Distribution box processing equipment and method
By using a combination technology of matte disc and cooling water pipes in the distribution box processing equipment, the problem of difficult to control the residue of slag and the flatness of the plate during laser cutting is solved, and the neatness of the cutting surface and resource utilization are improved.
Patent Information
- Application Number
- CN202411241120.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the processing of distribution box, laser cutting is prone to produce slag, which remains on the cutting surface, and the flatness of the plate is difficult to control, affecting the neatness of the cutting surface and cutting joints, increasing subsequent process flow and resource waste.
A distribution box processing equipment is designed, including substrate, mobile bracket, push cylinder, laser head, frosted disk and cooling water pipe. The flatness of the sheet is corrected through the pressing and rotary grinding function of the frosted disk, and the cooling water pipe nozzle is used to avoid slag. Adhesive for cleaning and rapid cooling of cutting surfaces.
It effectively reduces slag residue, ensures neatness of the cutting surface, simplifies the subsequent cleaning process, and improves the cutting efficiency and finished product quality.
Smart Images

Figure CN119098689A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of electrical engineering, and in particular relates to a distribution box processing device and method. Background Art
[0002] The distribution box is an electrical equipment with many characteristics, including small size, easy installation, special technical performance, fixed position, unique configuration function, no site restrictions, relatively common application, stable and reliable operation, high space utilization, small footprint and environmental protection effects. It is a control center used to command various components in the power supply line to reasonably distribute electric energy. It is a control link that reliably receives upper power supply and correctly feeds load electric energy. It is also the key to obtaining user satisfaction with the power supply quality. During the processing of the distribution box, the plate needs to be cut and then assembled and welded.
[0003] For example, application number: CN 114871598 B The present invention discloses an automatic laser cutting machine for color steel plates, comprising a placing table, a cutting body, a connecting device, a suction device, a scraping device and a rolling device, wherein the upper end of the placing table is provided with a cutting body, the cutting body is connected with a connecting device, the lower end of the connecting device is provided with a suction device, and a scraping device is arranged inside the suction device; the waste gas, metal shavings and sparks generated during the laser cutting process of the existing color steel plates directly diffuse into the surrounding environment, thereby causing damage to the operator's body, increasing the hidden dangers of the use of the laser cutting machine, and other problems; the suction device used in the automatic laser cutting machine for color steel plates provided by the present invention can absorb the waste gas and metal shavings generated during cutting through an air pump when cutting the color steel plates, thereby reducing the impact on the surrounding environment and avoiding damage to the operator's body.
[0004] Based on the search of the above patents and combined with the equipment in the prior art, it was found that in the process of distribution box processing equipment, during the laser cutting process, it is difficult to control the state of the plate, and laser cutting is prone to produce slag, which will remain on the cutting surface. At the same time, the flatness of the plate during cutting is not easy to control, which affects the neatness of the cutting surface and the cutting seam. Subsequent processes are required for additional processing, which increases the process flow, causes waste of resources, and affects the processing and cutting effects. Summary of the invention
[0005] The purpose of the present invention is to provide a distribution box processing device and method to solve the problem that laser cutting easily generates slag, the slag will remain on the cutting surface, and the flatness of the plate is difficult to control during cutting, which affects the neatness of the cutting surface and the cutting seam.
[0006] To achieve the above object, the present invention adopts the following technical solution: A distribution box processing equipment comprises a base plate, a movable bracket is arranged on the base plate, a push cylinder is installed on the movable bracket, a laser head is arranged at the end of the push cylinder, the laser head is connected to a power supply, an integrated structure is arranged on the laser head, the integrated structure comprises a movable plate, a through hole is opened in the middle position of the movable plate, a mounting sleeve is connected to the bottom port of the through hole, two limit rings are respectively installed on the outer side walls of the mounting sleeve, a gear ring is rotatably mounted between the two limit rings, and the bottom of the laser head passes through the through hole and the mounting sleeve in sequence; a connecting frame is connected to the bottom surface of the gear ring, a grinding disc is installed at the bottom of the connecting frame; a supporting slide rail is arranged on the top of the grinding disc, a supporting buckle is slidably arranged on the supporting slide rail, a cooling water pipe is installed on the outer side of the supporting buckle, and a nozzle is arranged on the outer side of the cooling water pipe.
