Automatic forming machine for honeycomb activated carbon

By designing a honeycomb activated carbon automatic forming machine, the automatic cutting and flip unit is used to solve the problems of poor forming quality and low efficiency caused by manual cutting and placement, and the efficient and stable carbon block forming and unloading process is achieved.

CN119118128APending Publication Date: 2024-12-13KUNSHAN JINXIANGYUAN MACHINERY CO LTD
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Patent Information

Application Number
CN202411357470.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

Manual cutting and placement of honeycomb activated carbon during molding leads to poor molding quality and low efficiency, and manual operation can easily damage the carbon block.

Method used

A honeycomb activated carbon automatic forming machine is designed, including an extrusion assembly, a conveying and cutting assembly and a conveying and discharge assembly. It uses multiple conveyor belts and cutting cylinders to achieve automatic cutting, and realizes stable discharge of the carbon block through a flip unit.

Benefits of technology

Improves molding quality and production efficiency, avoids unevenness and damage to carbon blocks caused by manual cutting, and improves cutting and unloading efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic honeycomb activated carbon forming machine, and relates to the field of activated carbon manufacturing, the automatic honeycomb activated carbon forming machine comprises an extrusion assembly, a conveying and cutting assembly and a conveying and discharging assembly, the extrusion assembly extrudes and forms an activated carbon green body through an extrusion unit and a forming mold, and a displacement air cylinder drives the extrusion unit to switch different positions to alternately work; molded carbon strips are conveyed to the position below the cutting unit through a conveying belt and are automatically cut, the automatic cutting effect is stable and controllable, meanwhile, the cutting efficiency is improved, the cut carbon strips are conveyed to the conveying belt of the conveying and discharging assembly, a turning motor arranged in a turning unit drives a rotating bearing and a rotating plate to rotate, and the cutting efficiency is improved. The second cross beam and the conveying belt are turned over, an operator places the supporting plate on one side of the carbon block, all the carbon blocks can be taken down at a time after the second cross beam is turned over, independent taking is not needed, the discharging efficiency is improved, and damage to the cut carbon blocks caused by manual taking is also avoided.
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Description

Technical Field

[0001] The invention relates to the field of activated carbon manufacturing, in particular to an automatic honeycomb activated carbon forming machine. Background Art

[0002] Honeycomb activated carbon is made of high-quality coal-based activated carbon as raw material, which is pressed into a mold and fired at high temperature. Compared with other activated carbons, it has a high specific surface area and porosity. This structure gives honeycomb activated carbon excellent adsorption properties and can effectively adsorb various gases, liquids and solid substances. Therefore, it is widely used in air pollution control, water treatment, automobile emission control and industrial gas adsorption.

[0003] Nowadays, the molding and production of honeycomb activated carbon usually involves first extruding the activated carbon blank through a honeycomb mold, then manually cutting it, and then placing the activated carbon blocks of fixed size for drying, followed by carbonization and activation treatment. Manual cutting is required during the molding process, and the cutting length cannot be guaranteed to be uniform. After manual cutting, the carbon blocks need to be placed one by one on the partition and sent to the drying room. Taking the wet carbon blocks during the placement process can easily cause squeezing of the carbon blocks, affecting the appearance quality of the carbon blocks. At the same time, the production efficiency of manual placement is low. Therefore, a honeycomb activated carbon automatic molding machine is proposed to solve the above problems. Summary of the invention

[0004] In order to solve the above technical problems, a honeycomb activated carbon automatic forming machine is provided. This technical solution solves the problem that manual cutting and placement during honeycomb activated carbon forming can easily reduce the forming quality and have low efficiency.

[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is:

[0006] A honeycomb activated carbon automatic forming machine comprises an extrusion component, a conveying and cutting component and a conveying and discharging component, wherein the conveying and cutting component is arranged between the extrusion component and the conveying and discharging component, and the extrusion component, the conveying and cutting component and the conveying and discharging component are arranged horizontally in the same processing direction, and a material receiving box is arranged between the conveying and cutting component and the conveying and discharging component.

