An efficient and environmentally friendly sand and gravel processing control system

Abstract

The present invention provides an efficient and environmentally friendly sand and gravel processing control system, which relates to the field of sand and gravel processing control technology, a production demand determination module, a blank raw material determination module, a processing workshop control module, a processing workshop fault assessment module, an environmental monitoring and processing module, and a sand and gravel aggregate online detection module. The present invention realizes the intelligent control of sand and gravel production, and at the same time, the physical online detection of finished aggregates detects the particle size and shape of finished aggregates, and the chemical online detection detects the chloride and methylene blue value of harmful substances in finished aggregates online, which improves the detection efficiency, reduces the labor intensity of test personnel, realizes the online collection, real-time detection, remote analysis and dynamic feedback of finished aggregates, and improves the quality control level of finished aggregates.

Description

Technical Field

[0001] The invention belongs to the technical field of sand and gravel processing control, and in particular relates to a high-efficiency and environmentally friendly sand and gravel processing control system. Background Art

[0002] The production methods of sand and gravel aggregate are generally divided into wet processing and dry processing. The wet processing technology includes "two-stage crushing (the equipment is jaw crusher + multi-cylinder cone crusher, the multi-cylinder cone crusher performs cyclic crushing and grading adjustment on the aggregate, ensuring the continuity of aggregate grading and particle quality) + one-time screening (using a new 5-layer environmentally friendly vibrating screen to achieve a one-time screening process, which shortens the screening process compared to the traditional 2-3-layer circular vibrating screen) + coarse aggregate shaping (before shaping, the coarse aggregate processed by natural sand and gravel The content of needle-like particles is about 40%~47%. After the natural sand and gravel are crushed and shaped by a vertical shaft crusher, the content of needle-like particles in the coarse aggregate is about 3%~6%) + rod mill sand making (the new JPS200 rod mill has large output, low power consumption, high sand making efficiency, and a sand fineness modulus of about 2.8. The fineness modulus of fine aggregates of natural sand and gravel is about 2.1, and it can be mixed with the JPS200 rod mill to make sand, ensuring that the fineness modulus of the finished sand meets the requirements.)";

[0003] The traditional wet processing industry of sand and gravel generally relies entirely on manual operation or semi-manual operation (manual control + machine quality inspection). The efficiency of manual operation is low. In addition, this method that relies on manpower has significant hidden dangers in terms of safety and is prone to cause workplace accidents. Moreover, due to the inconsistency of operation, the quality of the sand and gravel produced is often not effectively guaranteed. At the same time, the quality inspection standards of manual quality inspection are inconsistent, which makes it difficult to ensure the quality of the final product. If only machine quality inspection is used, only the particle size and appearance of the sand and gravel can be tested, and it is impossible to detect whether its chemical composition contains excessive harmful substances, and the safety of the product cannot be guaranteed. Summary of the invention

[0004] The present invention provides a high-efficiency and environmentally friendly sand and gravel processing control system to solve at least one of the technical problems mentioned above.

[0005] In order to solve the above technical problems, the present invention discloses a high-efficiency and environmentally friendly sand and gravel processing control system, comprising:

[0006] The production demand determination module is used to determine the final production demand of aggregates of the specifications required by customers based on customer demand, inventory and loss;

[0007] The blank raw material determination module is used to determine the type, proportion and corresponding weight of the blank raw materials based on the final production demand of the customer's required specifications of aggregates;

[0008] The processing workshop control module is used to confirm the equipment selection and processing flow based on the customer's delivery time and the final production demand of the customer's required specifications of aggregates, and control each processing workshop to process the blank raw materials;

[0009] The processing workshop fault assessment module is used to collect the discharge efficiency and corresponding semi-finished product qualification evaluation values ​​of each processing workshop, and build a comprehensive processing workshop fault assessment matrix based on the collected results. The real-time operation status of each processing workshop is evaluated based on the comprehensive processing workshop fault assessment matrix;

[0010] Environmental monitoring and processing module, used to purify the dust, noise and wastewater generated during the processing and production process, and monitor the indicators of dust, noise and wastewater after purification in real time, and issue an alarm when the indicators of dust, noise or wastewater are not good;

[0011] The sand and gravel aggregate online detection module is used to conduct physical online detection and chemical online detection of finished aggregates of the specifications required by customers before entering the warehouse, and comprehensively evaluate the qualification of the finished aggregates based on the physical and chemical test results.

[0012] Preferably, the production demand determination module includes:

[0013] Customer demand determination unit, used to determine the specifications and weight of aggregates required by customers;

[0014] Inventory verification unit, used to verify the existing effective inventory of aggregates of the specifications required by customers in the warehouse;

[0015] The loss amount determination unit is used to determine the comprehensive loss amount of the production process of the aggregate of the specification required by the customer based on several loss coefficients of the aggregate of the specification required by the customer during the processing and transportation process;

[0016] The production requirement finalization determination unit is used to determine the final production requirement of the aggregate of the specification required by the customer based on the weight of the aggregate of the specification required by the customer, the existing effective inventory of the aggregate of the specification required by the customer in the warehouse, and the comprehensive loss of the aggregate of the specification required by the customer in the production process.

[0017] Preferably, the comprehensive loss of aggregates in the production process of the specifications required by the customer is:

[0018] (1); among which, The comprehensive loss in the production process of aggregates of the specifications required by customers, The weight of aggregates of the specifications required by customers, is the current effective inventory of aggregates of the specifications required by customers, e is a natural number, and its value is 2.71. is the reserve coefficient for the loss of crushed stone or the reserve coefficient for the loss of sand. is the storage and transportation loss coefficient.

[0019] Preferably, the production demand final determination unit includes:

[0020] Judgment subunit, used to compare the weight of aggregates with the specifications required by the customer and the existing effective inventory of aggregates of the specifications required by customers in the warehouse ,like > , then the final production demand of the aggregate of the specification required by the customer is 0, where Calculate compensatory weights for aggregates;

[0021] Otherwise, calculate the final production demand of aggregates of the specifications required by the customer;

[0022] The production demand calculation subunit is used to calculate the final production demand of aggregates of the specifications required by customers. .

[0023] Preferably, the processing workshop control module includes:

[0024] A crushing stage number determination unit is used to determine the number of crushing stages based on the total crushing ratio of the particle size of the blank raw material and the particle size of the aggregate of the specification required by the customer;

[0025] A production capacity calculation unit, used to allocate and calculate the production capacity of each crushing stage based on the number of crushing stages;

[0026] Screen surface actual area calculation unit, used to calculate the actual screen surface area of ​​the screening equipment;

[0027] Equipment selection unit, used to select crushing equipment based on the production capacity of each crushing stage, and to select screening equipment based on the calculated actual screening area of ​​the screening equipment;

[0028] The processing flow confirmation unit is used to formulate the processing flow based on the analysis and determination results of the crushing stage number determination unit and the equipment selection unit;

[0029] The processing workshop control unit is used to control each processing workshop to process the blank raw materials based on the processing flow.

