Automatic numerical control lathe and method for rotor chip production
By using a combination of rotor fixing mechanism and transmission mechanism on an automatic CNC lathe, synchronous fixing and automatic calibration of the motor rotor are achieved, solving the problem of damage to the motor rotor in the prior art, and improving the coordination and accuracy of turning operations .
Patent Information
- Application Number
- CN202411305395.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2024-12-13
AI Technical Summary
The prior art is prone to errors in the motor rotor processing, resulting in damage to the motor rotor and making it difficult to achieve synchronous fixation of the motor rotor position.
An automatic CNC lathe was designed, and the rotor fixing mechanism was inserted into the gap of the motor rotor through the rotor block and fixed it through the transmission mechanism to drive the turning mechanism to ensure that all motor rotors rotate simultaneously, avoiding wrong pieces, and at the same time through the telescopic sleeve. Automatic calibration with the card block connection board.
It effectively prevents the motor rotor from being damaged during turning, improves the coordination and accuracy of turning operations, ensures the synchronous fixation of the motor rotor position, and extends the service life of the motor rotor.
Smart Images

Figure CN119114992A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of turning processing, in particular to an automatic numerically controlled lathe and a method for producing rotor chips. Background Art
[0002] Is turning a part of machining production? Turning mainly uses turning tools to process rapidly rotating workpieces. Turning is mainly used for processing cylindrical surfaces, conical surfaces, threads and other shapes of workpieces.
[0003] Chinese patent CN114102063B discloses a finishing process for stators and rotors for automobile engines. The process comprises providing multiple sets of stator and rotor holders, and using a grinding device and a cutting device to process multiple motor stators and rotors respectively. The chips generated by the cutting are collected by a hopper bin to prevent the chips from affecting the processing process, thereby improving the processing quality and efficiency.
[0004] In the above patents and prior art, when a motor rotor is processed, multiple motor rotors are often installed on the motor center shaft for turning operations. When the turning tool turns the motor rotor, the motor rotor will be misaligned to varying degrees on the center shaft. Misalignment of the motor rotor during the turning process will cause damage to the motor rotor. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides an automatic numerically controlled lathe and a method for producing rotor chips.
[0006] An automatic numerically controlled lathe and a method for producing rotor chips, comprising a lathe body, a supporting movable rod, a cutting movable seat, a turning mechanism and a machine tailstock, wherein the supporting movable rod is mounted on the outside of the lathe body, the cutting movable seat is mounted on the outside of the supporting movable rod, the turning mechanism is mounted on the top of the cutting movable seat, the machine tailstock is mounted on the top of the lathe body, a fixed turntable is mounted on the inside of the lathe body, a rotor fixing mechanism is mounted on the inside of the machine tailstock, a transmission mechanism is connected to the outside of the rotor fixing mechanism, and the transmission mechanism is in driving connection with the turning mechanism;
[0007] The rotor fixing mechanism includes a rotor clamping block, which can be inserted into the gap between the motor rotors during turning operations, thereby fixing all the motor rotors on the central shafts of all the motors;
[0008] The tailstock of the machine tool can move laterally on the lathe body, the moving cutting seat can drive the turning mechanism to move synchronously when it moves, and the rotor fixing mechanism can drive the turning mechanism to perform turning operations through the transmission mechanism when it rotates;
[0009] The fixed turntable can fix the central axis of the motor during turning operations, and then the motor rotor can be fixed through the block connecting plate on the rotor fixing mechanism by moving the tailstock of the machine tool. After the fixing is completed, the fixed turntable can drive the rotor fixing mechanism to rotate synchronously when it rotates. When the rotor fixing mechanism rotates, it can drive the turning mechanism through the transmission mechanism to cyclically perform turning operations.
[0010] Preferably, the turning mechanism comprises a tool holder body, a tool lifting cylinder and a tool limiting frame, the tool holder body is fixedly mounted on the top of the cutting moving seat, the tool lifting cylinder is mounted on the transmission mechanism, a tool lifting rod is slidably mounted inside the tool lifting cylinder, a turning tool is fixedly mounted on the top of the tool lifting rod, a lifting rail is slidably mounted on the inner side wall of the tool holder body, the tool limiting frame is slidably mounted on the inner side of the lifting rail, a tool sliding groove is opened inside the tool limiting frame, an adjusting handle is rotatably mounted on the top of the tool holder body, and an adjusting screw is fixedly connected to the bottom of the adjusting handle;
[0011] The top of the adjusting screw passes through the tool holder body and is fixedly connected to the adjusting handle, and the outside of the adjusting screw is threadedly connected to the inside of the tool limiting frame.
