Mechatronics pipe fitting cutting device and using method thereof

By using the fixing mechanism of rubber airbags and springs in the mechatronic pipe fitting cutting device, the vibration problem caused by friction between the blade and the pipe fitting is solved, and stable clamping and synchronous cutting is achieved, which improves cutting accuracy and processing quality.

CN119115051AInactive Publication Date: 2024-12-13QINYUN TECH CO
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Patent Information

Application Number
CN202410933921.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the mechatronic integrated pipe fitting cutting device, the violent friction between the blade and the pipe fitting causes the pipe fitting to vibrate, causing cutting errors and rough cuts, affecting the processing quality.

Method used

设计了一种包括斜面槽、固定机构、驱动机构、限位机构、传动机构和切割机构的机电一体化管件切割装置,通过橡胶气囊和弹簧的配合,实现管件的稳固夹持和同步切割,减少摩擦力,确保切割精度。

Benefits of technology

It effectively reduces the vibration of pipe fittings, improves cutting accuracy and cut quality, ensures the stability and synchronous cutting of pipe fittings, and improves processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of mechatronics, and discloses a mechatronics pipe fitting cutting device and a using method thereof.The mechatronics pipe fitting cutting device comprises a cutting box, an inclined face groove is formed in the cutting box, a discharging opening is fixedly formed in the right side of the cutting box, and a fixing mechanism is arranged in the cutting box; the fixing mechanism comprises a fixing plate fixedly installed in the cutting box and further comprises a plurality of fixing grooves formed in the fixing plate and a rectangular sliding groove formed in the fixing plate, the rectangular sliding groove penetrates through the fixing grooves, and a strip-shaped sliding rod is installed in the rectangular sliding groove in a sliding mode. The multiple [-shaped fixing blocks drive the rubber air bags to descend and extrude and clamp pipes in the multiple fixing grooves, the shapes of the rubber air bags can be changed according to the shapes of the pipes after the rubber air bags make contact with the pipes, the two sides of the [-shaped fixing blocks can also make contact with the pipes, and the stability of the pipes is further improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of mechatronic equipment, and particularly to a mechatronic pipe fitting cutting device and a using method thereof. Background Art

[0002] Mechatronics, also known as mechanical and electronic engineering, is a kind of mechanical engineering and automation. With the rapid development and wide application of computer technology, mechatronics technology has achieved unprecedented development.

[0003] Mechatronic pipe fitting cutting devices often have poor fixing effects on pipe fittings. Most of them directly place the pipe fittings in the card slots on the workbench without fixing them or adding stabilizing measures. This will cause the pipe fittings to vibrate due to the intense friction between the blade and the pipe fittings during the cutting process, resulting in serious errors, and the cut will become extremely rough, affecting the processing quality. Summary of the Invention

[0004] The purpose of the present invention is to provide a mechatronic pipe fitting cutting device and a using method thereof to solve the problems that during the cutting process, the pipe fittings vibrate due to the intense friction between the blade and the pipe fittings, resulting in serious errors, and the cut will become extremely rough, affecting the processing quality.

[0005] To solve the above technical problems, the present invention is realized through the following technical solutions:

[0006] The present invention is a mechatronic pipe fitting cutting device, including a cutting box. An inclined groove is opened in the cutting box. A feeding port is fixedly installed on the right side of the cutting box. A fixing mechanism is arranged in the cutting box. The fixing mechanism includes a fixing plate fixedly installed in the cutting box, and further includes:

[0007] A plurality of fixing grooves are opened in the fixing plate. A rectangular sliding groove is opened in the fixing plate. The rectangular sliding groove penetrates through a plurality of fixing grooves. A strip-shaped sliding rod is slidably installed in the rectangular sliding groove. A plurality of rectangular mounting plates are fixedly sleeved on the strip-shaped sliding rod. The plurality of rectangular mounting plates are respectively distributed in the plurality of fixing grooves. C-shaped fixing blocks are respectively fixedly installed at the bottoms of the plurality of rectangular mounting plates. Rubber air bags are respectively fixedly installed in the plurality of C-shaped fixing blocks. Force-bearing plates are fixedly installed at the tops of the plurality of rectangular mounting plates. The tops of the force-bearing plates extend outside the rectangular sliding groove. A plurality of return springs are fixedly installed at the tops of the force-bearing plates. The tops of the plurality of return springs are all fixedly connected to the cutting box.

[0008] Further, a driving mechanism is provided on the front surface of the cutting box. The driving mechanism includes two rotating shafts rotatably installed in the cutting box. The front ends of the two rotating shafts both extend outside the cutting box. A driving motor is fixedly installed on the front surface of the cutting box, and the driving motor is fixedly connected to the corresponding rotating shaft. Two gears are respectively fixedly sleeved on the two rotating shafts, and the two gears are meshed with each other. A first feeding wheel and a second feeding wheel are respectively fixedly sleeved on the two rotating shafts.

[0009] Further, a feeding mechanism is provided on the first feeding wheel. The feeding mechanism includes an annular rubber pad fixedly sleeved on the first feeding wheel. A plurality of annular partition plates are fixedly sleeved on the second feeding wheel, and a plurality of U-shaped ring blocks are fixedly sleeved on the second feeding wheel. Rubber air cushions are respectively fixedly sleeved on the plurality of U-shaped ring blocks.

