Preparation device and production method of cordierite refractory kiln furniture

By introducing rotary feeding turntables, injectors and sealers into kiln tool processing equipment, the problems of low loading and unloading efficiency of equipment and misalignment of injection molds are solved, and automatic high-efficiency processing of various kiln tool types is achieved.

CN119099016AInactive Publication Date: 2024-12-10HUNAN LILING YONGBO PRECISE CERAMICS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411513146.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2024-12-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing kiln tool processing equipment lacks a rotary feed structure, which leads to manual completion of loading and unloading operations, which reduces work efficiency; the equipment can only process one type of kiln tool at a time, and the processing quantity is limited; automatic grouting operations It is prone to misalignment, causing waste of raw materials.

Method used

A device including a feeding turntable, a feeding device, a feeding rack and a sealer was designed to automatically load and unload the feeding turntable and the feeding device were rotated, and high-pressure grouting technology and limiting ply plates were used to ensure the accuracy of the feeding. and sealing, suitable for processing of various kiln tools.

Benefits of technology

It realizes automated material injection operations, improves the processing efficiency and flexibility of kiln tools, reduces waste of raw materials, and ensures the stability of the material injection mold and the processing capacity of various kiln tools types.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119099016A_ABST
    Figure CN119099016A_ABST
Patent Text Reader

Abstract

The invention discloses a preparation device and a production method of cordierite refractory kiln furniture, and belongs to the related field of kiln furniture processing technology.The preparation device comprises a fixed base and a raw material box, the raw material box is fixedly installed above the fixed base, and a material conveying rotary disc is movably installed in the middle of the upper end of the fixed base; a plurality of sets of circular notches are annularly formed in the upper portion of the material conveying rotary disc, material injection molds are installed on the upper portions of the circular notches, a fixing disc is installed on the lower portion of the material conveying rotary disc, arc-shaped ejector blocks used in cooperation with the material injection molds are fixedly installed on the outer surface of the upper end of the fixing disc, and each material injection mold comprises a lower mold body and a combined mold. The combined die is spliced and mounted on the outer surface of the upper end of the lower die body; according to the preparation device for the cordierite fireproof kiln furniture, by arranging the discharging frame and the material conveying rotary disc, when the preparation device for the cordierite fireproof kiln furniture is used, the preparation device is provided with a rotary material injection auxiliary structure, meanwhile, material taking operation of a mold structure can be automatically completed, and the material injection machining efficiency of the cordierite fireproof kiln furniture is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the field of kiln furniture processing technology, and more specifically relates to a preparation device and a production method of cordierite refractory kiln furniture. Background Art

[0002] Cordierite refractory kiln furniture is a kiln furniture structure mixed with cordierite raw materials, and kiln furniture refers to refractory products made of refractory materials, recycled in industrial kilns, and used to support or protect the burned products. The preparation device is a device that cooperates with the mold structure to complete the shaping and processing operations of cordierite refractory kiln furniture.

[0003] The patent document with patent number CN220864275U discloses a grouting equipment for ceramic products, which belongs to the field of ceramic production, and includes a movable base plate, columns are symmetrically arranged on both sides of the top of the movable base plate, a material barrel is arranged above the two columns, and the material barrel is in a suspended state. A sealing cover plate is installed on the top of the material barrel through a pin shaft, a power box is arranged at the bottom of the material barrel, a motor is arranged inside the power box, a rotating shaft is vertically installed at the output end of the motor, stirring rods are evenly arranged on the surface of the rotating shaft, and multiple stirring rods are placed inside the material barrel, a slurry suction bin is arranged at the lower front side of the material barrel, a filter plate is arranged below the surface of the slurry suction bin close to the rotating shaft, and a motor is arranged at the bottom of the barrel body to drive the stirring rod in the barrel to rotate, so as to achieve stirring of the internal slurry.

[0004] The above-mentioned equipment has certain deficiencies when performing kiln tool processing operations. The above-mentioned equipment does not have a rotating feeding structure. The kiln tool is shaped by injecting materials into a mold, and the loading and unloading operations of the mold need to be performed manually. The kiln tool injection processing operation cannot be completed continuously, which reduces its work efficiency; secondly, according to the type of fired porcelain, kiln tools can be divided into various structures such as pills, cakes, discs and cones, while the above-mentioned equipment can only complete the processing operation of one type of kiln tool at a time, and the single processing quantity is limited, which reduces its processing flexibility and processing efficiency; secondly, when processing the kiln tool, the mold processing is mainly used to complete its shaping operation through the grouting method, and the automated grouting operation is prone to misalignment during the docking process, causing the slurry to overflow and cause waste of raw materials. Summary of the invention

[0005] The object of the present invention is to provide a preparation device and a production method of cordierite refractory kiln furniture, which can solve the existing problems.

