Corrugated board production system
By introducing heating and purification treatment mechanisms into the corrugated cardboard production system, the problems of high energy consumption and uneven bonding in corrugated cardboard production are solved, production efficiency and product quality are improved, and environmental and human health are ensured.
Patent Information
- Application Number
- CN202411257567.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2024-12-13
AI Technical Summary
High energy consumption, uneven bonding and adhesive problems during the production process of corrugated cardboard lead to increased production costs and structural stability, and some adhesives contain harmful substances pose a potential risk to the environment and human health.
A corrugated cardboard production system is designed, including heating mechanisms and purification and treatment mechanisms, which improves bonding quality and production efficiency through precise control of temperature and recycling of heat, and captures harmful gases and particulate matter through efficient filtration and emission control systems to ensure the production environment Clean and safe.
It effectively reduces energy consumption, improves production efficiency and product quality, ensures the cleanliness and safety of the production environment, protects the health of operators, and complies with environmental protection regulations.
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Figure CN119116462A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of corrugated board production, and in particular relates to a corrugated board production system. Background Art
[0002] The corrugated cardboard production system is an industrial process specially designed for manufacturing corrugated cardboard. It converts paper into a composite material with specific structure and performance. It is widely used in the packaging industry. The system usually includes paper cutting, corrugated core paper forming, face paper and core paper bonding, cardboard cutting and creasing, and final quality inspection and packaging. Corrugated cardboard is an ideal choice for logistics and product protection because of its lightness, strength, cost-effectiveness and recyclability. With the advancement of technology, modern corrugated cardboard production systems have achieved a high degree of automation and intelligence.
[0003] Currently, in the production process of corrugated cardboard, high energy consumption, uneven bonding and adhesive problems are challenges that need to be addressed. The molding of corrugated core paper usually requires high temperature and high pressure, which leads to high energy consumption and increased production costs. In addition, the uneven coating of adhesive during the bonding process, or inaccurate alignment of the face paper and the corrugated core paper, will cause weaknesses in the bonding area and affect the stability of the overall structure. In addition, some adhesives may contain harmful substances, posing potential risks to the environment and human health. Summary of the invention
[0004] The object of the present invention is to provide a corrugated board production system, aiming to solve the problems raised in the above background technology.
[0005] To achieve the above object, the specific technical solution of the present invention is as follows: A corrugated cardboard production system includes a main control box, a support vertical rod is provided on one side of the main control box, a cardboard forming device is provided on the other side of the main control box, a support frame is fixedly installed on the top of the support vertical rod, and further includes:
[0006] A heating mechanism adapted to be installed on top of the paperboard forming device;
[0007] The purification processing mechanism is arranged above the supporting frame.
[0008] As a further scheme of the present invention, the purification mechanism includes an extraction device, a limiting guide rail, a filter purification mesh plate, a negative pressure fan and a ventilation slot. The extraction device is fixedly installed on one side of the purification mechanism. There are two limiting guide rails, which are respectively fixedly installed on both sides of the top and bottom of the inner cavity of the purification mechanism. The filter purification mesh plate is mounted on the inner side of the limiting guide rail. The negative pressure fan is arranged at the bottom of the inner cavity of the purification mechanism. The ventilation slots are opened on both sides of the purification mechanism.
[0009] As a further solution of the present invention, the extraction device also includes an electric telescopic rod, a suction plate and a telescopic hose. The number of the electric telescopic rods is four and they are evenly distributed around the end of the extraction device. One end of the telescopic hose is fixedly connected to the center of the end of the extraction device, and the top of the suction plate is fixedly connected to the end of the telescopic hose.
[0010] As a further scheme of the present invention, the heating mechanism includes a blowing device, a connecting pipe, a heat delivery plate, a connecting hole, an air suction pipe, an extraction fan and a heat exhaust hole. The blowing device is fixedly installed on one side of the heating mechanism, the connecting pipe is fixedly installed on the other side of the heating mechanism, one side of the heat delivery plate is fixedly connected to the end of the connecting pipe, the connecting hole is opened on the surface of one side of the heating mechanism, the extraction fan is fixedly installed on one side of the inner cavity of the heating mechanism, the air suction pipe is fixedly installed on the top of one side of the inner cavity of the heating mechanism, and the heat exhaust hole is opened at the center of the other side of the heat delivery plate.
