Die casting process for small cover plate of motor end cover
By mechanically cleaning, pickling and heat treatment of raw materials in the die-casting process of the motor end cover small cover, adding strontium and vanadium deterioration agents, refining grains and removing stress, the corrosion resistance and physical properties in the prior art are solved. The problem of this problem improves product hardness and corrosion resistance, avoids deformation caused by stress, and ensures product quality and design compliance.
Patent Information
- Application Number
- CN202411099513.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2044-08-12
AI Technical Summary
The corrosion resistance and physical properties of existing motor end covers are insufficient. Inadequate raw material treatment during the preparation process leads to low product quality, and lack of heat treatment leads to stress accumulation and product deformation.
The die-casting process flow consisting of mechanical cleaning of raw materials, pickling treatment, melt stirring, die-casting, water removal, heat treatment before making, calibration, CNC processing, cleaning treatment and packaging, and is composed of strontium and vanadium raw materials. The deteriorating agent refines the grains, heat treatment to remove stress, and improves product hardness and corrosion resistance.
It improves the hardness and corrosion resistance of the product, reduces the difficulty of CNC processing, avoids product deformation caused by stress, and ensures that the product quality and performance meet design requirements.
Smart Images

Figure CN119093683A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of motor end cover plate preparation, in particular to a die-casting process for a small motor end cover plate. Background Art
[0002] The motor end cover is the shell at both ends of the motor, which is used to protect the core components inside the motor. It is usually installed at both ends of the motor and is generally made of metal. Common materials include cast iron, steel plate, aluminum alloy, etc. Some motor end covers are made of non-metallic materials such as plastic and bakelite, but they are relatively rare. The selection of these materials is usually based on factors such as the type of motor, the use environment, and cost. Its primary function is to protect the internal parts of the motor from the influence of the external environment, such as dust, moisture, corrosion, and physical damage. They can prevent these harmful substances from entering the motor, thereby extending the service life of the motor. At the same time, they also provide support and fixation for the rotor and bearings of the motor, so that the stator and rotor maintain a certain gap and enable them to Stable operation, the existing die-casting process for motor end cover plates can basically meet daily use needs, but there are still certain shortcomings. First, the existing small motor end cover plates are limited by the molten raw materials, which limits the corrosion resistance and physical properties of the cover plates after preparation; second, the preparation process of the existing small motor end cover plates is simple, and there is a lack of raw material processing operations. The residual oil and impurities on the raw materials can easily produce bubbles or impurities in the molten material, thereby affecting the quality of the prepared product; third, the existing small motor end cover plates lack a heat treatment process in the preparation process to remove the stress accumulated in the plate during the die-casting process, and the product is easily deformed due to stress after preparation; therefore, it is necessary to design a die-casting process for small motor end cover plates. Summary of the invention
[0003] The object of the present invention is to provide a die-casting process for a small cover plate of a motor end cover to solve the problems raised in the above background technology.
[0004] To achieve the above object, the present invention provides the following technical solution: a die-casting process for a small cover plate of a motor end cover, comprising the following steps: step one, raw material processing; step two, melt operation; step three, die-casting; step four, flushing; step five, burr removal; step six, pre-production heat treatment; step seven, shape correction; step eight, CNC processing; step nine, cleaning; step ten, packaging and storage; In the above step 1, the cast aluminum raw material is first mechanically cleaned, and after the mechanical cleaning is completed, the cast aluminum is cut, and then the cut cast aluminum block is put into a pickling tank for pickling, and after the pickling, it is taken out for continuous rinsing, and after continuous rinsing, the cast aluminum block is taken out and laid flat in a dryer for drying, and after the drying, the molten cast aluminum is obtained for standby use; In the above step 2, the molten cast aluminum prepared in the above step 1 is put into a smelting furnace, and then a modifier composed of strontium and vanadium raw materials is added to the smelting furnace, and then the temperature of the smelting furnace is increased, and after all the solids are melted, the molten material is stirred in the smelting furnace, and the die casting stock solution is obtained after the molten material is stirred for standby use; In the above step 3, the designed mold is installed on the die-casting machine and preheated to ensure that the mold