[0030] Preferably, the total crushing ratio of the particle size of the rough raw material and the particle size of the aggregate required by the customer is:

[0031] (2) Among them, The total crushing ratio of the particle size of the rough raw material and the particle size of the aggregate required by the customer, is the particle size of the blank raw material, The particle size of aggregates required by customers;

[0032] Production capacity of each crushing stage:

[0033] (3); among which, is the production capacity of aggregates of the specifications required by customers in the i-th crushing stage, is the monthly supply of aggregates of the specifications required by customers of the i-th crushing stage, is the monthly inequality coefficient, is the number of effective working days in a month, The effective working hours per day;

[0034] Actual screen area of ​​screening equipment:

[0035] (4); among which, is the actual screen area of ​​the screening equipment, The final production demand for aggregates of the specifications required by customers, is the unit screen surface processing capacity, The bulk density of the aggregate required by the customer, is the correction factor.

[0036] Preferably, the environmental monitoring processing module includes:

[0037] The dust monitoring unit is used to monitor the dust concentration and particle size distribution in real time during the production process. When the monitored dust concentration is greater than the set dust concentration standard index, or the particle size distribution is abnormal, a first-level alarm prompt is issued;

[0038] The noise monitoring unit is used to monitor the noise level in the production environment in real time. When the actual noise level monitoring value is greater than the set noise level standard index, a secondary alarm prompt will be issued;

[0039] The wastewater monitoring unit is used to monitor the pollutant indicators of the wastewater after purification in the production process in real time. When the pollutant indicator of one of the wastewaters is greater than the corresponding set pollutant standard indicator, a three-level alarm prompt will be issued.

[0040] Preferably, the sand and gravel aggregate online detection module includes:

[0041] Physical online detection unit, used to perform physical online detection of finished aggregates and obtain the physical evaluation value of the finished aggregate qualification ;

[0042] The chemical online detection unit is used to perform chemical online detection on the finished aggregate to obtain the qualified chemical evaluation value of the finished aggregate. ;

[0043] Finished Aggregate Conformity Assessment Unit for physical assessment of the conformity of finished aggregates and chemical evaluation values ​​of the finished aggregate quality , calculate the comprehensive qualification evaluation value of finished aggregate (5); among which, is the comprehensive qualification evaluation value of the finished aggregate, is the proportion of the physical evaluation value of the qualified finished aggregate, The proportion of the chemical evaluation value of the finished aggregate's conformity;

[0044] When the comprehensive qualification evaluation value of the finished aggregate Less than the preset evaluation value of the comprehensive qualification of finished aggregate When the quality assessment result of the finished aggregate is unqualified, otherwise it is qualified.

[0045] Preferably, the physical online detection unit comprises:

[0046] On-site photo acquisition subunit, used to acquire the finished aggregate image of the finished aggregate in real time and transmit it to the data analysis subunit for graphic analysis and processing;

[0047] The data analysis subunit is used to process the finished aggregate image and input it into the trained finished aggregate quality detection model to obtain the physical evaluation value of the finished aggregate qualification;

[0048] The central control display subunit is used to visualize, display and store the data processed by the data analysis subunit.

[0049] Preferably, the processing workshop fault assessment module includes:

[0050] The discharge efficiency collection unit is used to collect the discharge efficiency of the coarse crushing workshop, the medium crushing workshop and the shaping workshop in each detection cycle based on the discharge amount sensors installed at the discharge ends of the coarse crushing workshop, the medium crushing workshop and the shaping workshop;

[0051] The semi-finished product qualification determination unit is used to input the collected semi-finished product images of the coarse crushing workshop, the medium crushing workshop and the shaping workshop output from the discharge end into the trained coarse crushing semi-finished product detection model, the medium crushing semi-finished product detection model and the shaping semi-finished product detection model, respectively, to obtain the coarse crushing semi-finished product qualification evaluation value, the medium crushing semi-finished product qualification evaluation value and the shaping semi-finished product qualification evaluation value;

[0052] The processing workshop comprehensive fault assessment matrix construction unit is used to construct the processing workshop comprehensive fault assessment matrix based on the discharge efficiency of the coarse crushing workshop, the discharge efficiency of the medium crushing workshop, the discharge efficiency of the shaping workshop in each detection cycle and the qualification evaluation value of the coarse crushing semi-finished product, the qualification evaluation value of the medium crushing semi-finished product, and the qualification evaluation value of the shaping semi-finished product in each detection cycle:

[0053] (6); among which, is the comprehensive fault assessment matrix for the machining shop, The discharge efficiency of the coarse crushing workshop in the first test cycle, The discharge efficiency of the coarse crushing workshop in the second test cycle is: is the discharge efficiency of the coarse crushing workshop in the nth detection cycle, is the discharging efficiency of the crushing workshop in the first test cycle, is the discharging efficiency of the crushing workshop in the second test cycle, is the discharging efficiency of the crushing workshop in the nth detection cycle, The material discharging efficiency of the shaping workshop in the first test cycle is: The discharging efficiency of the shaping workshop in the second test cycle is: is the material discharging efficiency of the shaping workshop in the nth detection cycle, is the qualification evaluation value of the coarsely crushed semi-finished product in the first detection cycle, is the qualification evaluation value of the coarsely crushed semi-finished product in the second test cycle, is the qualification evaluation value of the coarsely crushed semi-finished product in the nth detection cycle, is the qualified evaluation value of the crushed semi-finished products in the first test cycle, is the qualification evaluation value of the crushed semi-finished products in the second test cycle, is the qualified evaluation value of the crushed semi-finished product in the nth detection cycle, It is the qualification evaluation value of the semi-finished plastic product in the first detection cycle. It is the qualification evaluation value of the semi-finished plastic product in the second inspection cycle. The qualification evaluation value of the semi-finished product for the nth inspection cycle;

[0054] A single processing workshop fault assessment matrix determination unit is used to delete the matrix elements corresponding to the material discharge efficiency of each workshop and the semi-finished product qualification evaluation value corresponding thereto from all the matrix elements in the processing workshop comprehensive fault assessment matrix, so as to obtain the auxiliary fault assessment matrix of the corresponding workshop;

[0055] The fault assessment execution unit, if the difference between the rank of the comprehensive fault assessment matrix of the processing workshop and the rank of the auxiliary fault assessment matrix of the corresponding workshop is greater than the semi-finished product qualification benchmark assessment value of the corresponding workshop, the real-time operating status of the corresponding workshop is normal, otherwise, the real-time operating status of the corresponding workshop is abnormal.

[0056] Compared with the prior art, the present invention has the following beneficial effects:

[0057] 1. The present invention realizes the intelligent control of sand and gravel production. At the same time, the physical online detection of finished aggregates detects the particle size and shape of finished aggregates, and the chemical online detection detects the harmful substances chloride and methylene blue value in the finished aggregates, which improves the detection efficiency, reduces the labor intensity of testers, realizes the online collection, real-time detection, remote analysis and dynamic feedback of finished aggregates, and improves the quality control level of finished aggregates.

[0058] 2. The judgment subunit and the production demand calculation subunit of the present invention realize the precise control of the production demand of aggregates of the specifications required by customers, and use the relevant loss coefficients and inventory information to accurately calculate the final production demand of aggregates of the specifications required by customers, which not only improves the response speed and resource utilization efficiency of the production process, but also effectively reduces inventory pressure.

