Grouting construction system for bridge construction
By designing automated batching components, the problems of cumbersome and low efficiency of manual mortar ratio in the prior art are solved, and efficient, stable and flexible mortar preparation for bridge grouting construction are achieved, and the construction quality is improved.
Patent Information
- Application Number
- CN202411289562.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing bridge grouting construction system, the agitating and mixing device needs to manually proportion materials when preparing mortar. The steps are cumbersome, the efficiency is low, and the proportion accuracy is poor, which affects the construction quality.
A bridge construction grouting construction system is designed, including batching components. Through the combination of multiple sets of batching components, the automatic proportioning and storage and preparation functions are realized, without manual preparation of materials in succession, and the proportioning ratio is accurate, adapting to the preparation of mortars of different specifications and numbers.
It improves work efficiency, ensures the stability and efficiency of bridge grouting construction, and enhances the adaptability and practicality of the device.
Smart Images

Figure CN119116157A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mortar preparation, in particular to a bridge construction grouting construction system. Background Art
[0002] Bridge grouting construction is a common repair and restoration method during the construction and maintenance of bridges. It mainly involves pouring well-proportioned mortar into the interior of bridge gaps to improve the integrity and strength of the bridge. At present, mortar in bridge grouting construction is generally prepared through a stirring and mixing device.
[0003] However, as far as the stirring and mixing device in the existing bridge construction grouting construction system is concerned, when preparing mortar, different materials such as cement, sand and gravel need to be manually proportioned each time the mortar is prepared. The steps are cumbersome and the efficiency is low. In addition, the accuracy of manual proportioning is poor, and the stability of the prepared mortar is poor, which affects the construction quality of the subsequent grouting of the bridge and has poor practicality. Summary of the invention
[0004] The disclosed embodiment relates to a bridge construction grouting construction system, which has a batching component. Through the coordinated use of multiple groups of batching components, the storage and preparation of multiple groups of materials and the automatic proportioning and feeding functions can be realized, and there is no need to manually prepare mortar one by one, so the work efficiency is greatly improved, and the single feed amount of the batching component is fixed, and the single feed amount can be freely adjusted and used. Each group of batching components can be adjusted separately without interfering with each other, and can adapt to the preparation operation of mortars of different specifications and grades. The proportion is accurate, which ensures the stability and efficiency of bridge grouting construction, and has strong stability, adaptability and practicality.
[0005] In a first aspect, the present disclosure provides a bridge construction grouting construction system, specifically comprising: a slurrying assembly, the slurrying assembly comprising a mounting seat and a stirring device, the stirring device being fixedly mounted on the top of the mounting seat; and a batching assembly, the batching assembly comprising a material storage mechanism and a distribution mechanism; The material storage mechanism includes a material storage barrel, a connecting seat, an active seat, a driven seat, an electric push rod and a driving motor. The material storage barrel is fixedly mounted on the top of the mounting seat, and the connecting seat is fixedly mounted on the bottom of the material storage barrel. The active seat is rotatably connected to the inside of the connecting seat, and the driven seat is plugged into the bottom of the active seat. The two ends of the electric push rod are respectively fixedly connected to the bottom of the active seat and the top of the driven seat. The driving motor is fixedly mounted inside the material storage barrel, and the bottom end of the rotating shaft of the driving motor is transmission-connected to the active seat. The distribution mechanism includes a follower rod, a blocking baffle and a reset block. The follower rod is rotatably connected to the inside of the active seat, and the blocking baffle is rotatably connected to the inside of the driven seat. The reset block is inserted into the inside of the driven seat.
[0006] In at least some embodiments, the ingredient assembly is provided with two groups, but the number is not limited to two groups and the number can be increased or decreased.
[0007] In at least some embodiments, a feed cavity is provided at the bottom of the active seat, and an overlapping cavity is provided at the top of the driven seat. The overlapping cavity is inserted into the inside of the feed cavity, and the plate body of the blocking baffle is located at the bottom of the overlapping cavity.
[0008] In at least some embodiments, the feed cavity, overlapping cavity and distribution mechanism together constitute a cavity module, and the cavity module is provided with two groups, the angle between the two groups of cavity modules is one hundred and eighty degrees, and the storage barrel is only connected to the top of one group of cavity modules.
[0009] In at least some embodiments, a reset tension spring is provided inside the reset block, and two ends of the reset tension spring are respectively fixedly connected to the inside of the reset block and the inside of the driven seat.
[0010] In at least some embodiments, a track block with a regular polygonal cross section is provided at the bottom of the reset block, and a track groove is provided inside the driven seat, and the track block is inserted into the track groove.