[0010] Further, a limiting mechanism is provided on the cutting box. The limiting mechanism includes a limiting chute opened on the cutting box. A limiting plate is arranged in the cutting box. An arc-shaped plate is fixedly installed on the right side of the limiting plate. Limiting sliding rods are respectively fixedly installed on the front and back surfaces of the limiting plate. Both of the two limiting sliding rods penetrate through the limiting chute and are slidably connected with the limiting chute. Buffer pads are respectively fixedly installed on the left sides of the two limiting sliding rods. Both of the two buffer pads are in contact with the limiting chute. A U-shaped limiting frame is fixedly installed on the cutting box. Limiting springs are respectively fixedly installed on the left sides of the two limiting sliding rods. The left ends of the two limiting springs are both fixedly connected with the U-shaped limiting frame.

[0011] Further, a transmission mechanism is provided in the cutting box. The transmission mechanism includes an arc-shaped telescopic rod fixedly installed on the right inner wall of the cutting box. A transmission round rod is fixedly installed in the cutting box. A transmission plate is rotatably sleeved on the transmission round rod. The end of the arc-shaped telescopic rod is fixedly connected with the transmission plate. A transmission spring is sleeved on the arc-shaped telescopic rod. The front end of the transmission spring is fixedly connected with the cutting box, and the end of the transmission spring is fixedly connected with the transmission plate. A transmission groove is opened at the top of the cutting box. The top end of the transmission plate extends into the transmission groove. A transmission connecting plate is hingedly installed on the left side of the transmission plate. An L-shaped transmission groove is opened at the top of the cutting box. An L-shaped transmission plate is slidably installed in the L-shaped transmission groove. The right side of the L-shaped transmission plate extends into the transmission groove and is hingedly connected with the transmission connecting plate. The top end of the L-shaped transmission plate extends outside the L-shaped transmission groove.

[0012] Furthermore, the L-shaped transmission plate is provided with a movable mechanism, which comprises an L-shaped push rod fixedly mounted on the back side of the L-shaped transmission plate, a circular air box is fixedly mounted on the top of the cutting box, the left end of the L-shaped push rod extends into the circular air box and is slidably connected to the circular air box, a circular piston is fixedly mounted on the left end of the L-shaped push rod, and the circular piston is slidably connected to the circular air box, an air supply pipe is fixedly mounted on the outer wall of the circular air box, an L-shaped mounting frame is fixedly mounted on the top of the cutting box, a hollow shaft is fixedly mounted on the bottom of the L-shaped mounting frame, a circular movable rod is slidably mounted in the hollow shaft, a movable spring is fixedly mounted on the top of the circular movable rod, the top of the movable spring is fixedly connected to the L-shaped mounting frame, the end of the air supply pipe is fixedly connected to the hollow shaft, a movable circular shaft is fixedly mounted on the top of the cutting box, a movable block is slidably sleeved on the movable circular shaft, a telescopic spring is sleeved on the movable circular shaft, the top of the telescopic spring is fixedly connected to the movable block, and the bottom end of the telescopic spring is fixedly connected to the cutting box.

[0013] Furthermore, a cutting mechanism is provided on the top of the cutting box, and the cutting mechanism includes a cutting groove opened on the top of the cutting box, a cutting rectangular block is provided in the cutting groove, a cutting movable block is fixedly installed at the bottom of the cutting rectangular block, and cutting fixing plates are fixedly installed on the front inner wall and the back inner wall of the cutting box respectively, and cutting limit rods are fixedly installed on the tops of the two cutting fixed plates respectively, and the two cutting limit rods both penetrate the cutting movable block and are slidably connected with the cutting movable block, and cutting springs are respectively sleeved on the two cutting limit rods, and the top ends of the two cutting springs are fixedly connected with the cutting movable block, and the bottom ends of the two cutting springs are respectively fixedly connected with the two cutting fixed plates, and a plurality of cutting knives are fixedly installed in the cutting movable block, and a transmission cutting groove is opened on the top of the cutting box, and the transmission cutting groove is communicated with the cutting groove, and an L-shaped transmission long plate is slidably installed in the transmission cutting groove, and the right end of the L-shaped transmission long plate is fixedly connected with the cutting rectangular block, and the bottom end of the L-shaped transmission long plate is in contact with the force plate.

[0014] Furthermore, the method for using the mechatronic pipe cutting device is characterized in that the method for using the device is as follows:

[0015] S1: First, start the drive motor. The drive motor drives the corresponding rotating shaft to rotate. The two rotating shafts rotate synchronously under the action of two gears. Then, insert multiple pipes simultaneously into the position between the first feeding wheel and the second feeding wheel. When the pipes come into contact with the rubber air cushion, the rubber air cushion will deform after being squeezed and deform following the shape of the pipes, thereby increasing the contact area between the rubber air cushion and the pipes' surface area and increasing the friction force on the pipes. Under the action of the friction force generated between the rubber air cushion and the annular rubber pad, the pipes are pushed into the cutting box. The pipes will pass through several fixed slots and move in a limited way through the fixed slots. As the pipes continue to advance, they will contact the limit plate. Since the pipes enter the cutting box at different times, there may be a situation where the lengths of the pipes after entering the cutting box are different. The pipes that first contact the limit plate will, under the pulling force of the limit spring, offset part of the thrust generated by the friction between the annular rubber pad and the first feeding wheel, causing the pipes that first contact the limit plate to move at a slower speed. The pipes that enter the cutting box later will quickly contact the limit plate, enabling several pipes entering the cutting box to move synchronously;