[0007] The extrusion assembly includes a workbench and an extrusion unit, wherein the extrusion unit is arranged above the workbench, and a plurality of slide rails are fixedly connected to the upper end surface of the workbench, a fixing seat is arranged between the slide rails, the fixing seat is fixedly connected to the upper end surface of the workbench, a shift cylinder is installed in the middle of the fixing seat, and a connecting plate is fixedly connected to the output end of the shift cylinder, and one end surface of the connecting plate is fixedly connected to the side wall of the extrusion unit.

[0008] The extrusion unit includes a molding groove and a hydraulic cylinder, which are arranged inside the extrusion unit and matched with each other. A molding die is arranged at one end of the molding groove away from the hydraulic cylinder, and the molding die is fixedly installed inside the molding groove by bolts. A plurality of fixing plates are arranged on the surface of the hydraulic cylinder, and the fixing plates are fixedly connected to the inner wall of the hydraulic cylinder. An extrusion head is fixedly connected to the output end of the hydraulic cylinder, and the end face of the extrusion head is circular. A first oil pipe is connected to one end of the peripheral side of the hydraulic cylinder close to the extrusion head, and a second oil pipe is connected to the other end of the hydraulic cylinder. A plurality of sliding blocks are fixedly connected to the lower end of the extrusion unit, and the sliding blocks are slidably connected to the slide rail below.

[0009] Preferably, an oil pump is installed inside the workbench, the output end of the oil pump is connected to an electromagnetic reversing valve, the oil return port of the electromagnetic reversing valve is connected to a hydraulic oil tank, the hydraulic oil tank is connected to the input end of the oil pump, and the first oil pipe and the second oil pipe are respectively connected to the oil inlet and oil outlet of the electromagnetic reversing valve.

[0010] Preferably, the conveying and cutting assembly includes a first crossbeam, a cutting unit, a control terminal and a driving unit. A plurality of first crossbeams are provided, a first conveyor belt is provided between two of the first crossbeams, a plurality of cutting units are installed above one end of the first crossbeam, a driving unit is provided below each of the cutting units, and the control terminal is provided at the upper end of the cutting unit.

[0011] Preferably, the cutting unit includes a column, a cross plate and a cutting cylinder, the column is fixedly connected to the upper end of the first cross beam, the cross plate is fixedly connected above the column, the cutting cylinder is installed in the upper middle part of the cross plate, the output end of the cutting cylinder passes through the cross plate and is fixedly connected to the sliding plate, the two ends of the sliding plate are slidably connected with sliding rods, and the two ends of the sliding rod are respectively fixedly connected to the first cross beam and the cross plate.

[0012] Preferably, a cutting line is provided at the lower end of the sliding plate, and a group of photoelectric sensors is provided between the sliding rod and the column.

[0013] Preferably, the driving unit includes a driving motor, a first gear, a second gear and a transmission belt. The driving motor is installed on the lower end of the first beam through a mounting plate. The first gear is fixedly connected to the output end of the driving motor. The first gear is transmission-connected to the second gear through a transmission belt. The second gear is fixedly connected to a rotating shaft arranged inside the first conveyor belt.

[0014] Preferably, a scraper is provided below the first conveyor belt, and both ends of the scraper are rotatably connected to the first cross beams on both sides respectively. The scraper is inclined and its upper end abuts against the first conveyor belt. One side of the scraper is fixedly connected to a plurality of springs, and the other ends of the springs are fixedly connected to the inner wall of the first cross beam.

[0015] Preferably, the conveying and discharging assembly includes a second cross beam, a second conveyor belt and a flipping unit, a plurality of second cross beams are provided, the second conveyor belt is arranged between two second cross beams, a driving unit is provided at one end of the second cross beam close to the conveying and cutting assembly, a scraper is provided below the second conveyor belt, the flipping unit is provided below the second cross beam, and a fixing frame is fixedly connected to the lower end of the flipping unit.