[0007] A conveying support structure is arranged on the top of the substrate, and the conveying support structure includes two supporting roller frames, which rotate in cooperation with each other through roller shafts and are equipped with belt rollers, and conveying belts are sleeved on the outer sides of the two belt rollers, wherein supporting teeth are evenly spaced on the outer side of the conveying belts, and a conveying motor is installed on one side of the supporting roller frame, and the output shaft of the conveying motor is connected to one of the rotating shafts through a coupling.
[0008] The movable bracket comprises a fixed frame, a guide rod is provided on the top of the fixed frame, a slider is provided on the guide rod, the slider can slide relative to the guide rod, a screw hole is provided in the slider, a longitudinal mounting frame is fixed on the fixed frame, a longitudinal motor is assembled on one side of the longitudinal mounting frame, a longitudinal screw rod is assembled on the output end of the longitudinal motor, the longitudinal screw rod is arranged in the longitudinal mounting frame, and the longitudinal screw rod rotates and passes through the screw hole of the slider; a supporting crossbeam is arranged on the slider, a sliding groove is provided in the supporting crossbeam, a transverse mounting frame is fixed on the top of the supporting crossbeam, a transverse motor is installed on one side of the transverse mounting frame, a transverse screw rod is installed on the output end of the transverse motor, and the transverse screw rod is arranged in the transverse mounting frame, a load-bearing slide plate is provided on the top of the supporting crossbeam, the load-bearing slide plate can slide relative to the supporting crossbeam, a screw hole is provided in the load-bearing slide plate, the transverse screw rod rotates and passes through the screw hole of the load-bearing slide plate, a connecting rod is fixed on the bottom of the load-bearing slide plate, and the end of the connecting rod is fixedly connected to the pushing cylinder.
[0009] A rotary motor is mounted on the top surface of the movable plate, and the movable plate is located at one side of the laser head. The output shaft of the rotary motor passes through the movable plate, and a rotary gear is mounted on the output shaft of the rotary motor, and the rotary gear is meshed with the gear ring.
[0010] A water tank is provided on the top of the movable plate, and the water tank is located on the other side of the laser head. A micro pump is installed on the water tank. The water inlet of the micro pump is connected to the water outlet of the water tank through a pipeline, and the drain outlet of the micro pump is connected to the cooling water pipe through a pipeline.
[0011] A water inlet is arranged on the top of the water storage tank, a water inlet pipe is connected to the water inlet, and a transparent scalar plate is arranged on the side of the water storage tank.
[0012] A second fixed sleeve is fixed on the top of the movable plate, a second electrode ring is fixed to the top port of the second fixed sleeve, a first fixed sleeve is fixed to the bottom of the fixed plate, a first electrode ring is fixed to the bottom port of the first fixed sleeve, the first electrode ring and the second electrode ring are concentric structures, an indicator light is installed on the top of the fixed plate, and the first electrode ring, the second electrode ring and the indicator light are connected in series with a power supply.
[0013] A fixed plate is fixed on the top of the laser head, a positioning hole is opened in the fixed plate, a movable rod is fixed on the top of the movable plate, the top of the movable rod passes through the positioning hole in the fixed plate, a limiting cap is fixed on the top of the movable rod, a spring is sleeved on the outside of the movable rod, and both ends of the spring are respectively fixed on the bottom of the fixed plate and the top of the movable plate.
[0014] A method for processing a distribution box comprises the following steps: Step 1: Select a metal sheet and calibrate the sheet to ensure its flatness; Step 2: Preset the shape of the cut plate through PLC programming and adjust the movement process of the horizontal motor and the longitudinal motor; Step 3, preset the intensity of the cutting laser and adjust the distance between the laser head and the plate; Step 4, delivering the metal sheet to the conveying support structure, and the metal sheet can be conveyed into the cutting area under the rotation of the conveying support structure; Step 5: Scan the shape of the loaded sheet material with the installed scanner, and then match the cutting shape; Step 6: During the movement of the horizontal motor and the vertical motor, the laser head can be driven to move to cut the plate according to a predetermined trajectory; Step 7: After the cutting is completed, the size of the cut plate is inspected to determine whether the cut size is qualified.