[0011] As a further scheme of the present invention, the blowing device also includes a through hole, a shielding strip, a blowing fan, a rectangular groove and a cover plate, the through hole is opened at the top of one side of the inner cavity of the blowing device, the shielding strip is fixedly installed on one side of the inner cavity of the blowing device, the blowing fan is arranged in the inner cavity of the through hole, the rectangular groove is opened at the bottom of one side of the inner cavity of the blowing device, the cover plate is arranged on the right side of the blowing device, and the inner cavity of the rectangular groove is provided with a heat insulation protective shell.
[0012] As a further solution of the present invention, micro motors are respectively arranged on both sides of the top of the main control box, an adjustable upper rod is arranged on the inner side of the micro motor, and a positioning lower rod is arranged below the adjustable upper rod.
[0013] As a further scheme of the present invention, a bracket is provided on one side of the top of the support frame, and driving rollers are respectively provided around the bracket, a driving fixed sleeve is fixedly installed at the center of the inner cavity of the bracket, a column is fixedly installed on the top of the driving fixed sleeve, and a driving sleeve is installed on the surface of the column, a positioning vertical plate is fixedly installed on one side of the driving sleeve, one side of the purification treatment mechanism is fixedly connected to the positioning vertical plate, a driving motor is fixedly installed on one side of the driving fixed sleeve, a heating strip is fixedly installed on the bottom of the driving fixed sleeve, and coating plates are respectively fixedly installed on both sides of the heating strip.
[0014] As a further solution of the present invention, a horizontal plate is fixedly installed at the bottom of the inner cavity of the bracket, a conveying roller is adapted to be installed on the top of the horizontal plate, a positioning conveying device is provided on one side of the bracket, a first conveying belt is provided on one side of the positioning conveying device, a second conveying belt is provided on one side of the main control box, and positioning plates are fixedly installed on both sides of the top of the second conveying belt.
[0015] As a further solution of the present invention, a driving guide rod is fixedly installed on the inner side of the positioning plate, and driving blades are respectively sleeved and installed on both sides of the surface of the driving guide rod.
[0016] As a further solution of the present invention, a limit rod is fixedly installed on the inner side of the positioning plate and close to the bottom, an adjusting hand wheel is arranged on the top of the driving knife body, and a cutting blade is adapted to be installed on the bottom of the driving knife body.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The heating mechanism and the purification mechanism play a vital role in the corrugated cardboard production system, jointly improving the production efficiency and product quality, while ensuring the cleanliness and safety of the production environment. The heating mechanism effectively ensures the temperature around the cardboard forming device by precisely controlling the temperature and recycling the heat, ensuring the bonding quality and speed during the cardboard forming process, improving production efficiency, and reducing energy consumption. The purification mechanism effectively captures and treats the harmful gases and particulate matter generated in the production process through efficient filtration and emission control systems, reducing environmental pollution, protecting the health of operators, and complying with environmental protection regulations. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the present invention;
[0020] Figure 2 is a cross-sectional view of the structure of the blowing device provided by an embodiment of the present invention;
[0021] Figure 3It is a partial bottom view of the heating mechanism structure provided by an embodiment of the present invention;
[0022] Figure 4 is a partial cross-sectional view of the purification treatment mechanism structure provided by an embodiment of the present invention;
[0023] Figure 5 is a schematic diagram of a support structure provided by an embodiment of the present invention;
[0024] Figure 6 is a bottom view of a support structure provided by an embodiment of the present invention;
[0025] Figure 7 It is a schematic diagram of the positioning plate and the driving cutter body structure provided by an embodiment of the present invention.