[0011] In at least some embodiments, a reset protrusion is provided on the top of the reset block, and a spiral reset groove is provided inside the rotating shaft of the blocking baffle, and the reset protrusion is inserted into the reset groove.
[0012] In at least some embodiments, the cross-sectional shape of the rod body at the bottom of the follower rod is a regular polygon, and a synchronization groove is provided inside the rotating shaft of the blocking baffle, the regular polygonal rod body of the follower rod is inserted into the synchronization groove, and the rod body of the follower rod passes through the interior of the reset block.
[0013] In at least some embodiments, a follower gear is disposed on the top of the follower rod, and a rack segment is disposed on the bottom of the connecting seat, and the rack segment is disposed on a path along which the follower rod rotates following the active seat.
[0014] The bridge construction grouting construction system provided by the present invention has the following beneficial effects.
[0015] Through the coordinated use of multiple groups of batching components, the storage and preparation of multiple groups of materials and the automatic proportioning and feeding functions can be realized. There is no need to manually prepare mortar one by one, and the work efficiency is greatly improved. The single feed amount of the batching component is fixed, and the single feed amount can be freely adjusted and used. Each group of batching components can be adjusted separately without interfering with each other. It can adapt to the preparation operation of mortars of different specifications and grades, and the proportion is accurate, which ensures the stability and efficiency of bridge grouting construction, and improves the stability, adaptability and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0017] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0018] In the attached picture: Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 It is a schematic diagram of the internal structure of the present invention.
[0020] Figure 3 The present invention Figure 2 Schematic diagram of the enlarged structure of part A in the middle.
[0021] Figure 4 The present invention Figure 2 Schematic diagram of the enlarged structure of part B in the middle.
[0022] Figure 5 It is a schematic diagram of the structure of the material storage mechanism after disassembly.
[0023] Figure 6 The present invention Figure 5 Schematic diagram of the enlarged structure of part C in the middle.
[0024] Figure 7 It is a schematic diagram of the structure of the disassembly of the distribution mechanism of the present invention.
[0025] Figure 8 The present invention Figure 7 Schematic diagram of the structure at the bottom.
[0026] Fig. 9 The present invention regulates Figure 2 Schematic diagram of the internal structure of the proportioning component after a single feed amount on the right side.
[0027] Fig.10 The present invention Fig. 9 Schematic diagram of the enlarged structure of part D in the middle.
[0028] Reference numerals list 1. pulping assembly; 101. mounting base; 102. stirring device; 2. Material storage mechanism; 201. Material storage barrel; 202. Connecting seat; 2021. Rack segment; 203. Active seat; 2031. Feeding cavity; 204. Driven seat; 2041. Overlapping cavity; 2042. Track groove; 205. Electric push rod; 206. Driving motor; 3. Distribution mechanism; 301. Follower rod; 3011. Follower gear; 302. Blocking baffle; 3021. Reset groove; 3022. Synchronous groove; 303. Reset block; 3031. Reset tension spring; 3032. Track block; 3033. Reset protrusion. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] Please refer to Figures 1 to 10 As shown: Embodiment 1: The present invention provides a bridge construction grouting construction system, including a slurry assembly 1, the slurry assembly 1 includes a mounting seat 101 and a stirring device 102, the stirring device 102 is fixedly mounted on the top of the mounting seat 101; and also includes a batching assembly, the batching assembly includes a storage mechanism 2 and a distribution mechanism 3; The material storage mechanism 2 includes a material storage barrel 201, a connecting seat 202, an active seat 203, a driven seat 204, an electric push rod 205 and a driving motor 206. The material storage barrel 201 is fixedly mounted on the top of the mounting seat 101, and the connecting seat 202 is fixedly mounted on the bottom of the material storage barrel 201. The active seat 203 is rotatably connected to the inside of the connecting seat 202, and the driven seat 204 is plugged into the bottom of the active seat 203. The two ends of the electric push rod 205 are respectively fixedly connected to the bottom of the active seat 203 and the top of the driven seat 204. The driving motor 206 is fixedly mounted on the inside of the material storage barrel 201, and the bottom end of the rotating shaft of the driving motor 206 is drivingly connected to the active seat 203. The distribution mechanism 3 includes a follower rod 301 , a blocking baffle 302 and a reset block 303 . The follower rod 301 is rotatably connected to the inside of the active seat 203 , and the blocking baffle 302 is rotatably connected to the inside of the driven seat 204 . The reset block 303 is inserted into the inside of the driven seat 204 .
