Full-automatic box type filter belt high-speed filter press

Through the design of a fully automatic van filter belt high-speed filter press, the filter cloth tape and guide wheel set are used to achieve rapid unloading of filter cakes, which solves the problem of low filter pressing efficiency caused by manual intervention in the prior art, and achieves efficient Continuous filter pressing and effective cleaning of filter cloth.

CN119113597APending Publication Date: 2024-12-13TIMES NEW INVESTMENT (QINGDAO) HOLDINGS CO LTD
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Patent Information

Application Number
CN202411582753.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The existing van filter press requires manual intervention for unloading, resulting in inefficient filtration process and a huge time interval between the two filter presses.

Method used

Design a fully automatic van filter belt high-speed filter press, using a whole filter cloth belt and guide wheel set, and the filter cake can be quickly unloaded through deformation of the filter cloth belt, and combines the cleaning mechanism and multi-layer filter cloth structure to achieve Continuous filter pressing operation without manual assistance.

Benefits of technology

The waiting time between two filter presses is greatly shortened, the filter pressing efficiency is improved, and the cleaning and filtration effect of the filter cloth is ensured through the design of continuous filter pressing and cleaning mechanism.

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Abstract

According to the technical scheme, the full-automatic box type filter belt high-speed filter press is characterized by comprising a rack, a thrust plate; the push plate is connected to the rack in a sliding manner; the plurality of filter plates are arranged between the thrust plate and the push plate; the filter cloth belt is wound between any two adjacent filter plates to form a closed loop, two layers of filter cloth are formed between any two adjacent filter plates, a filter cavity can be formed between the two layers of filter cloth, and an opening of the filter cavity faces downwards; the plurality of guide wheel groups are used for guiding the filter cloth to pass between the two adjacent filter plates and driving the filter cloth belt to rotate; the filter cloth is arranged to be the whole filter cloth belt and is matched with the guide wheel set, and after each filter pressing, the filter cloth belt moves on the guide wheel set, so that a filter cake can be quickly discharged due to deformation of the filter cloth belt, manual auxiliary discharging is not needed, the waiting time between two times of filter pressing is greatly shortened, and the working efficiency is improved. And the filter pressing efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of solid-liquid separation, and more specifically, to a full-automatic chamber-type filter belt high-speed filter press. Background Art

[0002] As a widely used traditional filtering equipment, filter press has the characteristics of simple process, large filtration pressure difference and stable operation. It is widely used in chemical, pharmaceutical, metallurgical, dye, food, brewing, ceramics and environmental protection industries.

[0003] For the chamber filter press that is widely used at present, when filtering, it is necessary to press multiple filter plates together to form a filter chamber for filtering; when unloading, it is necessary to open the filter plates one by one, and unload the filter cakes formed by the trapped filter material in the chamber between the filter plates one by one; and then wash the filter cloths hung between the filter plates for filtering one by one. In each filtration process of the filter press, manual intervention is required for unloading, which results in a large time interval between the two filtrations, which greatly limits the efficiency of the filtration and cannot be improved. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a fully automatic chamber filter belt high-speed filter press, which, by setting the filter cloth as a whole filter cloth belt and cooperating with a guide wheel group, can quickly unload the filter cake after each filtration by moving the filter cloth belt on the guide wheel group due to the deformation of the filter cloth belt, thereby eliminating the need for manual unloading, greatly shortening the waiting time between two filtration presses, and improving the efficiency of filtration pressing.

[0005] To achieve the above object, the present invention provides the following technical solution: a fully automatic chamber-type filter belt high-speed filter press, comprising a frame; A thrust plate, wherein the thrust plate is fixed on the frame; A push plate, the push plate being slidably connected to the frame; A filter plate, wherein a plurality of filter plates are provided and arranged between the thrust plate and the push plate; A filter cloth belt, wherein the filter cloth belt is wound between any two adjacent filter plates to form a closed loop, two layers of filter cloth are formed between any two adjacent filter plates, and a filter cavity can be formed between the two layers of filter cloth, and the opening of the filter cavity faces downward; And a guide wheel group, the guide wheel group is provided with a plurality of guide wheels and is used to guide the filter cloth to pass between two adjacent filter plates and drive the filter cloth belt to rotate.

[0006] The present invention is further configured as follows: the guide wheel group includes an upper roller, and an upper roller is arranged above the space between two adjacent filter plates. The filter cloth belt passes upward from between the two adjacent filter plates, passes through the upper roller and enters between the two adjacent filter plates again to form two layers of filter cloth between the two adjacent filter plates.