[0026] Markings in the figure: 1. General control box; 2. Support vertical rod; 3. Cardboard forming device; 4. Heating mechanism; 401. Blowing device; 401a. Through hole; 401b. Shielding strip; 401c. Blowing fan; 401d. Rectangular groove; 401e. Cover plate; 402. Connecting pipe; 403. Heat supply plate; 404. Connecting hole; 405. Suction pipe; 406. Extraction fan; 407. Heat exhaust hole; 5. Micro motor; 6. Positioning plate; 7. Purification mechanism; 701. Extraction device; 701a. Electric telescopic rod; 701b. Suction plate; 701c. Telescopic hose; 702. Limit guide Rail; 703, filter purification screen plate; 704, negative pressure fan; 705, ventilation slot; 8, horizontal plate; 9, conveyor roller; 10, support frame; 11, positioning conveyor device; 12, first conveyor belt; 13, second conveyor belt; 14, adjustable upper rod; 15, positioning lower rod; 16, heat insulation protective shell; 17, bracket; 18, driving roller; 19, driving fixed sleeve; 20, driving motor; 21, column; 22, driving sleeve; 23, positioning vertical plate; 24, coating plate; 25, heating strip; 26, driving guide rod; 27, limit rod; 28, driving knife body; 29, adjusting hand wheel; 30, cutting blade. DETAILED DESCRIPTION
[0027] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0028] The structure of the present invention is described in detail below in conjunction with the accompanying drawings.
[0029] Example 1
[0030] like Figure 1-7As shown, it is the first embodiment of the present invention, which provides a corrugated board production system, including a main control box 1, a support vertical rod 2 is arranged on one side of the main control box 1, a paperboard forming device 3 is arranged on the other side of the main control box 1, and a support frame 10 is fixedly installed on the top of the support vertical rod 2, and also includes:
[0031] A heating mechanism 4, which is adapted to be installed on the top of the paperboard forming device 3;
[0032] The purification processing mechanism 7 is arranged above the support frame 10 .
[0033] like Figure 1-7 As shown, the heating mechanism 4 effectively ensures the temperature around the cardboard forming device 3 by precisely controlling the temperature and recycling the heat, thereby ensuring the bonding quality and speed during the cardboard forming process, improving production efficiency, and reducing energy consumption. The purification mechanism 7 effectively captures and treats harmful gases and particulate matter generated during the production process through an efficient filtering and emission control system, thereby reducing environmental pollution and protecting the health of operators. At the same time, it also complies with the requirements of environmental protection regulations. The heating mechanism 4 and the purification mechanism 7 play a vital role in the corrugated cardboard production system, jointly improving production efficiency and product quality, and ensuring the cleanliness and safety of the production environment.
[0034] Example 2
[0035] Reference Figure 1 and Figure 4 , which is the second embodiment of the present invention, and this embodiment is based on the previous embodiment.
[0036] In this embodiment, the purification mechanism 7 includes an extraction device 701, a limiting guide rail 702, a filter purification mesh plate 703, a negative pressure fan 704 and a ventilation slot 705. The extraction device 701 is fixedly installed on one side of the purification mechanism 7. There are two limiting guide rails 702, which are respectively fixedly installed on both sides of the top and bottom of the inner cavity of the purification mechanism 7. The filter purification mesh plate 703 is mounted on the inner side of the limiting guide rail 702. The negative pressure fan 704 is arranged at the bottom of the inner cavity of the purification mechanism 7. The ventilation slot 705 is opened on both sides of the purification mechanism 7. The extraction device 701 also includes an electric telescopic rod 701a, an absorption plate 701b and a telescopic hose 701c. There are four electric telescopic rods 701a, which are evenly distributed around the end of the extraction device 701. One end of the telescopic hose 701c is fixedly connected to the center of the end of the extraction device 701, and the top of the absorption plate 701b is fixedly connected to the end of the telescopic hose 701c.