[0016] Preferably, the flipping unit includes a flipping motor, a rotating shaft, a rotating bearing and a support plate, the flipping motor is installed on the upper end of the fixed frame through the mounting plate, the output end of the flipping motor is fixedly connected to the rotating shaft, both ends of the rotating shaft are connected to the rotating bearing, the lower end of the mounting shell of the rotating bearing is fixedly connected to the fixed frame, a plurality of support plates are fixedly connected to the surface of the rotating shaft, the plurality of support plates are arranged in a T shape and the upper ends thereof are fixedly connected to the second cross beam, a second buffer block is arranged on one side of the support plate, the upper end of the second buffer block abuts against the top of the support plate, and a proximity sensor is installed on one side of the support plate.

[0017] Preferably, a group of safety gratings is arranged on one side above the workbench, and first buffer blocks are fixedly connected to the four corners of the top of the workbench, and the first buffer blocks abut against the side walls of the extrusion unit.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. This molding machine is equipped with multiple conveyor belts. The extrusion unit can switch to different positions for molding operations under the drive of the shift cylinder. Multiple conveyor belts can work alternately to improve the operating efficiency.

[0020] 2. This forming machine is equipped with a cutting unit, which can automatically cut the formed activated carbon strips when they reach the bottom of the cutting unit. The position of the carbon strips is sensed by a photoelectric sensor, and the cutting cylinder is used to drive the cutting line to move up and down to cut the carbon strips. The cut carbon strips are transported to the conveying and discharging assembly. The automatic cutting effect is stable and controllable, avoiding the problem of poor cutting effect caused by manual cutting, and at the same time improving the cutting efficiency.

[0021] 3. The conveying and discharging assembly is provided with a flipping unit, which drives the rotating bearing and the rotating plate to rotate through the flipping motor, so that the second beam fixedly connected to the rotating plate is flipped. After all the cut carbon blocks are sent to the second conveyor belt, the operator can use the pallet to remove all the carbon blocks flipped to the side at one time without taking them separately, which improves the unloading efficiency and avoids damage to the cut carbon blocks caused by manual handling. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1It is a structural schematic diagram of the present invention;

[0023] Figure 2 It is a schematic diagram of the structure of the extrusion assembly in the present invention;

[0024] Figure 3 It is a schematic diagram of the top view of the extrusion assembly in the present invention;

[0025] Figure 4 It is a structural schematic diagram of the conveying and cutting assembly in the present invention;

[0026] Figure 5 It is a right side structural schematic diagram of the conveying and cutting assembly in the present invention;

[0027] Figure 6 for Figure 4 A local enlarged schematic diagram of the middle A;

[0028] Figure 7 It is a schematic diagram of the structure of the scraper in the present invention;

[0029] Figure 8 It is a structural schematic diagram of the conveying and discharging component in the present invention;

[0030] Fig. 9 It is a front structural schematic diagram of the conveying and discharging assembly in the present invention;

[0031] Fig.10 for Fig. 9 A local enlarged schematic diagram of point B in the middle.

[0032] The numbers in the figure are:

[0033] 1. Extrusion assembly; 11. Workbench; 111. Slide rail; 112. Fixed seat; 113. Shift cylinder; 114. Connecting plate; 115. Safety grating; 116. First buffer block; 12. Extrusion unit; 121. Forming groove; 1211. Forming die; 122. Hydraulic cylinder; 1221. Fixed plate; 1222. Extrusion head; 1223. First oil pipe; 1224. Second oil pipe; 123. Sliding block; 13. Oil pump; 14. Solenoid reversing valve; 15. Hydraulic oil tank;

[0034] 2. Conveying and cutting assembly; 21. First crossbeam; 211. First conveyor belt; 22. Cutting unit; 221. Vertical column; 222. Cross plate; 223. Cutting cylinder; 224. Sliding plate; 225. Sliding rod; 226. Cutting line; 23. Control terminal; 24. Driving unit; 241. Driving motor; 242. First gear; 243. Second gear; 244. Driving belt; 25. Photoelectric sensor; 26. Scraper; 261. Spring;

[0035] 3. Conveying and discharging assembly; 31. Second crossbeam; 32. Second conveyor belt; 33. Turning unit; 331. Turning motor; 332. Rotating shaft; 333. Rotating bearing; 334. Support plate; 335. Second buffer block; 336. Proximity sensor; 34. Fixed frame;

[0036] 4. Material receiving box. DETAILED DESCRIPTION

[0037] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. As mentioned throughout the specification and claims, "including" is an open term, so it should be interpreted as "including but not limited to". The subsequent description of the specification is a preferred embodiment of implementing the present application, but the description is for the purpose of illustrating the general principles of the present application, and is not used to limit the scope of the present application. The scope of protection of the present application shall be determined by the definition of the attached claims.