maintains a stable temperature during the die-casting process, and then the die-casting stock solution prepared in the above step 2 is injected into the mold, and after the injection is completed, the mold is cooled, and after the cooling treatment, the die-casting sheet is demolded to obtain a standby die-casting sheet; In the above step 4, a punch press is used to perform a nozzle removal process on the die-casting sheet material gate prepared in the above step 3, and after the nozzle is removed, a nozzle-removed sheet material is obtained for standby use; In the above step 5, a vibration grinding and polishing machine is used to perform a burr removal process on the dewatering plate prepared in the above step 4, and after the burr removal, the plate to be processed is obtained and set aside; In the above step 6, the sheet material to be processed obtained in the above step 5 is placed in a melting furnace for stress relief tempering to obtain a heat-treated sheet for standby use; In the above step 7, a hydraulic press or a press machine or other mechanical equipment is used to perform a calibration operation on the heat-treated plate prepared in the above step 6, and a calibrated plate is obtained after the calibration operation for standby use; In the above step eight, it is necessary to use computer-aided design software to carry out detailed design of the product according to the final requirements and design drawings of the product, and then use CAM software to convert the design file into a processing program recognizable by the CNC machine tool, and then input the written processing program into the controller of the CNC machine tool, and perform CNC processing operation on the correction plate prepared in the above step seven in the CNC machine tool, and obtain the processed cover plate after CNC processing operation for standby use; In the above step nine, the dirt and possible oxide layer on the surface of the tempered cover plate are removed by mechanical force by means of rotation, spraying or brushing, and then the cover plate is placed in an ultrasonic cleaning tank for ultrasonic cleaning. After ultrasonic cleaning, the small cover plate of the motor end cover is obtained by shot peening; In the above step 10, the motor end cover small cover in the above step 9 is inspected for size, shape, surface quality, etc. to ensure that it meets the design requirements, and then the qualified small cover is packaged for transportation and storage.
[0005] As a further technical solution of the present invention, in the step one, mechanical cleaning uses mechanical equipment such as shot blasting machines and grinding wheels to clean the castings to remove impurities such as metal slag, molding sand, sticky sand, and oil sludge on the surface; the cutting process cuts the cast aluminum into cubic blocks with a specification of 50 to 80 mm.
[0006] As a further technical solution of the present invention, in the step one, when the pickling treatment is carried out in the pickling tank, the pickling liquid used is a nitric acid solution with a molar concentration of 10 to 15 mol / L, and the concentration of the pickling liquid is continuously adjusted and supplemented during the pickling treatment to maintain the molar concentration of the nitric acid solution in the pickling tank at 10 to 15 mol / L, and the pickling treatment time is 20 to 30 minutes; after the pickling treatment, deionized water is used for continuous rinsing, and the continuous rinsing time is 3 to 4 minutes; when the drying treatment is carried out after the pickling treatment, the temperature in the dryer is 65 to 75°C, and the drying treatment time is 30 to 45 minutes.
[0007] As a further technical solution of the present invention, in the step 2, the amount of the modifier added is 0.05% to 0.1% of the mass fraction of the molten cast aluminum; to increase the temperature of the smelting furnace, the temperature in the smelting furnace needs to be increased to 740 to 780°C, and the stirring speed of the stirring rod in the smelting furnace when stirring the molten material is 30 to 60 r / min, and the stirring time of the molten material is 8 to 10 minutes.
[0008] As a further technical solution of the present invention, in the step three, the injection of the die-casting stock solution into the mold includes a slow pressure stage, a fast pressure stage, a pressurization stage and a pressure-maintaining stage. The pressure range of the slow pressure stage is 5 to 10 MPa. During the slow pressure process, the die-casting stock solution enters the mold cavity at a slower speed to ensure that the die-casting stock solution fills the mold smoothly and avoids turbulence and gas entrapment; the pressure range of the fast pressure stage is 70 to 100 MPa, and after the die-casting stock solution begins to fill the mold in the fast pressure stage, the pressure increases rapidly, pushing the molten metal to fill the mold cavity at a faster speed; the pressure range of the pressurization stage is 70 to 100 MPa, and after the molten metal fills the mold cavity, the pressure is further increased by the pressurization mechanism, so that the molten metal is further densified under pressure, reducing defects such as pores and shrinkage; the pressure-maintaining stage is the solidification process of the molten metal, and the pressure range is maintained at 80 to 100 MPa during the process to ensure that the casting obtains a dense structure and good performance during the solidification process.