[0037] like Figure 1 and Figure 4As shown, the purification mechanism 7 realizes efficient and accurate air purification function through the coordinated work of the extraction device 701, the limiting guide rail 702, the filtering and purification mesh plate 703, the negative pressure fan 704 and the ventilation slot 705. The electric telescopic rod 701a and the suction plate 701b equipped with the extraction device 701 are flexibly connected through the telescopic hose 701c, which can accurately control the suction position and effectively collect pollutants generated in the production process. The limiting guide rail 702 ensures the stable operation of the filtering and purification mesh plate 703, and the negative pressure fan 704 and the ventilation slot 705 ensure the circulation and discharge of purified air, thereby effectively improving the purification efficiency, reducing the discharge of harmful substances, and enhancing the reliability of the system and the convenience of operation, providing a clean and safe working environment for corrugated cardboard production.
[0038] Example 3
[0039] Reference Figure 1 , Figure 2 and Figure 3 , which is the third embodiment of the present invention, and this embodiment is based on the previous two embodiments.
[0040] In this embodiment, the heating mechanism 4 includes a blowing device 401, a connecting pipe 402, a heat delivery plate 403, a connecting hole 404, an air suction pipe 405, an extraction fan 406 and a heat exhaust hole 407. The blowing device 401 is fixedly installed on one side of the heating mechanism 4, the connecting pipe 402 is fixedly installed on the other side of the heating mechanism 4, one side of the heat delivery plate 403 is fixedly connected to the end of the connecting pipe 402, the connecting hole 404 is opened on the surface of one side of the heating mechanism 4, the extraction fan 406 is fixedly installed on one side of the inner cavity of the heating mechanism 4, the air suction pipe 405 is fixedly installed on the top of one side of the inner cavity of the heating mechanism 4, and the heat exhaust hole 407 is fixedly installed on the inner cavity of the heating mechanism 4. 07 is opened at the center of the other side of the heat delivery plate 403, the blowing device 401 also includes a through hole 401a, a shielding strip 401b, a blowing fan 401c, a rectangular groove 401d and a cover plate 401e, the through hole 401a is opened at the top of one side of the inner cavity of the blowing device 401, the shielding strip 401b is fixedly installed on one side of the inner cavity of the blowing device 401, the blowing fan 401c is arranged in the inner cavity of the through hole 401a, the rectangular groove 401d is opened at the bottom of one side of the inner cavity of the blowing device 401, the cover plate 401e is arranged on the right side of the blowing device 401, and the inner cavity of the rectangular groove 401d is provided with a heat insulation protective shell 16.
[0041] like Figure 1 , Figure 2 and Figure 3As shown, the heating mechanism 4 realizes efficient and uniform heat energy transfer through the synergistic effect of the blowing device 401, the connecting pipe 402, the heat delivery plate 403, the connecting hole 404, the suction pipe 405, the extraction fan 406 and the heat exhaust hole 407. The through hole 401a, the shielding strip 401b and the blowing fan 401c equipped with the blowing device 401 ensure the directional and uniform distribution of the hot air, and improve the heating efficiency. The design of the connecting pipe 402 and the heat delivery plate 403 ensures the stable transmission of heat energy, while the suction pipe 405 and the extraction fan 406 help to maintain the air circulation inside the heating mechanism 4 to prevent overheating. The setting of the heat exhaust hole 407 and the heat insulation protective shell 16 further enhances the safety and energy efficiency of the system, reduces the loss of heat energy, thereby effectively improving the heating speed and uniformity, and also optimizes the energy consumption management, ensuring the efficiency and stability of the corrugated cardboard production process.
[0042] Example 4
[0043] Reference Figure 1 , Figure 5 , Figure 6 and Figure 7 , which is the third embodiment of the present invention, is based on the first three embodiments.