[0006] The problem to be solved by the present invention is:

[0007] 1. The above equipment does not have a rotating feeding structure. The kiln is shaped by injecting materials into the mold, and the loading and unloading operations of the mold need to be done manually. The kiln injection processing operation cannot be completed continuously, which reduces its work efficiency;

[0008] 2. Secondly, according to the type of porcelain being fired, kiln tools can be divided into various structures such as pills, cakes, discs and cones, while the above equipment can only complete the processing operation of one type of kiln tool at a time, and the number of single processing is limited, which reduces its processing flexibility and efficiency;

[0009] 3. Secondly, kiln furniture is mainly processed by mold processing and grouting method to complete its shaping operation. However, the automated grouting operation is prone to misalignment during the docking process, causing slurry overflow and resulting in waste of raw materials.

[0010] The purpose of the present invention can be achieved by the following technical solutions:

[0011] A preparation device for cordierite refractory kiln furniture comprises a fixed base and a raw material box, wherein the raw material box is fixedly mounted above the fixed base, a feed turntable is movably mounted at the middle position of the upper end of the fixed base, and a plurality of groups of circular notches are arranged in a ring shape above the feed turntable, an injection mold is mounted on the upper part of the circular notches, a fixed disk is mounted at the lower part of the feed turntable, an arc-shaped top block for use with the injection mold is fixedly mounted on the upper outer surface of the fixed disk, the injection mold comprises a lower mold body and a combined mold, the combined mold is spliced ​​and mounted on the upper outer surface of the lower mold body, a docking seat is fixedly mounted on the lower part of the lower mold body, and the side of the docking seat is a slope structure, a lifting sleeve is arranged at the lower part of the docking seat, and the lifting sleeve is movably mounted on the inner side of the circular notch.

[0012] As a further technical solution of the present invention, the fixed plate is fixedly installed on the inner side of the fixed base, an injector is movably installed at the lower part of the raw material box, the middle part of the lower end of the feed turntable is driven by a rotating rod, a round hole is provided in the middle part of the fixed plate for cooperating with the rotating rod, and a second roller is provided at the bottom of the lifting sleeve. The user places the injection mold on the upper end of the lifting sleeve, and uses the motor to cooperate with the gear structure to drive the rotating rod, so that the rotating rod drives the injection mold to rotate, and the injection mold is rotated to the bottom of the injector, and the mixed slurry is injected into the injection mold by the injector, and the position of the injection mold is adjusted by the rotation of the feed turntable, so that the injection mold is contacted with the discharge rack, and the discharge operation of the injection mold is completed by cooperating with the setting of the docking seat.

[0013] As a further technical solution of the present invention, the injector includes a lifting plate and an injection nozzle, the injection nozzle is fixedly installed in the middle of the lower end of the lifting plate, the lower end of the injection nozzle is located on both sides of the injection nozzle and limiting clamps are movably installed, and an injection tube is provided in the middle of the upper end of the lifting plate. The limiting clamp can be used to assist in fixing the injection mold when the injection nozzle performs high-pressure injection operation on the injection mold, thereby improving the stability of the injection mold, and the limiting clamp can be adaptively adjusted according to the size of the injection mold.

[0014] As a further technical solution of the present invention, the two groups of limit clamps are driven by a screw rod, and the screw rod and the injection nozzle are staggered. A motor used in conjunction with the screw rod is installed at one end of the lifting plate. The user uses the motor to drive the screw rod, so that the screw rod uses the threaded structure to simultaneously drive the limit clamp to move, thereby adjusting the position of the limit clamp plate so that the limit clamp plate is stuck on the side of the injection mold.

[0015] As a further technical solution of the present invention, a placing plate is fixedly installed on the outer surface of one side of the fixed base, and a discharge rack is arranged on the upper outer surface of the placing plate located on the upper part of the feed turntable. The entire body of the discharge rack is arranged at an angle. Through the arrangement of the discharge rack, the material removal operation of the injection mold can be completed during the rotation and movement of the injection mold, so that the injection mold can be removed from the feed turntable.