[0009] As a further technical solution of the present invention, in step six, the temperature of the smelting furnace is increased to 550-580°C at a rate of 10-12°C / min, and then the smelting furnace is kept at 550-580°C for 50-60 minutes. The cooling rate after standing and keeping is 8-9°C / min, and the temperature of the plate needs to be reduced to 35-55°C for cooling.
[0010] As a further technical solution of the present invention, in step seven, the force should be controlled to be moderate during the correction process to avoid deformation or damage of the casting caused by excessive correction. At the same time, during the correction process, attention should be paid to protecting the surface of the casting from damage to avoid new defects and unevenness. After the correction is completed, the casting should be quality inspected to ensure that its shape, size and performance meet the design requirements.
[0011] As a further technical solution of the present invention, in step eight, after processing is completed, measuring tools and equipment are used to detect the size, shape and surface roughness of the processed part to verify whether the processed part meets the design requirements. If processing defects or areas that do not meet the requirements are found, subsequent processing such as trimming, grinding or polishing is required to improve the accuracy and surface quality of the processed part.
[0012] As a further technical solution of the present invention, in step nine, the operating frequency of the ultrasonic cleaning machine during ultrasonic cleaning is 5 to 13 kHz, and the time of the ultrasonic cleaning machine is 3 to 7 minutes.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: in the die-casting process for the small cover plate of the motor end cover, the raw material is mechanically cleaned to remove the oxide layer and impurities on the surface before the aluminum casting is melted, and then cutting and pickling are performed to eliminate oil stains in the raw material, thereby ensuring the raw material purity of the melt, avoiding the residual oil stains and impurities on the raw material to generate bubbles during the melting process, thereby improving the quality of the prepared product; adding a modifier composed of strontium and vanadium raw materials during the melting process can refine the grains and improve the hardness and corrosion resistance of the prepared product; after die-casting, pre-heat treatment is performed to optimize the mechanical processing performance of the plate, reduce the process difficulty of CNC processing, and at the same time remove the internal stress remaining in the plate to prevent the internal stress from causing deformation of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a process flow chart of the present invention. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0016] Please see attached Figure 1The present invention provides an embodiment: a die-casting process for a small cover plate of a motor end cover, comprising the following steps: step one, raw material processing; step two, melt operation; step three, die-casting; step four, flushing; step five, burr removal; step six, pre-production heat treatment; step seven, shape correction; step eight, CNC processing; step nine, cleaning; step ten, packaging and storage; Among them, in the above step 1, the cast aluminum raw material is first mechanically cleaned, and the cast aluminum is cut after the mechanical cleaning is completed. Then, the cast aluminum block after the cutting process is put into the pickling tank for pickling treatment, and then taken out after the pickling treatment for continuous rinsing. After continuous rinsing, the cast aluminum block is taken out and laid flat in a dryer for drying treatment. After drying treatment, molten cast aluminum is obtained for standby use; mechanical cleaning uses mechanical equipment such as shot blasting machines and grinding wheels to clean the castings to remove impurities such as metal slag, molding sand, sticky sand, and oil sludge on the surface; the cutting process cuts the cast aluminum into vertical pieces with a specification of 50 to 80 mm. Block; when pickling in the pickling tank, the pickling liquid used is a nitric acid solution with a molar concentration of 10 to 15 mol / L, and the concentration of the pickling liquid is continuously adjusted and supplemented during the pickling treatment to maintain the molar concentration of the nitric acid solution in the pickling tank at 10 to 15 mol / L, and the pickling treatment time is 20 to 30 minutes; after the pickling treatment, deionized water is used for continuous rinsing, and the continuous rinsing time is 3 to 4 minutes; when drying after the pickling treatment, the temperature in the dryer is 65 to 75°C, and the drying treatment time is 30 to 45 minutes; In the above step 2, the molten cast aluminum prepared in the above step 1 is put into a smelting furnace, and then a modifier composed of strontium and vanadium raw materials is added to the smelting furnace, and then the temperature of the smelting furnace is increased, and the molten material is stirred in the smelting furnace after all the solids are dissolved, and the die-casting stock solution is obtained after the molten material is stirred for standby use; the amount of the modifier added is 0.05% to 0.1% of the mass fraction of the molten cast aluminum; to