[0012] Preferably, one end of the tool lifting rod is slidably installed inside the tool lifting cylinder, the other end of the tool lifting rod passes through the tool sliding groove and is fixedly connected to the turning tool, the tool limiting frame is horizontally divided into three layers, the upper layer of the tool limiting frame is threadedly connected to the adjusting screw, the lower layer of the tool limiting frame is provided with a tool sliding groove, and the turning tool is in contact with the upper surface of the lower layer of the turning mechanism;
[0013] When the transmission mechanism is working, it can drive the tool lifting cylinder to move laterally inside the tool holder body. When the tool lifting cylinder moves laterally, it can drive the turning tool to move laterally through the tool lifting rod to perform turning operations.
[0014] Preferably, both sides of the tool limit frame are slidably installed on the inner wall of the tool holder body through lifting slide rails. When the adjustment handle drives the adjustment screw to rotate, it can drive the tool limit frame as a whole to move up and down inside the tool holder body. When the tool limit frame moves up and down, it can drive the turning tool to move synchronously. When the turning tool moves up and down, it can drive the tool lifting rod to slide up and down inside the tool lifting cylinder.
[0015] Preferably, the rotor fixing mechanism comprises a fixing sleeve, a telescopic sleeve is fixedly installed inside the fixing sleeve, a telescopic spring is fixedly installed inside the telescopic sleeve, a telescopic rod is fixedly connected to the top of the telescopic spring, a spiral adjustment groove is provided on the outside of the telescopic rod, a block connecting plate is slidably installed on the outside of the telescopic rod, a rotor block is slidably installed on the inside of the block connecting plate, a block spring is fixedly connected to the inside of the rotor block, and a block cover plate is fixedly installed on the inside of the fixing sleeve;
[0016] The telescopic rod is slidably mounted inside the telescopic sleeve, and the bottom of the telescopic rod is connected to the inside of the telescopic sleeve through a telescopic spring.
[0017] Preferably, a protrusion is provided on the inner side of the block connection plate to engage with a spiral adjustment groove provided on the outside of the telescopic rod, and the diameter of the telescopic rod is larger than the diameter of the central shaft of the motor;
[0018] A plurality of rotor blocks are slidably mounted inside the block connecting plate, the bottoms of the plurality of rotor blocks are inserted into the inside of the block connecting plate, and the bottoms of the plurality of rotor blocks are connected to the block connecting plate via block springs.
[0019] Preferably, the block cover plate is provided with through holes for the rotor block and the motor center shaft to pass through, and the motor center shaft can pass through the block cover plate and contact the telescopic rod;
[0020] When the rotor fixing mechanism moves toward the direction of the motor rotor to fix the position of the motor rotor, the motor center axis can contact the telescopic rod. When the motor center axis contacts the telescopic rod, the telescopic rod can be retracted into the telescopic sleeve. When the telescopic rod moves, the block connecting plate can be driven to rotate through the external spiral adjustment groove. When the block connecting plate rotates, the rotor fixing mechanism can be driven to rotate as a whole through the rotor block.
[0021] Preferably, the transmission mechanism comprises an upper roller, a roller connecting rod and a reciprocating screw, wherein the upper roller is fixedly mounted on the outside of the rotor fixing mechanism, the roller connecting rod is rotatably mounted on the outside of the tailstock of the machine tool, the lower roller is fixedly mounted on the outside of the roller connecting rod, the outside of the lower roller is connected to the upper roller through a roller belt, the reciprocating screw is rotatably mounted on the inside of the tool holder body, and a screw mounting block is movably mounted on the outside of the reciprocating screw;
[0022] One end of the roller connecting rod is rotatably connected to the tailstock of the machine tool, and the other end of the roller connecting rod is fixedly connected to the reciprocating screw rod. The reciprocating screw rod is rotatably installed inside the tool holder body, and one end of the reciprocating screw rod passes through the side wall of the tool holder body and is fixedly connected to the roller connecting rod.