[0016] As a further technical solution of the present invention, a guide rod is fixedly installed on the outer surface of one end of the discharge rack, and the side outer surface of the guide rod is inclined. A plurality of groups of first rollers are movably installed on the upper surface of the discharge rack. By utilizing the setting of the guide rod, when the injection mold rotates, the docking seat at the bottom of the injection mold can contact the guide rod. Through the inclined structure of the guide rod and the inclined structure of the side of the docking seat, the docking seat can be moved to one side, thereby guiding the docking seat to slide down on the top of the discharge rack.

[0017] As a further technical solution of the present invention, conical grooves are provided on the inner sides of the lower mold body and the combined mold, a grouting hole is provided in the middle of the combined mold, and the lower mold body and the combined mold are connected and fixed by a sealer. Because the lower mold body and the combined mold are designed as a double-layer structure, the double-layer injection operation of the lower mold body and the combined mold can be completed simultaneously by high-pressure grouting using an injector. The slurry can be introduced into the conical grooves of the lower mold body and the combined mold by the setting of the grouting holes and the guide grooves, thereby increasing the number of kiln tool vertebrae processed in the conical grooves.

[0018] As a further technical solution of the present invention, the sealer is a frame structure as a whole, a support frame is fixedly installed on the inner side of the sealer, and the cross-section of the sealer is a W-shaped structure, and the lower mold body, the combined mold and the fixed top cover are all provided with grooves for cooperating with the sealer. Because the lower mold body and the combined mold use high-pressure grouting for feeding operations, and the lower mold body and the combined mold are gypsum mold structures, in order to improve the sealing performance of the lower mold body and the combined mold after the combination, a sealer is installed so that the sealer is stuck in the groove of the lower mold body and the combined mold to improve its sealing performance. At the same time, the sealer is made of rubber material. By setting the support frame, the structural strength of the sealer can be improved, so that the central structure can be better stuck into the groove.

[0019] As a further technical solution of the present invention, the inner sides of the lower mold body and the combined mold are provided with rectangular grooves, the interiors of the lower mold body and the combined mold are provided with guide grooves, the upper part of the raw material box is provided with a mixing rack, and a booster pump is installed inside the raw material box. The lower mold body and the combined mold can be provided with different types of mold groove structures, and the rectangular grooves can complete the processing operations of the cassette-type kiln.

[0020] A production method for a cordierite refractory kiln furniture preparation device comprises the following steps:

[0021] Step 1: pour the kiln furniture raw materials into the raw material box, add water and mix the raw materials using a mixing rack, assemble the lower mold body, the combined mold and the fixed top cover from bottom to top to assemble them into an injection mold, and install the injection mold on the circular notch of the feed turntable;

[0022] Step 2: Use the feed turntable to move the injection mold to the bottom of the injector, inject the mixed raw materials into the injection mold through the injector, and allow the raw materials to complete the kiln shaping operation in the injection mold. Use the discharge rack to take out the injection mold, disassemble the injection mold and take out the kiln. After drying the kiln, use the kiln to complete the sintering and shaping of the kiln.

[0023] Beneficial effects of the present invention:

[0024] 1. By setting a material discharging rack and a material feeding turntable, when the preparation device of the cordierite refractory kiln furniture is used, it has a rotary material injection auxiliary structure, and can automatically complete the material taking operation of the mold structure, thereby improving the material injection processing efficiency of the cordierite refractory kiln furniture;

[0025] During operation, the user places the injection mold on the upper end of the lifting sleeve. The lifting sleeve can cooperate with the arc-shaped top block to lift and lower the injection mold when the feed turntable rotates. The motor cooperates with the gear structure to drive the rotating rod, so that the rotating rod drives the injection mold to rotate, and the injection mold is rotated to the bottom of the injector. The mixed slurry is injected into the injection mold by the injector. The position of the injection mold is adjusted by the rotation of the feed turntable. During the rotation of the feed turntable, the second roller at the bottom of the lifting sleeve is in contact with the arc-shaped top block, and the surface of the arc-shaped top block is arc-shaped. The structure allows the arc-shaped top block to gradually lift the lifting sleeve upward when the feed turntable rotates, thereby creating a gap between the docking card seat and the feed turntable. By utilizing the setting of the guide rod, when the injection mold rotates, the gap can be matched to make the docking card seat at the bottom of the injection mold contact with the guide rod. Through the inclined structure of the guide rod and the inclined structure of the side of the docking card seat, the docking card seat is moved to one side, thereby guiding the docking card seat to slide above the discharge rack, thereby making the injection mold contact with the discharge rack, and matching the setting of the docking card seat to complete the discharge operation of the injection mold.