[0038] like Figure 1-3 As shown, a honeycomb activated carbon automatic forming machine is characterized in that it includes an extrusion component 1, a conveying and cutting component 2 and a conveying and discharging component 3, the conveying and cutting component 2 is arranged between the extrusion component 1 and the conveying and discharging component 3, the extrusion component 1, the conveying and cutting component 2 and the conveying and discharging component 3 are arranged horizontally in the same processing direction, a receiving box 4 is arranged between the conveying and cutting component 2 and the conveying and discharging component 3, the extrusion component 1 shapes the activated carbon blank by extrusion and conveys it to the conveying and cutting component 2, the conveying and cutting component 2 cuts the formed activated carbon, and the cut carbon blocks enter the conveying and discharging component 3 and are removed.

[0039] The extrusion assembly 1 includes a workbench 11 and an extrusion unit 12. The extrusion unit 12 is arranged above the workbench 11. The upper end surface of the workbench 11 is fixedly connected to a plurality of slide rails 111. A fixed seat 112 is arranged between the slide rails 111. The fixed seat 112 is fixedly connected to the upper end surface of the workbench 11. A shift cylinder 113 is installed in the middle of the fixed seat 112. The output end of the shift cylinder 113 is fixedly connected to a connecting plate 114. One end surface of the connecting plate 114 is fixedly connected to the side wall of the extrusion unit 12. The lower end of the extrusion unit 12 is fixedly connected to a plurality of slide rails 111. The movable block 123 is slidably connected with the slide rail 111 below, and the shift cylinder 113 is connected with the external air source, which can drive the extrusion unit 12 to reciprocate along the slide rail 111. The top four corners of the workbench 11 are fixedly connected with the first buffer block 116, which abuts against the side wall of the extrusion unit 12. The first buffer block 116 is made of silicone. When the shift cylinder 113 drives the extrusion unit 12 to reciprocate, the first buffer block 116 contacts the side wall of the extrusion unit 12 to limit and buffer the extrusion unit 12. The upper side of the workbench 11 A group of safety gratings 115 are provided to provide safety protection when the operator places the activated carbon blank. The extrusion unit 12 includes a forming groove 121 and a hydraulic cylinder 122. The forming groove 121 and the hydraulic cylinder 122 are arranged inside the extrusion unit 12 and matched. A forming mold 1211 is provided at one end of the forming groove 121 away from the hydraulic cylinder 122. The forming mold 1211 is fixedly installed inside the forming groove 121 by bolts. Different forming molds 1211 can be replaced according to production requirements. A plurality of fixing plates 1221 are provided on the surface of the hydraulic cylinder 122. The fixed plate 1221 is fixedly connected to the inner wall of the hydraulic cylinder 122, and the fixed plate 1221 fixes the hydraulic cylinder 122. The output end of the hydraulic cylinder 122 is fixedly connected to the extrusion head 1222, and the end face of the extrusion head 1222 is circular. The hydraulic cylinder 122 extends to drive the extrusion head 1222 to extrude the activated carbon blank placed in the forming groove 121, and is extruded through the forming mold 1211. One end of the peripheral side of the hydraulic cylinder 122 close to the extrusion head 1222 is connected to the first oil pipe 1223, and the other end of the hydraulic cylinder 122 is connected to the second oil pipe 1224.