[0023] Preferably, the outside of the screw rod mounting block is fixedly connected to the tool lifting cylinder, and the reciprocating screw rod can drive the screw rod mounting block to cyclically move laterally on the reciprocating screw rod when the reciprocating screw rod rotates;
[0024] The fixed turntable drives the motor central axis to rotate, which can drive the rotor fixing mechanism to rotate through the motor rotor. When the rotor fixing mechanism rotates, it can drive the roller connecting rod to rotate through the upper roller and the roller belt. When the roller connecting rod rotates, it can synchronously drive the reciprocating screw to rotate. When the reciprocating screw rotates, it can drive the turning mechanism to cyclically perform turning operations through the screw mounting block.
[0025] Compared with the prior art, the present invention provides an automatic CNC lathe and a method for producing rotor chips, which have the following beneficial effects:
[0026] 1. This type of automatic CNC lathe can fix the motor center shaft with a fixed turntable and insert the rotor block into the gap between the motor rotors to fix the positions of all motor rotors, so that all motor rotors rotate synchronously during turning operations, thereby effectively preventing the motor rotor from being damaged due to misalignment during the turning process.
[0027] 2. For this type of automatic CNC lathe, when the rotor fixing mechanism moves toward the direction of the motor rotor and the position of the rotor block does not match the motor rotor, the motor center shaft can be inserted into the fixed sleeve and the telescopic rod can be squeezed toward the telescopic sleeve. When the telescopic rod moves, the block connecting plate can be driven to rotate through the spiral adjustment groove. When the block connecting plate rotates, the rotor fixing mechanism can be driven to rotate as a whole through the rotor block, thereby automatically calibrating the rotor block position.
[0028] 3. This type of automatic CNC lathe can drive the rotor fixing mechanism to rotate as a whole through the motor rotor and the rotor block when the fixed turntable drives the motor central axis to rotate. When the rotor fixing mechanism rotates as a whole, it can drive the turning tool to circulate back and forth through the transmission mechanism to perform turning operations, thereby increasing the coordination of the overall turning operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 The three-dimensional structure diagram of an automatic numerically controlled lathe of the present invention is shown in FIG. Figure 1 ;
[0030] Figure 2 The three-dimensional structure diagram of an automatic numerically controlled lathe of the present invention is shown in FIG. Figure 2 ;
[0031] Figure 3 It is a schematic cross-sectional structure diagram of an automatic numerically controlled lathe of the present invention;
[0032] Figure 4It is a schematic diagram of the internal structure of a transmission mechanism of an automatic numerically controlled lathe of the present invention;
[0033] Figure 5 It is a schematic diagram of the internal structure of a turning mechanism of an automatic numerically controlled lathe of the present invention;
[0034] Figure 6 It is a cross-sectional structural schematic diagram of a turning mechanism of an automatic numerically controlled lathe of the present invention;
[0035] Figure 7 It is a cross-sectional structural schematic diagram of a rotor fixing mechanism of an automatic numerically controlled lathe according to the present invention;
[0036] Figure 8 The figure is a schematic diagram of the exploded structure of a rotor fixing mechanism of an automatic numerically controlled lathe according to the present invention.
[0037] In the figure: 1. lathe body; 2. supporting moving rod; 3. cutting moving seat; 4. fixed turntable; 5. turning mechanism; 51. tool holder body; 52. tool lifting cylinder; 53. tool lifting rod; 54. turning tool; 55. tool limit frame; 56. tool sliding groove; 57. lifting slide rail; 58. adjusting screw; 59. adjusting handle; 6. machine tailstock; 7. rotor fixing mechanism; 71. fixing sleeve; 72. telescopic sleeve; 73. telescopic spring; 74. telescopic rod; 75. spiral adjusting groove; 76. block connecting plate; 77. rotor block; 78. block spring; 79. block cover plate; 8. transmission mechanism; 81. upper roller; 82. lower roller; 83. roller belt; 84. roller connecting rod; 85. reciprocating screw; 86. screw mounting block. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, the present application proposes an automatic CNC lathe and a method for producing rotor chips.