[0015] In the step 1, the flatness of the plate is tested by a flatness tester, and the thickness difference of the flatness is 0-2mm.
[0016] Beneficial effects: In order to ensure the neatness of the cutting surface and reduce slag, the spring is compressed during the extension operation of the push cylinder. The compressed spring can push the movable plate downward, thereby ensuring that the bottom side of the grinding disc can be in close contact with the plate surface, thereby correcting the flatness of the plate during the pressing process and maintaining the flatness of the laser cutting.
[0017] When the rotating motor is operating, it can drive the rotating gear to rotate, and can drive the gear ring to rotate, and can grind the board surface around the cutting point through the sanding disc, which can ensure the cleanliness of the board surface, and can also achieve follow-up polishing and grinding to avoid slag adhesion, which can reduce the effect of subsequent slag cleaning operations. At the same time, during the rotation of the sanding disc, with the cooperation of the connecting frame, it can avoid the overflow of slag generated during the laser cutting process, and can better cooperate to achieve the cleaning of the board surface.
[0018] Through the operation of the micro pump, the water stored in the water tank can be sucked out, and with the cooperation of the connecting pipe, it can be sprayed out through the nozzle on the cooling water pipe, so as to achieve cooling of the cutting position and prevent the slag generated by the cutting from adhering to the plate surface. At the same time, it can accelerate the cooling of the cut and formed plate surface and achieve rapid material unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the laser cutting structure of the present invention; Figure 3 It is a schematic diagram of laser head installation of the present invention; Figure 4 It is a schematic diagram of the grinding structure viewed from above; Figure 5 yes Figure 4 BB cross-sectional structural diagram; Figure 6 yes Figure 5 Schematic diagram of the structure of the middle A area; Figure 7 It is a main view schematic diagram of the integrated structure; Figure 8 It is a schematic diagram of the integrated structure viewed from above; Fig. 9 It is a schematic diagram of the grinding transmission structure. DETAILED DESCRIPTION
[0020] The present invention will be further explained below in conjunction with the accompanying drawings.
[0021] like Figures 1 to 9As shown, a distribution box processing equipment includes a base plate 1, a conveying support structure 2 is arranged on the top of the base plate 1, the conveying support structure 2 includes two supporting roller frames 202, the two supporting roller frames 202 rotate together through roller shafts, and are equipped with belt rollers, and conveying belts 203 are sleeved on the outer sides of the two belt rollers, wherein supporting teeth 204 are evenly spaced on the outer side of the conveying belt 203, and a conveying motor 201 is installed on one side of the supporting roller frame 202, and the output shaft of the conveying motor 201 is connected to one of the rotating shafts through a coupling. During operation, when laser cutting is performed, slag will move downward through the cutting seam and accumulate on the working surface. Long-term accumulation can easily cause the slag to splash back on the bottom side of the plate. In order to collect the slag and avoid splashing of the slag, the conveying motor 201 is operated to drive the belt roller to move, so that the conveying belt 203 can be rotated and dumped, and the supporting surface of the plate can be rotated to avoid the accumulation of slag. At the same time, the slag is concentrated below the turning and circulating position of the conveying belt 203, which can facilitate the collection of slag.
[0022] A movable bracket is arranged on the base plate 1, and the movable bracket includes a fixed bracket 3, a guide rod 6 is arranged on the top of the fixed bracket 3, a slider 7 is arranged on the guide rod 6, the slider 7 can slide relative to the guide rod 6, a screw hole is provided in the slider 7, a longitudinal mounting bracket 4 is fixed on the fixed bracket 3, a longitudinal motor 13 is assembled on one side of the longitudinal mounting bracket 4, a longitudinal screw rod 5 is assembled on the output end of the longitudinal motor 13, the longitudinal screw rod 5 is arranged in the longitudinal mounting bracket 4, and the longitudinal screw rod 5 rotates and passes through the screw hole of the slider 7; a supporting crossbeam 8 is arranged on the slider 7, and a sliding hole is provided in the supporting crossbeam 8 A transverse mounting frame 10 is fixed on the top of the supporting crossbeam 8, a transverse motor 9 is installed on one side of the transverse mounting frame 10, a transverse screw rod 11 is installed on the output end of the transverse motor 9, and the transverse screw rod 11 is arranged in the transverse mounting frame 10, a load-bearing slide plate 12 is arranged on the top of the supporting crossbeam 8, the load-bearing slide plate 12 can slide relative to the supporting crossbeam 8, a screw hole is opened in the load-bearing slide plate 12, the transverse screw rod 11 rotates through the screw hole of the load-bearing slide plate 12, a connecting rod 14 is fixed to the bottom of the load-bearing slide plate 12, and the end of the connecting rod 14 is fixedly connected to the pushing cylinder 15.