[0031] In the disclosed embodiment, two groups of batching components are provided, but the number is not limited to two groups and the number can be increased or decreased. During use, by cooperating with multiple groups of batching components, the storage and preparation of multiple groups of materials and the automatic proportioning and feeding functions can be realized, without the need for manual preparation of mortar one by one, thereby greatly improving work efficiency.
[0032] In the embodiment of the present disclosure, a feed cavity 2031 is provided at the bottom of the active seat 203, and an overlapping cavity 2041 is provided at the top of the driven seat 204. The overlapping cavity 2041 is plugged into the inside of the feed cavity 2031, and the plate body of the blocking baffle 302 is located at the bottom of the overlapping cavity 2041. The feed cavity 2031, the overlapping cavity 2041 and the distribution mechanism 3 together constitute a cavity module, and the cavity module is provided with two groups, the angle between the two groups of cavity modules is 180 degrees, and the storage barrel 201 is only connected to the top of one group of cavity modules. In use, each group of batching components is provided with two groups of cavity modes. When the blocks are used in combination, the batching component can simultaneously realize the operations of material preparation and feeding, and the cavity module connected to the top of the storage barrel 201 will be in a material preparation state. Taking this group of cavity modules as an example, the feeding cavity 2031 and the overlapping cavity 2041 of the cavity module connected to the top of the storage barrel 201 will automatically flow into the materials (such as sand, gravel, cement, etc.) stored inside the storage barrel 201, thereby realizing the material preparation operation, and at this time, under the action of the reset spring 3031, the blocking baffle 302 is located inside the overlapping cavity 2041, thereby blocking the bottom of the overlapping cavity 2041 to prevent leakage of materials inside the cavity, and the material preparation is stable.
[0033] In the embodiment of the present disclosure, a follower gear 3011 is provided at the top of the follower rod 301, and a rack segment 2021 is provided at the bottom of the connecting seat 202, and the rack segment 2021 is arranged on the path where the follower rod 301 follows the rotation of the active seat 203. In use, when the driving motor 206 drives the active seat 203 to rotate, the cavity module in the original preparation state can automatically switch to the feeding state. When the active seat 203 rotates, the feeding cavity 2031 can drive the driven seat 204 to rotate synchronously through the overlapping cavity 2041, thereby realizing the transfer of materials inside the feeding cavity 2031 and the overlapping cavity 2041. The cross-sectional shape of the rod body at the bottom of the follower rod 301 is The following rod 301 is a regular polygon, and a synchronous groove 3022 is provided inside the rotating shaft of the blocking baffle 302. The regular polygon rod body of the follower rod 301 is inserted into the synchronous groove 3022, and the rod body of the follower rod 301 passes through the interior of the reset block 303. When the active seat 203 rotates, the follower gear 3011 on the top of the follower rod 301 will engage with the gear teeth of the rack segment 2021 for transmission, so that the follower rod 301 will rotate inside the active seat 203. When the follower rod 301 rotates, it can drive the blocking baffle 302 to rotate through the synchronous groove 3022. When the blocking baffle 302 rotates, it will release the blocking state of the bottom of the overlapping cavity 2041, thereby feeding the cavity 2041. The materials in the overlapping cavity 2041 and the reset block 3031 will fall into the interior of the stirring device 102, and the reset block 303 is provided with a reset spring 3031, and the two ends of the reset spring 3031 are respectively fixedly connected to the interior of the reset block 303 and the interior of the driven seat 204, so that in this process, when the blocking baffle 302 is rotating, the reset groove 3021 can drive the reset block 303 to move upward through the reset protrusion 3033 and stretch the reset spring 3031 to store energy. Through the coordinated use of multiple groups of proportioning components, the function of simultaneously feeding multiple materials can be realized at one time, which is convenient and flexible to use, and because the feeding cavity 2031 and the overlapping cavity 2041 together form The cavity volume is fixed, so the feed amount of the proportioning component each time is also fixed, which is convenient for preparing mortar with a fixed ratio. At the same time, the single feed of the cavity module of any proportioning component can be adjusted by the electric push rod 205. When the electric push rod 205 is extended or retracted, it can drive the driven seat 204 to rise and fall synchronously, thereby changing the depth of the overlapping cavity 2041 inserted into the feeding cavity 2031, and then changing the cavity volume composed of the feeding cavity 2031 and the overlapping cavity 2041, that is, the single feed amount of the proportioning component. Each group of proportioning components can be adjusted independently without interfering with each other, so as to adapt to the proportioning and mixing production of mortars of different specifications and grades, and has strong adaptability.