[0007] The present invention is further configured as follows: the guide wheel group also includes a lower roller, a lower roller is arranged under each filter plate, and the filter cloth belt is wound around the bottom of the lower roller.

[0008] The present invention is further configured to include a cleaning mechanism, and the guide wheel group guides the filter cloth belt to pass around the cleaning mechanism.

[0009] The present invention is further configured as follows: the cleaning mechanism comprises a cleaning tank, and the filter cloth belt passes through the cleaning tank or above the cleaning tank; And a nozzle, at least one nozzle for spraying water toward the filter cloth is arranged on both sides of the filter cloth.

[0010] The present invention is further configured as follows: the guide wheel group includes a steering wheel, at least one first steering wheel is provided, and the first steering wheel is used to guide the filter cloth belt to move from the filter plate to the cleaning mechanism.

[0011] The present invention is further configured as follows: the guide wheel group includes a Shub wheel, which is used to guide the filter cloth belt to move from the cleaning mechanism to the filter plate and to stretch the filter cloth belt so that the filter cloth belt is evenly distributed between adjacent filter plates.

[0012] The present invention is further configured as follows: the guide wheel group includes a tensioning wheel, and the tensioning wheel drives the filter cloth belt on the guide wheel group to be in a tensioned state by sliding.

[0013] The present invention is further configured as follows: the guide wheel group includes a deviation correction wheel, and the deviation correction wheel is used to correct the left-right deviation of the filter cloth belt.

[0014] The present invention is further configured as follows: the filter plate is configured as a filter plate with a diaphragm, and the diaphragm is flushed with high-pressure gas or liquid to squeeze the filter plate in the filter cavity between two adjacent filter plates.

[0015] In summary, compared with the prior art, the present invention has the following beneficial effects: by setting the filter cloth as a whole filter cloth belt and cooperating with a guide wheel group, the filter cloth belt can be moved on the guide wheel group after each filtration, so that the filter cake can be quickly unloaded due to the deformation of the filter cloth belt, thereby eliminating the need for manual unloading, greatly shortening the waiting time between two filtration presses, and improving the efficiency of filtration presses. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Schematic diagram of the overall structure of the embodiment.

[0017] In the figure: 1. filter cloth belt; 2. filter plate; 3. push plate; 4. thrust plate; 5. upper roller; 6. lower roller; 7. cleaning tank; 8. nozzle; 9. Shubu wheel; 10. correction wheel; 11. tensioning wheel. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the technical solution of the present invention, the technical solution of the present invention is clearly and completely described below in conjunction with the accompanying drawings of the present invention. Based on the embodiments in this application, other similar embodiments obtained by ordinary technicians in this field without making creative work should all fall within the scope of protection of this application. In addition, the directional words mentioned in the following embodiments, such as "up", "down", "left", "right", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional words used are used to illustrate rather than limit the invention.

[0019] The present invention will be further described below in conjunction with the accompanying drawings and preferred embodiments.

[0020] Embodiment: A fully automatic chamber filter belt high-speed filter press, see attached Figure 1 , including a frame, a thrust plate 4, a push plate 3, a filter plate 2, a filter cloth belt 1 and a guide wheel group; the thrust plate 4 is fixed on the frame; the push plate 3 is slidably connected to the frame; the filter plates 2 are provided with multiple and arranged between the thrust plate 4 and the push plate 3; the filter cloth belt 1 passes through any two adjacent filter plates 2 and forms a closed loop, and two layers of filter cloth are formed between any two adjacent filter plates 2, and a filter cavity can be formed between the two layers of filter cloth, and the opening of the filter cavity faces downward; the guide wheel group is provided with multiple and is used to guide the filter cloth to pass through between two adjacent filter plates 2 and drive the filter cloth belt 1 to rotate.

[0021] When the filter press is working, the push plate 3 pushes the multiple filter plates 2 to move toward the thrust plate 4 and press them against the thrust plate 4. A filter cavity is formed between the two layers of filter cloth between two adjacent filter plates 2, and the filter material is input into the filter cavity. The liquid passes through the filter cloth and enters the filtrate discharge channel through the filter plate 2 and is discharged. The solid is trapped in the filter cavity to form a filter cake. After the filtration is completed, the push plate 3 moves away from the thrust plate 4 and drives the multiple filter plates 2 to separate from each other, and then drives the filter cloth belt 1 to move through the guide wheel group. During the movement, the filter cloth belt 1 will be deformed, so that the filter material adhered to the filter cloth belt 1 will be separated from the filter cloth belt 1 due to the deformation of the filter cloth belt 1, so that the filter cake can be quickly removed without manual intervention, so that the next filtration operation can be quickly carried out.