[0016] S2: When the pipes push the limit plate to move, it will drive the arc plate to move to the right. When the arc plate contacts the transmission plate, it will cause the transmission plate to rotate. The transmission plate drives the transmission connecting plate to move, and the transmission connecting plate drives the L-shaped transmission plate to move to the left. The L-shaped transmission plate will contact the movable block and cause the movable block to rotate, aligning the bottom of the movable block with the cutting rectangular block. When the L-shaped transmission plate moves, it will also drive the L-shaped push rod to push the circular piston in the circular air box. The circular piston pushes the gas in the circular air box to be discharged into the hollow shaft through the air pipe. The gas will push the circular movable rod to descend. The descent of the circular movable rod will push the movable block to descend. The movable block will push the cutting rectangular block to descend. The cutting rectangular block drives the L-shaped transmission long plate to descend. The L-shaped transmission long plate drives the force-bearing plate to descend. The force-bearing plate drives several rectangular mounting plates to descend. Several rectangular mounting plates drive several C-shaped fixing blocks to descend. Several C-shaped fixing blocks drive the rubber air bag to descend and squeeze and clamp the pipes in several fixed slots. When the rubber air bag contacts the pipes, it will change the shape of the rubber air bag according to the shape of the pipes. The two sides of the C-shaped fixing block will also contact the pipes to further improve the stability of the pipes;

[0017] S3: During the downward movement of the cutting rectangular block, it will drive the cutting movable block to descend. During the downward movement of the cutting movable block, it will drive several cutting knives to descend and cut the fixed pipe. The cut pipe will instantly fall into the inclined groove and descend along the inclined groove and be discharged from the feeding port. After the pipe is cut off, the limit spring will instantly rebound under the action of the tensile force and collide with several uncut pipes, so that the lengths of the uncut pipes remain consistent. At this time, since the arc-shaped plate is separated from the transmission plate, the transmission plate will reset under the contraction action of the transmission spring. Subsequently, the movable block, the force-bearing plate, the circular movable rod, and the cutting knife will all reset under the action of the telescopic spring, the return spring, the movable spring, and the cutting spring, and continue the next cutting.

[0018] The present invention has the following beneficial effects:

[0019] (1) For a mechatronic pipe fitting cutting device of the present invention, when the pipe pushes the limit plate to move, it will drive the arc-shaped plate to move to the right. When the arc-shaped plate contacts the transmission plate, it will cause the transmission plate to rotate. The transmission plate drives the transmission connecting plate to move, and the transmission connecting plate drives the L-shaped transmission plate to move to the left. The L-shaped transmission plate will contact the movable block and cause the movable block to rotate, so that the bottom of the movable block is aligned with the cutting rectangular block. When the L-shaped transmission plate moves, it will also drive the L-shaped push rod to push the circular piston in the circular air box. The circular piston pushes the gas in the circular air box to be discharged into the hollow shaft through the air delivery pipe. The gas will push the circular movable rod to descend. The descent of the circular movable rod will push the movable block to descend. The movable block will push the cutting rectangular block to descend. The cutting rectangular block drives the L-shaped transmission long plate to descend. The L-shaped transmission long plate drives the force-bearing plate to descend. The force-bearing plate drives several rectangular mounting plates to descend. Several rectangular mounting plates drive several U-shaped fixing blocks to descend. Several U-shaped fixing blocks drive the rubber air bag to descend and squeeze and clamp the pipes in several fixing grooves. After the rubber air bag contacts the pipe, it will change the shape of the rubber air bag according to the shape of the pipe. The two sides of the U-shaped fixing block will also contact the pipe to further improve the stability of the pipe;

[0020] (2) The present invention provides a mechatronic pipe cutting device. The drive motor is started, and the drive motor drives the corresponding rotating shaft to rotate. The two rotating shafts rotate synchronously under the action of two gears, and then multiple pipes are inserted into the position between the first feeding wheel and the second feeding wheel at the same time. When the pipe contacts the rubber air cushion, the rubber air cushion will deform after being squeezed, and deform along with the shape of the pipe, thereby increasing the contact area between the rubber air cushion and the surface of the pipe, and increasing the friction force on the pipe. Under the action of the friction force generated by the rubber air cushion and the annular rubber cushion, the pipe is pushed into the cutting box. The pipe will pass through several fixed grooves and move in a limited manner through the fixed grooves. As the pipe continues to move forward, it will contact the limit plate. Due to the different times when the pipes enter the cutting box, the lengths of the pipes after entering the cutting box may be different. The pipe that first contacts the limit plate will offset a part of the thrust generated by the friction between the annular rubber pad and the feeding wheel under the pulling force of the limit spring, so that the movement speed of the pipe that first contacts the limit plate will slow down, while the pipe that enters the cutting box later will quickly contact the limit plate, so that several pipes entering the cutting box move synchronously;

[0021] (3) The present invention provides a mechatronic pipe cutting device. During the process of the rectangular cutting block descending, the movable cutting block will be driven to descend. During the process of the movable cutting block descending, the plurality of cutting knives will be driven to descend and cut the fixed pipe. The cut pipe will instantly fall into the inclined groove and be discharged from the discharge port as the inclined groove descends. After the pipe is cut, the limit spring will instantly rebound under the action of tension and collide with a plurality of uncut pipes, so that the length of the uncut pipes continues to remain consistent. At this time, since the arc plate is separated from the transmission plate, the transmission plate will reset under the contraction of the transmission spring. The successive movable blocks, force plates, circular movable rods and cutting knives will reset under the action of the telescopic spring, the return spring, the movable spring, and the cutting spring, and continue the next cutting.

[0022] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the internal structure of the present invention;

[0026] Figure 3Schematic diagram of the back cross-sectional structure of the present invention;

[0027] Figure 4 Schematic diagram of the structure of the fixing mechanism of the present invention;

[0028] Figure 5 Schematic diagram of the cross-sectional structure of the driving mechanism of the present invention;

[0029] Figure 6 For the present invention Figure 3 Enlarged schematic diagram of A in the present invention;

[0030] Figure 7 Schematic diagram of the structure of the limiting mechanism of the present invention;

[0031] Figure 8 Schematic diagram of the partial cross-sectional top view structure of the present invention;

[0032] Fig. 9 For the present invention Figure 8 Enlarged schematic diagram of B in the present invention;

[0033] Fig.10 Schematic diagram of the structural diagram of the usage method steps of the present invention.