[0023] A pushing cylinder 15 is installed on the mobile bracket, and a laser head 17 is arranged at the end of the pushing cylinder 15. The laser head 17 is connected to a power supply. When working, in order to realize the processing of the distribution box, it is necessary to cut and shape it through the laser head 17, and then assemble and weld it after cutting and shaping to form the distribution box.
[0024] An integrated structure 16 is arranged on the laser head 17, and the integrated structure 16 includes a movable plate 32, a through hole is opened in the middle position of the movable plate 32, and a mounting sleeve 33 is connected to the bottom port of the through hole, and two limit rings 34 are respectively installed on the outer wall of the mounting sleeve 33, and a gear ring 35 is rotatably mounted between the two limit rings 34, and the bottom of the laser head 17 passes through the through hole and the mounting sleeve 33 in sequence; the bottom surface of the gear ring 35 is connected to a connecting frame 40, and a grinding disc 39 is installed at the bottom of the connecting frame 40; a supporting slide rail 37 is arranged on the top of the grinding disc 39, and a supporting buckle 36 is slidably arranged on the supporting slide rail 37, a cooling water pipe 38 is installed on the outer side of the support buckle 36, and a nozzle is arranged on the outer side of the cooling water pipe 38.
[0025] A rotary motor 27 is mounted on the top surface of the movable plate 32 , and the movable plate 32 is located on one side of the laser head 17 , and the output shaft of the rotary motor 27 passes through the movable plate 32 , and a rotary gear 28 is mounted on the output shaft of the rotary motor 27 , and the rotary gear 28 is meshed with the gear ring 35 .
[0026] A water tank 30 is provided on the top of the movable plate 32, and the water tank 30 is located on the other side of the laser head 17. A micro pump 31 is installed on the water tank 30, and the water inlet of the micro pump 31 is connected to the water outlet of the water tank 30 through a pipeline, and the drain outlet of the micro pump 31 is connected to the cooling water pipe 38 through a pipeline. A water injection port is provided on the top of the water tank 30, and the water injection port is connected to the water inlet pipe 29, and a transparent scalar plate is provided on the side of the water tank 30.
[0027] A second fixed sleeve 26 is fixed to the top of the movable plate 32, a second electrode ring 23 is fixed to the top port of the second fixed sleeve 26, a first fixed sleeve 19 is fixed to the bottom of the fixed plate 18, a first electrode ring 21 is fixed to the bottom port of the first fixed sleeve 19, the first electrode ring 21 and the second electrode ring 23 are concentric structures, an indicator light 20 is installed on the top of the fixed plate 18, and the first electrode ring 21, the second electrode ring 23 and the indicator light 20 are connected in series with the power supply.
[0028] A fixed plate 18 is fixed to the top of the laser head 17, and a positioning hole is opened in the fixed plate 18. A movable rod 25 is fixed to the top of the movable plate 32. The top of the movable rod 25 passes through the positioning hole in the fixed plate 18. A limiting cap 22 is fixed to the top of the movable rod 25. A spring 24 is mounted on the outside of the movable rod 25, and both ends of the spring 24 are respectively fixed to the bottom of the fixed plate 18 and the top of the movable plate 32.