[0040] Embodiment 1:
[0041] See also Figure 1 - Figure 8An automatic numerically controlled lathe comprises a lathe body 1, a supporting movable rod 2, a cutting movable seat 3, a turning mechanism 5 and a machine tailstock 6, the supporting movable rod 2 is installed on the outside of the lathe body 1, the cutting movable seat 3 is installed on the outside of the supporting movable rod 2, the turning mechanism 5 is installed on the top of the cutting movable seat 3, the machine tailstock 6 is installed on the top of the lathe body 1, a fixed turntable 4 is installed inside the lathe body 1, a rotor fixing mechanism 7 is installed inside the machine tailstock 6, a transmission mechanism 8 is connected to the outside of the rotor fixing mechanism 7, and the transmission mechanism 8 is in transmission connection with the turning mechanism 5;
[0042] The rotor fixing mechanism 7 includes a rotor clamping block 77, which can be inserted into the gap between the motor rotors during turning operations, thereby fixing all the motor rotors on all the motor shafts;
[0043] The tailstock 6 of the machine tool can move laterally on the lathe body 1, and when the cutting moving seat 3 moves, it can drive the turning mechanism 5 to move synchronously, and when the rotor fixing mechanism 7 rotates, it can drive the turning mechanism 5 to perform turning operations through the transmission mechanism 8;
[0044] The fixed turntable 4 can fix the central axis of the motor during turning operation, and then fix the motor rotor through the block connecting plate 76 on the rotor fixing mechanism 7 by moving the machine tool tailstock 6. After the fixing is completed, the fixed turntable 4 can drive the rotor fixing mechanism 7 to rotate synchronously when it rotates. When the rotor fixing mechanism 7 rotates, it can drive the turning mechanism 5 through the transmission mechanism 8 to perform turning operations in a cycle.
[0045] When turning the motor rotor, first fix the motor center axis by fixing the turntable 4, then move the tailstock 6 of the machine tool to drive the rotor fixing mechanism 7 to move, when the rotor fixing mechanism 7 moves, the rotor clamping block 77 can be inserted into the gap in the motor rotor, and then the turning mechanism 5 is moved to the turning position by the cutting moving seat 3, when the fixed turntable 4 drives the motor rotor and the motor center axis to rotate, the rotor clamping block 77 can drive the rotor fixing mechanism 7 to rotate as a whole, when the rotor fixing mechanism 7 rotates, the transmission mechanism 8 can drive the turning mechanism 5 to perform cyclic turning operations on the motor rotor, when the fixed turntable 4 fixes the motor center axis, the rotor clamping block 77 can also fix the positions of all motor rotors, so that all motor rotors rotate synchronously, thereby effectively preventing the motor rotor from being damaged due to misalignment during the turning process.
[0046] Embodiment 2:
[0047] The difference from the above embodiment is that, please refer to Figure 4 - Figure 6The turning mechanism 5 includes a tool holder body 51, a tool lifting cylinder 52 and a tool limiting frame 55. The tool holder body 51 is fixedly installed on the top of the cutting moving seat 3, the tool lifting cylinder 52 is installed on the transmission mechanism 8, a tool lifting rod 53 is slidably installed inside the tool lifting cylinder 52, and a turning tool 54 is fixedly installed on the top of the tool lifting rod 53. A lifting rail 57 is slidably installed on the inner side wall of the tool holder body 51, and the tool limiting frame 55 is slidably installed on the inner side of the lifting rail 57. A tool sliding groove 56 is opened inside the tool limiting frame 55. An adjusting handle 59 is rotatably installed on the top of the tool holder body 51, and an adjusting screw 58 is fixedly connected to the bottom of the adjusting handle 59;
[0048] The top of the adjusting screw 58 passes through the tool holder body 51 and is fixedly connected to the adjusting handle 59 , and the outside of the adjusting screw 58 is threadedly connected to the inside of the tool limiting frame 55 .
[0049] One end of the tool lifting rod 53 is slidably installed inside the tool lifting cylinder 52, and the other end of the tool lifting rod 53 passes through the tool sliding groove 56 and is fixedly connected to the turning tool 54. The tool limiting frame 55 is divided into three layers horizontally. The upper layer of the tool limiting frame 55 is threadedly connected with the adjusting screw 58, and the lower layer of the tool limiting frame 55 is provided with a tool sliding groove 56. The turning tool 54 contacts the upper surface of the lower layer of the turning mechanism 5.
[0050] When the transmission mechanism 8 is working, it can drive the tool lifting cylinder 52 to move laterally inside the tool holder body 51. When the tool lifting cylinder 52 moves laterally, it can drive the turning tool 54 to move laterally through the tool lifting rod 53 to perform turning operations.
[0051] Both sides of the tool limit frame 55 are slidably installed on the inner wall of the tool holder body 51 through the lifting slide rail 57. When the adjusting handle 59 drives the adjusting screw 58 to rotate, it can drive the tool limit frame 55 to move up and down as a whole inside the tool holder body 51. When the tool limit frame 55 moves up and down, it can drive the turning tool 54 to move synchronously. When the turning tool 54 moves up and down, it can drive the tool lifting rod 53 to slide up and down inside the tool lifting cylinder 52.