[0034] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0035] In the figure: 1, cutting box; 2, inclined plane groove; 3, feeding port; 01, fixing mechanism; 5, fixing plate; 6, fixing groove; 7, rectangular sliding groove; 8, strip-shaped sliding rod; 9, rectangular mounting plate; 10, C-shaped fixing block; 11, rubber air bag; 12, stress plate; 13, return spring; 02, driving mechanism; 14, rotating shaft; 15, driving motor; 16, gear; 17, feeding wheel one; 18, feeding wheel two; 03, feeding mechanism; 19, annular rubber pad; 20, annular partition plate; 21, C-shaped ring block; 22, rubber air cushion; 04, limiting mechanism; 23, limiting sliding groove; 24, limiting plate; 25, arc-shaped plate; 26, limiting sliding rod; 27, buffer pad; 28, C-shaped limiting frame; 29, limiting spring; 05, transmission mechanism; 30, arc-shaped telescopic rod; 31, transmission round rod; 32, transmission plate; 33, transmission spring; 331, transmission groove; 34, transmission connecting plate; 35, L-shaped transmission groove; 36, L-shaped transmission plate; 06, moving mechanism; 37, L-shaped push rod; 38, circular air box; 39, circular piston; 40, air pipe; 41, L-shaped mounting frame; 42, hollow shaft; 43, circular moving rod; 44, moving spring; 45, moving round shaft; 46, moving block; 47, telescopic spring; 07, cutting mechanism; 48, cutting groove; 49, cutting rectangular block; 50, cutting moving block; 51, cutting fixing plate; 52, cutting limiting rod; 53, cutting spring; 54, cutting knife; 55, transmission cutting groove; 56, L-shaped transmission plate. Detailed implementation mode

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0037] Please refer to Figure 1-Figure 10 As shown, the present invention is a mechatronic pipe cutting device, including a cutting box 1. An inclined groove 2 is opened in the cutting box 1. A feeding port 3 is fixedly installed on the right side of the cutting box 1. A fixing mechanism 01 is arranged in the cutting box 1. The fixing mechanism 01 includes a fixing plate 5 fixedly installed in the cutting box 1, and further includes:

[0038] A plurality of fixing grooves 6 are opened in the fixing plate 5. A rectangular sliding groove 7 is opened in the fixing plate 5. The rectangular sliding groove 7 penetrates through a plurality of fixing grooves 6. A strip-shaped sliding rod 8 is slidably installed in the rectangular sliding groove 7. A plurality of rectangular mounting plates 9 are fixedly sleeved on the strip-shaped sliding rod 8. The plurality of rectangular mounting plates 9 are respectively distributed in a plurality of fixing grooves 6. C-shaped fixing blocks 10 are respectively fixedly installed at the bottoms of the plurality of rectangular mounting plates 9. Rubber air bags 11 are respectively fixedly installed in the plurality of C-shaped fixing blocks 10. A stress plate 12 is fixedly installed at the top of the plurality of rectangular mounting plates 9. The top of the stress plate 12 extends outside the rectangular sliding groove 7. A plurality of return springs 13 are fixedly installed at the top of the stress plate 12. The tops of the plurality of return springs 13 are all fixedly connected to the cutting box 1.

[0039] As Figure 5 shown, a driving mechanism 02 is arranged on the front surface of the cutting box 1. The driving mechanism 02 includes two rotating shafts 14 rotatably installed in the cutting box 1. The front ends of the two rotating shafts 14 both extend outside the cutting box 1. A driving motor 15 is fixedly installed on the front surface of the cutting box 1. The driving motor 15 is fixedly connected to the corresponding rotating shaft 14. Gears 16 are respectively fixedly sleeved on the two rotating shafts 14. The two gears 16 are meshed with each other. A feeding wheel one 17 and a feeding wheel two 18 are respectively fixedly sleeved on the two rotating shafts 14.

[0040] Start the driving motor 15. The driving motor 15 drives the corresponding rotating shaft 14 to rotate. The two rotating shafts 14 rotate synchronously under the action of the two gears 16. Then, a plurality of pipes are inserted into the position between the feeding wheel one 17 and the feeding wheel two 18 at the same time, providing a power basis for advancing the pipes.

[0041] As Figure 5As shown in the figure, a feeding mechanism 03 is provided on the first feeding wheel 17. The feeding mechanism 03 includes an annular rubber pad 19 fixedly sleeved on the first feeding wheel 17. A number of annular partitions 20 are fixedly sleeved on the second feeding wheel 18, and a number of U-shaped ring blocks 21 are fixedly sleeved on the second feeding wheel 18. Rubber air cushions 22 are respectively fixedly sleeved on the number of U-shaped ring blocks 21.

[0042] When the pipe contacts the rubber air cushion 22, the rubber air cushion 22 will deform after being squeezed and deform following the shape of the pipe, thereby increasing the contact area between the rubber air cushion 22 and the pipe surface area, and at the same time increasing the friction force on the pipe. Under the action of the frictional force generated by the rubber air cushion 22 and the annular rubber pad 19, the pipe is pushed into the cutting box 1.