[0059] 3. The processing workshop control module of the present invention realizes the high efficiency and precision of sand and stone processing through the calculation and selection process of the number of crushing stages, production capacity and screening equipment. The equipment selection unit can select appropriate crushing and screening equipment based on the production capacity of each crushing stage and the screen area of ​​the screening equipment to meet production needs.

[0060] 4. The processing workshop fault assessment module of the present invention not only improves the timeliness of fault detection, but also enhances the intelligent assessment capability of semi-finished product quality through deep learning technology, so that enterprises can quickly identify potential problems, optimize production processes, and improve overall work efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0061] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0062] Figure 1 This is a schematic diagram of the efficient and environmentally friendly sand and gravel processing control system of the present invention;

[0063] Figure 2 This is a flow chart of wastewater purification treatment according to the present invention. DETAILED DESCRIPTION

[0064] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0065] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0066] The present invention provides the following embodiments

[0067] Example 1

[0068] The embodiment of the present invention provides an efficient and environmentally friendly sand and gravel processing control system, such as Figure 1-Figure 2 As shown, it includes a production demand determination module, which is used to determine the final production demand of the aggregate of the specifications required by the customer based on the customer demand, inventory and loss;

[0069] The blank raw material determination module is used to determine the type, proportion and corresponding weight of the blank raw materials based on the final production demand of the customer's required specifications of aggregates;

[0070] The processing workshop control module is used to confirm the equipment selection and processing flow based on the customer's delivery time and the final production demand of the customer's required specifications of aggregates, and control each processing workshop to process the blank raw materials;

[0071] The processing workshop fault assessment module is used to collect the discharge efficiency and corresponding semi-finished product qualification evaluation values ​​of each processing workshop, and build a comprehensive processing workshop fault assessment matrix based on the collected results. The real-time operation status of each processing workshop is evaluated based on the comprehensive processing workshop fault assessment matrix;

[0072] Environmental monitoring and processing module, used to purify the dust, noise and wastewater generated during the processing and production process, and monitor the indicators of dust, noise and wastewater after purification in real time, and issue an alarm when the indicators of dust, noise or wastewater are not good;

[0073] The sand and gravel aggregate online detection module is used to conduct physical online detection and chemical online detection of finished aggregates of the specifications required by customers before entering the warehouse, and comprehensively evaluate the qualification of the finished aggregates based on the physical and chemical test results.

[0074] In this embodiment, the customer requirements include the specifications, weight and delivery time of the aggregates required by the customer.

[0075] In this embodiment, the inventory is the existing effective inventory of the aggregate warehouse with the specifications required by the customer.

[0076] In this embodiment, the loss amount refers to the aggregate loss amount during the processing, storage and transportation of the batch of aggregate.

[0077] In this embodiment, the types of rough raw materials include river sand and gravel, drilled and blasted materials, TBM materials, and the like.

[0078] In this embodiment, the processing workshop includes a coarse crushing workshop, a medium crushing workshop, a screening workshop, a rod mill workshop and a regulating silo, a shaping workshop and a finished aggregate silo.

[0079] In this embodiment, the processing equipment includes a coarse crushing workshop which can select an HPJ80 jaw crusher, a medium crushing workshop which can select an HPM4000 cone crusher, a screening workshop which can select a 5SLS2565 environmentally friendly vibrating screen, a rod mill workshop which can select a JPS200 rod mill and a GZG90-150 vibrating feeder, and a shaping workshop which can select a YKR1845 circular vibrating screen and a ROR6000 vertical shaft crusher.

[0080] In this embodiment, each processing workshop is controlled to process the rough raw materials. The processing process includes loading the rough raw materials into dump trucks at the material yard by excavators and transporting them to the coarse crushing workshop for the first stage of crushing. The coarse crushing workshop uses an HPJ80 jaw crusher. The crushed aggregates directly enter the screening workshop for screening. The screening workshop is equipped with a 5SLS2565 multi-layer vibrating environmental protection screen. The screened qualified aggregates are directly stored in the warehouse, and the unqualified aggregates are returned to the secondary crushing workshop. The secondary crushing workshop is equipped with an HPM4000 cone crusher and a transfer silo with a capacity of 180m³ to ensure the continuous full cavity operation of the cone crusher. The aggregates crushed by the secondary crushing are mixed with the aggregates crushed by the coarse crushing workshop and enter the screening workshop for screening together. The two stages of crushing form a closed loop.

[0081] The machine-made sand particles after screening in the screening workshop are washed by an FC15 spiral sand washer to remove excess mud powder, and finally dehydrated by a ZKR1845 linear screen and stored in the warehouse;

[0082] In order to ensure that the particle shape and quality of some finished crushed stones meet the specification requirements, a shaping workshop is set up, equipped with a ROR6000 vertical impact crusher, which mainly shapes 5-10mm and some 10-20mm crushed stones. The crushed stones formed after shaping are returned to the screening workshop for screening and storage. The coarse sand is sent to the spiral sand washing machine in the screening workshop for washing, grading and dehydration, and then mixed with the fine sand in the production source and stored in the warehouse;

[0083] The rod mill workshop is equipped with a JPS200 rod mill, which has a strong adaptability to the quality of the material source and is mainly used to adjust and supplement the system's machine-made sand production capacity. It mainly uses 0-31.5mm particles for sand making. At the same time, in order to ensure the continuous and stable operation of the rod mill and uniform feeding, a transfer silo is set in front of it. The silo volume is 180m³. In the absence of material source replenishment, it can continuously produce for about 1h.

[0084] In this embodiment, the wastewater purification process is a mechanical pretreatment → water collection tank → fine sand recovery workstation → inclined plate thickener → high-pressure diaphragm filter press process;

[0085] The main equipment and facilities include 1 water collection tank, 1 recovery tank, 1 DH-SSQ-150 integrated purifier, 1 fine sand recovery workstation, 1 fine sand recovery integrated machine, 1 XBNMJ600 thickener, 1 XMZG800 / 2000U high-pressure diaphragm filter press, 1 FC15 spiral sand washer and linear dewatering screen, 4 slurry pumps and 2 clean water pumps, and 1 automatic dosing device;

[0086] The specific operation of wastewater purification is as follows: the collection tank recycles the sewage and the thickener concentrates the mud. The sewage generated by the rod mill workshop, screening and shaping workshop enters the collection tank, and the sewage in the collection tank is pumped to the cyclone on the top of the thickener by a slurry pump. The top sewage enters the thickener and is equipped with two conical inclined plate sludge hoppers. The sludge is circulated and alternately precipitated to the bottom of the conical mud hopper. The concentrated sludge is pumped to the high-pressure diaphragm filter press by a slurry pump and pressed into mud cake, which is transported to the waste dump by a dump truck for natural drying. The bottom sewage after cyclone treatment enters the fine sand recovery integrated machine for dehydration and then enters the warehouse. At the same time, the overflow clean water on the top of the thickener enters the clean water recovery tank, forming a closed loop as a whole.