[0052] During operation, due to the different structures of motor rotors of different models, the cutting positions of the motor rotors are also different. When the adjusting handle 59 is rotated, the adjusting screw 58 can be driven to rotate. When the adjusting screw 58 is rotated, the tool limit frame 55 can be driven to move up and down as a whole inside the tool holder body 51 along the lifting slide rail 57. When the tool limit frame 55 moves up and down, it can drive the turning tool 54 to move synchronously. When the tool limit frame 55 rises, it can drive the position of the turning tool 54 to rise. When the position of the turning tool 54 rises, the tool lifting rod 53 moves upward inside the tool lifting cylinder 52. When the tool limit frame 55 descends, it can drive the position of the turning tool 54 to descend. When the position of the turning tool 54 descends, the tool lifting rod 53 moves downward inside the tool lifting cylinder 52. The turning tool 54 and the screw mounting block 86 are connected through the tool lifting cylinder 52 and the tool lifting rod 53, so that the transmission mechanism 8 can drive the turning tool 54 to perform turning operations in a cycle when the turning tool 54 is at different heights.
[0053] Embodiment three:
[0054] The difference from the above embodiment is that, please refer to Figure 7 - Figure 8 The rotor fixing mechanism 7 includes a fixed sleeve 71, a telescopic sleeve 72 is fixedly installed inside the fixed sleeve 71, a telescopic spring 73 is fixedly installed inside the telescopic sleeve 72, a telescopic rod 74 is fixedly connected to the top of the telescopic spring 73, a spiral adjustment groove 75 is provided on the outside of the telescopic rod 74, a block connecting plate 76 is slidably installed on the outside of the telescopic rod 74, a rotor block 77 is slidably installed inside the block connecting plate 76, a block spring 78 is fixedly connected inside the rotor block 77, and a block cover plate 79 is fixedly installed inside the fixed sleeve 71;
[0055] The telescopic rod 74 is slidably installed inside the telescopic sleeve 72 , and the bottom of the telescopic rod 74 is connected to the inside of the telescopic sleeve 72 via a telescopic spring 73 .
[0056] The inner side of the block connecting plate 76 is provided with a protrusion which engages with the spiral adjustment groove 75 provided on the outer side of the telescopic rod 74. The diameter of the telescopic rod 74 is larger than the diameter of the central shaft of the motor.
[0057] A plurality of rotor blocks 77 are slidably mounted inside the block connecting plate 76 , the bottoms of the plurality of rotor blocks 77 are inserted into the inside of the block connecting plate 76 , and the bottoms of the plurality of rotor blocks 77 are connected to the block connecting plate 76 via block springs 78 .
[0058] The block cover plate 79 is provided with through holes for the rotor block 77 and the motor center shaft to pass through, and the motor center shaft can pass through the block cover plate 79 and contact the telescopic rod 74;
[0059] When the rotor fixing mechanism 7 moves toward the direction of the motor rotor to fix the position of the motor rotor, the motor center axis can contact the telescopic rod 74. When the motor center axis contacts the telescopic rod 74, the telescopic rod 74 can be retracted into the telescopic sleeve 72. When the telescopic rod 74 moves, it can drive the block connecting plate 76 to rotate through the external spiral adjustment groove 75. When the block connecting plate 76 rotates, it can drive the rotor fixing mechanism 7 to rotate as a whole through the rotor block 77.