[0043] As Figure 6 and Figure 7 As shown in the figure, a limiting mechanism 04 is provided on the cutting box 1. The limiting mechanism 04 includes a limiting chute 23 opened on the cutting box 1. A limiting plate 24 is arranged in the cutting box 1. An arc-shaped plate 25 is fixedly installed on the right side of the limiting plate 24. Limiting slide rods 26 are respectively fixedly installed on the front and back of the limiting plate 24. Both of the two limiting slide rods 26 penetrate through the limiting chute 23 and are slidably connected with the limiting chute 23. Buffer pads 27 are respectively fixedly installed on the left sides of the two limiting slide rods 26. Both of the two buffer pads 27 are in contact with the limiting chute 23. A U-shaped limiting frame 28 is fixedly installed on the cutting box 1. Limiting springs 29 are respectively fixedly installed on the left sides of the two limiting slide rods 26. The left ends of both of the two limiting springs 29 are fixedly connected with the U-shaped limiting frame 28.

[0044] The pipe contacting the limiting plate 24 will offset part of the thrust generated by the friction between the annular rubber pad 19 and the first feeding wheel 17 under the pulling force of the limiting spring 29, so that the moving speed of the pipe that first contacts the limiting plate 24 will become slower, and the pipes that enter the cutting box 1 later will quickly contact the limiting plate 24, enabling the several pipes entering the cutting box 1 to move synchronously, making the lengths of the pipes consistent during cutting and avoiding the phenomenon of unevenness.

[0045] As Figure 1 and Figure 6As shown, a transmission mechanism 05 is provided in the cutting box 1, and the transmission mechanism 05 includes an arc-shaped telescopic rod 30 fixedly installed on the right inner wall of the cutting box 1, a transmission round rod 31 is fixedly installed in the cutting box 1, a transmission plate 32 is rotatably sleeved on the transmission round rod 31, the end of the arc-shaped telescopic rod 30 is fixedly connected to the transmission plate 32, a transmission spring 33 is sleeved on the arc-shaped telescopic rod 30, the front end of the transmission spring 33 is fixedly connected to the cutting box 1, and the end of the transmission spring 33 is fixedly connected to the transmission plate 32, a transmission groove 331 is provided on the top of the cutting box 1, the top of the transmission plate 32 extends into the transmission groove 331, a transmission connecting plate 34 is hingedly installed on the left side of the transmission plate 32, an L-shaped transmission groove 35 is provided on the top of the cutting box 1, an L-shaped transmission plate 36 is slidably installed in the L-shaped transmission groove 35, the right side of the L-shaped transmission plate 36 extends into the transmission groove 331 and is hingedly connected to the transmission connecting plate 34, and the top of the L-shaped transmission plate 36 extends to the outside of the L-shaped transmission groove 35.

[0046] When the arc plate 25 contacts the transmission plate 32, the transmission plate 32 will rotate, the transmission plate 32 drives the transmission connecting plate 34 to move, and the transmission connecting plate 34 drives the L-shaped transmission plate 36 to move to the left.

[0047] like Figure 1 , Figure 6 and Fig. 9 As shown, a movable mechanism 06 is arranged on the L-shaped transmission plate 36, and the movable mechanism 06 includes an L-shaped push rod 37 fixedly installed on the back of the L-shaped transmission plate 36. A circular air box 38 is fixedly installed on the top of the cutting box 1. The left end of the L-shaped push rod 37 extends into the circular air box 38 and is slidably connected to the circular air box 38. A circular piston 39 is fixedly installed on the left end of the L-shaped push rod 37. The circular piston 39 is slidably connected to the circular air box 38. An air delivery pipe 40 is fixedly installed on the outer wall of the circular air box 38. An L-shaped mounting frame 41 is fixedly installed on the top of the cutting box 1. The L-shaped mounting frame 41 A hollow shaft 42 is fixedly installed at the bottom, a circular movable rod 43 is slidably installed in the hollow shaft 42, a movable spring 44 is fixedly installed on the top of the circular movable rod 43, the top of the movable spring 44 is fixedly connected to the L-shaped mounting frame 41, the end of the air supply pipe 40 is fixedly connected to the hollow shaft 42, a movable circular shaft 45 is fixedly installed on the top of the cutting box 1, a movable block 46 is slidably sleeved on the movable circular shaft 45, a telescopic spring 47 is sleeved on the movable circular shaft 45, the top of the telescopic spring 47 is fixedly connected to the movable block 46, and the bottom end of the telescopic spring 47 is fixedly connected to the cutting box 1.

[0048] The L-shaped transmission plate 36 will contact the movable block 46 and cause the movable block 46 to rotate, so that the bottom of the movable block 46 is aligned with the cutting rectangular block 49. When moving, the L-shaped transmission plate 36 will also drive the L-shaped push rod 37 to push the circular piston 39 in the circular air box 38. The circular piston 39 pushes the gas in the circular air box 38 to be discharged from the air pipe 40 into the hollow shaft 42. The gas will push the circular movable rod 43 to descend, and the descent of the circular movable rod 43 will push the movable block 46 to descend.

[0049] like Figure 2 , Figure 4 and Fig. 9 As shown, a cutting mechanism 07 is provided on the top of the cutting box 1, and the cutting mechanism 07 includes a cutting groove 48 opened on the top of the cutting box 1, a cutting rectangular block 49 is provided in the cutting groove 48, and a cutting movable block 50 is fixedly installed at the bottom of the cutting rectangular block 49, and a cutting fixed plate 51 is fixedly installed on the front inner wall and the back inner wall of the cutting box 1, and a cutting limit rod 52 is fixedly installed on the top of the two cutting fixed plates 51, and the two cutting limit rods 52 both penetrate the cutting movable block 50 and are slidably connected to the cutting movable block 50. A cutting spring 53 is provided in the sleeve, the top ends of the two cutting springs 53 are fixedly connected to the cutting movable block 50, the bottom ends of the two cutting springs 53 are respectively fixedly connected to the two cutting fixed plates 51, a plurality of cutting knives 54 are fixedly installed in the cutting movable block 50, a transmission cutting groove 55 is opened on the top of the cutting box 1, the transmission cutting groove 55 is communicated with the cutting groove 48, an L-shaped transmission long plate 56 is slidably installed in the transmission cutting groove 55, the right end of the L-shaped transmission long plate 56 is fixedly connected to the cutting rectangular block 49, and the bottom end of the L-shaped transmission long plate 56 is in contact with the force plate 12.