[0040] In this embodiment, an oil pump 13 is installed inside the workbench 11, and the output end of the oil pump 13 is connected to the electromagnetic reversing valve 14, and the return oil port of the electromagnetic reversing valve 14 is connected to the hydraulic oil tank 15. The hydraulic oil tank 15 is connected to the input end of the oil pump 13, and the first oil pipe 1223 and the second oil pipe 1224 are respectively connected to the oil inlet and the oil outlet of the electromagnetic reversing valve 14. The oil pump 13 provides pressure for the oil, and the oil pump 13 pumps the oil in the hydraulic oil tank 15 to the hydraulic cylinder 122 through the electromagnetic reversing valve 14. The electromagnetic reversing valve 14 changes the oil delivery direction to the first oil pipe 1223 and the second oil pipe 1224 by switching the conducting pipeline. When delivering oil to the second oil pipe 1224, the oil squeezes and pushes the extrusion head 1222 to extend, and when delivering oil to the first oil pipe 1223, the oil squeezes and pushes the extrusion head 1222 to retract.

[0041] like Figure 4 As shown, the conveying and cutting component 2 includes a first crossbeam 21, a cutting unit 22, a control terminal 23 and a driving unit 24. A plurality of first crossbeams 21 are provided, and a first conveyor belt 211 is provided between two first crossbeams 21. The charcoal bars extruded by the extrusion component 1 are placed on the first conveyor belt 211 for transportation. A plurality of cutting units 22 are installed above one end of the first crossbeam 21. The charcoal bars are evenly cut into charcoal blocks of the same size by the cutting units 22. A driving unit 24 is provided below the cutting units 22. The driving unit 24 drives the first conveyor belt 211 to rotate, and the control terminal 23 is provided at the upper end of the cutting unit 22.

[0042] Please refer to Figure 4-6The cutting unit 22 includes a column 221, a cross plate 222 and a cutting cylinder 223. The column 221 is fixedly connected to the upper end of the first cross beam 21, and the cross plate 222 is fixedly connected above the column 221. The cutting cylinder 223 is installed in the middle of the upper part of the cross plate 222. The output end of the cutting cylinder 223 passes through the cross plate 222 and is fixedly connected to the sliding plate 224. The two ends of the sliding plate 224 are slidably connected with a sliding rod 225. The two ends of the sliding rod 225 are respectively fixedly connected to the first cross beam 21 and the cross plate 222. A cutting line 226 is arranged at the lower end of the sliding plate 224. A group of photoelectric sensors 25 are arranged between the sliding rod 225 and the column 221. When the charcoal strip passes through the first conveyor belt 211 and is transmitted to the bottom of the cutting unit 22, the photoelectric sensor 25 is blocked and sends a feedback signal to the internal processing unit of the equipment. The processing unit controls the cutting through the control terminal 23 The cylinder 223 extends to drive the sliding plate 224 to descend and then drives the cutting line 226 to cut the charcoal bar. Each descent and rise of the cutting line 226 completes a cut. The photoelectric sensor 25 can be selected as the model: CX-414. Other photoelectric sensors that can achieve the same function are also acceptable. The driving unit 24 includes a driving motor 241, a first gear 242, a second gear 243 and a transmission belt 244. The driving motor 241 is installed on the lower end of the first beam 21 through a mounting plate. The first gear 242 is fixedly connected to the output end of the driving motor 241. The first gear 242 is transmission-connected to the second gear 243 through a transmission belt 244. The second gear 243 is fixedly connected to the rotating shaft set inside the first conveyor belt 211. The first conveyor belt 211 is driven by the driving motor 241 and the transmission of the gear and the belt to rotate to complete the transportation of the charcoal bar.

[0043] Please refer to Figure 7 A scraper 26 is provided below the first conveyor belt 211, and both ends of the scraper 26 are rotatably connected to the first cross beams 21 on both sides respectively. The scraper 26 is inclined and its upper end abuts against the first conveyor belt 211. When the first conveyor belt 211 rotates, the activated carbon or other foreign matter adhered to the surface of the first conveyor belt 211 is removed through the relative movement of the two. The removed activated carbon can be collected by the receiving box 4. A plurality of springs 261 are fixedly connected to one side of the scraper 26, and the other ends of the springs 261 are fixedly connected to the inner wall of the first cross beam 21. The springs 261 apply tension to the scraper 26 to improve the cleaning effect.