[0026] 2. By setting up the injection mold and the sealer, when the preparation device of the cordierite refractory kiln furniture is used, the processing operation of multiple groups of different types of kiln furniture can be completed by the high-pressure grouting method, and at the same time, the sealing performance of the gypsum mold structure after assembly is improved to prevent the slurry from overflowing;

[0027] Because the lower mold body and the combined mold are fed with materials by high-pressure grouting, and the lower mold body and the combined mold are gypsum mold structures, in order to improve the sealing performance of the lower mold body and the combined mold after being combined, a sealer is installed so that the sealer is stuck in the groove of the lower mold body and the combined mold to improve its sealing performance. At the same time, the sealer is made of rubber material. By setting the support frame, the structural strength of the sealer can be improved, so that the central structure can be better stuck in the groove. The injector can simultaneously complete the double-layer injection operation of the lower mold body and the combined mold by high-pressure grouting. The grouting hole is combined with the guide groove to guide the slurry into the conical groove of the lower mold body and the combined mold, thereby increasing the number of kiln vertebrae processed in the conical groove. Secondly, the lower mold body and the combined mold can be set with different types of mold groove structures, and the rectangular groove can complete the processing operation of the cassette type kiln. The lower mold body and the combined mold can be set with different types of mold groove structures, and the rectangular groove can complete the processing operation of the cassette type kiln, thereby improving its scope of application.

[0028] 3. By setting the injector and the limit clamp, when the preparation device of the cordierite refractory kiln furniture is used, the use of the injection mold can be optimized, the accuracy of the injection mold during the grouting operation can be improved, and the dislocation of the injection mold can be avoided, and injection molds of different sizes can be applied;

[0029] During operation, the limit clamp can be used to assist in fixing the injection mold when the injection nozzle performs high-pressure injection on the injection mold, thereby improving the stability of the injection mold. At the same time, the limit clamp can be adaptively adjusted according to the size of the injection mold. The motor is used to drive the screw rod, so that the screw rod uses the threaded structure to simultaneously drive the limit clamp plate to move, thereby adjusting the position of the limit clamp plate, so that the limit clamp plate is stuck on the side of the injection mold, thereby completing the limit fixation of the injection mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The present invention will be further described below in conjunction with the accompanying drawings.

[0031] Figure 1 It is a schematic diagram of the overall structure of a preparation device for cordierite refractory kiln furniture of the present invention;

[0032] Figure 2 It is an overall structural diagram of a material feeding turntable in a preparation device for cordierite refractory kiln furniture of the present invention;

[0033] Figure 3 It is an overall structural diagram of a material injector in a preparation device for cordierite refractory kiln furniture of the present invention;

[0034] Figure 4 It is an overall structural diagram of a discharge rack in a preparation device for cordierite refractory kiln furniture of the present invention;

[0035] Figure 5 It is a planar structural diagram of a material injection mold in a preparation device for cordierite refractory kiln furniture of the present invention;

[0036] Figure 6 It is a planar structural diagram of a sealer in a preparation device for cordierite refractory kiln furniture of the present invention;

[0037] Figure 7 It is an overall structural diagram of a combined mold in a preparation device for cordierite refractory kiln furniture of the present invention;

[0038] Figure 8 The present invention discloses an overall structural diagram of a kiln furniture cone in a device for preparing cordierite refractory kiln furniture.

[0039] In the figure: 1. fixed base; 2. storage tray; 3. discharge rack; 4. feed turntable; 5. mixing rack; 6. raw material box; 7. injector; 8. injection mold; 9. rotating rod; 10. arc top block; 11. fixed plate; 12. circular notch; 13. limit clamp; 14. injection nozzle; 15. screw rod; 16. lifting plate; 17. injection pipe; 18. first roller; 19. guide rod; 20. second roller; 21. lifting sleeve; 22. docking seat; 23. lower mold body; 24. combined mold; 25. conical groove; 26. grouting hole; 27. fixed top cover; 28. sealer; 29. ​​support frame; 30. rectangular groove; 31. kiln tool cone. DETAILED DESCRIPTION