[0029] During operation, it is difficult to control the state of the sheet during the laser cutting process, and laser cutting is prone to produce slag, which will remain on the cutting surface. In order to ensure the neatness of the cutting surface and reduce slag, during the extension operation of the push cylinder 15, during the downward movement of the laser head 17, the grinding disc 39 first contacts the sheet surface, and in the process of continuing to push down, the distance between the fixed plate 18 and the movable plate 32 is reduced, thereby compressing the spring 24. The compressed spring 24 can push the movable plate 32 downward, thereby ensuring that the bottom side of the grinding disc 39 can be in close contact with the sheet surface, thereby correcting the flatness of the sheet during the pressing process and maintaining the flatness of the laser cutting. When the distance between the fixed plate 18 and the movable plate 32 is reduced, the first electrode ring 21 contacts the second electrode ring 23, and the indicator light 20 is powered on. The electrical signal of the indicator light 20 is transmitted to the controller, and the controller issues an operation instruction to the rotary motor 27 and the micro pump 31. When the rotary motor 27 is operating, it can drive the rotary gear 28 to rotate. Under the rotation cooperation of the rotary gear 28, it can drive the gear ring 35 to rotate. During the rotation of the gear ring 35, under the operation cooperation of the connecting frame 40, the plate surface around the cutting point can be polished by the grinding disc 39, which can ensure the cleanliness of the plate surface. At the same time, it can realize follow-up polishing and grinding to avoid slag adhesion, which can reduce the effect of subsequent slag cleaning operations. At the same time, during the rotation of the grinding disc 39, with the cooperation of the connecting frame 40, the slag generated during the laser cutting process can be prevented from overflowing, and the cleaning of the board surface can be better achieved; At the same time, the micro pump 31 can operate to suck out the water stored in the water tank 30, and with the cooperation of the connecting pipe, it can be sprayed out through the nozzle on the cooling water pipe 38, so as to achieve cooling of the cutting position, and at the same time, it can prevent the slag generated by the cutting from adhering to the board surface, and at the same time, it can accelerate the cooling of the cut and formed board surface, so as to achieve rapid material unloading.
[0030] S1: Material preparation: Select metal plates and calibrate them to ensure the flatness of the plates. Use a flatness detector to test the flatness of the plates. The thickness difference of the flatness is 0-2mm. S2: Preset the shape of laser cutting: Preset the shape of the cut plate through PLC programming, and adjust the movement process of the horizontal motor 9 and the longitudinal motor 13; S3: Setting the laser intensity and laser cutting distance: according to the thickness of the plate, preset the intensity of the cutting laser, and adjust the distance between the laser head 17 and the plate; S4: Material positioning and feeding: The metal sheet is delivered to the conveying support structure 2, and the metal sheet can be delivered to the cutting area under the rotation of the conveying support structure 2; S5: Scanning calibration: Scan the shape of the loaded sheet material with the installed scanner, and then match the cutting shape; S6: Cutting: During the movement of the horizontal motor 9 and the longitudinal motor 13, the motor 17 can be driven to move and the sheet can be cut according to a predetermined trajectory; S7: Material inspection: After cutting is completed, the size of the cut plate is inspected to determine whether the cut size is qualified.