[0060] When the tailstock 6 of the machine tool approaches the direction of the fixed turntable 4, the rotor block 77 will also approach the direction of the motor rotor. When the position of the rotor block 77 does not match that of the motor rotor, the motor center shaft is inserted into the fixed sleeve 71 from the opening on the block cover plate 79 and contacts the telescopic rod 74. When the tailstock 6 of the machine tool continues to move, the motor center shaft presses the telescopic rod 74 into the telescopic sleeve 72 to compress the telescopic spring 73. The motor rotor will also press the rotor block 77 into the fixed sleeve 71 and compress the block spring 78. When the telescopic rod 74 moves, the block connecting plate 76 can be driven to rotate through the spiral adjustment groove 75 provided on the outside. When the block connecting plate 76 rotates, it can drive the rotor fixing mechanism 7 as a whole through the rotor block 77. Rotation, after the rotor block 77 matches the position of the motor rotor, the block spring 78 rebounds and drives the rotor block 77 to move in the direction of the electronic rotor and fix the position of the motor rotor. When the fixed turntable 4 drives the motor shaft to rotate, the motor rotor and the rotor block 77 can also be engaged to drive the rotor fixing mechanism 7 to rotate as a whole. When the rotor fixing mechanism 7 rotates as a whole, the turning mechanism 5 can be driven to perform turning operations through the transmission mechanism 8. After turning is completed, the machine tool tailstock 6 is away from the fixed turntable 4, and then the motor shaft is pulled out from the inside of the rotor fixing mechanism 7. The telescopic spring 73 rebounds and drives the telescopic rod 74 to move, so that the rotor block 77 can automatically calibrate the position of the rotor when the machine tool tailstock 6 is close to the motor rotor.
[0061] Embodiment 4:
[0062] The difference from the above embodiment is that, please refer to Figure 3 and Figure 6 The transmission mechanism 8 includes an upper roller 81, a roller connecting rod 84 and a reciprocating screw 85. The upper roller 81 is fixedly mounted on the outside of the rotor fixing mechanism 7. The roller connecting rod 84 is rotatably mounted on the outside of the machine tool tailstock 6. The lower roller 82 is fixedly mounted on the outside of the roller connecting rod 84. The outside of the lower roller 82 is transmission-connected with the upper roller 81 through a roller belt 83. The reciprocating screw 85 is rotatably mounted on the inside of the tool holder body 51. The outside of the reciprocating screw 85 is movably mounted with a screw mounting block 86.
[0063] One end of the roller connecting rod 84 is rotatably connected to the tailstock 6 of the machine tool, and the other end of the roller connecting rod 84 is fixedly connected to the reciprocating screw rod 85. The reciprocating screw rod 85 is rotatably installed inside the tool holder body 51. One end of the reciprocating screw rod 85 passes through the side wall of the tool holder body 51 and is fixedly connected to the roller connecting rod 84.
[0064] The outside of the screw rod mounting block 86 is fixedly connected to the tool lifting cylinder 52, and when the reciprocating screw rod 85 rotates, it can drive the screw rod mounting block 86 to cyclically move laterally on the reciprocating screw rod 85;
[0065] The fixed turntable 4 drives the motor central axis to rotate, which can drive the rotor fixing mechanism 7 to rotate through the motor rotor. When the rotor fixing mechanism 7 rotates, it can drive the roller connecting rod 84 to rotate through the upper roller 81 and the roller belt 83. When the roller connecting rod 84 rotates, it can synchronously drive the reciprocating screw 85 to rotate. When the reciprocating screw 85 rotates, it can drive the turning mechanism 5 to perform a cyclic turning operation through the screw mounting block 86.
[0066] When the rotor fixing mechanism 7 rotates, the upper roller 81 can be driven to rotate. When the upper roller 81 rotates, the lower roller 82 and the roller connecting rod 84 can be driven to rotate through the roller belt 83. When the roller connecting rod 84 rotates, the reciprocating screw 85 can be driven to rotate synchronously. When the reciprocating screw 85 rotates, the screw mounting block 86 can be driven to move back and forth on the reciprocating screw 85. When the screw mounting block 86 moves, the turning tool 54 can be driven to move back and forth through the tool lifting cylinder 52 and the tool lifting rod 53. The reciprocating movement of the turning tool 54 can be used to automatically turn the outside of the motor rotor. The turning operation can be driven by the rotation of the fixed turntable 4 to increase the coordination of the overall turning operation.
[0067] Embodiment five:
[0068] An automatic numerically controlled lathe and a method for producing rotor chips, using an automatic numerically controlled lathe as described in the first embodiment, comprising the following steps:
[0069] At the beginning of the process, the motor rotor is first mounted on the motor center shaft, and then the motor center shaft is fixed on the turntable 4;
[0070] Then the rotor fixing mechanism 7 is driven to move by the tailstock 6 of the machine tool, and the motor rotor on the motor center shaft is fixed synchronously;
[0071] At the same time, the position of the turning mechanism 5 is adjusted, and the fixed turntable 4 is started to drive the motor rotor to rotate for turning operation;
[0072] After the turning operation is completed, the machine tool tailstock 6 and the turning mechanism 5 are moved to remove the processed motor rotor from the fixed turntable 4.