[0044] In this embodiment, micro motors 5 are respectively arranged on both sides of the top of the general control box body 1, an adjustable upper rod 14 is arranged on the inner side of the micro motor 5, a positioning lower rod 15 is arranged below the adjustable upper rod 14, a bracket 17 is arranged on one side of the top of the support frame 10, and driving rollers 18 are respectively arranged around the bracket 17. A driving fixed sleeve 19 is fixedly installed at the center of the inner cavity of the bracket 17, a column 21 is fixedly installed on the top of the driving fixed sleeve 19, a driving sleeve 22 is sleeved on the surface of the column 21, and a positioning vertical plate 23 is fixedly installed on one side of the driving sleeve 22, one side of the purification treatment mechanism 7 is fixedly connected to the positioning vertical plate 23, a driving motor 20 is fixedly installed on one side of the driving fixed sleeve 19, and a heating strip 23 is fixedly installed on the bottom of the driving fixed sleeve 19. 25, coating plates 24 are fixedly installed on both sides of the heating strip 25, a transverse plate 8 is fixedly installed on the bottom of the inner cavity of the bracket 17, and a conveying roller 9 is adapted to be installed on the top of the transverse plate 8. A positioning and conveying device 11 is provided on one side of the bracket 17, and a first conveyor belt 12 is provided on one side of the positioning and conveying device 11. A second conveyor belt 13 is provided on one side of the main control box 1, and positioning plates 6 are fixedly installed on both sides of the top of the second conveyor belt 13, and a driving guide rod 26 is fixedly installed on the inner side of the positioning plate 6. A driving knife body 28 is respectively sleeved and installed on both sides of the surface of the driving guide rod 26, and a limiting rod 27 is fixedly installed on the inner side of the positioning plate 6 and close to the bottom. An adjusting hand wheel 29 is provided on the top of the driving knife body 28, and a cutting blade 30 is adapted to be installed on the bottom of the driving knife body 28.
[0045] like Figure 1 , Figure 5 , Figure 6 and Figure 7 As shown, the micro motor 5 drives the adjustable upper rod 14, which cooperates with the positioning lower rod 15 to adjust the tension and position of the paper to ensure the stability and uniformity of the paper during the production process. The driving fixed sleeve 19 and the driving motor 20 work together to drive the column 21 and the driving sliding sleeve 22 to achieve the positioning and movement of the purification treatment mechanism 7 to ensure that the purification treatment mechanism 7 can cover the entire production area. The heating strip 25 provides heat energy, and the coating plate 24 is used to evenly apply the adhesive to ensure the bonding quality and speed of the paper during the forming process. The positioning conveying device 11 and the first conveyor belt 12 are used to accurately convey the paper, and the second conveyor belt 13 and the positioning plate 6 are used to further convey and position the paper to ensure the accurate docking of the paper between different processes. The driving guide rod 26 and the limit rod 27 control the position of the driving knife body 28, and the cutting blade 30 is used to cut the cardboard to ensure the accuracy and consistency of the cardboard size.
[0046] In summary: the heating mechanism 4 and the purification treatment mechanism 7 play a vital role in the corrugated board production system, jointly improving the production efficiency and product quality, while ensuring the cleanliness and safety of the production environment.
[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A corrugated board production system, characterized in that: The invention comprises a main control box (1), a support vertical rod (2) is arranged on one side of the main control box (1), a paperboard forming device (3) is arranged on the other side of the main control box (1), a support frame (10) is fixedly installed on the top of the support vertical rod (2), and further comprises: A heating mechanism (4), wherein the heating mechanism (4) is adapted to be installed on the top of the paperboard forming device (3); A purification processing mechanism (7), wherein the purification processing mechanism (7) is arranged above the support frame (10).
2. A corrugated board production system according to claim 1, characterized in that: The purification mechanism (7) comprises an extraction device (701), a limiting guide rail (702), a filtering and purification screen plate (703), a negative pressure fan (704) and a ventilation slot (705); the extraction device (701) is fixedly mounted on one side of the purification mechanism (7); there are two limiting guide rails (702) and they are respectively fixedly mounted on both sides of the top and bottom of the inner cavity of the purification mechanism (7); the filtering and purification screen plate (703) is clamped and mounted on the inner side of the limiting guide rail (702); the negative pressure fan (704) is arranged at the bottom of the inner cavity of the purification mechanism (7); and the ventilation slot (705) is opened on both sides of the purification mechanism (7).