[0040] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0041] like Figure 1As shown, a preparation device for cordierite refractory kiln furniture comprises a fixed base 1 and a raw material box 6, wherein the raw material box 6 is fixedly mounted above the fixed base 1, a feed turntable 4 is movably mounted at the middle position of the upper end of the fixed base 1, and a plurality of groups of circular notches 12 are arranged in a ring shape above the feed turntable 4, an injection mold 8 is mounted on the upper part of the circular notches 12, a fixed disk 11 is mounted at the lower part of the feed turntable 4, an arc-shaped top block 10 used in conjunction with the injection mold 8 is fixedly mounted on the upper outer surface of the fixed disk 11, the injection mold 8 comprises a lower mold body 23 and a combined mold 24, the combined mold 24 is spliced ​​and mounted on the upper outer surface of the lower mold body 23, a docking card seat 22 is fixedly mounted on the lower part of the lower mold body 23, and the side of the docking card seat 22 is a slope structure, a lifting sleeve 21 is arranged at the lower part of the docking card seat 22, and the lifting sleeve 21 is movably mounted on the inner side of the circular notch 12.

[0042] In order to solve the problem of automatic loading and unloading during kiln processing, Figure 2 As shown, the fixed plate 11 is fixedly installed on the inner side of the fixed base 1, the lower part of the raw material box 6 is movably installed with an injector 7, the lower middle part of the feed turntable 4 is driven by a rotating rod 9, the middle part of the fixed plate 11 is provided with a round hole used in conjunction with the rotating rod 9, and the bottom of the lifting sleeve 21 is provided with a second roller 20. The user places the injection mold 8 on the upper end of the lifting sleeve 21, and uses a motor and a gear structure to drive the rotating rod 9, so that the rotating rod 9 drives the injection mold 8 to rotate, and the injection mold 8 is rotated to the bottom of the injector 7, and the mixed slurry is injected into the injection mold 8 by the injector 7. The position of the injection mold 8 is adjusted by the rotation of the feed turntable 4, so that the injection mold 8 is in contact with the discharge rack 3, and the discharge operation of the injection mold 8 is completed in conjunction with the setting of the docking seat 22.

[0043] like Figure 3 As shown, the injector 7 includes a lifting plate 16 and an injection nozzle 14. The injection nozzle 14 is fixedly installed in the middle of the lower end of the lifting plate 16. The lower end of the injection nozzle 14 is located on both sides of the injection nozzle 14 and a limiting clamp 13 is movably installed. An injection tube 17 is provided in the middle of the upper end of the lifting plate 16. The limiting clamp 13 can assist in fixing the injection mold 8 when the injection nozzle 14 performs high-pressure injection operation on the injection mold 8, thereby improving the stability of the injection mold 8. At the same time, the limiting clamp 13 can be adaptively adjusted according to the size of the injection mold 8.

[0044] The two sets of limit clamps 13 are driven by a screw rod 15, and the screw rod 15 and the injection nozzle 14 are staggered. A motor for use with the screw rod 15 is installed at one end of the lifting plate 16. The user uses the motor to drive the screw rod 15, so that the screw rod 15 uses the threaded structure to simultaneously drive the limit clamp 13 to move, thereby adjusting the position of the limit clamp 13 so that the limit clamp 13 is stuck on the side of the injection mold 8.

[0045] In order to solve the problem of automatic loading and unloading during kiln processing, Figure 4 As shown, a storage tray 2 is fixedly mounted on the outer surface of one side of the fixed base 1, and a discharge rack 3 is arranged on the upper outer surface of the storage tray 2 located on the upper part of the feed turntable 4. The entire body of the discharge rack 3 is arranged at an angle. Through the arrangement of the discharge rack 3, the material removal operation of the injection mold 8 can be completed during the rotation and movement of the injection mold 8, so that the injection mold 8 can be removed from the feed turntable 4.

[0046] like Figure 4 As shown, a guide rod 19 is fixedly installed on the outer surface of one end of the discharge rack 3, and the side outer surface of the guide rod 19 is inclined. A plurality of groups of first rollers 18 are movably installed on the upper surface of the discharge rack 3. By utilizing the setting of the guide rod 19, when the injection mold 8 rotates, the docking seat 22 at the bottom of the injection mold 8 can be brought into contact with the guide rod 19. Through the inclined structure of the guide rod 19 and the inclined structure of the side of the docking seat 22, the docking seat 22 can be moved to one side, thereby guiding the docking seat 22 to slide down on the top of the discharge rack 3.