[0073] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic numerically controlled lathe, comprising a lathe body (1), a supporting movable rod (2), a cutting movable seat (3), a turning mechanism (5) and a machine tailstock (6), wherein the supporting movable rod (2) is mounted on the outside of the lathe body (1), the cutting movable seat (3) is mounted on the outside of the supporting movable rod (2), the turning mechanism (5) is mounted on the top of the cutting movable seat (3), and the machine tailstock (6) is mounted on the top of the lathe body (1), characterized in that: A fixed turntable (4) is installed inside the lathe body (1), a rotor fixing mechanism (7) is installed inside the machine tailstock (6), a transmission mechanism (8) is connected to the outside of the rotor fixing mechanism (7), and the transmission mechanism (8) is in transmission connection with the turning mechanism (5); The rotor fixing mechanism (7) comprises a rotor clamping block (77), and the rotor clamping block (77) can be inserted into the gap between the motor rotors during turning operation, thereby fixing all the motor rotors on the central shafts of all the motors; The machine tool tailstock (6) can move laterally on the lathe body (1); when the cutting movable seat (3) moves, it can drive the turning mechanism (5) to move synchronously; when the rotor fixing mechanism (7) rotates, it can drive the turning mechanism (5) to perform turning operations through the transmission mechanism (8); The fixed turntable (4) can fix the central axis of the motor during turning operation, and then fix the motor rotor through the clamping block connecting plate (76) on the rotor fixing mechanism (7) by moving the tailstock (6) of the machine tool. After the fixing is completed, the fixed turntable (4) can drive the rotor fixing mechanism (7) to rotate synchronously when rotating, and the rotor fixing mechanism (7) can drive the turning mechanism (5) through the transmission mechanism (8) to cyclically perform turning operation when rotating.
2. The automatic numerically controlled lathe according to claim 1, characterized in that: The turning mechanism (5) comprises a tool holder body (51), a tool lifting cylinder (52) and a tool limiting frame (55); the tool holder body (51) is fixedly mounted on the top of the cutting movable seat (3); the tool lifting cylinder (52) is mounted on the transmission mechanism (8); a tool lifting rod (53) is slidably mounted inside the tool lifting cylinder (52); a turning tool (54) is fixedly mounted on the top of the tool lifting rod (53); a lifting rail (57) is slidably mounted on the inner side wall of the tool holder body (51); the tool limiting frame (55) is slidably mounted on the inner side of the lifting rail (57); a tool sliding groove (56) is provided inside the tool limiting frame (55); an adjusting handle (59) is rotatably mounted on the top of the tool holder body (51); an adjusting screw (58) is fixedly connected to the bottom of the adjusting handle (59); The top of the adjusting screw (58) passes through the tool holder body (51) and is fixedly connected to the adjusting handle (59), and the outside of the adjusting screw (58) is threadedly connected to the inside of the tool limiting frame (55).
3. An automatic numerically controlled lathe according to claim 2, characterized in that: One end of the tool lifting rod (53) is slidably mounted inside the tool lifting cylinder (52), and the other end of the tool lifting rod (53) passes through the tool sliding groove (56) and is fixedly connected to the turning tool (54). The tool limiting frame (55) is horizontally divided into three layers. The upper layer of the tool limiting frame (55) is threadedly connected to the adjusting screw (58), and the lower layer of the tool limiting frame (55) is provided with a tool sliding groove (56). The turning tool (54) contacts the upper surface of the lower layer of the turning mechanism (5); When the transmission mechanism (8) is in operation, it can drive the tool lifting cylinder (52) to move laterally inside the tool holder body (51); when the tool lifting cylinder (52) moves laterally, it can drive the turning tool (54) to move laterally through the tool lifting rod (53) to perform turning operations.
4. The automatic numerically controlled lathe according to claim 3, characterized in that: Both sides of the tool limiting frame (55) are slidably mounted on the inner side wall of the tool holder body (51) via lifting rails (57); when the adjusting handle (59) drives the adjusting screw (58) to rotate, the tool limiting frame (55) can be driven to move up and down as a whole inside the tool holder body (51); when the tool limiting frame (55) moves up and down, the turning tool (54) can be driven to move synchronously; when the turning tool (54) moves up and down, the tool lifting rod (53) can be driven to slide up and down inside the tool lifting cylinder (52).