increase the temperature of the smelting furnace, the temperature in the smelting furnace needs to be increased to 740 to 780°C, and the stirring speed of the stirring rod in the smelting furnace is 30 to 60 r / min when the molten material is stirred, and the stirring time of the molten material is 8 to 10 minutes; In the above step three, the designed mold is installed on the die-casting machine and preheated to ensure that the mold maintains a stable temperature during the die-casting process, and then the die-casting stock solution prepared in the above step two is injected into the mold. After the injection is completed, the mold is cooled, and the die-casting sheet is demolded after cooling for standby use; the injection of the die-casting stock solution into the mold includes a slow pressure stage, a fast pressure stage, a pressurization stage and a pressure maintenance stage. The pressure range of the slow pressure stage is 5 to 10 MPa. During the slow pressure process, the die-casting stock solution enters the mold cavity at a slower speed to ensure that the die-casting stock solution fills the mold smoothly and avoids turbulence. The pressure range of the rapid pressure stage is 70-100MPa, and after the die casting stock begins to fill the mold in the rapid pressure stage, the pressure increases rapidly, pushing the molten metal to fill the mold cavity at a faster speed; the pressure range of the boost stage is 70-100MPa, and after the molten metal fills the mold cavity, the pressure is further increased by the boost mechanism, so that the molten metal is further densified under pressure, reducing defects such as pores and shrinkage; the pressure holding stage is the solidification process of the molten metal, and the pressure is maintained in the range of 80-100MPa during the process to ensure that the casting obtains a dense structure and good performance during the solidification process; In the above step 4, a punch press is used to perform a nozzle removal process on the die-casting sheet material gate prepared in the above step 3, and after the nozzle is removed, a nozzle-removed sheet material is obtained for standby use; In the above step 5, a vibration grinding and polishing machine is used to perform a burr removal process on the dewatering plate prepared in the above step 4, and after the burr removal, the plate to be processed is obtained and set aside; In the above step 6, the sheet material to be processed obtained in the above step 5 is placed in a melting furnace for stress relief tempering to obtain a heat-treated sheet for standby use; the temperature of the melting furnace is increased to 550-580°C at a rate of 10-12°C / min, and then the sheet material is kept at 550-580°C in the melting furnace for 50-60min, and the cooling rate after the cooling is 8-9°C / min, and the temperature of the sheet material needs to be reduced to 35-55°C for cooling; In the above step 7, a hydraulic press or a press or other mechanical equipment is used to perform a correction operation on the heat-treated plate prepared in the above step 6, and a correction plate is obtained after the correction operation for standby use; during the correction process, the force should be controlled to be moderate to avoid deformation or damage of the casting caused by excessive correction. At the same time, during the correction process, attention should be paid to protecting the surface of the casting from damage to avoid new defects and unevenness. After the correction is completed, the casting should be inspected for quality to ensure that its shape, size and performance meet the design requirements; In the above step eight, it is necessary to use computer-aided design software to carry out detailed design of the product according to the final requirements and design drawings of the product, and then use CAM software to convert the design file into a processing program recognizable by the CNC machine tool, and then input the written processing program into the controller of the CNC machine tool, and perform CNC processing operation on the correction plate prepared in the above step seven in the CNC machine tool. After the CNC processing operation, the processed cover plate is obtained for standby use; after the processing is completed, the size, shape and surface roughness of the processed part are detected by measuring tools and equipment to verify whether the processed part meets the design requirements. If processing defects or non-compliant areas are found, subsequent processing such as trimming, grinding or polishing is required to improve the accuracy and surface quality of the processed part; In the above step nine, the dirt and possible oxide layer on the surface of the tempered cover plate are removed by mechanical force by means of rotation, spraying or brushing, and then the cover plate is placed in an ultrasonic cleaning tank for ultrasonic cleaning. After ultrasonic cleaning, the small cover plate of the motor end cover is obtained by shot peening. During ultrasonic cleaning, the working frequency of the ultrasonic cleaning machine is 5 to 13 kHz, and the time of the ultrasonic cleaning machine is 3 to 7 minutes. In the above step 10, the motor end cover small cover in the above step 9 is inspected for size, shape, surface quality, etc. to ensure that it meets the design requirements, and then the qualified small cover is packaged for transportation and storage.