[0087] In this embodiment, the physical online detection is the detection of the particle size and shape of the finished aggregate, and the chemical online detection is the detection of the methylene blue and chloride ion content of the finished aggregate.

[0088] In this embodiment, the real-time operation status of each processing workshop includes normal operation and abnormal operation.

[0089] The working principle and beneficial effects of the above technical solution are as follows: the present invention realizes the intelligent and environmentally friendly production process through a series of modular designs. The system first uses the production demand determination module to accurately calculate the final production demand of the required specification aggregate based on the customer's specification requirements, inventory and loss. Then, in the blank raw material determination module, the system can determine the required blank raw material type, ratio and corresponding weight according to the calculated demand to ensure the rational use of raw materials. In the processing stage, the processing workshop control module selects appropriate equipment and processing flow based on the customer's delivery time and aggregate demand to ensure that each processing workshop efficiently processes the blank raw materials. In order to achieve real-time The system monitors and evaluates the performance of each processing workshop. The system also integrates a processing workshop fault assessment module, which can collect the discharge efficiency and semi-finished product qualification of each workshop, and evaluate the real-time operation status through a comprehensive evaluation matrix to improve the reliability and stability of production. In terms of environmental protection, the environmental monitoring and processing module monitors and purifies the dust, noise and wastewater generated during the processing in real time to ensure that environmental protection standards are met. In addition, the finished aggregate online detection module performs physical and chemical online detection before the finished product enters the warehouse, including physical detection of particle size and shape and chemical detection of methylene blue and chloride ion content, so as to comprehensively judge the qualification of the finished aggregate, which can effectively control the quality of the finished aggregate out of the factory;

[0090] The present invention realizes the intelligent control of sand and gravel production. At the same time, the physical online detection of finished aggregates detects the particle size and shape of the finished aggregates, and the chemical online detection detects the harmful substances chloride and methylene blue value in the finished aggregates, which improves the detection efficiency, reduces the labor intensity of testers, realizes the online collection, real-time detection, remote analysis and dynamic feedback of finished aggregates, and improves the quality control level of finished aggregates.

[0091] Example 2

[0092] Based on Example 1, the production demand determination module includes:

[0093] Customer demand determination unit, used to determine the specifications and weight of aggregates required by customers;

[0094] Inventory verification unit, used to verify the existing effective inventory of aggregates of the specifications required by customers in the warehouse;

[0095] The loss amount determination unit is used to determine the comprehensive loss amount of the production process of the aggregate of the specification required by the customer based on several loss coefficients of the aggregate of the specification required by the customer during the processing and transportation process;

[0096] The production requirement finalization determination unit is used to determine the final production requirement of the aggregate of the specification required by the customer based on the weight of the aggregate of the specification required by the customer, the existing effective inventory of the aggregate of the specification required by the customer in the warehouse, and the comprehensive loss of the aggregate of the specification required by the customer in the production process.

[0097] In this embodiment, the specifications of the aggregate include large stone (16-31.5 mm), medium stone (10-20 mm), small stone (5-10 mm) and sand (<5 mm).

[0098] In this embodiment, the existing effective inventory of aggregates of the specifications required by the customer is the aggregates of qualified quality among the aggregates of the specifications required by the customer, that is, the aggregates with high moisture or large amount of impurities are excluded.

[0099] In this embodiment, the loss coefficient includes a crushed stone processing loss reserve coefficient, a sand processing loss reserve coefficient, and a storage and transportation loss coefficient;

[0100] The crushed stones include large stones (16-31.5mm), medium stones (10-20mm) and small stones (5-10mm), and the sand is sand (<5mm).

[0101] In this embodiment, the comprehensive loss amount in the production process of the aggregate of the specifications required by the customer is the sum of the loss in the process of producing the aggregate of the specifications required by the customer and the loss of the aggregate during storage and transportation.

[0102] The working principle and beneficial effects of the above technical solution are as follows: the customer demand determination unit is used to clarify the specifications of the aggregates required by the customer (such as large stone, medium stone, small stone and sand) and their weight; the inventory verification unit is responsible for real-time verification of the existing effective inventory in the warehouse so as to calculate only the aggregates of qualified quality; the loss determination unit accurately calculates the comprehensive loss of the aggregates of the specifications required by the customer based on the loss coefficients set during the processing, storage and transportation of aggregates of different specifications; and the production demand final determination unit combines the weight of the aggregates required by the customer, the existing inventory and the comprehensive loss, and finally determines the production demand of the aggregates of the specifications required by the customer, thereby improving the accuracy of the sand and gravel aggregate production process.

[0103] Example 3

[0104] Based on Example 2, the comprehensive loss of aggregates in the production process of the specifications required by the customer is:

[0105] (1); among which, The comprehensive loss in the production process of aggregates of the specifications required by customers, The weight of aggregates of the specifications required by customers, is the current effective inventory of aggregates of the specifications required by customers, e is a natural number, and its value is 2.71. is the reserve coefficient for the loss of crushed stone or the reserve coefficient for the loss of sand. is the storage and transportation loss coefficient.

[0106] In this embodiment, the gravel processing loss reserve coefficient is usually taken as 1.06, the sand processing loss reserve coefficient is usually taken as 1.33, and the storage and transportation loss coefficient (i.e. the loss of gravel or sand finished products during storage and transportation, usually takes a value of 1.04-2.8).

[0107] The working principle and beneficial effects of the above technical solution are: the accurate calculation of the comprehensive loss amount in the production process of aggregates of the specifications required by customers not only ensures that the use of materials in the production process is more scientific and reasonable, reduces unnecessary waste of resources, but also improves the speed and accuracy of responding to customer needs.

[0108] Example 4

[0109] Based on Example 3, the production demand final determination unit includes:

[0110] Judgment subunit, used to compare the weight of aggregates with the specifications required by the customer and the existing effective inventory of aggregates of the specifications required by customers in the warehouse ,like > , then the final production demand of the aggregate of the specification required by the customer is 0, where Calculate compensatory weights for aggregates;

[0111] Otherwise, calculate the final production demand of aggregates of the specifications required by the customer;

[0112] The production demand calculation subunit is used to calculate the final production demand of aggregates of the specifications required by customers. .

[0113] In this embodiment, the calculated compensation weight of the aggregate is 0.5-1.2 tons.

[0114] The working principle and beneficial effects of the above technical solution: By introducing the judgment subunit and the production demand calculation subunit, precise control of the production demand of aggregates of the specifications required by customers is achieved. The judgment subunit first compares the weight of the aggregates of the specifications required by customers with the existing effective inventory in the warehouse. If the inventory is greater than the demand, the system will automatically set the final production demand of the aggregates of the specifications required by customers to 0 to avoid unnecessary product accumulation. At the same time, the aggregate calculation compensation weight is introduced to ensure that potential demand fluctuations or errors can be effectively responded to in actual operations. If the inventory is insufficient, the system will enter the calculation stage, using the relevant loss coefficient and inventory information to accurately calculate the final production demand of the aggregates of the specifications required by customers, which not only improves the response speed and resource utilization efficiency of the production process, but also effectively reduces inventory pressure.