[0044] like Figure 8-10As shown, the conveying and discharging assembly 3 includes a second crossbeam 31, a second conveyor belt 32 and a flip unit 33. The second crossbeam 31 is provided with a plurality of pieces. The second conveyor belt 32 is provided between two second crossbeams 31. The second crossbeam 31 is provided with a driving unit 24 at one end close to the conveying and cutting assembly 2. The driving unit 24 drives the second conveyor belt 32 to rotate. A scraper 26 is provided below the second conveyor belt 32. The flip unit 33 is provided below the second crossbeam 31. The lower end of the flip unit 33 is fixedly connected to a fixing frame 34. The flip unit 33 is used to turn the cut carbon blocks. The turning unit 33 is turned over and cooperates with manual unloading. The turning unit 33 includes a turning motor 331, a rotating shaft 332, a rotating bearing 333 and a support plate 334. The turning motor 331 is installed on the upper end of the fixing frame 34 through a mounting plate. The output end of the turning motor 331 is fixedly connected with the rotating shaft 332. Both ends of the rotating shaft 332 are connected with the rotating bearing 333. The lower end of the mounting shell of the rotating bearing 333 is fixedly connected with the fixing frame 34. The surface of the rotating shaft 332 is fixedly connected with a plurality of supporting plates 334. The plurality of supporting plates 334 are arranged in a T shape and their upper ends are connected to the second cross beam. 31 is fixedly connected, a second buffer block 335 is arranged on one side of the support plate 334, and the upper end of the second buffer block 335 abuts against the top of the support plate 334. A proximity sensor 336 is installed on one side of the support plate 334. The model of the proximity sensor 336 is: E2B-M12KS04. Other photoelectric sensors that can achieve the same function are all acceptable. The rotating shaft 332 is driven to rotate by the flip motor 331, thereby driving the support plate 334 fixedly connected to the flip motor 331 to rotate, so that the second crossbeam 31 can be flipped to the side. At this time, the operator only needs to The support plate needs to be attached to the sides of all the carbon blocks. When the second beam 31 is flipped to a nearly vertical position, the carbon blocks are transferred to the support plate, and all the carbon blocks can be unloaded and transferred at one time. The proximity sensor 336 is located inside the rotation path of the support plate 334. When the support plate 334 rotates to block the sensing area of ​​the proximity sensor 336, the flip motor 331 stops rotating and starts to rotate in the opposite direction after a short pause, driving the second beam 31 to rotate to a horizontal position and then stop. The second buffer block 335 is a soft silicone block that can provide buffering when contacting the support plate 334.

[0045] The principle of the present invention is as follows: when forming honeycomb activated carbon, the operator places the activated carbon blank in the forming tank 121, starts the oil pump 13 and drives the output end of the hydraulic cylinder 122 to extend through the oil to drive the extrusion head 1222 to extrude the activated carbon blank, and the blank is formed after passing through the forming die 1211. The formed carbon strips are conveyed to the bottom of the cutting unit 22 through the first conveyor belt 211. After the extrusion is completed, the extrusion head 1222 contracts and places the activated carbon blank in the forming tank 121 again. The displacement cylinder 113 drives the extrusion unit 22 to move. The element 12 moves as a whole to the other side for extrusion molding again. The molded charcoal strips are transported to the bottom of the cutting unit 22 by another first conveyor belt 211. When the charcoal strips block the photoelectric sensor 25, the first conveyor belt 211 stops after moving a certain distance. The control terminal 23 controls the cutting cylinder 223 to extend and drive the sliding plate 224 to descend, thereby driving the cutting line 226 to cut the charcoal strips. During cutting, the first conveyor belt 211 stops rotating, and the cut charcoal blocks are sent to the second conveyor belt 32. The scraper 26 scrapes the first conveyor belt 211. The activated carbon or other debris adhered to the second conveyor belt 32 is cleaned, and the cleaned debris falls into the receiving box 4 for collection and can be reused. After the charcoal strips are cut, all the charcoal blocks are conveyed to the second conveyor belt 32, and the flip motor 331 is started to drive the rotating shaft 332 to rotate, thereby driving the support plate 334 fixedly connected to the flip motor 331 to rotate, so that the second conveyor belt 32 is flipped sideways. At this time, the operator takes the support plate to stick to the sides of all the charcoal blocks, and the second conveyor belt 32 continues to flip. When the support plate 334 rotates to a position that blocks the sensing area of ​​the proximity sensor 336, the flip motor 331 stops rotating and the operator removes the charcoal blocks. The flip motor 331 starts to rotate in the opposite direction after a short pause, and the second conveyor belt 32 rotates to a horizontal position and then stops. The second buffer block 335 provides buffering when it contacts the support plate 334. The cooperation of multiple conveyor belts and the cutting unit 22 improves the efficiency of activated carbon molding and cutting. The flip unit 33 can transfer all the charcoal blocks on the second conveyor belt 32 at one time, thereby improving production efficiency.