[0022] Specifically, the guide wheel group includes an upper roller 5, and an upper roller 5 is arranged above the space between two adjacent filter plates 2. The filter cloth belt 1 passes upward from between the two adjacent filter plates 2, passes through the upper roller 5, and enters between the two adjacent filter plates 2 again to form two layers of filter cloth between the two adjacent filter plates 2.

[0023] The upper roller 5 is arranged above two adjacent filter plates 2, and the filter cloth belt 1 is passed from the bottom of one filter plate 2 upwardly over the upper roller 5 and then downwardly over the bottom of the other filter plate 2, thereby forming two layers of filter cloth between the two filter plates 2, and the opening of the filter cavity formed between the two layers of filter cloth is facing downward, so that the filter cake can fall downward smoothly when unloading.

[0024] Specifically, the guide wheel group also includes a lower roller 6, and a lower roller 6 is arranged under each filter plate 2, and the filter cloth belt 1 is wound around the bottom of the lower roller 6. Through the arrangement of the lower roller 6, the filter cloth belt 1 can move between the gaps of adjacent filter plates 2.

[0025] Specifically, this embodiment further includes a cleaning mechanism, and the guide wheel group guides the filter cloth belt 1 to pass through the cleaning mechanism.

[0026] By setting the cleaning mechanism, after the filter cloth belt 1 is filtered between the filter plates 2, the part of the filter belt that has been filtered moves to the cleaning mechanism under the action of the guide wheel group, and the filter cloth belt 1 moved out of the cleaning mechanism moves between the filter plates 2, thereby ensuring that while performing a filter press, the cleaning mechanism can clean the part of the filter belt that was filtered last time, thereby eliminating the need to clean the filter cloth belt 1 separately, thereby ensuring the cyclicity of the filter press operation and truly realizing continuous filter press work.

[0027] The cleaning mechanism comprises a cleaning tank 7 and a nozzle 8, and the filter cloth belt 1 passes through the cleaning tank 7 or above the cleaning tank 7; at least one nozzle 8 for spraying water toward the filter cloth is arranged on both sides of the filter cloth.

[0028] When the filter cloth belt 1 moves to the cleaning tank 7 or moves above the cleaning tank 7, the nozzle 8 sprays clean water through both sides of the filter cloth belt 1 to flush the filter cloth belt 1.

[0029] In the present embodiment, in order to ensure that the filter cloth undergoing pressure filtration can be cleaned at the cleaning tank 7 at the same time, a plurality of staggered auxiliary wheels are arranged on the guide wheel group, and a serpentine state is formed in the cleaning tank 7 by the filter cloth belt 1 passing through the plurality of auxiliary wheel groups in sequence, thereby increasing the length of the filter cloth belt 1 accommodated in the unit space of the cleaning tank 7, and ensuring that the cleaning tank 7 can simultaneously clean the filter cloth belt 1 undergoing pressure filtration.

[0030] Similarly, in order to ensure the cleanliness of the filter cloth, the cleaning mechanism can also be provided with a cleaning roller brush or other auxiliary equipment for cleaning the filter cloth belt 1 in addition to the nozzle 8. Here, this patent does not limit the type of specific cleaning equipment.

[0031] Specifically, the guide wheel group includes a steering wheel, at least one of which is provided, and the first steering wheel is used to guide the filter cloth belt 1 to move from the filter plate 2 to the cleaning mechanism.

[0032] Specifically, the guide wheel group also includes a Shub wheel 9, which is used to guide the filter cloth belt 1 to move from the cleaning mechanism to the filter plate 2 and to stretch the filter cloth belt 1 so that the filter cloth belt 1 is evenly distributed between adjacent filter plates 2.

[0033] By setting the Shub wheel 9, the filter cloth belt 1 can be flattened in at least the left and right directions before entering between the filter plates 2, so that the filter cloth entering between the filter plates 2 can remain flat, thereby ensuring the sealing of the filter cavity formed between the two filter plates 2, thereby ensuring the effect of filter pressure.

[0034] Specifically, the guide wheel assembly further includes a tensioning wheel 11, and the tensioning wheel 11 drives the filter cloth belt 1 on the guide wheel assembly to be in a tensioned state by sliding.