[0115] Example 5

[0116] Based on Example 1, the processing workshop control module includes:

[0117] A crushing stage number determination unit is used to determine the number of crushing stages based on the total crushing ratio of the particle size of the blank raw material and the particle size of the aggregate of the specification required by the customer;

[0118] A production capacity calculation unit, used to allocate and calculate the production capacity of each crushing stage based on the number of crushing stages;

[0119] Screen surface actual area calculation unit, used to calculate the actual screen surface area of ​​the screening equipment;

[0120] Equipment selection unit, used to select crushing equipment based on the production capacity of each crushing stage, and to select screening equipment based on the calculated actual screening area of ​​the screening equipment;

[0121] The processing flow confirmation unit is used to formulate the processing flow based on the analysis and determination results of the crushing stage number determination unit and the equipment selection unit;

[0122] The processing workshop control unit is used to control each processing workshop to process the blank raw materials based on the processing flow;

[0123] The total crushing ratio of the particle size of the rough raw material and the particle size of the aggregate required by the customer:

[0124] (2) Among them, The total crushing ratio of the particle size of the rough raw material and the particle size of the aggregate required by the customer, is the particle size of the blank raw material, The particle size of aggregates required by customers;

[0125] Production capacity of each crushing stage:

[0126] (3); among which, is the production capacity of aggregates of the specifications required by customers in the i-th crushing stage, is the monthly supply of aggregates of the specifications required by customers of the i-th crushing stage, is the monthly inequality coefficient, is the number of effective working days in a month, The effective working hours per day;

[0127] Actual screen area of ​​screening equipment:

[0128] (4); among which, is the actual screen area of ​​the screening equipment, The final production demand for aggregates of the specifications required by customers, is the unit screen surface processing capacity, The bulk density of the aggregate required by the customer, is the correction factor.

[0129] In this embodiment, the roughcast raw materials are river sand and gravel, TBM materials and drill blasting materials. The combined maximum block diameter of river sand and gravel, TBM materials and drill blasting materials is 400-700mm, and the particle size of the aggregate required by the customer is 5-10mm. =10mm, then:

[0130] ;

[0131] Table 1 Crushing ratio of commonly used crushers

[0132]

[0133] Among them, the total crushing ratio is equal to the product of the crushing ratios of each stage. Referring to the crushing ratio table 1 of commonly used crusher machinery, it can be seen that when two-stage crushing is selected, the total crushing ratio is 9-25, which is smaller than the calculated value. When three-stage crushing is selected, the total crushing ratio is 45-500, which is larger than the calculated value. However, in actual production operation, the raw materials entering the coarse crushing are mainly mixed materials. Although the maximum block diameter is 700-400mm, the content of this part is not too much. The block diameter in the actual mixed material is much smaller than the above value. Therefore, after comprehensive consideration, this sand and gravel processing plant selects two-stage crushing as the crushing process flow.

[0134] In this embodiment, the final production demand of aggregates of the specifications required by the customer is The capacity is 8 million tons, and three-stage crushing is adopted. The production distribution ratio of the first stage: the second stage: the third stage is 1.77 million tons: 5 million tons: 1.23 million tons;

[0135] The total demand for the first crushing stage customers' required aggregate is 1.77 million tons. If the supply period is 8 years, the average monthly processing volume is 18,500 tons. If the monthly uneven coefficient is 3, the monthly supply is 55,500 tons. If the scale of the sand and gravel processing plant is calculated based on a work system of 25 days per month and 14 hours per day, and the sand and gravel finished product rate is 0.8 (wet method), then the production capacity of the first crushing stage customers' required aggregate is 5.55 / 25*14=159 tons / hour, and the processing capacity of the first crushing stage customers' required aggregate is 159 / 0.8=199 tons / hour. Through the above calculations, the design processing capacity of this processing plant is 200t / h, and the design production capacity is 160t / h. It is sufficient to select one HPJ80 jaw crusher, and use a plate feeder for feeding;

[0136] The equipment selection method for the second and third sections is the same as above.

[0137] In this embodiment, the processing flow includes the number of crushing stages, the equipment selection for each crushing stage and the equipment processing time. For example, if three-stage crushing is adopted, the first stage crushing adopts a jaw crusher, the second stage crushing adopts a cone crusher, and the third stage crushing adopts a vertical impact crusher. The scale of the sand and gravel processing plant is based on a production system of 25 days per month and 14 hours per day.

[0138] In this embodiment, a total of 5 layers of screens are provided in the screening workshop, and the screen hole sizes are 31.5 mm, 20 mm, 16 mm, 10 mm, and 5 mm, respectively. The 16 mm layer of screen is used to control the selection of the screening equipment;

[0139] Unit screen surface production capacity q value table 2

[0140]

[0141] at this time, By checking the unit screen surface production capacity q value table 2, at this time q=25.5, according to the "Vibrating Screen Design Specifications" to find the correction coefficient , used in formula (4) to calculate the effective screen area of ​​the screening equipment The actual screen area of ​​the screening equipment can be calculated through the effective screen area of ​​the screening equipment. , based on the actual screen area of ​​the screening equipment The calculated value can be used to select the screening equipment, such as the 5SLS2565 environmentally friendly vibrating screen.

[0142] The working principle and beneficial effects of the above technical solution are as follows: through the calculation and selection process of the number of crushing stages, production capacity and screening equipment, the efficiency and precision of sand and gravel processing are achieved. The equipment selection unit can select suitable crushing and screening equipment based on the production capacity of each crushing stage and the screen area of ​​the screening equipment to meet production needs.

[0143] Example 6

[0144] Based on Example 1, the environmental monitoring processing module includes:

[0145] The dust monitoring unit is used to monitor the dust concentration and particle size distribution in real time during the production process. When the monitored dust concentration is greater than the set dust concentration standard index, or the particle size distribution is abnormal, a first-level alarm prompt is issued;

[0146] The noise monitoring unit is used to monitor the noise level in the production environment in real time. When the actual noise level monitoring value is greater than the set noise level standard index, a secondary alarm prompt will be issued;

[0147] The wastewater monitoring unit is used to monitor the pollutant indicators of the wastewater after purification in the production process in real time. When the pollutant indicator of one of the wastewaters is greater than the corresponding set pollutant standard indicator, a three-level alarm prompt will be issued.

[0148] In this embodiment, the first-level alarm prompt is a dust handling abnormality alarm prompt.

[0149] In this embodiment, the second-level alarm prompt is a noise processing abnormality alarm prompt.

[0150] In this embodiment, the third-level alarm prompt is a wastewater treatment abnormality alarm prompt.

[0151] In this embodiment, the pollutant indicators of the wastewater include pH value, turbidity and heavy metal content.