[0046] Finally, it should be noted that when describing the position of each component and the matching relationship between them, the present invention usually takes one / a pair of components as an example. However, those skilled in the art should understand that such position, matching relationship, etc. are also applicable to other components / other pairs of components.

[0047] The above description is merely an exemplary embodiment of the present invention and is not intended to limit the protection scope of the present invention. The protection scope of the present invention is determined by the appended claims.

Claims

1. A honeycomb activated carbon automatic forming machine, characterized in that: The invention comprises an extrusion assembly (1), a conveying and cutting assembly (2) and a conveying and discharging assembly (3); the conveying and cutting assembly (2) is arranged between the extrusion assembly (1) and the conveying and discharging assembly (3); the extrusion assembly (1), the conveying and cutting assembly (2) and the conveying and discharging assembly (3) are arranged horizontally in the same processing direction; and a material receiving box (4) is arranged between the conveying and cutting assembly (2) and the conveying and discharging assembly (3); The extrusion assembly (1) comprises a workbench (11) and an extrusion unit (12); the extrusion unit (12) is arranged above the workbench (11); the upper end surface of the workbench (11) is fixedly connected to a plurality of slide rails (111); a fixing seat (112) is arranged between the slide rails (111); the fixing seat (112) is fixedly connected to the upper end surface of the workbench (11); a shift cylinder (113) is installed in the middle of the fixing seat (112); the output end of the shift cylinder (113) is fixedly connected to a connecting plate (114); one end of the connecting plate (114) is fixedly connected to a side wall of the extrusion unit (12); The extrusion unit (12) comprises a molding groove (121) and a hydraulic cylinder (122), wherein the molding groove (121) and the hydraulic cylinder (122) are arranged inside the extrusion unit (12) and are arranged to match each other, a molding die (1211) is arranged at one end of the molding groove (121) away from the hydraulic cylinder (122), and the molding die (1211) is fixedly installed inside the molding groove (121) by bolts, and a plurality of fixing plates (1221) are arranged on the surface of the hydraulic cylinder (122), and the fixing plates (1221) and the hydraulic cylinder (1222) are connected to each other. The inner wall of the hydraulic cylinder (122) is fixedly connected, the output end of the hydraulic cylinder (122) is fixedly connected to an extrusion head (1222), the end face of the extrusion head (1222) is arranged in a circular shape, one end of the peripheral side of the hydraulic cylinder (122) close to the extrusion head (1222) is connected to a first oil pipe (1223), and the other end of the hydraulic cylinder (122) is connected to a second oil pipe (1224), and the lower end of the extrusion unit (12) is fixedly connected to a plurality of sliding blocks (123), and the sliding blocks (123) are slidably connected to the slide rail (111) below.

2. The honeycomb activated carbon automatic forming machine according to claim 1, characterized in that: An oil pump (13) is installed inside the workbench (11); the output end of the oil pump (13) is connected to an electromagnetic reversing valve (14); the oil return port of the electromagnetic reversing valve (14) is connected to a hydraulic oil tank (15); the hydraulic oil tank (15) is connected to the input end of the oil pump (13); the first oil pipe (1223) and the second oil pipe (1224) are respectively connected to the oil inlet and the oil outlet of the electromagnetic reversing valve (14).

3. The honeycomb activated carbon automatic forming machine according to claim 1, characterized in that: The conveying and cutting assembly (2) comprises a first crossbeam (21), a cutting unit (22), a control terminal (23) and a driving unit (24); a plurality of first crossbeams (21) are provided, a first conveying belt (211) is provided between two of the first crossbeams (21), a plurality of cutting units (22) are installed above one end of the first crossbeam (21), a driving unit (24) is provided below each of the cutting units (22), and the control terminal (23) is provided at the upper end of the cutting unit (22).