[0047] In order to solve the injection problem during multi-layer kiln processing, Figure 5 As shown, the inner sides of the lower mold body 23 and the combined mold 24 are both provided with a conical groove 25, and the middle part of the combined mold 24 is provided with a grouting hole 26. The lower mold body 23 and the combined mold 24 are connected and fixed by a sealer 28. Because the lower mold body 23 and the combined mold 24 are designed as a double-layer structure, the injection device 7 can simultaneously complete the double-layer injection operation of the lower mold body 23 and the combined mold 24 by high-pressure grouting. The grouting hole 26 cooperates with the setting of the guide groove to guide the slurry into the conical groove 25 of the lower mold body 23 and the combined mold 24, and the conical groove 25 is lifted. Figure 8 The number of kiln tool cones 31 that have been processed is shown.

[0048] like Figure 6 As shown, the sealer 28 is a frame structure as a whole, a support frame 29 is fixedly installed on the inner side of the sealer 28, and the cross-section of the sealer 28 is a W-shaped structure, and the lower mold body 23, the combined mold 24 and the fixed top cover 27 are all provided with grooves for cooperating with the sealer 28. Because the lower mold body 23 and the combined mold 24 use high-pressure grouting for feeding operations, and the lower mold body 23 and the combined mold 24 are gypsum mold structures, in order to improve the sealing performance of the lower mold body 23 and the combined mold 24 after the combination, the sealer 28 is installed so that the sealer 28 is stuck in the groove of the lower mold body 23 and the combined mold 24 to improve its sealing performance. At the same time, the sealer 28 is made of rubber material. By setting the support frame 29, the structural strength of the sealer 28 can be improved, so that the central structure thereof can be better stuck in the groove.

[0049] like Figure 7As shown, the inner sides of the lower mold body 23 and the combined mold 24 are both provided with rectangular grooves 30, the interiors of the lower mold body 23 and the combined mold 24 are both provided with guide grooves, a mixing rack 5 is provided on the upper part of the raw material box 6, and a booster pump is installed inside the raw material box 6. The lower mold body 23 and the combined mold 24 can be provided with different types of mold groove structures, and the rectangular groove 30 can complete the processing operation of the cassette type kiln.

[0050] The production method of the cordierite refractory kiln furniture manufacturing device of this embodiment comprises the following steps:

[0051] Step 1: kiln furniture raw materials include cordierite substrate, mullite particles, binder and plasticizer. The kiln furniture raw materials are poured into the interior of the raw material box 6, and after adding water, the raw materials are mixed and stirred using the mixing rack 5. The lower mold body 23, the combined mold 24 and the fixed top cover 27 are assembled from bottom to top to form an injection mold 8, and the injection mold 8 is installed on the circular notch 12 of the feed turntable 4;

[0052] Step 2: Use the feeding turntable 4 to move the injection mold 8 to the bottom of the injector 7, inject the mixed raw materials into the injection mold 8 through the injector 7, and complete the kiln furniture shaping operation in the injection mold 8. Use the discharge rack 3 to take out the injection mold 8, disassemble the injection mold 8 and take out the kiln furniture, dry the kiln furniture, and then use the kiln to complete the sintering and shaping of the kiln furniture.

[0053] During operation, the above equipment does not have a rotating feeding structure. The kiln is shaped by injecting materials into the mold, and the loading and unloading operations of the mold need to be done manually. The kiln injection processing operation cannot be completed continuously, which reduces its work efficiency.

[0054] To this end, by providing a discharge rack 3 and a feed turntable 4, when the preparation device of the cordierite refractory kiln furniture is used, it has a rotary injection auxiliary structure, and can automatically complete the material taking operation of the mold structure, thereby improving the injection processing efficiency of the cordierite refractory kiln furniture;