[0152] The working principle and beneficial effects of the above technical solution are as follows: the dust monitoring unit monitors the concentration and particle size distribution of dust in the production process in real time. When the dust concentration exceeds the set standard value or the particle size distribution is abnormal, the system will trigger a first-level alarm prompt so that countermeasures can be taken quickly to ensure the safety and health of the environment. At the same time, the noise monitoring unit is responsible for monitoring the noise level in the production environment. When the detected noise level exceeds the set standard, the system will issue a second-level alarm prompt, prompting relevant personnel to adjust operations in time to reduce noise pollution. In addition, the wastewater monitoring unit monitors the purified wastewater in real time, paying special attention to pollutant indicators such as pH value, turbidity and heavy metal content. Once any indicator is found to exceed the set standard, the system will trigger a third-level alarm prompt. The environmental monitoring and processing module has built a comprehensive environmental monitoring system.

[0153] Example 7

[0154] On the basis of Example 1, the sand and gravel aggregate online detection module includes:

[0155] Physical online detection unit, used to perform physical online detection of finished aggregates and obtain the physical evaluation value of the finished aggregate qualification ;

[0156] The chemical online detection unit is used to perform chemical online detection on the finished aggregate to obtain the qualified chemical evaluation value of the finished aggregate. ;

[0157] Finished Aggregate Conformity Assessment Unit for physical assessment of the conformity of finished aggregates and chemical evaluation values ​​of the finished aggregate quality , calculate the comprehensive qualification evaluation value of finished aggregate (5); among which, is the comprehensive qualification evaluation value of the finished aggregate, is the proportion of the physical evaluation value of the qualified finished aggregate, The proportion of the chemical evaluation value of the finished aggregate's conformity;

[0158] When the comprehensive qualification evaluation value of the finished aggregate Less than the preset evaluation value of the comprehensive qualification of finished aggregate When the quality assessment result of the finished aggregate is unqualified, otherwise it is qualified.

[0159] In this embodiment, the online chemical detection of the finished aggregate includes detecting the content of methylene blue and chloride ions in the finished aggregate by using an online chemical indicator detection device.

[0160] In this embodiment, the chemical evaluation value of the finished aggregate is ;in, is the chemical evaluation value of the qualified finished aggregate, e is a natural number, and its value is 2.71. The actual methylene blue content detected during the chemical online testing of the finished aggregate. The benchmark methylene blue content of qualified finished aggregates. The actual chloride ion content detected during the chemical online testing of the finished aggregate. The actual chloride ion content detected during the chemical online testing of the finished aggregate. It is the benchmark chloride ion content of qualified finished aggregate.

[0161] The working principle and beneficial effects of the above technical solution are as follows: the design of the online detection module for sand and gravel aggregates not only improves the real-time and accuracy of finished aggregate quality monitoring, but also significantly reduces the interference of human factors on the detection results, ensuring the compliance and reliability of each batch of finished aggregates in the market.

[0162] Example 8

[0163] Based on Example 7, the physical online detection unit includes:

[0164] On-site photo acquisition subunit, used to acquire the finished aggregate image of the finished aggregate in real time and transmit it to the data analysis subunit for graphic analysis and processing;

[0165] The data analysis subunit is used to process the finished aggregate image and input it into the trained finished aggregate quality detection model to obtain the physical evaluation value of the finished aggregate qualification;

[0166] The central control display subunit is used to visualize, display and store the data processed by the data analysis subunit.

[0167] In this embodiment, the finished aggregate image is collected by taking pictures of the finished aggregate transported on the belt conveyor using a high-resolution professional camera, and the pictures are collected and tested once every 50 seconds.

[0168] In this embodiment, the trained finished aggregate quality inspection model is a model obtained by pre-training a neural network model using a large number of unqualified finished aggregate images as positive samples and a large number of qualified finished aggregate images as negative samples. The model can give a physical evaluation value of the pass rate by inputting the finished aggregate image, and judge whether the physical online inspection of the finished aggregate is qualified based on the physical evaluation value of the pass rate.

[0169] The working principle and beneficial effects of the above technical solution are as follows: the physical online detection unit improves the level of automation of detection, reduces the errors of manual operations, and also uses advanced deep learning technology to make the qualification assessment of finished aggregates more accurate and efficient. Through scientific and systematic online detection, it is possible to monitor the quality of aggregates in real time, make quick adjustments, improve production efficiency, and ensure the compliance of the final product.

[0170] Example 9

[0171] Based on Example 1, the processing workshop fault assessment module includes:

[0172] The discharge efficiency collection unit is used to collect the discharge efficiency of the coarse crushing workshop, the medium crushing workshop and the shaping workshop in each detection cycle based on the discharge amount sensors installed at the discharge ends of the coarse crushing workshop, the medium crushing workshop and the shaping workshop;

[0173] The semi-finished product qualification determination unit is used to input the collected semi-finished product images of the coarse crushing workshop, the medium crushing workshop and the shaping workshop output from the discharge end into the trained coarse crushing semi-finished product detection model, the medium crushing semi-finished product detection model and the shaping semi-finished product detection model, respectively, to obtain the coarse crushing semi-finished product qualification evaluation value, the medium crushing semi-finished product qualification evaluation value and the shaping semi-finished product qualification evaluation value;

[0174] The processing workshop comprehensive fault assessment matrix construction unit is used to construct the processing workshop comprehensive fault assessment matrix based on the discharge efficiency of the coarse crushing workshop, the discharge efficiency of the medium crushing workshop, the discharge efficiency of the shaping workshop in each detection cycle and the qualification evaluation value of the coarse crushing semi-finished product, the qualification evaluation value of the medium crushing semi-finished product, and the qualification evaluation value of the shaping semi-finished product in each detection cycle:

[0175] (6); among which, is the comprehensive fault assessment matrix for the machining shop, The discharge efficiency of the coarse crushing workshop in the first test cycle, The discharge efficiency of the coarse crushing workshop in the second test cycle is: is the discharge efficiency of the coarse crushing workshop in the nth detection cycle, is the discharging efficiency of the crushing workshop in the first test cycle, is the discharging efficiency of the crushing workshop in the second test cycle, is the discharging efficiency of the crushing workshop in the nth detection cycle, The material discharging efficiency of the shaping workshop in the first test cycle is: The discharging efficiency of the shaping workshop in the second test cycle is: is the material discharging efficiency of the shaping workshop in the nth detection cycle, is the qualification evaluation value of the coarsely crushed semi-finished product in the first detection cycle, is the qualification evaluation value of the coarsely crushed semi-finished product in the second test cycle, is the qualification evaluation value of the coarsely crushed semi-finished product in the nth detection cycle, is the qualified evaluation value of the crushed semi-finished products in the first test cycle, is the qualification evaluation value of the crushed semi-finished products in the second test cycle, is the qualified evaluation value of the crushed semi-finished product in the nth detection cycle, It is the qualification evaluation value of the semi-finished plastic product in the first detection cycle. It is the qualification evaluation value of the semi-finished plastic product in the second inspection cycle. The qualification evaluation value of the semi-finished product for the nth inspection cycle;

[0176] A single processing workshop fault assessment matrix determination unit is used to delete the matrix elements corresponding to the material discharge efficiency of each workshop and the semi-finished product qualification evaluation value corresponding thereto from all the matrix elements in the processing workshop comprehensive fault assessment matrix, so as to obtain the auxiliary fault assessment matrix of the corresponding workshop;

[0177] The fault assessment execution unit, if the difference between the rank of the comprehensive fault assessment matrix of the processing workshop and the rank of the auxiliary fault assessment matrix of the corresponding workshop is greater than the semi-finished product qualification benchmark assessment value of the corresponding workshop, the real-time operating status of the corresponding workshop is normal, otherwise, the real-time operating status of the corresponding workshop is abnormal.