3. A corrugated board production system according to claim 2, characterized in that: The extraction device (701) further comprises an electric telescopic rod (701a), a suction plate (701b) and a telescopic hose (701c); the number of the electric telescopic rods (701a) is four and they are evenly distributed around the end of the extraction device (701); one end of the telescopic hose (701c) is fixedly connected to the center of the end of the extraction device (701); and the top of the suction plate (701b) is fixedly connected to the end of the telescopic hose (701c).
4. A corrugated board production system according to claim 1, characterized in that: The heating mechanism (4) comprises a blowing device (401), a connecting pipe (402), a heat delivery plate (403), a connecting hole (404), an air suction pipe (405), an extraction fan (406) and a heat exhaust hole (407); the blowing device (401) is fixedly mounted on one side of the heating mechanism (4); the connecting pipe (402) is fixedly mounted on the other side of the heating mechanism (4); one side of the heat delivery plate (403) is fixedly connected to the end of the connecting pipe (402); the connecting hole (404) is provided on the surface of one side of the heating mechanism (4); the extraction fan (406) is fixedly mounted on one side of the inner cavity of the heating mechanism (4); the air suction pipe (405) is fixedly mounted on the top of one side of the inner cavity of the heating mechanism (4); and the heat exhaust hole (407) is provided at the center of the other side of the heat delivery plate (403).
5. A corrugated board production system according to claim 4, characterized in that: The blowing device (401) further comprises a through hole (401a), a shielding strip (401b), a blowing fan (401c), a rectangular groove (401d) and a cover plate (401e); the through hole (401a) is opened at the top of one side of the inner cavity of the blowing device (401); the shielding strip (401b) is fixedly installed on one side of the inner cavity of the blowing device (401); the blowing fan (401c) is arranged in the inner cavity of the through hole (401a); the rectangular groove (401d) is opened at the bottom of one side of the inner cavity of the blowing device (401); the cover plate (401e) is arranged on the right side of the blowing device (401); and the inner cavity of the rectangular groove (401d) is provided with a heat-insulating protective shell (16).
6. A corrugated board production system according to claim 1, characterized in that: Micro motors (5) are respectively arranged on both sides of the top of the main control box (1), an adjustable upper rod (14) is arranged inside the micro motor (5), and a positioning lower rod (15) is arranged below the adjustable upper rod (14).
7. A corrugated board production system according to claim 2, characterized in that: A bracket (17) is provided on one side of the top of the support frame (10), and driving rollers (18) are respectively provided on the four sides of the bracket (17). A driving fixed sleeve (19) is fixedly installed at the center of the inner cavity of the bracket (17), a column (21) is fixedly installed on the top of the driving fixed sleeve (19), a driving sleeve (22) is sleeved on the surface of the column (21), a positioning vertical plate (23) is fixedly installed on one side of the driving sleeve (22), one side of the purification mechanism (7) is fixedly connected to the positioning vertical plate (23), a driving motor (20) is fixedly installed on one side of the driving fixed sleeve (19), a heating strip (25) is fixedly installed on the bottom of the driving fixed sleeve (19), and coating plates (24) are respectively fixedly installed on both sides of the heating strip (25).
8. A corrugated board production system according to claim 7, characterized in that: A transverse plate (8) is fixedly installed at the bottom of the inner cavity of the bracket (17), and a conveying roller (9) is adapted to be installed on the top of the transverse plate (8). A positioning conveying device (11) is provided on one side of the bracket (17), and a first conveying belt (12) is provided on one side of the positioning conveying device (11). A second conveying belt (13) is provided on one side of the main control box (1), and positioning plates (6) are fixedly installed on both sides of the top of the second conveying belt (13).
9. A corrugated board production system according to claim 8, characterized in that: A driving guide rod (26) is fixedly mounted on the inner side of the positioning plate (6), and driving blades (28) are respectively sleeved and mounted on both sides of the surface of the driving guide rod (26).
10. A corrugated board production system according to claim 9, characterized in that: A limiting rod (27) is fixedly installed on the inner side of the positioning plate (6) and close to the bottom. An adjusting hand wheel (29) is arranged on the top of the driving knife body (28). A cutting blade (30) is adapted to be installed on the bottom of the driving knife body (28).
Citation Information
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