[0017] Based on the above, the advantage of the present invention is that, when the present invention is used, the raw material is mechanically cleaned to remove the oxide layer and impurities on the surface before the aluminum casting is melted, and then cutting and pickling are carried out to eliminate the oil stains in the raw material, thereby ensuring the raw material purity of the melt, avoiding the residual oil stains and impurities on the raw material to generate bubbles during the melting process, thereby improving the quality of the prepared product; adding a modifier composed of strontium and vanadium raw materials in the melting process can refine the grains and improve the hardness and corrosion resistance of the prepared product; after die-casting, pre-heat treatment is carried out to optimize the mechanical processing performance of the plate, reduce the process difficulty of CNC processing, and at the same time remove the internal stress remaining in the plate to prevent the internal stress from causing deformation of the product.
[0018] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A die-casting process for a small cover plate of a motor end cover, The process comprises the following steps: step 1, raw material processing; step 2, melt operation; step 3, die casting; step 4, water flushing; step 5, burr removal; step 6, pre-processing heat treatment; step 7, shape correction; step 8, CNC processing; step 9, cleaning treatment; step 10, packaging and warehousing; the process is characterized by: In the above step 1, the cast aluminum raw material is first mechanically cleaned, and after the mechanical cleaning is completed, the cast aluminum is cut, and then the cut cast aluminum block is put into a pickling tank for pickling, and after the pickling, it is taken out for continuous rinsing, and after continuous rinsing, the cast aluminum block is taken out and laid flat in a dryer for drying, and after the drying, the molten cast aluminum is obtained for standby use; In the above step 2, the molten cast aluminum prepared in the above step 1 is put into a smelting furnace, and then a modifier composed of strontium and vanadium raw materials is added to the smelting furnace, and then the temperature of the smelting furnace is increased, and after all the solids are melted, the molten material is stirred in the smelting furnace, and the die casting stock solution is obtained after the molten material is stirred for standby use; In the above step 3, the designed mold is installed on the die-casting machine and preheated to ensure that the mold maintains a stable temperature during the die-casting process, and then the die-casting stock solution prepared in the above step 2 is injected into the mold, and after the injection is completed, the mold is cooled, and after the cooling treatment, the die-casting sheet is demolded to obtain a standby die-casting sheet; In the above step 4, a punch press is used to perform a nozzle removal process on the die-casting sheet material gate prepared in the above step 3, and after the nozzle is removed, a nozzle-removed sheet material is obtained for standby use; In the above step 5, a vibration type grinding and polishing machine is used to perform a burr removal process on the dewatering plate prepared in the above step 4, and after the burr removal, the plate to be processed is obtained and set aside; In the above step 6, the sheet material to be processed obtained in the above step 5 is placed in a melting furnace for stress relief tempering to obtain a heat-treated sheet for standby use; In the above step 7, a hydraulic press or a press machine or other mechanical equipment is used to perform a calibration operation on the heat-treated plate prepared in the above step 6, and a calibrated plate is obtained after the calibration operation for standby use; In the above step eight, it is necessary to use computer-aided design software to carry out detailed design of the product according to the final requirements and design drawings of the product, and then use CAM software to convert the design file into a processing program recognizable by the CNC machine tool, and then input the written processing program into the controller of the CNC machine tool, and perform CNC processing operation on the correction plate prepared in the above step seven in the CNC machine tool, and obtain the processed cover plate after CNC processing operation for standby use; In the above step nine, the dirt and possible oxide layer on the surface of the tempered cover plate are removed by mechanical force by means of rotation, spraying or brushing, and then the cover plate is placed in an ultrasonic cleaning tank for ultrasonic cleaning. After ultrasonic cleaning, the small cover plate of the motor end cover is obtained by shot peening; In the above step 10, the motor end cover small cover in the above step 9 is inspected for size, shape, surface quality, etc. to ensure that it meets the design requirements, and then the qualified small cover is packaged for transportation and storage.
2. The die-casting process for a small cover plate of a motor end cover according to claim 1, characterized in that: In the step 1, mechanical cleaning uses mechanical equipment such as a shot blasting machine and a grinding wheel machine to clean the casting to remove impurities such as metal slag, molding sand, sticky sand, and oil sludge on the surface; Cutting process: Cut the cast aluminum into cubic blocks with a size of 50 to 80 mm.
3. The die-casting process for a small cover plate of a motor end cover according to claim 1, characterized in that: In the step 1, when the pickling treatment is carried out in the pickling tank, the pickling liquid used is a nitric acid solution with a molar concentration of 10 to 15 mol / L, and the concentration of the pickling liquid is continuously adjusted and supplemented during the pickling treatment to maintain the molar concentration of the nitric acid solution in the pickling tank at 10 to 15 mol / L, and the pickling treatment time is 20 to 30 minutes; after the pickling treatment, deionized water is used for continuous rinsing, and the continuous rinsing time is 3 to 4 minutes; when the drying treatment is carried out after the pickling treatment, the temperature in the dryer is 65 to 75°C, and the drying treatment time is 30 to 45 minutes.