[0178] In this embodiment, the discharge efficiency of the coarse crushing workshop, the discharge efficiency of the medium crushing workshop and the discharge efficiency of the shaping workshop are respectively replaced by the detection values ​​of the discharge amount sensors installed at the discharge ends of the coarse crushing workshop, the medium crushing workshop and the shaping workshop during the detection period.

[0179] In this embodiment, the trained rough-crushed semi-finished product detection model is a model obtained by pre-training a neural network model using a large number of unqualified rough-crushed semi-finished product images as positive samples and a large number of qualified rough-crushed semi-finished product images as negative samples. The model can give a rough-crushed semi-finished product qualification evaluation value by inputting the rough-crushed semi-finished product image.

[0180] In this embodiment, the trained medium-broken semi-finished product detection model is a model obtained by pre-training a neural network model using a large number of unqualified medium-broken semi-finished product images as positive samples and a large number of qualified medium-broken semi-finished product images as negative samples. The model can give a medium-broken semi-finished product qualification evaluation value by inputting medium-broken semi-finished product images.

[0181] In this embodiment, the trained plastic surgery semi-finished product detection model is a model obtained by pre-training a neural network model using a large number of unqualified plastic surgery semi-finished product images as positive samples and a large number of qualified plastic surgery semi-finished product images as negative samples. The model can give a plastic surgery semi-finished product qualification evaluation value by inputting plastic surgery semi-finished product images.

[0182] In this embodiment, the corresponding workshop auxiliary fault assessment matrix includes a coarse crushing workshop auxiliary fault assessment matrix, a medium crushing workshop auxiliary fault assessment matrix and a shaping workshop auxiliary fault assessment matrix;

[0183] Primary crushing plant auxiliary fault assessment matrix:

[0184] ;

[0185] Secondary crushing plant auxiliary fault assessment matrix:

[0186] ;

[0187] Plastic workshop auxiliary fault assessment matrix:

[0188] .

[0189] In this embodiment, the rank of the auxiliary fault assessment matrix of the coarse crushing workshop corresponds to the benchmark assessment value of the semi-finished product qualification of the workshop. , that is, the benchmark evaluation value of the finished product qualification corresponding to the last inspection cycle. The same applies to the medium crushing workshop and the shaping workshop.

[0190] The working principle and beneficial effects of the above technical solution are as follows: the processing workshop fault assessment module first obtains the discharge efficiency data of each workshop in real time through the discharge efficiency acquisition unit, using sensors installed at the discharge ends of the coarse crushing, medium crushing and shaping workshops, to ensure accurate monitoring of production efficiency. The semi-finished product qualification determination unit inputs the collected semi-finished product images into the trained detection model to obtain the qualification evaluation value of the semi-finished products of each workshop, providing a basis for fault identification. Through the processing workshop comprehensive fault assessment matrix construction unit, the module integrates the discharge efficiency and qualification evaluation values ​​of each workshop to construct a comprehensive fault assessment matrix. The single processing workshop fault assessment matrix determination unit screens the comprehensive matrix to form an auxiliary fault assessment matrix for the corresponding workshop. Finally, the fault assessment execution unit determines the real-time operating status of each workshop by comparing the ranks of the comprehensive fault assessment matrix and the auxiliary fault assessment matrix.

[0191] It not only improves the timeliness of fault detection, but also enhances the intelligent assessment capability of semi-finished product quality through deep learning technology, enabling enterprises to quickly identify potential problems, optimize production processes, and improve overall work efficiency and product quality.

[0192] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. An efficient and environmentally friendly sand and gravel processing control system, characterized by: include: The production demand determination module is used to determine the final production demand of aggregates of the specifications required by customers based on customer demand, inventory and loss; The blank raw material determination module is used to determine the type, proportion and corresponding weight of the blank raw materials based on the final production demand of the customer's required specifications of aggregates; The processing workshop control module is used to confirm the equipment selection and processing flow based on the customer's delivery time and the final production demand of the customer's required specifications of aggregates, and control each processing workshop to process the blank raw materials; The processing workshop fault assessment module is used to collect the discharge efficiency and corresponding semi-finished product qualification evaluation values ​​of each processing workshop, and build a comprehensive processing workshop fault assessment matrix based on the collected results. The real-time operation status of each processing workshop is evaluated based on the comprehensive processing workshop fault assessment matrix; Environmental monitoring and processing module, used to purify the dust, noise and wastewater generated during the processing and production process, and monitor the indicators of dust, noise and wastewater after purification in real time, and issue an alarm when the indicators of dust, noise or wastewater are not good; The sand and gravel aggregate online testing module is used to conduct physical and chemical online testing on the finished aggregates of the specifications required by customers before entering the warehouse, and comprehensively evaluate the qualification of the finished aggregates based on the physical and chemical test results; The machining workshop control module includes: A crushing stage number determination unit is used to determine the number of crushing stages based on the total crushing ratio of the particle size of the blank raw material and the particle size of the aggregate of the specification required by the customer; A production capacity calculation unit, used to allocate and calculate the production capacity of each crushing stage based on the number of crushing stages; Screen surface actual area calculation unit, used to calculate the actual screen surface area of ​​the screening equipment; Equipment selection unit, used to select crushing equipment based on the production capacity of each crushing stage, and to select screening equipment based on the calculated actual screening area of ​​the screening equipment; The processing flow confirmation unit is used to formulate the processing flow based on the analysis and determination results of the crushing stage number determination unit and the equipment selection unit; The processing workshop control unit is used to control each processing workshop to process the blank raw materials based on the processing flow; The total crushing ratio of the particle size of the rough raw material and the particle size of the aggregate required by the customer: (2) Among them, The total crushing ratio of the particle size of the rough raw material and the particle size of the aggregate required by the customer, is the particle size of the blank raw material, The particle size of aggregates required by customers; Production capacity of each crushing stage: (3); among which, is the production capacity of aggregates of the specifications required by customers in the i-th crushing stage, is the monthly supply of aggregates of the specifications required by customers of the i-th crushing stage, is the monthly inequality coefficient, is the number of effective working days in a month, The effective working hours per day; Actual screen area of ​​screening equipment: (4); among which, is the actual screen area of ​​the screening equipment, The final production demand for aggregates of the specifications required by customers, is the unit screen surface processing capacity, The bulk density of the aggregate required by the customer, is the correction factor.

2. According to claim 1, a highly efficient and environmentally friendly sand and gravel processing control system is characterized by: The production demand determination module includes: Customer demand determination unit, used to determine the specifications and weight of aggregates required by customers; Inventory verification unit, used to verify the existing effective inventory of aggregates of the specifications required by customers in the warehouse; The loss amount determination unit is used to determine the comprehensive loss amount of the production process of the aggregate of the specification required by the customer based on several loss coefficients of the aggregate of the specification required by the customer during the processing and transportation process; The production requirement finalization determination unit is used to determine the final production requirement of the aggregate of the specification required by the customer based on the weight of the aggregate of the specification required by the customer, the existing effective inventory of the aggregate of the specification required by the customer in the warehouse, and the comprehensive loss of the aggregate of the specification required by the customer in the production process.