[0031] The working principle of the present invention is as follows: in order to better cooperate with the moving operation of the laser head 17, the longitudinal motor 13 is operated at the same time, driving the longitudinal screw rod 5 to rotate, which can push the slider 7 to slide along the guide rod 6, thereby realizing the longitudinal movement of the supporting beam 8. When the transverse motor 9 is operated, it drives the transverse screw rod 11 to rotate, which can realize the transverse movement of the load-bearing slide plate 12. With the cooperation of the push cylinder 15, the up and down movement of the laser head 17 can be realized. During the operation of the laser head 17, the movement along the X, Y and Z axes can be realized, and the cutting movement can be realized more accurately. In order to ensure the neatness of the cutting surface and reduce slag, during the extension operation of the push cylinder 15 and the downward movement of the laser head 17, the grinding disc 39 first contacts the plate surface. During the continuous downward movement, the distance between the fixed plate 18 and the movable plate 32 is reduced, thereby compressing the spring 24. The compressed spring 24 can push the movable plate 32 downward, thereby ensuring that the bottom side of the grinding disc 39 can be in close contact with the plate surface, thereby correcting the flatness of the plate during the pressing process and maintaining the flatness of the laser cutting. When the distance between the fixed plate 18 and the movable plate 32 is reduced, the first electrode ring 21 contacts the second electrode ring 23, and the indicator light 20 is powered on. The electrical signal of the indicator light 20 is transmitted to the controller, and the controller issues an operation instruction to the rotary motor 27 and the micro pump 31. When the rotary motor 27 is operating, it can drive the rotary gear 28 to rotate. Under the rotation cooperation of the rotary gear 28, it can drive the gear ring 35 to rotate. During the rotation of the gear ring 35, under the operation cooperation of the connecting frame 40, the plate surface around the cutting point can be polished by the grinding disc 39, which can ensure the cleanliness of the plate surface. At the same time, it can realize follow-up polishing and grinding to avoid slag adhesion, which can reduce the effect of subsequent slag cleaning operations. At the same time, during the rotation of the grinding disc 39, with the cooperation of the connecting frame 40, the slag generated during the laser cutting process can be prevented from overflowing, and the cleaning of the board surface can be better achieved; At the same time, the micro pump 31 can operate to suck out the water stored in the water tank 30, and with the cooperation of the connecting pipe, it can be sprayed out through the nozzle on the cooling water pipe 38, so as to achieve cooling of the cutting position, and at the same time, it can prevent the slag generated by the cutting from adhering to the board surface, and at the same time, it can accelerate the cooling of the cut and formed board surface, so as to achieve rapid material unloading.
[0032] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A distribution box processing equipment, characterized in that: The invention comprises a base plate (1), wherein a movable bracket is arranged on the base plate (1), a push cylinder (15) is installed on the movable bracket, a laser head (17) is arranged at the end of the push cylinder (15), the laser head (17) is connected to a power source, an integrated structure (16) is arranged on the laser head (17), and the integrated structure (16) comprises a movable plate (32), a through hole is opened at the middle position of the movable plate (32), a mounting sleeve (33) is connected to the bottom port of the through hole, and two limit rings (34) are respectively installed on the outer side walls of the mounting sleeve (33) A gear ring (35) is rotatably mounted between the two limit rings (34), and the bottom of the laser head (17) passes through the through hole and the mounting sleeve (33) in sequence; the bottom surface of the gear ring (35) is connected to a connecting frame (40), and a grinding disc (39) is installed at the bottom of the connecting frame (40); a supporting slide rail (37) is arranged on the top of the grinding disc (39), a supporting buckle (36) is slidably arranged on the supporting slide rail (37), a cooling water pipe (38) is installed on the outer side of the supporting buckle (36), and a nozzle is arranged on the outer side of the cooling water pipe (38).
2. The distribution box processing equipment according to claim 1 is characterized in that: A conveying support structure (2) is arranged on the top of the base plate (1), and the conveying support structure (2) comprises two support roller frames (202), the two support roller frames (202) rotate in cooperation with each other via roller shafts, and are provided with belt rollers, and conveying belts (203) are sleeved on the outer sides of the two belt rollers, wherein support teeth (204) are evenly spaced on the outer side of the conveying belt (203), and a conveying motor (201) is installed on one side of the support roller frame (202), and the output shaft of the conveying motor (201) is connected to one of the rotating shafts via a coupling.
3. The distribution box processing equipment according to claim 1, characterized in that: The movable bracket comprises a fixed frame (3), a guide rod (6) is arranged on the top of the fixed frame (3), a slider (7) is arranged on the guide rod (6), the slider (7) can slide relative to the guide rod (6), a screw hole is provided in the slider (7), a longitudinal mounting frame (4) is fixed on the fixed frame (3), a longitudinal motor (13) is installed on one side of the longitudinal mounting frame (4), a longitudinal screw rod (5) is assembled on the output end of the longitudinal motor (13), the longitudinal screw rod (5) is arranged in the longitudinal mounting frame (4), and the longitudinal screw rod (5) rotates and passes through the screw hole of the slider (7); a supporting crossbeam (8) is arranged on the slider (7), a slide groove is provided in the supporting crossbeam (8), and the supporting crossbeam (8) is provided with a supporting groove. A transverse mounting frame (10) is fixed on the top of the supporting crossbeam (8), a transverse motor (9) is installed on one side of the transverse mounting frame (10), a transverse screw rod (11) is installed on the output end of the transverse motor (9), and the transverse screw rod (11) is arranged in the transverse mounting frame (10), a load-bearing slide plate (12) is arranged on the top of the supporting crossbeam (8), the load-bearing slide plate (12) can slide relative to the supporting crossbeam (8), a screw hole is opened in the load-bearing slide plate (12), the transverse screw rod (11) rotates through the screw hole of the load-bearing slide plate (12), a connecting rod (14) is fixed on the bottom of the load-bearing slide plate (12), and the end of the connecting rod (14) is fixedly connected to the pushing cylinder (15).