[0034] In the embodiment of the present disclosure, a reset protrusion 3033 is provided on the top of the reset block 303, and a spiral reset groove 3021 is provided inside the rotating shaft of the blocking baffle 302, and the reset protrusion 3033 is plugged into the reset groove 3021. In use, the use phases of the two groups of cavity modules of the same ratio component are always opposite, that is, one group of cavity modules will be in the feeding state, and the other group of cavity modules will be in the material preparation device, which is easy to use and greatly improves work efficiency. As the drive motor 206 rotates, the cavity module originally in the feeding state will automatically return to the material preparation state. When the reset block 303 is used in this state, the follower gear 3011 will lose the meshing transmission relationship with the gear teeth of the rack segment 2021 after the follower rod 301 continues to rotate, so that the reset block 303 will move downward and reset under the action of the reset spring 3031. When the reset block 303 moves downward, the reset protrusion 3033 can drive the blocking baffle 302 to reverse and reset through the reset groove 3021, and restore the blocking state of the blocking baffle 302 on the bottom of the overlapping cavity 2041, so as to prepare for the material preparation operation when it is reconnected with the storage barrel 201. It has a high degree of automation and is easy to use.
[0035] In the disclosed embodiment, a track block 3032 having a regular polygonal cross-section is provided at the bottom of the reset block 303, and a track groove 2042 is provided inside the driven seat 204, and the track block 3032 is inserted into the track groove 2042. This design enables the reset block 303 to only move up and down inside the driven seat 204.
[0036] Specific usage and function of this embodiment: In the present invention, different materials are poured into the storage barrels 201 of different batching components for storage, and each batching component is provided with two groups of cavity modes. When the two groups of cavity modules are used in combination, the batching component can realize the operations of material preparation and feeding at the same time. Since the cavity volume composed of the feeding cavity 2031 and the overlapping cavity 2041 is fixed, the feeding amount of the proportioning component each time is also fixed, which is convenient for preparing mortar with a fixed ratio. At the same time, the single feeding of the cavity module of any proportioning component can be adjusted by the electric push rod 205. When the electric push rod 205 is extended and retracted, it can drive the driven seat 204 to rise and fall synchronously, thereby changing the insertion of the overlapping cavity 2041 into the feeding cavity 203 1, thereby changing the cavity volume composed of the feed cavity 2031 and the overlapping cavity 2041, that is, the single feed amount of the proportioning component. Each group of proportioning components can be adjusted independently without interfering with each other, so as to adapt to the proportioning and mixing of mortars of different specifications and grades. The cavity module connected to the top of the storage barrel 201 will be in a material preparation state. Taking this group of cavity modules as an example, the feed cavity 2031 and the overlapping cavity 2041 of the cavity module connected to the top of the storage barrel 201 will automatically flow into the materials (such as sand, gravel, cement, etc.) stored in the storage barrel 201, thereby realizing the material preparation operation. At this time, under the action of the reset tension spring 3031, the blocking baffle 302 is located in the overlapping cavity 2041, thereby closing the overlapping cavity The bottom of 2041 is blocked to prevent material leakage inside the cavity. When the driving motor 206 drives the active seat 203 to rotate, the cavity module in the original preparation state can automatically switch to the feeding state. When the active seat 203 is rotating, the feeding cavity 2031 can drive the driven seat 204 to rotate synchronously through the overlapping cavity 2041, thereby realizing the transfer of materials inside the feeding cavity 2031 and the overlapping cavity 2041. During the rotation of the active seat 203, the follower gear 3011 on the top of the follower rod 301 will engage with the gear teeth of the rack segment 2021 for transmission, so that the follower rod 301 will rotate inside the active seat 203. When the follower rod 301 rotates, it can drive the blocking baffle 302 to rotate through the synchronous groove 3022, thereby blocking When the baffle plate 302 rotates, it will release the blocking state of the bottom of the overlapping cavity 2041, so that the materials in the feeding cavity 2031 and the overlapping cavity 2041 will fall into the interior of the stirring device 102, and in this process, when the blocking baffle plate 302 is rotating, the reset groove 3021 can drive the reset block 303 to move upward through the reset protrusion 3033 and stretch the reset spring 3031 to store energy. Through the coordinated use of multiple groups of proportioning components, the function of feeding multiple materials at the same time can be realized at one time. The use phases of the two groups of cavity modules of the same proportioning component are always opposite, that is, one group of cavity modules will be in the feeding state, and the other group of cavity modules will be in the material preparation device. It is easy to use and the work efficiency is greatly improved. With the rotation of the drive motor 206,The cavity module that was originally in the feeding state will automatically return to the preparation state for use. After the follower rod 301 continues to rotate, the follower gear 3011 will lose the meshing transmission relationship with the gear teeth of the rack segment 2021, so that the reset block 303 will move downward and reset under the action of the reset tension spring 3031. When the reset block 303 moves downward, the reset protrusion 3033 can drive the blocking baffle 302 to reverse and reset through the reset groove 3021, and restore the blocking state of the blocking baffle 302 on the bottom of the overlapping cavity 2041, so as to prepare for the preparation operation when it is reconnected with the storage barrel 201.