3. The high-efficiency and environmentally friendly sand and gravel processing control system according to claim 2 is characterized by: The comprehensive loss of aggregates in the production process of the specifications required by customers: (1); among which, The comprehensive loss in the production process of aggregates of the specifications required by customers, The weight of aggregates of the specifications required by customers, is the current effective inventory of aggregates of the specifications required by customers, e is a natural number, and its value is 2.

71. is the reserve coefficient for the loss of crushed stone or the reserve coefficient for the loss of sand. is the storage and transportation loss coefficient.

4. The high-efficiency and environmentally friendly sand and gravel processing control system according to claim 3 is characterized by: The production demand finalization unit includes: Judgment subunit, used to compare the weight of aggregates with the specifications required by the customer and the existing effective inventory of aggregates of the specifications required by customers in the warehouse ,like > , then the final production demand of the aggregate of the specification required by the customer is 0, where Calculate compensatory weights for aggregates; Otherwise, calculate the final production demand of aggregates of the specifications required by the customer; The production demand calculation subunit is used to calculate the final production demand of aggregates of the specifications required by customers. .

5. The high-efficiency and environmentally friendly sand and gravel processing control system according to claim 1 is characterized by: Environmental monitoring and processing modules include: The dust monitoring unit is used to monitor the dust concentration and particle size distribution in real time during the production process. When the monitored dust concentration is greater than the set dust concentration standard index, or the particle size distribution is abnormal, a first-level alarm prompt is issued; The noise monitoring unit is used to monitor the noise level in the production environment in real time. When the actual noise level monitoring value is greater than the set noise level standard index, a secondary alarm prompt will be issued; The wastewater monitoring unit is used to monitor the pollutant indicators of the wastewater after purification in the production process in real time. When the pollutant indicator of one of the wastewaters is greater than the corresponding set pollutant standard indicator, a three-level alarm prompt will be issued.

6. The high-efficiency and environmentally friendly sand and gravel processing control system according to claim 1 is characterized by: The sand and gravel aggregate online detection module includes: Physical online detection unit, used to perform physical online detection of finished aggregates and obtain the physical evaluation value of the finished aggregate qualification ; The chemical online detection unit is used to perform chemical online detection on the finished aggregate to obtain the qualified chemical evaluation value of the finished aggregate. ; Finished Aggregate Conformity Assessment Unit for physical assessment of the conformity of finished aggregates and chemical evaluation values ​​of the finished aggregate quality , calculate the comprehensive qualification evaluation value of finished aggregate (5); among which, is the comprehensive qualification evaluation value of the finished aggregate, is the proportion of the physical evaluation value of the qualified finished aggregate, The proportion of the chemical evaluation value of the finished aggregate's conformity; When the comprehensive qualification evaluation value of the finished aggregate Less than the preset evaluation value of the comprehensive qualification of finished aggregate When the quality assessment result of the finished aggregate is unqualified, otherwise it is qualified.

7. The high-efficiency and environmentally friendly sand and gravel processing control system according to claim 6 is characterized by: The physical online detection unit includes: On-site photo acquisition subunit, used to acquire the finished aggregate image of the finished aggregate in real time and transmit it to the data analysis subunit for graphic analysis and processing; The data analysis subunit is used to process the finished aggregate image and input it into the trained finished aggregate quality detection model to obtain the physical evaluation value of the finished aggregate qualification; The central control display subunit is used to visualize, display and store the data processed by the data analysis subunit.

8. The high-efficiency and environmentally friendly sand and gravel processing control system according to claim 1 is characterized by: The machine shop failure assessment module includes: The discharge efficiency collection unit is used to collect the discharge efficiency of the coarse crushing workshop, the medium crushing workshop and the shaping workshop in each detection cycle based on the discharge amount sensors installed at the discharge ends of the coarse crushing workshop, the medium crushing workshop and the shaping workshop; The semi-finished product qualification determination unit is used to input the collected semi-finished product images of the coarse crushing workshop, the medium crushing workshop and the shaping workshop output from the discharge end into the trained coarse crushing semi-finished product detection model, the medium crushing semi-finished product detection model and the shaping semi-finished product detection model, respectively, to obtain the coarse crushing semi-finished product qualification evaluation value, the medium crushing semi-finished product qualification evaluation value and the shaping semi-finished product qualification evaluation value; The processing workshop comprehensive fault assessment matrix construction unit is used to construct the processing workshop comprehensive fault assessment matrix based on the discharge efficiency of the coarse crushing workshop, the discharge efficiency of the medium crushing workshop, the discharge efficiency of the shaping workshop in each detection cycle and the qualification evaluation value of the coarse crushing semi-finished product, the qualification evaluation value of the medium crushing semi-finished product, and the qualification evaluation value of the shaping semi-finished product in each detection cycle: (6); among which, is the comprehensive fault assessment matrix for the machining workshop, The discharge efficiency of the coarse crushing workshop in the first test cycle, The discharge efficiency of the coarse crushing workshop in the second test cycle is: is the discharge efficiency of the coarse crushing workshop in the nth detection cycle, is the discharging efficiency of the crushing workshop in the first test cycle, is the discharging efficiency of the crushing workshop in the second test cycle, is the discharging efficiency of the crushing workshop in the nth detection cycle, The material discharging efficiency of the shaping workshop in the first test cycle is: The discharging efficiency of the shaping workshop in the second test cycle is: is the material discharging efficiency of the shaping workshop in the nth detection cycle, is the qualification evaluation value of the coarsely crushed semi-finished product in the first detection cycle, is the qualification evaluation value of the coarsely crushed semi-finished product in the second test cycle, is the qualification evaluation value of the coarsely crushed semi-finished product in the nth detection cycle, is the qualified evaluation value of the crushed semi-finished products in the first test cycle, is the qualification evaluation value of the crushed semi-finished products in the second test cycle, is the qualified evaluation value of the crushed semi-finished product in the nth detection cycle, It is the qualification evaluation value of the semi-finished plastic product in the first detection cycle. It is the qualification evaluation value of the semi-finished plastic product in the second inspection cycle. The qualification evaluation value of the semi-finished product for the nth inspection cycle; A single processing workshop fault assessment matrix determination unit is used to delete the matrix elements corresponding to the material discharge efficiency of each workshop and the semi-finished product qualification evaluation value corresponding thereto from all the matrix elements in the processing workshop comprehensive fault assessment matrix, so as to obtain the auxiliary fault assessment matrix of the corresponding workshop; The fault assessment execution unit, if the difference between the rank of the comprehensive fault assessment matrix of the processing workshop and the rank of the auxiliary fault assessment matrix of the corresponding workshop is greater than the semi-finished product qualification benchmark assessment value of the corresponding workshop, the real-time operating status of the corresponding workshop is normal, otherwise, the real-time operating status of the corresponding workshop is abnormal.

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