4. The honeycomb activated carbon automatic forming machine according to claim 3, characterized in that: The cutting unit (22) comprises a column (221), a cross plate (222) and a cutting cylinder (223); the column (221) is fixedly connected to the upper end of the first cross beam (21); the cross plate (222) is fixedly connected above the column (221); the cutting cylinder (223) is installed in the middle of the cross plate (222); the output end of the cutting cylinder (223) passes through the cross plate (222) and is fixedly connected to a sliding plate (224); the two ends of the sliding plate (224) are slidably connected to a sliding rod (225); the two ends of the sliding rod (225) are respectively fixedly connected to the first cross beam (21) and the cross plate (222).

5. The honeycomb activated carbon automatic forming machine according to claim 4, characterized in that: A cutting line (226) is provided at the lower end of the sliding plate (224), and a group of photoelectric sensors (25) is provided between the sliding rod (225) and the column (221).

6. The honeycomb activated carbon automatic forming machine according to claim 3, characterized in that: The driving unit (24) comprises a driving motor (241), a first gear (242), a second gear (243) and a transmission belt (244); the driving motor (241) is mounted on the lower end of the first crossbeam (21) via a mounting plate; the first gear (242) is fixedly connected to the output end of the driving motor (241); the first gear (242) is transmission-connected to the second gear (243) via a transmission belt (244); and the second gear (243) is fixedly connected to a rotating shaft arranged inside the first conveyor belt (211).

7. The honeycomb activated carbon automatic forming machine according to claim 3, characterized in that: A scraper (26) is arranged below the first conveyor belt (211), and the two ends of the scraper (26) are rotatably connected to the first cross beams (21) on both sides respectively. The scraper (26) is arranged obliquely and its upper end abuts against the first conveyor belt (211). A plurality of springs (261) are fixedly connected to one side of the scraper (26), and the other ends of the springs (261) are fixedly connected to the inner wall of the first cross beam (21).

8. The honeycomb activated carbon automatic forming machine according to claim 1, characterized in that: The conveying and discharging assembly (3) comprises a second crossbeam (31), a second conveyor belt (32) and a turning unit (33); a plurality of second crossbeams (31) are provided, the second conveyor belt (32) is arranged between two second crossbeams (31), a driving unit (24) is arranged at one end of the second crossbeam (31) close to the conveying and cutting assembly (2), a scraper (26) is arranged below the second conveyor belt (32), the turning unit (33) is arranged below the second crossbeam (31), and a fixing frame (34) is fixedly connected to the lower end of the turning unit (33).

9. The honeycomb activated carbon automatic forming machine according to claim 8, characterized in that: The flip unit (33) comprises a flip motor (331), a rotating shaft (332), a rotating bearing (333) and a support plate (334); the flip motor (331) is mounted on the upper end of the fixed frame (34) through a mounting plate; the output end of the flip motor (331) is fixedly connected to the rotating shaft (332); both ends of the rotating shaft (332) are connected to the rotating bearing (333); the lower end of the mounting shell of the rotating bearing (333) is fixedly connected to the fixed frame (34); a plurality of supporting plates (334) are fixedly connected to the surface of the rotating shaft (332); the plurality of supporting plates (334) are arranged in a T shape and their upper ends are fixedly connected to the second cross beam (31); a second buffer block (335) is arranged on one side of the support plate (334); the upper end of the second buffer block (335) abuts against the top of the support plate (334); and a proximity sensor (336) is installed on one side of the support plate (334).

10. The honeycomb activated carbon automatic forming machine according to claim 1, characterized in that: A group of safety gratings (115) is arranged on one side above the workbench (11), and first buffer blocks (116) are fixedly connected to the four corners of the top of the workbench (11), and the first buffer blocks (116) abut against the side wall of the extrusion unit (12).

Citation Information

Patent Citations

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    CN215360055U

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    CN216612951U

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    CN217195604U