[0055] The user places the injection mold 8 on the upper end of the lifting sleeve 21. The lifting sleeve 21 can cooperate with the arc-shaped top block 10 to lift and lower the injection mold 8 when the feed turntable 4 rotates. The motor cooperates with the gear structure to drive the rotating rod 9, so that the rotating rod 9 drives the injection mold 8 to rotate, and the injection mold 8 is rotated to the bottom of the injector 7. The mixed slurry is injected into the injection mold 8 by the injector 7. The position of the injection mold 8 is adjusted by the rotation of the feed turntable 4. During the rotation of the feed turntable 4, the second roller 20 at the bottom of the lifting sleeve 21 is in contact with the arc-shaped top block 10, and the surface of the arc-shaped top block 10 is an arc-shaped structure. The arc-shaped top block 10 can gradually lift the lifting sleeve 21 upward when the feed turntable 4 rotates, so that a gap is generated between the docking seat 22 and the feed turntable 4. By using the setting of the guide rod 19, when the injection mold 8 rotates, the gap is matched to make the docking seat 22 at the bottom of the injection mold 8 contact with the guide rod 19. Through the inclined structure of the guide rod 19 and the inclined structure of the side of the docking seat 22, the docking seat 22 is moved to one side, so that the docking seat 22 is guided to the top of the discharge rack 3 and slides down, so that the injection mold 8 contacts the discharge rack 3, and the setting of the docking seat 22 is matched to complete the discharge operation of the injection mold 8.

[0056] Secondly, according to the type of porcelain being fired, kiln tools can be divided into various structures such as pills, cakes, discs and cones, while the above equipment can only complete the processing operation of one type of kiln tool at a time, and the number of single processing is limited, which reduces its processing flexibility and efficiency;

[0057] To this end, by providing the injection mold 8 and the sealer 28, when the preparation device of the cordierite refractory kiln furniture is used, the processing operation of multiple groups of different types of kiln furniture can be completed by the high-pressure grouting method, and at the same time, the sealing performance of the gypsum mold structure after assembly is improved to prevent the slurry from overflowing;

[0058] Because the lower mold body 23 and the combined mold 24 are fed with materials by high-pressure grouting, and the lower mold body 23 and the combined mold 24 are gypsum mold structures, in order to improve the sealing performance of the lower mold body 23 and the combined mold 24 after being combined, a sealer 28 is installed so that the sealer 28 is stuck in the groove of the lower mold body 23 and the combined mold 24 to improve its sealing performance. At the same time, the sealer 28 is made of rubber material. By setting the support frame 29, the structural strength of the sealer 28 can be improved, so that the middle structure thereof can be better stuck in the groove. The injector 7 can be used to simultaneously The double-layer injection operation of the lower mold body 23 and the combined mold 24 is completed at the same time. The slurry can be introduced into the conical groove 25 of the lower mold body 23 and the combined mold 24 through the setting of the grouting hole 26 and the guide groove, and the processing number of the kiln vertebra 31 in the conical groove 25 is increased. Secondly, the lower mold body 23 and the combined mold 24 can be provided with different types of mold groove structures, and the rectangular groove 30 can complete the processing operation of the cassette type kiln. The lower mold body 23 and the combined mold 24 can be provided with different types of mold groove structures, and the rectangular groove 30 can complete the processing operation of the cassette type kiln, thereby improving its application range;

[0059] Secondly, kiln furniture is mainly processed by mold processing and grouting to complete its shaping operation, but the automatic grouting operation is prone to misalignment during the docking process, causing slurry overflow and resulting in waste of raw materials;

[0060] To this end, by providing the injector 7 and the limiting clamp 13, when the preparation device of the cordierite refractory kiln furniture is used, the use of the injection mold 8 can be optimized, the accuracy of the injection mold 8 during the grouting operation can be improved, and the dislocation phenomenon of the injection mold 8 can be avoided, and injection molds 8 of different sizes can be applied;

[0061] During operation, the limiting clamp 13 can be used to assist in fixing the injection mold 8 when the injection nozzle 14 performs high-pressure injection on the injection mold 8, thereby improving the stability of the injection mold 8. At the same time, the limiting clamp 13 can be adaptively adjusted according to the size of the injection mold 8, and the motor is used to drive the screw rod 15, so that the screw rod 15 uses the threaded structure to simultaneously drive the limiting clamp 13 to move, thereby adjusting the position of the limiting clamp 13, so that the limiting clamp 13 is stuck on the side of the injection mold 8, thereby completing the limiting fixation of the injection mold 8.