5. The automatic numerically controlled lathe according to claim 1, characterized in that: The rotor fixing mechanism (7) comprises a fixing sleeve (71), a telescopic sleeve (72) is fixedly installed inside the fixing sleeve (71), a telescopic spring (73) is fixedly installed inside the telescopic sleeve (72), a telescopic rod (74) is fixedly connected to the top of the telescopic spring (73), a spiral adjustment groove (75) is provided on the outside of the telescopic rod (74), a block connecting plate (76) is slidably installed on the outside of the telescopic rod (74), a rotor block (77) is slidably installed inside the block connecting plate (76), a block spring (78) is fixedly connected inside the rotor block (77), and a block cover plate (79) is fixedly installed inside the fixing sleeve (71); The telescopic rod (74) is slidably mounted inside the telescopic sleeve (72), and the bottom of the telescopic rod (74) is connected to the inside of the telescopic sleeve (72) via a telescopic spring (73).
6. The automatic numerically controlled lathe according to claim 5, characterized in that: The inner side of the block connecting plate (76) is provided with a protrusion which is engaged with a spiral adjustment groove (75) provided on the outside of the telescopic rod (74); the diameter of the telescopic rod (74) is larger than the diameter of the central shaft of the motor; A plurality of rotor clamping blocks (77) are slidably mounted inside the clamping block connecting plate (76), the bottoms of the plurality of rotor clamping blocks (77) are inserted into the interior of the clamping block connecting plate (76), and the bottoms of the plurality of rotor clamping blocks (77) are connected to the clamping block connecting plate (76) via clamping block springs (78).
7. The automatic numerically controlled lathe according to claim 6, characterized in that: The block cover plate (79) is provided with through holes for the rotor block (77) and the motor center shaft to pass through, respectively. The motor center shaft can pass through the block cover plate (79) and contact the telescopic rod (74). When the rotor fixing mechanism (7) moves in the direction of the motor rotor to fix the position of the motor rotor, the motor center axis can contact the telescopic rod (74), and when the motor center axis contacts the telescopic rod (74), the telescopic rod (74) can be retracted into the telescopic sleeve (72). When the telescopic rod (74) moves, the block connecting plate (76) can be driven to rotate through the external spiral adjustment groove (75), and when the block connecting plate (76) rotates, the rotor fixing mechanism (7) can be driven to rotate as a whole through the rotor block (77).
8. The automatic numerically controlled lathe according to claim 1, characterized in that: The transmission mechanism (8) comprises an upper roller (81), a roller connecting rod (84) and a reciprocating screw rod (85); the upper roller (81) is fixedly mounted on the outside of the rotor fixing mechanism (7); the roller connecting rod (84) is rotatably mounted on the outside of the machine tool tailstock (6); a lower roller (82) is fixedly mounted on the outside of the roller connecting rod (84); the outside of the lower roller (82) is transmission-connected to the upper roller (81) via a roller belt (83); the reciprocating screw rod (85) is rotatably mounted on the inside of the tool holder body (51); a screw rod mounting block (86) is movably mounted on the outside of the reciprocating screw rod (85); One end of the roller connecting rod (84) is rotatably connected to the tailstock (6) of the machine tool, and the other end of the roller connecting rod (84) is fixedly connected to a reciprocating screw rod (85). The reciprocating screw rod (85) is rotatably mounted inside the tool holder body (51), and one end of the reciprocating screw rod (85) passes through the side wall of the tool holder body (51) and is fixedly connected to the roller connecting rod (84).
9. The automatic numerically controlled lathe according to claim 8, characterized in that: The outside of the screw rod mounting block (86) is fixedly connected to the tool lifting cylinder (52), and when the reciprocating screw rod (85) rotates, it can drive the screw rod mounting block (86) to cyclically move laterally on the reciprocating screw rod (85); The fixed turntable (4) drives the motor central axis to rotate, which can drive the rotor fixing mechanism (7) to rotate through the motor rotor. When the rotor fixing mechanism (7) rotates, it can drive the roller connecting rod (84) to rotate through the upper roller (81) and the roller belt (83). When the roller connecting rod (84) rotates, it can synchronously drive the reciprocating screw (85) to rotate. When the reciprocating screw (85) rotates, it can drive the turning mechanism (5) to perform a turning operation cyclically through the screw mounting block (86).
10. An automatic numerically controlled lathe and a method for producing rotor chips, using an automatic numerically controlled lathe as claimed in any one of claims 1 to 9.