[0050] When the cutting rectangular block 49 descends, the cutting movable block 50 is driven to descend. When the cutting movable block 50 descends, several cutting knives 54 are driven to descend and cut the fixed pipe.

[0051] like Figure 1-10 As shown, the use method of the mechatronic pipe cutting device of the present invention is as follows:

[0052] S1: First, start the drive motor 15. The drive motor 15 drives the corresponding rotating shaft 14 to rotate. The two rotating shafts 14 rotate synchronously under the action of the two gears 16. Then, insert multiple pipes simultaneously into the position between the first feeding wheel 17 and the second feeding wheel 18. When the pipes come into contact with the rubber air cushion 22, the rubber air cushion 22 will deform after being squeezed and deform following the shape of the pipes, thereby increasing the contact area between the rubber air cushion 22 and the pipe surface area, and at the same time increasing the friction force on the pipes. Under the action of the frictional force generated between the rubber air cushion 22 and the annular rubber pad 19, the pipes are pushed into the cutting box 1. The pipes will pass through several fixing grooves 6 and move in a limited way through the fixing grooves 6. As the pipes continue to advance, they will come into contact with the limiting plate 24. Since the pipes enter the cutting box 1 at different times, there may be a situation where the lengths of the pipes after entering the cutting box 1 are different. The pipes that first come into contact with the limiting plate 24 will, under the pulling force of the limiting spring 29, offset a part of the thrust generated by the friction between the annular rubber pad 19 and the first feeding wheel 17, so that the moving speed of the pipes that first come into contact with the limiting plate 24 will slow down, while the pipes that enter the cutting box 1 later will quickly come into contact with the limiting plate 24, causing several pipes entering the cutting box 1 to move synchronously;

[0053] S2: The movement of the limiting plate 24 driven by the pipes will drive the arc-shaped plate 25 to move to the right. When the arc-shaped plate 25 comes into contact with the transmission plate 32, it will cause the transmission plate 32 to rotate. The transmission plate 32 drives the transmission connecting plate 34 to move. The transmission connecting plate 34 drives the L-shaped transmission plate 36 to move to the left. The L-shaped transmission plate 36 will come into contact with the movable block 46 and cause the movable block 46 to rotate, so that the bottom of the movable block 46 is aligned with the cutting rectangular block 49. When the L-shaped transmission plate 36 moves, it will also drive the L-shaped push rod 37 to push the circular piston 39 in the circular air box 38. The circular piston 39 pushes the gas in the circular air box 38 to be discharged into the hollow shaft 42 through the air pipe 40. The gas will push the circular movable rod 43 to descend. The descent of the circular movable rod 43 will push the movable block 46 to descend. The movable block 46 will push the cutting rectangular block 49 to descend. The cutting rectangular block 49 drives the L-shaped transmission long plate 56 to descend. The L-shaped transmission long plate 56 drives the force-bearing plate 12 to descend. The force-bearing plate 12 drives several rectangular mounting plates 9 to descend. Several rectangular mounting plates 9 drive several U-shaped fixing blocks 10 to descend. Several U-shaped fixing blocks 10 drive the rubber air bags 11 to descend and squeeze and clamp the pipes in several fixing grooves 6. When the rubber air bags 11 come into contact with the pipes, they will change the shape of the rubber air bags 11 according to the shape of the pipes, and both sides of the U-shaped fixing blocks 10 will also come into contact with the pipes to further improve the stability of the pipes;

[0054] S3: During the descent of the rectangular cutting block 49, the movable cutting block 50 will be driven to descend. During the descent of the movable cutting block 50, several cutting knives 54 will be driven to descend and cut the fixed pipe. The cut pipe will instantly fall into the inclined groove 2 and be discharged from the discharge port 3 as the inclined groove 2 descends. After the pipe is cut, the limit spring 29 will instantly rebound under the action of tension and collide with several uncut pipes, so that the length of the uncut pipes continues to remain consistent. At this time, since the arc plate 25 is separated from the transmission plate 32, the transmission plate 32 will be reset under the contraction of the transmission spring 33, and the successive movable blocks 46, the force plate 12, the circular movable rod 43 and the cutting knife 54 will be reset under the action of the telescopic spring 47, the return spring 13, the movable spring 44, and the cutting spring 53, and continue to perform the next cutting.

[0055] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A mechatronic pipe cutting device, comprising a cutting box (1), wherein a bevel groove (2) is provided in the cutting box (1), a discharge port (3) is fixedly installed on the right side of the cutting box (1), a fixing mechanism (01) is provided in the cutting box (1), and the fixing mechanism (01) comprises a fixing plate (5) fixedly installed in the cutting box (1), characterized in that: It further includes: A plurality of fixing grooves (6) are formed in the fixing plate (5). A rectangular sliding groove (7) is formed in the fixing plate (5). The rectangular sliding groove (7) penetrates through a plurality of fixing grooves (6). A strip-shaped sliding rod (8) is slidably installed in the rectangular sliding groove (7). A plurality of rectangular mounting plates (9) are fixedly sleeved on the strip-shaped sliding rod (8). The plurality of rectangular mounting plates (9) are respectively distributed in the plurality of fixing grooves (6). C-shaped fixing blocks (10) are respectively fixedly installed at the bottoms of the plurality of rectangular mounting plates (9). Rubber air bags (11) are respectively fixedly installed in the plurality of C-shaped fixing blocks (10). Stress plates (12) are fixedly installed at the tops of the plurality of rectangular mounting plates (9). The top of the stress plate (12) extends outside the rectangular sliding groove (7). A plurality of return springs (13) are fixedly installed at the top of the stress plate (12). The tops of the plurality of return springs (13) are fixedly connected to the cutting box (1).