[0037] In this article, there are a few points to note: 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0038] In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0039] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. Bridge construction grouting construction system, including: A pulping assembly (1), the pulping assembly (1) comprising a mounting seat (101) and a stirring device (102), the stirring device (102) being fixedly mounted on the top of the mounting seat (101); characterized in that it also comprises a batching assembly, the batching assembly comprising a material storage mechanism (2) and a distribution mechanism (3); The material storage mechanism (2) comprises a material storage barrel (201), a connecting seat (202), an active seat (203), a driven seat (204), an electric push rod (205) and a driving motor (206); the material storage barrel (201) is fixedly mounted on the top of the mounting seat (101), and the connecting seat (202) is fixedly mounted on the bottom of the material storage barrel (201); the active seat (203) is rotatably connected to the inside of the connecting seat (202), and the driven seat (204) is plugged into the bottom of the active seat (203); two ends of the electric push rod (205) are respectively fixedly connected to the bottom of the active seat (203) and the top of the driven seat (204); the driving motor (206) is fixedly mounted on the inside of the material storage barrel (201), and the bottom end of the rotating shaft of the driving motor (206) is drivingly connected to the active seat (203); The distribution mechanism (3) comprises a follower rod (301), a blocking baffle (302) and a reset block (303); the follower rod (301) is rotatably connected to the inside of the active seat (203), the blocking baffle (302) is rotatably connected to the inside of the driven seat (204), and the reset block (303) is plugged into the inside of the driven seat (204).
2. The bridge construction grouting construction system as claimed in claim 1, characterized in that: The batching components are provided with two groups, but the number is not limited to two groups and the number can be increased or decreased.
3. The bridge construction grouting construction system as claimed in claim 2, characterized in that: The bottom of the active seat (203) is provided with a feed cavity (2031), and the top of the driven seat (204) is provided with an overlapping cavity (2041), the overlapping cavity (2041) is plugged into the inside of the feed cavity (2031), and the plate body of the blocking baffle (302) is located at the bottom of the overlapping cavity (2041).
4. The bridge construction grouting construction system as claimed in claim 3, characterized in that: The feed cavity (2031), the overlapping cavity (2041) and the distribution mechanism (3) together form a cavity module, and the cavity modules are provided in two groups, the angle between the two groups of cavity modules is 180 degrees, and the storage barrel (201) is only connected to the top of one group of cavity modules.
5. The bridge construction grouting construction system as claimed in claim 4, characterized in that: A reset tension spring (3031) is provided inside the reset block (303), and two ends of the reset tension spring (3031) are respectively fixedly connected to the inside of the reset block (303) and the inside of the driven seat (204).
6. The bridge construction grouting construction system as claimed in claim 5, characterized in that: A track block (3032) having a regular polygonal cross section is provided at the bottom of the reset block (303), and a track groove (2042) is provided inside the driven seat (204), and the track block (3032) is plugged into the track groove (2042).
7. The bridge construction grouting construction system as claimed in claim 6, characterized in that: A reset protrusion (3033) is provided on the top of the reset block (303), and a reset groove (3021) with a spiral direction is provided inside the rotating shaft of the blocking baffle (302), and the reset protrusion (3033) is inserted into the reset groove (3021).
8. The bridge construction grouting construction system as claimed in claim 7, characterized in that: The cross-sectional shape of the rod body at the bottom of the follower rod (301) is a regular polygon, and a synchronous groove (3022) is provided inside the rotating shaft of the blocking baffle (302), the regular polygonal rod body of the follower rod (301) is inserted into the interior of the synchronous groove (3022), and the rod body of the follower rod (301) passes through the interior of the reset block (303).
9. The bridge construction grouting construction system as claimed in claim 8, characterized in that: A follower gear (3011) is provided at the top of the follower rod (301), and a rack segment (2021) is provided at the bottom of the connecting seat (202), and the rack segment (2021) is arranged on a path along which the follower rod (301) rotates following the active seat (203).
