) being slidably connected to the outer wall of the bottom of the reinforcing plate (205); The middle parts of a plurality of the connecting rods (305) are slidably connected to the inside of the bottom opening of the hollow disk (401).
4. The tinning device for a circular solder strip according to claim 3, characterized in that: An auxiliary mechanism (5) is arranged inside the hollow disk (401), and the auxiliary mechanism (5) comprises a plurality of L-rods (501) slidably connected inside the special-shaped groove, one end of the L-rod (501) away from the rotating disk (306) penetrates through the side wall of the limiting plate (403) and extends to the outside, and the extended end of the L-rod (501) is rotatably connected to a push plate (502), and the push plate (502) penetrates through the outer wall of the circular hole (402) and extends to the outside, and one end of the push plate (502) away from the L-rod (501) is rotatably connected to a rotating shaft (505).
5. The tinning device for a circular solder strip according to claim 4, characterized in that: The outer surface of the rotating shaft (505) is slidably connected to a C-shaped frame (503); a side of the C-shaped frame (503) close to the hollow disk (401) is fixedly connected to a side wall of the C-shaped frame (503); the outer surface of the rotating shaft (505) is rotatably connected to a fixing sleeve (504); the fixing sleeve (504) is fixedly connected to the bottom outer wall of the C-shaped frame (503); and the pushing plate (502) and the rotating shaft (505) are eccentrically arranged.
6. The tinning device for a circular solder strip according to claim 5, characterized in that: A collecting mechanism (6) is provided at the bottom of the fixed sleeve (504), and the collecting mechanism (6) comprises a hollow ring (601) fixedly connected to one end of a plurality of the fixed sleeves (504) away from the C-shaped frame (503); a plurality of gear shafts (602) are provided on the top inner wall of the hollow ring (601); an end of the gear shaft (602) close to the fixed sleeve (504) penetrates the top outer wall of the hollow ring (601) and extends to the outside; an extended end of the gear shaft (602) is fixedly connected to the bottom outer wall of the rotating shaft (505); the outer surfaces of the plurality of gear shafts (602) located inside the hollow ring (601) are meshedly connected to the gear ring (603); and the top of the gear ring (603) is fixedly connected to a fixed disk (604).
7. The tinning device for a circular solder strip according to claim 6, characterized in that: The side of the fixed disk (604) away from the gear ring (603) is rotatably connected to the top inner wall of the hollow ring (601); the side of the gear ring (603) away from the fixed disk (604) is fixedly connected to a plurality of raised plates (605); the side of the gear ring (603) away from the fixed disk (604) is fixedly connected to a plurality of inclined plates (606); the plurality of inclined plates (606) are arranged in a forward direction.
8. The tinning device for a circular solder strip according to claim 7, characterized in that: A cleaning mechanism (7) is arranged inside the hollow ring (601), and the cleaning mechanism (7) comprises a fixed ring (701) fixedly connected to the inner wall of the top of the hollow ring (601), a side of the fixed ring (701) away from the hollow ring (601) is fixedly connected to a plurality of second limiting plates (702), an end of the second limiting plate (702) away from the fixed ring (701) is provided with a square frame (703), a side of the square frame (703) close to the fixed ring (701) is fixedly connected to a straight plate (704), and the second limiting plate (702) is rotatably connected to the square frame. A special-shaped rod (705) is rotatably connected to the middle of the square frame (703) between the square frame (703) and the straight plate (704); the top of the special-shaped rod (705) penetrates the top outer wall of the straight plate (704) and extends to the outside; the extended end of the special-shaped rod (705) is fixedly connected to a roller; the outer surface of the roller is in contact with the fixed plate (604); the inside of the square frame (703) is slidably connected to a friction plate (706); a rectangular groove is opened in the middle of the friction plate (706); and the rectangular groove is slidably connected to the outer surface of the special-shaped rod (705).
9. A method for using a tinning device for a circular solder strip, characterized in that: Using the tinning device for the circular solder strip as claimed in claim 8, the method comprises the following steps: S1: First, the device is fixed on the top of the solder pool by means of a fixing plate (101), and then the solder strip is passed through the surface of the lower pressing plate (204) and one end of the solder strip is passed through the opening in the middle of the square block (201); S2: Then, the middle of the hollow disk (401) is passed through to connect with the traction device. After the connection is completed, the lower pressing plate (204) is sunk into the solder pool and the traction device is started at the same time; S3: The traction device will pull the solder ribbon to move, and the solder ribbon will pass through the solder pool when moving to complete the tinning work.
Citation Information
Patent Citations
Copper tinning device comprising air knife
CN117107182A
Photovoltaic welding strip air knife position automatic adjusting device
CN118166303A