4. The die-casting process for a small cover plate of a motor end cover according to claim 1, characterized in that: In the step 2, the amount of the modifier added is 0.05% to 0.1% of the mass fraction of the molten cast aluminum; to increase the temperature of the smelting furnace, the temperature in the smelting furnace needs to be increased to 740 to 780°C, the stirring speed of the stirring rod in the smelting furnace when stirring the molten material is 30 to 60 r / min, and the stirring time of the molten material is 8 to 10 minutes.
5. The die-casting process for a small cover plate of a motor end cover according to claim 1, characterized in that: In the step 3, the injection of the die-casting stock solution into the mold includes a slow pressure stage, a fast pressure stage, a pressurization stage, and a pressure-maintaining stage. The pressure range of the slow pressure stage is 5 to 10 MPa. During the slow pressure process, the die-casting stock solution enters the mold cavity at a slower speed to ensure that the die-casting stock solution smoothly fills the mold to avoid turbulence and gas entrapment. The pressure range of the rapid pressure stage is 70-100MPa, and in the rapid pressure stage, after the die-casting raw liquid begins to fill the mold, the pressure increases rapidly, pushing the molten metal to fill the mold cavity at a faster speed; the pressure range of the boost stage is 70-100MPa, and after the molten metal fills the mold cavity, the pressure is further increased by the boost mechanism to further densify the molten metal under pressure and reduce defects such as porosity and shrinkage; the pressure holding stage is the solidification process of the molten metal, and the pressure is maintained in the range of 80-100MPa during the process to ensure that the casting obtains a dense structure and good performance during the solidification process.
6. The die-casting process for a small cover plate of a motor end cover according to claim 1, characterized in that: In step six, the stress relief annealing process is to first slowly heat the smelting furnace at a heating rate of 3 to 5°C / min, and after the temperature of the smelting furnace is increased to 240 to 280°C, put the processed cover plate in for insulation for 240 to 300 minutes, and then reduce the furnace temperature to 100°C and take out the cover plate.
7. The die-casting process for a small cover plate of a motor end cover according to claim 1, characterized in that: In step seven, the force should be controlled to be moderate during the correction process to avoid deformation or damage of the casting due to excessive correction. At the same time, during the correction process, care should be taken to protect the surface of the casting from damage to avoid new defects and unevenness. After the correction is completed, the casting should be quality inspected to ensure that its shape, size and performance meet the design requirements.
8. The die-casting process for a small cover plate of a motor end cover according to claim 1, characterized in that: In step eight, after processing is completed, the size, shape and surface roughness of the processed part are inspected using measuring tools and equipment to verify whether the processed part meets the design requirements. If processing defects or areas that do not meet the requirements are found, subsequent processing such as trimming, grinding or polishing is required to improve the accuracy and surface quality of the processed part.
9. The die-casting process for a small cover plate of a motor end cover according to claim 1, characterized in that: In the step nine, the operating frequency of the ultrasonic cleaning machine during ultrasonic cleaning is 5 to 13 kHz, and the time of the ultrasonic cleaning machine is 3 to 7 minutes.
Citation Information
Patent Citations
Automobile generator end cover and preparation method thereof
CN104498782A
C276 Hastelloy alloy flange and production technology thereof
CN104791564A
Production process for end cover of new energy automobile driving motor
CN109722575A
Die-casting aluminum alloy, preparation method thereof and rotor end cover precursor
CN114472841A
Corrosion-resistant aluminum alloy for machining motor end cover and machining process of corrosion-resistant aluminum alloy
CN115896562A
Cited By
Zinc alloy shell production process
CN119635203A
Anti-cracking flashlight tail cover, flashlight and manufacturing process of anti-cracking flashlight tail cover
CN120609042A
A crack-resistant flashlight end cap, a flashlight and its manufacturing process
CN120609042B
High-toughness light die-casting aluminum alloy for motor end cover and preparation method of high-toughness light die-casting aluminum alloy
CN122484514A
High-toughness light-weight die-cast aluminum alloy for motor end cover and preparation method thereof
CN122484514B