2. The mechatronic pipe cutting device according to claim 1, characterized in that: A driving mechanism (02) is arranged on the front surface of the cutting box (1). The driving mechanism (02) includes two rotating shafts (14) rotatably installed in the cutting box (1). The front ends of the two rotating shafts (14) both extend outside the cutting box (1). A driving motor (15) is fixedly installed on the front surface of the cutting box (1). The driving motor (15) is fixedly connected to the corresponding rotating shaft (14). Gears (16) are respectively fixedly sleeved on the two rotating shafts (14). The two gears (16) are meshed with each other. A feeding wheel one (17) and a feeding wheel two (18) are respectively fixedly sleeved on the two rotating shafts (14).

3. The mechatronic pipe cutting device according to claim 2, characterized in that: A feeding mechanism (03) is arranged on the feeding wheel one (17). The feeding mechanism (03) includes an annular rubber pad (19) fixedly sleeved on the feeding wheel one (17). A plurality of annular partition plates (20) are fixedly sleeved on the feeding wheel two (18). A plurality of C-shaped ring blocks (21) are fixedly sleeved on the feeding wheel two (18). Rubber air cushions (22) are respectively fixedly sleeved on the plurality of C-shaped ring blocks (21).

4. The mechatronic pipe cutting device according to claim 3, characterized in that: A limiting mechanism (04) is arranged on the cutting box (1). The limiting mechanism (04) includes a limiting sliding groove (23) formed in the cutting box (1). A limiting plate (24) is arranged in the cutting box (1). An arc-shaped plate (25) is fixedly installed on the right side of the limiting plate (24). Limiting sliding rods (26) are respectively fixedly installed on the front and back surfaces of the limiting plate (24). The two limiting sliding rods (26) both penetrate through the limiting sliding groove (23) and are slidably connected to the limiting sliding groove (23). Buffer pads (27) are respectively fixedly installed on the left sides of the two limiting sliding rods (26). The two buffer pads (27) are both in contact with the limiting sliding groove (23). A C-shaped limiting frame (28) is fixedly installed on the cutting box (1). Limiting springs (29) are respectively fixedly installed on the left sides of the two limiting sliding rods (26). The left ends of the two limiting springs (29) are both fixedly connected to the C-shaped limiting frame (28).

5. The mechatronic pipe cutting device according to claim 4, characterized in that: The cutting box (1) is provided with a transmission mechanism (05), the transmission mechanism (05) comprising an arc-shaped telescopic rod (30) fixedly mounted on the right inner wall of the cutting box (1), a transmission round rod (31) fixedly mounted in the cutting box (1), a transmission plate (32) rotatably sleeved on the transmission round rod (31), the end of the arc-shaped telescopic rod (30) being fixedly connected to the transmission plate (32), a transmission spring (33) sleeved on the arc-shaped telescopic rod (30), the front end of the transmission spring (33) being fixedly connected to the cutting box (1), the end of the transmission spring (33) being rotatably sleeved on the transmission round rod (31), 2) fixedly connected, a transmission groove (331) is provided on the top of the cutting box (1), the top end of the transmission plate (32) extends into the transmission groove (331), a transmission connecting plate (34) is hingedly installed on the left side of the transmission plate (32), an L-shaped transmission groove (35) is provided on the top of the cutting box (1), an L-shaped transmission plate (36) is slidably installed in the L-shaped transmission groove (35), the right side of the L-shaped transmission plate (36) extends into the transmission groove (331) and is hingedly connected to the transmission connecting plate (34), and the top end of the L-shaped transmission plate (36) extends outside the L-shaped transmission groove (35).

6. The mechatronic pipe cutting device according to claim 5, characterized in that: The L-shaped transmission plate (36) is provided with a movable mechanism (06), and the movable mechanism (06) includes an L-shaped push rod (37) fixedly mounted on the back of the L-shaped transmission plate (36). A circular air box (38) is fixedly mounted on the top of the cutting box (1). The left end of the L-shaped push rod (37) extends into the circular air box (38) and is slidably connected to the circular air box (38). A circular piston (39) is fixedly mounted on the left end of the L-shaped push rod (37). The circular piston (39) is slidably connected to the circular air box (38). An air supply pipe (40) is fixedly mounted on the outer wall of the circular air box (38). An L-shaped mounting frame (41) is fixedly mounted on the top of the cutting box (1). A hollow shaft (42) is fixedly installed at the bottom, a circular movable rod (43) is slidably installed in the hollow shaft (42), a movable spring (44) is fixedly installed on the top of the circular movable rod (43), the top end of the movable spring (44) is fixedly connected to the L-shaped mounting frame (41), the end of the air supply pipe (40) is fixedly connected to the hollow shaft (42), a movable circular shaft (45) is fixedly installed on the top of the cutting box (1), a movable block (46) is slidably sleeved on the movable circular shaft (45), a telescopic spring (47) is sleeved on the movable circular shaft (45), the top end of the telescopic spring (47) is fixedly connected to the movable block (46), and the bottom end of the telescopic spring (47) is fixedly connected to the cutting box (1).