[0035] Specifically, the guide wheel group includes a deviation correction wheel 10, and the deviation correction wheel 10 is used to correct the left-right deviation of the filter cloth belt 1.

[0036] Specifically, the filter plate 2 is configured as a filter plate 2 with a diaphragm, and the diaphragm is flushed with high-pressure gas or liquid to squeeze the filter plate 2 in the filter cavity between two adjacent filter plates 2.

[0037] The provision of the filter plate 2 with the diaphragm can increase the pressure when squeezing the filter material in the filter cavity, further improve the filtering effect, and reduce the water content of the filter cake finally formed.

[0038] Specifically, in this embodiment, a hydraulic cylinder is provided on the frame of the filter press to push the push plate 3 to slide on the frame; the remaining structure of the filter press and the specific structure of the filter plate 2 are the same as those of the traditional filter press and will not be described in detail in this embodiment.

[0039] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A fully automatic chamber filter belt high-speed filter press, characterized in that: Including rack; A thrust plate (4), wherein the thrust plate (4) is fixed on the frame; A push plate (3), wherein the push plate (3) is slidably connected to the frame; A filter plate (2), wherein a plurality of filter plates (2) are provided and arranged between the thrust plate (4) and the push plate (3); A filter cloth belt (1), wherein the filter cloth belt (1) is wound between any two adjacent filter plates (2) to form a closed loop, two layers of filter cloth are formed between any two adjacent filter plates (2), and a filter cavity can be formed between the two layers of filter cloth, with the opening of the filter cavity facing downward; And a guide wheel group, wherein the guide wheel group is provided with a plurality of wheels and is used to guide the filter cloth to pass between two adjacent filter plates (2) and drive the filter cloth belt (1) to rotate.

2. A fully automatic chamber filter belt high-speed filter press according to claim 1, characterized in that: The guide wheel group comprises an upper roller (5), and an upper roller (5) is arranged above the space between two adjacent filter plates (2). The filter cloth belt (1) passes upward from between the two adjacent filter plates (2), passes through the upper roller (5) and enters between the two adjacent filter plates (2) again to form two layers of filter cloth between the two adjacent filter plates (2).

3. A fully automatic chamber filter belt high-speed filter press according to claim 2, characterized in that: The guide wheel assembly further comprises a lower roller (6), a lower roller (6) is arranged below each filter plate (2), and the filter cloth belt (1) is wound around the bottom of the lower roller (6).

4. The fully automatic chamber filter belt high-speed filter press according to claim 1, characterized in that: It also comprises a cleaning mechanism, and the guide wheel set guides the filter cloth belt (1) to pass around the cleaning mechanism.

5. A fully automatic chamber filter belt high-speed filter press according to claim 4, characterized in that: The cleaning mechanism comprises a cleaning tank (7), and the filter cloth belt (1) passes through the cleaning tank (7) or above the cleaning tank (7); and a nozzle (8), wherein at least one nozzle (8) for spraying water toward the filter cloth is arranged on both sides of the filter cloth.

6. The fully automatic chamber filter belt high-speed filter press according to claim 4, characterized in that: The guide wheel group comprises a steering wheel, at least one of the first steering wheels is provided, and the first steering wheel is used to guide the filter cloth belt (1) to move from the filter plate (2) to the cleaning mechanism.

7. The fully automatic chamber filter belt high-speed filter press according to claim 4, characterized in that: The guide wheel assembly comprises a Shub wheel (9), which is used to guide the filter cloth belt (1) to move from the cleaning mechanism to the filter plate (2) and to stretch the filter cloth belt (1) so that the filter cloth belt (1) is evenly distributed between adjacent filter plates (2).

8. The fully automatic chamber filter belt high-speed filter press according to claim 1, characterized in that: The guide wheel assembly comprises a tensioning wheel (11), and the tensioning wheel (11) drives the filter cloth belt (1) on the guide wheel assembly to be in a tensioned state by sliding.

9. The fully automatic chamber filter belt high-speed filter press according to claim 1, characterized in that: The guide wheel group comprises a deviation correction wheel (10), and the deviation correction wheel (10) is used to correct the left-right deviation of the filter cloth belt (1).

10. The fully automatic chamber filter belt high-speed filter press according to claim 1, characterized in that: The filter plate (2) is configured as a filter plate (2) with a diaphragm, and the diaphragm is flushed with high-pressure gas or liquid to squeeze the filter plate (2) in the filter cavity between two adjacent filter plates (2).