4. The distribution box processing equipment according to claim 1, characterized in that: A rotary motor (27) is mounted on the top surface of the movable plate (32), and the movable plate (32) is located on one side of the laser head (17). The output shaft of the rotary motor (27) passes through the movable plate (32), and a rotary gear (28) is mounted on the output shaft of the rotary motor (27), and the rotary gear (28) and the gear ring (35) are meshed with each other.
5. The distribution box processing equipment according to claim 1, characterized in that: A water tank (30) is provided on the top of the movable plate (32), and the water tank (30) is located on the other side of the laser head (17). A micro pump (31) is installed on the water tank (30), and a water inlet of the micro pump (31) is connected to a water outlet of the water tank (30) through a pipeline, and a water outlet of the micro pump (31) is connected to a cooling water pipe (38) through a pipeline.
6. The distribution box processing equipment according to claim 5, characterized in that: The top of the water storage tank (30) is provided with a water injection port, to which a water inlet pipe (29) is connected, and a transparent scalar plate is provided on the side of the water storage tank (30).
7. The distribution box processing equipment according to claim 1, characterized in that: A second fixed sleeve (26) is fixed on the top of the movable plate (32), a second electrode ring (23) is fixed to the top port of the second fixed sleeve (26), a first fixed sleeve (19) is fixed to the bottom of the fixed plate (18), a first electrode ring (21) is fixed to the bottom port of the first fixed sleeve (19), the first electrode ring (21) and the second electrode ring (23) are cocentric structures, an indicator light (20) is installed on the top of the fixed plate (18), and the first electrode ring (21), the second electrode ring (23) and the indicator light (20) are connected in series with a power source.
8. The distribution box processing equipment according to claim 1, characterized in that: A fixed plate (18) is fixed on the top of the laser head (17), a positioning hole is formed in the fixed plate (18), a movable rod (25) is fixed on the top of the movable plate (32), the top end of the movable rod (25) passes through the positioning hole in the fixed plate (18), a limiting cap (22) is fixed on the top end of the movable rod (25), a spring (24) is sleeved on the outside of the movable rod (25), and two ends of the spring (24) are respectively fixed to the bottom of the fixed plate (18) and the top of the movable plate (32).
9. A method for processing a distribution box, characterized in that: The steps include: Step 1: Select a metal sheet and calibrate the sheet to ensure its flatness; Step 2, presetting the shape of the cut plate through PLC programming, and regulating the movement process of the transverse motor (9) and the longitudinal motor (13); Step 3, presetting the intensity of the cutting laser and adjusting the distance between the laser head (17) and the plate; Step 4, delivering the metal sheet onto the conveying support structure (2), and the metal sheet can be conveyed into the cutting area under the rotation of the conveying support structure (2); Step 5: Scan the shape of the loaded sheet material with the installed scanner, and then match the cutting shape; Step 6, during the movement of the transverse motor (9) and the longitudinal motor (13), the laser head (17) can be driven to move, so as to cut the plate according to a predetermined trajectory; Step 7: After the cutting is completed, the size of the cut plate is inspected to determine whether the cut size is qualified.
10. The method for processing a distribution box according to claim 9, characterized in that: In the step 1, the flatness of the plate is tested by a flatness tester, and the thickness difference of the flatness is 0-2mm.
Citation Information
Cited By
Metal pipe fitting laser cutting device and method
CN120326359A