7. The mechatronic pipe cutting device according to claim 6, characterized in that: The cutting box (1) is provided with a cutting mechanism (07) at the top thereof. The cutting mechanism (07) comprises a cutting groove (48) provided at the top thereof. A cutting rectangular block (49) is provided in the cutting groove (48). A cutting movable block (50) is fixedly installed at the bottom of the cutting rectangular block (49). Cutting fixed plates (51) are fixedly installed on the front inner wall and the back inner wall of the cutting box (1), respectively. Cutting limit rods (52) are fixedly installed on the tops of the two cutting fixed plates (51), respectively. The two cutting limit rods (52) both penetrate the cutting movable block (50) and are slidably connected to the cutting movable block (50). The two cutting limit rods (52) are respectively sleeved with a plurality of cutting limit rods (52). A cutting spring (53) is provided, the top ends of the two cutting springs (53) are fixedly connected to the cutting movable block (50), the bottom ends of the two cutting springs (53) are respectively fixedly connected to the two cutting fixed plates (51), a plurality of cutting knives (54) are fixedly installed in the cutting movable block (50), a transmission cutting groove (55) is provided on the top of the cutting box (1), the transmission cutting groove (55) is communicated with the cutting groove (48), an L-shaped transmission long plate (56) is slidably installed in the transmission cutting groove (55), the right end of the L-shaped transmission long plate (56) is fixedly connected to the cutting rectangular block (49), and the bottom end of the L-shaped transmission long plate (56) is in contact with the force-bearing plate (12).

8. A method for using a mechatronic pipe cutting device according to any one of claims 1 to 8, characterized in that: Here’s how to use it: S1: First, the driving motor (15) is started, and the driving motor (15) drives the corresponding rotating shaft (14) to rotate. The two rotating shafts (14) rotate synchronously under the action of the two gears (16), and then a plurality of pipes are simultaneously inserted into the position between the feeding wheel 1 (17) and the feeding wheel 2 (18). When the pipes contact the rubber air cushion (22), the rubber air cushion (22) will deform after being squeezed, and deform along with the shape of the pipe, thereby increasing the contact area between the rubber air cushion (22) and the surface of the pipe, and increasing the friction force on the pipe. Under the action of the friction force generated by the rubber air cushion (22) and the annular rubber cushion (19), the pipe is pushed into the cutting box (1), and the pipe passes through a plurality of fixed grooves (6) and passes through The fixed groove (6) moves in a limited position. As the pipe continues to move forward, it will contact the limit plate (24). Since the time when the pipe enters the cutting box (1) is different, the length of the pipe after entering the cutting box (1) may be different. The pipe that first contacts the limit plate (24) will offset a part of the thrust generated by the friction between the annular rubber pad (19) and the feeding wheel (17) under the pulling force of the limit spring (29), so that the movement speed of the pipe that first contacts the limit plate (24) will slow down, while the pipe that enters the cutting box (1) later will quickly contact the limit plate (24), so that the multiple pipes entering the cutting box (1) move synchronously, so that the length of the pipe is consistent during cutting, avoiding the phenomenon of unevenness. S2: The movement of the pipe pushing the limit plate (24) will drive the arc plate (25) to move to the right. When the arc plate (25) touches the transmission plate (32), it will cause the transmission plate (32) to rotate. The transmission plate (32) drives the transmission connecting plate (34) to move, and the transmission connecting plate (34) drives the L-shaped transmission plate (36) to move to the left. The L-shaped transmission plate (36) will contact the movable block (46) and cause the movable block (46) to rotate, aligning the bottom of the movable block (46) with the cutting rectangular block (49). When the L-shaped transmission plate (36) moves, it will also drive the L-shaped push rod (37) to push the circular piston (39) in the circular air box (38). The circular piston (39) pushes the gas in the circular air box (38) to be discharged into the hollow shaft (42) through the air delivery pipe (40). The gas will push the circular movable rod (43) to descend. The descent of the circular movable rod (43) will push the movable block (46) to descend. The movable block (46) will push the cutting rectangular block (49) to descend. The cutting rectangular block (49) drives the L-shaped transmission long plate (56) to descend. The L-shaped transmission long plate (56) drives the force-bearing plate (12) to descend. The force-bearing plate (12) drives a number of rectangular mounting plates (9) to descend. A number of rectangular mounting plates (9) drive a number of C-shaped fixing blocks (10) to descend. A number of C-shaped fixing blocks (10) drive the rubber airbag (11) to descend and squeeze and clamp the pipes in a number of fixing grooves (6). After the rubber airbag (11) touches the pipe, it will change the shape of the rubber airbag (11) according to the shape of the pipe. The two sides of the C-shaped fixing block (10) will also contact the pipe to further improve the stability of the pipe, preventing the pipe from shaking during cutting, resulting in a rough and uneven cross-section of the cut pipe and affecting the cutting quality. S3: During the descent of the cutting rectangular block (49), it will drive the cutting movable block (50) to descend. During the descent of the cutting movable block (50), it will drive a number of cutting knives (54) to descend and cut the fixed pipe. The cut pipe will instantly fall into the inclined groove (2) and descend along the inclined groove (2) and be discharged from the discharge port (3). After the pipe is cut off, the limit spring (29) will instantly rebound under the action of the tensile force and collide with a number of uncut pipes, keeping the lengths of the uncut pipes consistent. At this time, since the arc plate (25) has separated from the transmission plate (32), under the contraction action of the transmission spring (33), the transmission plate (32) will reset. Subsequently, the movable block (46), the force-bearing plate (12), the circular movable rod (43), and the cutting knife (54) will all reset under the action of the telescopic spring (47), the return spring (13), the movable spring (44), and the cutting spring (53) to continue the next cutting.

Citation Information

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