[0062] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A preparation device for cordierite refractory kiln furniture, characterized in that: It includes a fixed base (1) and a raw material box (6). The raw material box (6) is fixedly installed above the fixed base (1). At the middle position of the upper end of the fixed base (1), a feeding turntable (4) is movably installed. Above the feeding turntable (4), a number of circular notches (12) are arranged in a ring shape. A feeding mold (8) is installed above the circular notches (12). A fixed disk (11) is installed below the feeding turntable (4). An arc-shaped top block (10) used in cooperation with the feeding mold (8) is fixedly installed on the outer surface of the upper end of the fixed disk (11). The feeding mold (8) includes a lower mold body (23) and a combined mold (24). The combined mold (24) is spliced and installed on the outer surface of the upper end of the lower mold body (23). A docking socket (22) is fixedly installed at the lower part of the lower mold body (23). The side of the docking socket (22) is a bevel structure. A lifting sleeve (21) is arranged below the docking socket (22). The lifting sleeve (21) is movably installed inside the circular notch (12).

2. The device for preparing cordierite refractory kiln furniture according to claim 1, characterized in that: The fixed disk (11) is fixedly installed inside the fixed base (1). A feeder (7) is movably installed below the raw material box (6). The middle part of the lower end of the feeding turntable (4) is driven by a rotating rod (9). A circular hole used in cooperation with the rotating rod (9) is provided in the middle of the fixed disk (11). A second roller (20) is provided at the bottom of the lifting sleeve (21).

3. The device for preparing cordierite refractory kiln furniture according to claim 2, characterized in that: The feeder (7) includes a lifting plate (16) and a feeding nozzle (14). The feeding nozzle (14) is fixedly installed at the middle position of the lower end of the lifting plate (16). Limiting clamping plates (13) are movably installed on both sides of the lower end of the feeding nozzle (14). A feeding pipe (17) is provided in the middle of the upper end of the lifting plate (16).

4. The preparation device of cordierite refractory kiln furniture according to claim 3, characterized in that: The two limiting clamping plates (13) are driven by a lead screw (15). The lead screw (15) and the feeding nozzle (14) are arranged in a staggered manner. A motor used in cooperation with the lead screw (15) is installed at one end of the lifting plate (16).

5. The device for preparing cordierite refractory kiln furniture according to claim 1, characterized in that: A storage tray (2) is fixedly installed on the outer surface of one side of the fixed base (1). A discharge rack (3) is arranged on the outer surface of the upper end of the storage tray (2) above the feeding turntable (4). The whole of the discharge rack (3) is inclined.

6. The device for preparing cordierite refractory kiln furniture according to claim 5, characterized in that: A guide rod (19) is fixedly installed on the outer surface of one end of the discharge rack (3). The outer surface of the side of the guide rod (19) is inclined. A number of first rollers (18) are movably installed on the upper surface of the discharge rack (3).

7. The device for preparing cordierite refractory kiln furniture according to claim 1, characterized in that: Conical grooves (25) are provided inside both the lower mold body (23) and the combined mold (24). A grouting hole (26) is provided in the middle of the combined mold (24). The lower mold body (23) and the combined mold (24) are connected and fixed through a seal (28).

8. The device for preparing cordierite refractory kiln furniture according to claim 7, characterized in that: The seal (28) is a frame structure as a whole. A support frame (29) is fixedly installed inside the seal (28). The cross-section of the seal (28) is a king-shaped structure. The lower mold body (23), the combined mold (24) and the fixed top cover (27) are all provided with grooves used in cooperation with the seal (28).

9. The device for preparing cordierite refractory kiln furniture according to claim 1, characterized in that: The inner sides of the lower mold body (23) and the combined mold (24) are both provided with rectangular grooves (30), the interiors of the lower mold body (23) and the combined mold (24) are both provided with flow guide grooves, the upper part of the raw material box (6) is provided with a mixing rack (5), and a booster pump is installed inside the raw material box (6).

10. A method for producing a cordierite refractory kiln furniture manufacturing device, characterized in that: The following steps are involved: Step 1: pour kiln furniture raw materials into the interior of the raw material box (6), add water, and then use the mixing rack (5) to mix and stir the raw materials. Then, assemble the lower mold body (23), the combined mold (24) and the fixed top cover (27) from bottom to top to form an injection mold (8), and install the injection mold (8) on the circular notch (12) of the feed turntable (4); Step 2: using the feeding turntable (4) to move the injection mold (8) to the bottom of the injection device (7), injecting the mixed raw materials into the injection mold (8) through the injection device (7), allowing the raw materials to complete the kiln tool shaping operation in the injection mold (8), taking out the injection mold (8) using the discharge rack (3), disassembling the injection mold (8) and taking out the kiln tool, drying the kiln tool, and then using a kiln furnace to complete the sintering and shaping of the kiln tool.